KR20170054309A - 프로세싱 챔버를 위한 역류 혼합기 - Google Patents
프로세싱 챔버를 위한 역류 혼합기 Download PDFInfo
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- 238000000034 method Methods 0.000 title claims description 23
- 230000008569 process Effects 0.000 title description 9
- 239000000203 mixture Substances 0.000 claims abstract description 23
- 239000012530 fluid Substances 0.000 claims abstract description 13
- 239000007789 gas Substances 0.000 claims description 107
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 22
- 229910052782 aluminium Inorganic materials 0.000 claims description 22
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 16
- 238000010992 reflux Methods 0.000 claims description 13
- 229910052759 nickel Inorganic materials 0.000 claims description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 8
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims description 7
- 229910052731 fluorine Inorganic materials 0.000 claims description 7
- 239000011737 fluorine Substances 0.000 claims description 7
- 230000006798 recombination Effects 0.000 claims description 7
- 238000005215 recombination Methods 0.000 claims description 7
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 7
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- 239000010935 stainless steel Substances 0.000 claims description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 4
- 238000009792 diffusion process Methods 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 150000001412 amines Chemical class 0.000 claims description 3
- 229910021529 ammonia Inorganic materials 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 239000011224 oxide ceramic Substances 0.000 claims description 3
- 229910052574 oxide ceramic Inorganic materials 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- 230000002708 enhancing effect Effects 0.000 claims 2
- GVGCUCJTUSOZKP-UHFFFAOYSA-N nitrogen trifluoride Chemical compound FN(F)F GVGCUCJTUSOZKP-UHFFFAOYSA-N 0.000 claims 2
- NXHILIPIEUBEPD-UHFFFAOYSA-H tungsten hexafluoride Chemical compound F[W](F)(F)(F)(F)F NXHILIPIEUBEPD-UHFFFAOYSA-H 0.000 claims 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 1
- 150000002431 hydrogen Chemical class 0.000 claims 1
- 238000002347 injection Methods 0.000 abstract description 3
- 239000007924 injection Substances 0.000 abstract description 3
- 150000002500 ions Chemical class 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 2
- 239000008246 gaseous mixture Substances 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
플라즈마 소스로부터 아래쪽으로 이동하는 포스트-플라즈마 가스 혼합물의 흐름에 반대방향인 방식으로 유체를 도입하는 인젝션 관을 포함하는, 프로세싱 챔버를 위한 역류 혼합 디바이스가 개시된다. 본 발명은 발생된 이온들 및 라디칼들의 재결합을 피하는 것뿐만 아니라 유체의 적절한 혼합을 가능하게 한다.
Description
관련 출원에 대한 상호-참조
본 출원은 2015 년 11 월 9 일에 출원되었고 참조로서 본원에 포함된 미국 가출원 제 62/253,016 호의 혜택을 주장한다.
기술분야
본 개시물은 일반적으로 반도체 프로세싱 툴들에 관한 것이다. 좀더 특히, 본 개시물은 작은 흐름관으로부터 큰 흐름관 내로 이동하는 가스의 저압 혼합기에 관한 것이다.
소정의 세정 또는 다른 저 진공 프로세스들은 플라즈마 소스 (plasma source; PS) 와 웨이퍼 프로세싱 챔버 사이에서 가스/증기의 혼합을 요구한다. 예를 들어, NF3/NH3 프로세스는 Si 로부터 SiO2 를 제거하는데 이용될 수 있다. 이 프로세스에서, Ar 은 상부 PS 내로 주입되기 전에 NF3 와 혼합된다.
플라즈마가 PS 에서 생성되며, PS 는, 또한 Ar/NF3 혼합물의 일부 이온화와 함께, 반응성이 높은 불소 라디칼들을 생성한다. 불소 라디칼들의 재결합을 최소화하기 위해 상대적으로 짧은 길이 (100mm 내지 300 mm) 를 갖는 상대적으로 큰 직경 (25 mm 내지 50 mm 직경) 의 전도관이 PS 와 챔버 사이에 이용된다.
예시적인 프로세스에서, NH3 의 분리가 바람직하지 않기 때문에 NH3 는 PS 전에 Ar/NF3 와 혼합될 수 없다. NH3 는 통상적으로 챔버 전도관에 대해 PS 의 측면 내로 주입된다. 그러나, 낮은 길이 대 직경 비율 (2:1 내지 12:1) 을 갖는 전도관의 측면 내로의 주입은 효과적인 혼합을 제공하지 않을 것이고, 따라서 프로세싱되고 있는 웨이퍼 상에서 NH3 의 불균등한 분배를 야기할 것이다. 강건하고 반복가능한 프로세스를 위해 웨이퍼에 걸친 NH3 의 분배의 균일성은 요구된다.
예시적인 프로세스에서 발생하는 문제들은: (1) 완전한 혼합을 보장하기에는 불충분한 확산 시간; 및 (2) 요구되는 압력들에서의 유선들의 보존에 부분적으로 기여할 수 있다. 혼합 시간은 가스들이 주어진 속도로 점성으로 흐르는 관의 길이와 직경의 함수이다. 완전한 혼합을 달성하기 위해, 입구로부터 출구로 점성 흐름의 시간이 직경에 걸친 확산의 시간을 초과하도록 관은 충분히 길어야 한다. 일반적으로, 관 길이 대 관 직경 비율은 완전한 혼합을 달성하기 위해 20:1 을 초과할 수도 있다. 그러나, 직경이 형성된 F 라디칼들을 보존하도록 커야한다는 점을 고려하면, 20:1 의 길이 대 직경 비율은 실현가능하지 않을 수도 있다.
유선들은 가스들의 혼합에 영향을 줄 수 있다. 특정 압력들에서, 유동 가스의 유선들이 영향을 받지 않고 남아 있다면, 도입된 가스들의 흐름은 적절히 혼합되지 않을 수도 있다. 예를 들어, PS 를 떠나는 가스들로부터 기인하는 압력들은 범위가 1 Torr 내지 10 Torr 사이이다. 이 압력들에서, 가스들의 흐름은 일반적으로 층류이다.
그 결과, 플라즈마 소스로부터 라디칼/이온 재결합의 최소화 뿐만 아니라 가스가 충분히 혼합되는 시스템을 생성하는 것이 바람직하다.
본 발명의 적어도 하나의 실시예에 따르면, 부분적으로 플라즈마 소스, 원뿔형 부재, 역류 인젝터, 및 구성가능한 오리피스 플레이트를 포함하는 장치가 개시된다. 원뿔형 부재는 제 1 방향에서 제 1 가스를 수용하고 제 1 가스와 제 2 가스의 혼합을 증진시키도록 구성된다. 역류 인젝터는 제 2 방향에서 제 2 가스를 도입하며, 제 1 방향은 제 2 방향과 반대이다. 장치는 원뿔형 부재의 하부에 장착된 구성가능한 오리피스 플레이트를 포함하며, 조정가능한 오리피스 플레이트는 제 1 가스와 제 2 가스가 통과하는 개구를 규정하며, 구성가능한 오리피스 플레이트의 개구의 사이즈를 변화시키는 것은 제 1 가스와 제 2 가스의 혼합의 정도를 변화시킨다.
본 발명의 적어도 하나의 실시예에 따르면, 반응 시스템이 개시된다. 반응 시스템은 플라즈마 소스로서, 상기 플라즈마 소스는 제 1 가스를 발생시키는, 상기 플라즈마 소스; 원뿔형 부재로서, 상기 원뿔형 부재는 제 1 방향에서 제 1 가스를 수용하도록 구성되는, 상기 원뿔형 부재; 역류 인젝터로서, 상기 역류 인젝터는 제 2 방향에서 제 2 가스를 도입하며, 여기서 제 1 방향은 제 2 방향과 반대인, 상기 역류 인젝터; 원뿔형 부재의 하부에 장착된 조정가능한 오리피스 플레이트로서, 상기 조정가능한 오리피스 플레이트는 플라즈마 가스와 제 1 유체가 통과하는 개구를 규정하는, 상기 조정가능한 오리피스 플레이트; 및 제 1 가스와 제 2 가스를 수용하는 반응 챔버로서, 상기 반응 챔버는 제 1 가스 및 제 2 가스를 수용하기 위한 플레넘을 규정하는 하우징; 및 프로세싱될 기판 상으로 제 1 가스 및 제 2 가스를 통과시키기 위한 복수의 홀들을 갖는 샤워헤드를 포함하는, 상기 반응 챔버를 포함하며; 여기서 원뿔형 부재는 제 1 가스와 제 2 가스의 혼합을 증진시키고; 조정가능한 오리피스 플레이트의 개구의 사이즈를 조절하는 것은 제 1 가스와 제 2 가스의 혼합의 정도를 변화시킨다.
본 발명 및 선행 기술에 비해 달성된 이점들을 요약하기 위한 목적으로, 본 발명의 소정의 목적들 및 이점들은 위에서 본원에 설명되었다. 물론, 반드시 모든 그러한 목적들 또는 이점들이 본 발명의 임의의 특정 실시예에 따라 달성될 필요가 없을 수도 있다는 것이 이해될 것이다. 따라서, 예를 들어, 반드시 본원에서 알려 주거나 제안된 다른 목적들 또는 이점들을 달성할 필요 없이 본원에서 알려 주거나 제안된 하나의 이점 또는 한 그룹의 이점들을 달성하거나 최적화하는 방식으로 본 발명이 구체화되거나 이행될 수도 있음을 당업자들은 인식할 것이다.
이 실시예들 모두는 본원에서 개시된 본 발명의 범위 내에 있고자 한다. 이 실시예 및 다른 실시예는 첨부된 도면들에 대한 참조를 갖는 소정의 실시예들의 다음의 상세한 설명으로부터 당업자들에게 자명할 것이며, 본 발명은 개시된 임의의 특정 실시예(들)로 제한되지 않는다.
본원에서 개시된 본 발명의 이 피쳐 및 다른 피쳐, 양태들, 및 이점들은 본 발명을 예시하고자 하고 제한하려는 것이 아닌 소정의 실시예들의 도면들을 참조하여 하기에서 설명된다.
도 1 은 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 단면도이다.
도 2 는 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 단면도이다.
도 3 은 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 컴포넌트의 상부 사시도이다.
도 4 는 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 컴포넌트의 상부 사시도이다.
도 5 은 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 컴포넌트의 하부 사시도이다.
도 6 은 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 컴포넌트의 사시도이다.
도면들에서의 엘리먼트들은 단순화 및 명확화를 위하여 예시된 것으로서 반드시 일정 스케일로 도시된 것은 아님이 이해될 것이다. 예를 들어, 도면들에서 엘리먼트들 중 일부의 치수들은 본 개시물의 예시된 실시예들의 이해를 개선하는 것을 돕기 위하여 다른 엘리먼트들에 비해 과장될 수도 있다.
도 1 은 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 단면도이다.
도 2 는 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 단면도이다.
도 3 은 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 컴포넌트의 상부 사시도이다.
도 4 는 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 컴포넌트의 상부 사시도이다.
도 5 은 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 컴포넌트의 하부 사시도이다.
도 6 은 본 발명의 적어도 하나의 실시예에 따른 반응 시스템의 컴포넌트의 사시도이다.
도면들에서의 엘리먼트들은 단순화 및 명확화를 위하여 예시된 것으로서 반드시 일정 스케일로 도시된 것은 아님이 이해될 것이다. 예를 들어, 도면들에서 엘리먼트들 중 일부의 치수들은 본 개시물의 예시된 실시예들의 이해를 개선하는 것을 돕기 위하여 다른 엘리먼트들에 비해 과장될 수도 있다.
소정의 실시예들 및 예들이 하기에 개시되었으나, 본 발명은 구체적으로 개시된 실시예들 및/또는 본 발명의 이용들 및 그의 자명한 수정들 및 등가물들 너머로 확장된다는 것이 당업자들에 의해 이해될 것이다. 따라서, 개시된 본 발명의 범위는 하기에서 설명된 특정한 개시된 실시예들에 의해 제한되지 않고자 한다.
도 1 은 본 발명의 적어도 하나의 실시예에 따른 반응 시스템 (100) 의 단면도이다. 반응 시스템 (100) 은 플라즈마 소스를 포함한다. 플라즈마 소스 (도 1 에서 "플라즈마 가스 소스" 라고 도시된 “PS”) 는 가스를 자극하기 위해 RF 에너지를 이용하여 가스체 혼합물로부터 제 1 가스 (110) 를 발생시킨다. 예를 들어, 플라즈마 소스는 아르곤 및 NF3, WF6, 혼합물, 또는 다른 불소 함유 가스를 수용할 수도 있다. 플라즈마 소스는 가스체 혼합물을 부분적으로 이온화하여 글로우 (glow) 방전 플라즈마를 형성하고, 그 프로세스에서 높은 화학 반응성인 F 라디칼들을 형성할 수도 있다. PS들의 예들은 MKS Instruments, Inc. 로부터의 ASTRON?Paragon 및 Advanced Energy Industries, Inc. 로부터의 Litmas 를 포함한다. 플라즈마 소스들은 또한 애플리케이션을 위해 맞춤 설계되고 제작될 수도 있다.
제 1 가스 (110) 는 흘러서 실 (120) 을 통해 원뿔형 깔때기 부분 (130) 으로 통과한다. 본 발명의 일 실시예에서, 실 (120) 은 50 mm 의 직경을 가질 수도 있다. 원뿔형 깔때기 부분 (130) 은, 예를 들어, 알루미늄; 양극산화 알루미늄; 플라즈마 전해 산화물 (plasma electrolytic oxide; PEO) 코팅 알루미늄; 알루미나; 질화 알루미늄; 탄화 규소; 니켈; 니켈 도금 알루미늄; 또는 니켈-도금 스테인리스 강과 같은 적합한 재료로 제작될 수도 있다. 원뿔형 깔때기 부분 (130) 은 역류 인젝터 (140) 가 배치되는 홀을 포함할 수도 있다. 역류 인젝터 (140) 는 PS 를 향해 위쪽으로 터닝하는 작은 주입 관을 포함한다. 역류 인젝터 (140) 는 니켈 또는 니켈-도금된 스테인리스 강과 같은 적합한 재료로 제작될 수도 있다. 이용될 수도 있는 다른 재료들은: 예를 들어, 양극산화 알루미늄 기재; PEO 코팅 알루미늄 기재; ALD Al2O3 코팅 알루미늄 기재; 알루미늄 산화물 세라믹; 알루미늄 질화물 세라믹; 또는 탄화 규소를 포함한다.
역류 인젝터 (140) 는 PS 로부터 흘려 내려오는 제 1 가스 (110) 에 반대방향으로 흐르는 제 2 가스 (150) 를 도입한다. 역류 인젝터 (140) 를 통해 도입된 유체는 제 1 가스 (110) 가 제 2 가스 (150) 로 하여금 아래쪽으로 다시 흐르게 할 때까지 PS 로부터 흘러 내리는 가스 내로 위쪽으로 흐를 것이다. 유체가 다시 터닝하는 경우, 역류 인젝터 (140) 로부터의 유선은 보존되지 않고, 본질적으로, 플라즈마 가스 내로 주입된 유체의 혼합이 일어난다.
제 2 가스 (150) 가 우선 인젝터 가스 소스 (160) 에 의해 발생된다. 인젝터 가스 소스 (160) 는, 예를 들어, 암모니아 (NH3), 아민, 또는 수소 (H2) 를 제공할 수도 있다. 예를 들어, NH3 가스는 역류 인젝터 (140) 를 통해 흘러 아르곤 및 NF3 포스트-플라즈마 혼합물과 혼합할 수도 있다. 인젝터 가스 소스 (160) 로부터, 제 2 가스 (150) 는 그러면 밸브들의 세트 (170) 를 통과한다. 밸브들의 세트 (170) 는, 예를 들어, Swagelok Co. 에 의해 제조된 밸브들일 수도 있다.
역류 인젝터 (140) 는 또한 실 (120) 에 의해 부분적으로 규정된 메인 관의 상당한 차단을 제공하지 않는다. 메인 관의 상당한 차단을 제공하지 않음으로써, 가스 혼합물 내에서 그리고 벽들 상에서 F 라디칼들의 재결합이 최소화될 수 있다.
본 발명의 대안적인 실시예에서, 방사상으로 제 2 가스 (150) 의 확산을 향상시키기 위해 역류 인젝터 (140) 위에 플레이트 (180) 가 위치될 수도 있다. 도 3 에 도시된 바와 같이, 플레이트 (180) 는 흐름 방해를 최소화하기 위해 3 개의 얇은 방사형 암들 (190) 에 의해 지지될 수도 있다. 플레이트 (180) 는 역류 인젝터 (140) 를 불소 라디칼들로부터 또한 차폐하며, 불소 라디칼들은 그렇지 않으면 재결합하여 역류 인젝터 (140) 를 그 부분의 최대 허용가능 온도 너머로 뜨겁게 만들 것이다. 플레이트 (180) 및 방사형 암들 (190) 은 가능한 높은 온도 및 질화 알루미늄 또는 탄화 규소와 같은 높은 열 전도성 재료로 제작될 수도 있다. 이는 표면 상에서의 온도 재결합을 견뎌 내기 위한 충분한 온도 능력을 갖지 않는 역류 인젝터 (140) 에 대해 스테인리스 강 및 알루미늄과 같이 보다 쉽게 제조된 재료들의 이용을 가능하게 한다.
가스 혼합물은 그 다음에 구성 가능한 오리피스 플레이트 (200) 를 통해 나아간다. 오리피스의 사이즈를 변화시킴으로써, 구성 가능한 오리피스 플레이트 (200) 는 가스 혼합물의 혼합 시간을 변화시킬 수 있다. 구성 가능한 오리피스 플레이트 (200) 의 보다 큰 오리피스 사이즈는 보다 작은 오리피스 사이즈와 비교하여 가스 혼합물이 보다 느리게 아래쪽으로 흐르는 것을 가능하게 할 수도 있다. 오리피스는 또한 가스상 반응의 완성도를 제어하기 위해 오리피스 위에서의 체류 시간에 영향을 주도록 변화될 수도 있다. 실 (120) 이 50 mm 의 직경을 갖는 실시예에서, 구성가능한 오리피스 플레이트 (180) 는 9 mm 의 직경을 가질 수도 있다.
보다 빠른 이동의 레이트는 가스 혼합물이 원뿔형 깔때기 부분 (130) 에서 보다 적은 체류 시간을 가지고, 따라서 주입된 유체가 원뿔형 깔때기 부분 (130) 에서 보다 큰 체류 시간을 가지는 가스 혼합물만큼 잘 혼합되지 않을 수도 있다는 것을 의미한다. 그러나, 증가된 체류 시간은 잠재적으로는 발생된 라디칼들의 재결합을 가능하게 할 수도 있는 문제를 야기할 수 있다. 그 결과, 구성 가능한 오리피스 플레이트 (200) 의 사이즈는 그에 맞춰 조정되어야 할 필요가 있을 수도 있다.
구성 가능한 오리피스 플레이트 (200) 를 통과한 후에, 가스 혼합물은 하위 튜브 (210) 내로 이동할 것이며, 여기서는 그 다음에 규정된 플레넘 (230) 을 갖는 반응 시스템 (220) 내로 진입할 것이다.
플레넘 (230) 내에서, 가스 혼합물은 샤워헤드 플레이트 (240) 를 따라서 확산될 수도 있다. 샤워헤드 플레이트 (240) 는 기판 (미도시) 을 따라서 균등하게 가스 혼합물을 분배하는 목적을 제공한다. 샤워헤드 플레이트 (240) 는 복수의 인젝션 홀들 (250) 을 포함한다.
도 2 는 도 1 의 상부 섹션의 줌-인 도면을 제공한다. 본 발명의 적어도 일 실시예에 따르면 제 1 가스 (110) 의 흐름은 제 2 가스 (150) 와 반대방향이다. 제 2 가스 (150) 는 제 1 가스 (110) 와 주입된 유체의 충분한 혼합을 가능하게 하도록 실 (120) 에 의해 규정된 공간을 통해 확산되는 것이 가능할 수도 있다. 결합된 가스 혼합물은 그러면 구성 가능한 오리피스 플레이트 (200) 및 하위 튜브 (210) 내로 화살표들 (260) 에 의해 규정된 방향으로 흐를 것이다.
도 4 및 도 5 는 본 발명의 적어도 하나의 실시예에 따른 원뿔형 깔때기 부분 (130) 및 역류 인젝터 (140) 의 상부도 및 하부도를 도시한다. 원뿔형 깔때기 부분 (130) 은 플라즈마 소스의 일부분에 장착하는 상부 부분 (270) 을 포함할 수도 있다. 원뿔형 깔때기 부분 (130) 은 또한 구성 가능한 오리피스 플레이트 (200) 와 인터페이싱하는 하부 부분 (280) 을 포함할 수도 있다. 역류 인젝터 (140) 에 연결된 것은 밸브들의 세트 (170) 의 일부분이다.
도 6 은 본 발명의 적어도 하나의 실시예에 따른 구성 가능한 오리피스 플레이트 (200) 의 사시도이다. 구성 가능한 오리피스 플레이트 (200) 는 가스 혼합물이 하위 튜브 (210) 로 통과하는 것을 가능하게 하는 개구 (290) 를 규정한다. 개구 (290) 의 사이즈는 상이한 구성 가능한 오리피스 플레이트 (200) 를 스위칭함으로써 조절될 수도 있으며, 이는 그러면 가스 혼합물 (260) 의 체류 시간 뿐만 아니라 가스 혼합물 (260) 의 흐름 속도에 영향을 줄 수도 있다. 개구 (290) 가 보다 크면, 가스 혼합물의 보다 낮은 흐름 속도가 보다 높은 체류 시간, 뿐만 아니라 플라즈마 가스 (110) 내로 도입된 유체 (150) 의 보다 큰 혼합을 초래할 수도 있다. 반면에, 개구 (290) 의 사이즈가 보다 작으면, 가스 혼합물 (260) 의 보다 큰 흐름 속도가 보다 적은 체류 시간, 뿐만 아니라 플라즈마 가스 (110) 내로 도입된 유체 (150) 의 보다 적은 혼합을 초래할 수도 있다.
도시되고 설명되는 특정 구현들은 본 발명 및 그 최상의 실시형태를 예시하고, 어떤 방식으로든 양태들의 범위 및 구현들을 달리 한정하도록 의도되지 않는다. 실제로, 간결성을 위해, 그 시스템의 종래의 제조, 연결, 준비, 및 다른 기능적 양태들이 상세히 설명되지 않을 수도 있다. 더욱이, 다양한 도면들에 있어서 도시된 연결 선들은 다양한 엘리먼트들 사이의 예시적인 기능적 관계 및/또는 물리적 커플링들을 나타내도록 의도된다. 다양한 대안적인 또는 추가적인 기능적 관계 또는 물리적 접속들이 실질적 시스템에 존재할 수도 있고/있거나, 일부 실시예들에서는 부재할 수도 있다.
본원에서 설명된 구성들 및/또는 접근법들은 사실상 예이고, 다양한 변동들이 가능하기 때문에, 이러한 특정 실시예들 또는 예들은 제한하는 의미로 고려되지 않음이 이해될 것이다. 본원에 설명된 특정 루틴들 또는 방법들은 임의의 개수의 프로세싱 계획들 중 하나 이상을 나타낼 수도 있다. 따라서, 예시된 다양한 작동들은 설명된 시퀀스, 다른 시퀀스로 수행되거나, 일부 경우들에서는 생략될 수도 있다.
본 개시물의 주제는 다양한 프로세스들, 시스템들, 및 구성들의 모든 신규하고 자명하지 않은 결합들 및 서브결합들, 및 본원에 개시된 다른 피쳐들, 기능들, 작동들, 및/또는 속성들, 뿐만 아니라 이들의 임의의 그리고 모든 등가물들을 포함한다.
Claims (15)
- 적어도 하나의 가스를 혼합하기 위한 장치로서,
원뿔형 부재로서, 상기 원뿔형 부재는 제 1 방향에서 제 1 가스를 수용하도록 구성되는, 상기 원뿔형 부재;
역류 인젝터로서, 상기 역류 인젝터는 제 2 방향에서 제 2 가스를 도입하고, 상기 제 1 방향은 상기 제 2 방향과 반대인, 상기 역류 인젝터; 및
상기 원뿔형 부재의 하부에 장착된 구성가능한 오리피스 플레이트로서, 상기 구성가능한 오리피스 플레이트는 상기 제 1 가스 및 상기 제 2 가스가 통과하는 개구를 규정하는, 상기 구성가능한 오리피스 플레이트
를 포함하고,
상기 원뿔형 부재는 상기 제 1 가스와 상기 제 2 가스의 혼합을 증진시키고;
상기 구성가능한 오리피스 플레이트의 상기 개구의 사이즈를 변화시키는 것은 상기 제 1 가스와 상기 제 2 가스의 혼합의 정도를 변화시키는, 적어도 하나의 가스를 혼합하기 위한 장치. - 제 1 항에 있어서,
상기 제 1 가스 및 상기 제 2 가스는 플레넘 및 샤워헤드를 갖는 반응기 시스템 내로 전달되는, 적어도 하나의 가스를 혼합하기 위한 장치. - 제 1 항에 있어서,
상기 제 1 가스는 아르곤 (Ar); 불화 질소 (NF3); 불화 텅스텐 (WF6); 또는 불소-함유 가스 중 적어도 하나를 포함하는, 적어도 하나의 가스를 혼합하기 위한 장치. - 제 1 항에 있어서,
상기 제 2 가스는 암모니아 (NH3); 아민; 또는 수소 (H2) 중 적어도 하나를 포함하는, 적어도 하나의 가스를 혼합하기 위한 장치. - 제 1 항 내지 제 4 항 중 어느 한 항에 있어서,
상기 원뿔형 부재는 알루미늄; 양극산화 알루미늄; 플라즈마 전해 산화물 (plasma electrolytic oxide; PEO) 코팅 알루미늄; 알루미나; 질화 알루미늄; 탄화 규소; 니켈; 니켈 도금 알루미늄; 또는 니켈-도금 스테인리스 강 중 적어도 하나를 포함하는, 적어도 하나의 가스를 혼합하기 위한 장치. - 제 1 항 내지 제 4 항 중 어느 한 항에 있어서,
상기 역류 인젝터는 상기 제 1 가스와 상기 제 2 가스의 혼합물 내의 라디칼들의 재결합을 최소화하도록 사이즈가 정해지는, 적어도 하나의 가스를 혼합하기 위한 장치. - 제 1 항 내지 제 4 항 중 어느 한 항에 있어서,
상기 역류 인젝터는 니켈; 니켈-도금 스테인리스 강; 양극산화 알루미늄 기재; PEO 코팅 알루미늄 기재; ALD Al2O3 코팅 알루미늄 기재; 알루미늄 산화물 세라믹; 알루미늄 질화물 세라믹; 또는 탄화 규소 중 적어도 하나를 포함하는, 적어도 하나의 가스를 혼합하기 위한 장치. - 막을 형성하기 위한 반응 시스템으로서,
플라즈마 소스로서, 상기 플라즈마 소스는 제 1 가스를 발생시키는, 상기 플라즈마 소스;
원뿔형 부재로서, 상기 원뿔형 부재는 제 1 방향에서 상기 제 1 가스를 수용하도록 구성되는, 상기 원뿔형 부재;
역류 인젝터로서, 상기 역류 인젝터는 제 2 방향에서 제 2 가스를 도입하고, 상기 제 1 방향은 상기 제 2 방향과 반대인, 상기 역류 인젝터;
상기 원뿔형 부재의 하부에 장착된 조정가능한 오리피스 플레이트로서, 상기 조정가능한 오리피스 플레이트는 플라즈마 가스 및 제 1 유체가 통과하는 개구를 규정하는, 상기 조정가능한 오리피스 플레이트; 및
상기 제 1 가스 및 상기 제 2 가스를 수용하는 반응 챔버로서, 상기 반응 챔버는,
상기 제 1 가스 및 상기 제 2 가스를 수용하기 위한 플레넘을 규정하는 하우징; 및
프로세싱될 기판 상으로 상기 제 1 가스 및 상기 제 2 가스를 통과시키기 위한 복수의 홀들을 갖는 샤워헤드를 포함하는, 상기 반응 챔버
를 포함하고,
상기 원뿔형 부재는 상기 제 1 가스와 상기 제 2 가스의 혼합을 증진시키고;
상기 조정가능한 오리피스 플레이트의 상기 개구의 사이즈를 조절하는 것은 상기 제 1 가스와 상기 제 2 가스의 혼합의 정도를 변화시키는, 막을 형성하기 위한 반응 시스템. - 제 8 항에 있어서,
적어도 하나의 방사형 암을 갖는 플레이트를 더 포함하고, 상기 플레이트는 방사상으로 상기 제 2 가스의 확산을 향상시키도록 구성되는, 막을 형성하기 위한 반응 시스템. - 제 8 항에 있어서,
상기 제 2 가스를 발생시키기 위한 인젝터 가스 소스를 더 포함하는, 막을 형성하기 위한 반응 시스템. - 제 8 항에 있어서,
상기 플라즈마 가스는 아르곤 (Ar); 불화 질소 (NF3); 불화 텅스텐 (WF6); 또는 불소-함유 가스 중 적어도 하나를 포함하는, 막을 형성하기 위한 반응 시스템. - 제 8 항에 있어서,
상기 제 1 유체는 암모니아 (NH3); 아민; 또는 수소 (H2) 중 적어도 하나를 포함하는, 막을 형성하기 위한 반응 시스템. - 제 8 항 내지 제 12 항 중 어느 한 항에 있어서,
상기 원뿔형 부재는 알루미늄; 양극산화 알루미늄; PEO 코팅 알루미늄; 알루미나; 질화 알루미늄; 탄화 규소; 니켈; 니켈 도금 알루미늄; 또는 니켈-도금 스테인리스 강 중 적어도 하나를 포함하는, 막을 형성하기 위한 반응 시스템. - 제 8 항 내지 제 12 항 중 어느 한 항에 있어서,
상기 역류 인젝터는 상기 플라즈마 가스와 상기 제 1 유체의 혼합물 내의 라디칼들의 재결합을 최소화하도록 사이즈가 정해지는, 막을 형성하기 위한 반응 시스템. - 제 8 항 내지 제 12 항 중 어느 한 항에 있어서,
상기 역류 인젝터는 니켈; 니켈-도금 스테인리스 강; 양극산화 알루미늄 기재; PEO 코팅 알루미늄 기재; ALD Al2O3 코팅 알루미늄 기재; 알루미늄 산화물 세라믹; 알루미늄 질화물 세라믹; 또는 탄화 규소 중 적어도 하나를 포함하는, 막을 형성하기 위한 반응 시스템.
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