JP5295095B2 - 原子層蒸着装置 - Google Patents
原子層蒸着装置 Download PDFInfo
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- JP5295095B2 JP5295095B2 JP2009298157A JP2009298157A JP5295095B2 JP 5295095 B2 JP5295095 B2 JP 5295095B2 JP 2009298157 A JP2009298157 A JP 2009298157A JP 2009298157 A JP2009298157 A JP 2009298157A JP 5295095 B2 JP5295095 B2 JP 5295095B2
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- 238000000231 atomic layer deposition Methods 0.000 title claims description 53
- 239000000758 substrate Substances 0.000 claims abstract description 262
- 238000012546 transfer Methods 0.000 claims abstract description 101
- 238000000034 method Methods 0.000 claims abstract description 92
- 230000008569 process Effects 0.000 claims abstract description 87
- 239000007789 gas Substances 0.000 claims description 169
- 238000002347 injection Methods 0.000 claims description 94
- 239000007924 injection Substances 0.000 claims description 94
- 239000000872 buffer Substances 0.000 claims description 47
- 238000010438 heat treatment Methods 0.000 claims description 31
- 238000007740 vapor deposition Methods 0.000 claims description 30
- 238000010926 purge Methods 0.000 claims description 27
- 239000010409 thin film Substances 0.000 claims description 16
- 238000005019 vapor deposition process Methods 0.000 claims description 10
- 238000000151 deposition Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 230000002950 deficient Effects 0.000 claims 1
- 238000005137 deposition process Methods 0.000 abstract description 8
- 230000008021 deposition Effects 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 11
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 238000005229 chemical vapour deposition Methods 0.000 description 4
- 230000003111 delayed effect Effects 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- PZPGRFITIJYNEJ-UHFFFAOYSA-N disilane Chemical compound [SiH3][SiH3] PZPGRFITIJYNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- -1 Si 2 H 6 ) Chemical compound 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- ABTOQLMXBSRXSM-UHFFFAOYSA-N silicon tetrafluoride Chemical compound F[Si](F)(F)F ABTOQLMXBSRXSM-UHFFFAOYSA-N 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68764—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by a movable susceptor, stage or support, others than those only rotating on their own vertical axis, e.g. susceptors on a rotating caroussel
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45544—Atomic layer deposition [ALD] characterized by the apparatus
- C23C16/45546—Atomic layer deposition [ALD] characterized by the apparatus specially adapted for a substrate stack in the ALD reactor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67754—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber horizontal transfer of a batch of workpieces
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68771—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by supporting more than one semiconductor substrate
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Computer Hardware Design (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- General Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Robotics (AREA)
- Chemical Vapour Deposition (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Description
10:ローディング/アンローディングモジュール
11、11a、11b、11c:ロードポート
14:バッファ部
20:トランスファーモジュール
21:トランスファーロボット
22:センサ
30:プロセスモジュール
31:プロセスチャンバ
33、33a、33b、33c:蒸着ガス供給部
35:排気ガス排出部
211、212:ハンドリングアーム
213、214:駆動アーム
215:駆動部
221:センサ制御部
301:出入口
302:ドア部
310:ガス噴射ユニット
311:噴射孔
312:噴射バッファ
320:サセプタユニット
321:リフトピン
322、331:ピンガイド孔
325:駆動軸
330:ヒーターユニット
332a、332b:基板位置
333:発熱素子
335:ハウジング
350:排気部
351:排気孔
352、352a、352b:排気バッファ
400:複数の噴射領域
410、420:ソース領域
430、431、432、440、441、442:パージ領域
511、512:排気ライン
513、514:補助排気ブロック
515、516:中央排気ブロック
Claims (17)
- 基板をローディングおよびアンローディングするローディング/アンローディングモジュールと、
複数の基板を同時に収容して蒸着工程を実行する複数のプロセスチャンバを備え、前記複数のプロセスチャンバの内部の排気ガスを吸入して、前記複数のプロセスチャンバの上部に排出させる排気部を有するガス噴射ユニットが備えられるプロセスモジュールと、
前記ローディング/アンローディングモジュールと前記プロセスモジュールの間に備えられ、前記複数の基板を同時に保持して移送するトランスファーロボットを備えるトランスファーモジュールと、を備え、
前記トランスファーロボットは、1枚の基板をそれぞれ保持するため、前記基板の中心を横切って所定の幅の間隔を有するC字状又はコ字状の形状を有する先端部を有する複数のハンドリングアームを含み、前記ハンドリングアームの直線移動、回転移動及び昇降移動をさせる駆動アーム及び駆動部を含み、前記駆動アーム及び前記駆動部が前記ハンドリングアームを回転可能に支持し、前記駆動アーム及び前記駆動部が前記ハンドリングアームの駆動に必要な駆動力を供給して伝達し、
前記ローディング/アンローディングモジュールは、前記複数の基板が格納されたロードポートおよびバッファ部を備え、
前記バッファ部は、前記トランスファーモジュールの前記ロードポートが連結されていない側部に連結して備えられ、前記基板を収容および格納し、前記ロードポートに格納された基板の数と前記プロセスチャンバに収容される基板の数とが倍数関係になるように、前記基板のローディング時に不足した数の基板を補充することを特徴とする原子層蒸着装置。 - 前記バッファ部は、前記トランスファーモジュールの一側に備えられ、前記トランスファーモジュールに前記基板を引出するときに前記トランスファーモジュールの真空が破壊されないように、前記バッファ部の内部圧力を選択的に減圧または加圧されることを特徴とする請求項1に記載の原子層蒸着装置。
- 前記基板の移送時に、前記ハンドリングアームが上下方向に重なり、前記プロセスチャンバに前記基板をローディングおよびアンローディングするときに、前記ハンドリングアームが左右にV字状に開くことを特徴とする請求項1に記載の原子層蒸着装置。
- 前記トランスファーモジュールは、前記トランスファーロボットに前記基板の載置を検査するセンサを備え、前記基板の一部が重なるように前記ハンドリングアームが左右にV字状態に開いた状態で前記センサが前記基板の載置を検査することを特徴とする請求項1に記載の原子層蒸着装置。
- 前記プロセスチャンバは、
前記複数の基板が水平方向に載置、支持及び回転可能に備えられ、前記プロセスチャンバ内部で昇降移動するサセプタユニットと、
前記サセプタユニットの上部に備えられ、前記基板に薄膜を蒸着するための蒸着ガスのうち1種類のガスを供給する複数の噴射孔グループで定義され、ソースガスを噴射する1つ以上のソース領域とパージガスを噴射する1つ以上のパージ領域を含む複数の噴射領域が形成されたガス噴射ユニットと、
前記ガス噴射ユニットに備えられ、前記プロセスチャンバ内部の排気ガスを吸入して排出させる排気部と、
前記サセプタユニットの下部に備えられ、前記基板および前記サセプタユニットを加熱するヒーターユニットと、
前記サセプタユニットに備えられ、前記基板が載置され、前記サセプタユニットの昇降移動によって前記サセプタユニットの上部に突出するように昇降移動するリフトピンと、
を含むことを特徴とする請求項1に記載の原子層蒸着装置。 - 前記排気部は、
前記ガス噴射ユニットで前記複数の噴射領域の境界に沿って備えられ、前記プロセスチャンバ内の排気ガスを吸入して排出させる複数の排気孔グループで定義される排気ラインと、
前記排気ラインと連結するように形成され、前記サセプタユニットの中央部分の排気ガスを吸入して排出させるように前記ガス噴射ユニットの中央部に形成された中央排気ブロックと、
を含むことを特徴とする請求項5に記載の原子層蒸着装置。 - 前記排気部は、前記各ソース領域で吸入された排気ガスを互いに異なる排気バッファを通じて排出させるように形成された少なくとも2つ以上の排気ラインを含むことを特徴とする請求項6に記載の原子層蒸着装置。
- 前記排気ラインは、1つのソース領域で吸入された排気ガスが前記パージ領域で吸入された排気ガスと同じ1つの排気バッファを通じて排出されるように形成されることを特徴とする請求項7に記載の原子層蒸着装置。
- 前記中央排気ブロックは、前記中央排気ブロックで吸入された排気ガスを排出させる流路が前記排気ラインの前記排気バッファと連続または分離するように形成されることを特徴とする請求項6に記載の原子層蒸着装置。
- 前記中央排気ブロックは、前記サセプタユニットの中央部分に対応する大きさの領域を有するように形成されることを特徴とする請求項6に記載の原子層蒸着装置。
- 前記中央排気ブロックは、少なくとも前記各ソース領域で吸入された排気ガスが互いに異なる流路を通じて排出させるように形成されることを特徴とする請求項6に記載の原子層蒸着装置。
- 前記排気ラインは、前記複数の噴射領域を横切るように形成された補助排気ブロックをさらに含み、
前記補助排気ブロックは、前記補助排気ブロックで吸入した排気ガスを排出させる流路が前記排気ラインおよび前記中央排気ブロックと連結または分離するように形成されることを特徴とする請求項6に記載の原子層蒸着装置。 - 前記リフトピンは、前記サセプタユニットを貫通して前記サセプタユニット下部に延長するように備えられ、前記リフトピンは、前記サセプタユニットの下降時に前記リフトピンの下端部が前記ヒーターユニットに接触して前記サセプタユニット上部に突出し、前記サセプタユニットの上昇時に前記リフトピンの重さによって下降することを特徴とする請求項5に記載の原子層蒸着装置。
- 前記ヒーターユニットは、前記サセプタユニットの下降時に前記リフトピンの下端部を収容して前記リフトピンが突出しないようにするピンガイド孔が備えられ、前記ピンガイド孔は、前記サセプタユニットの下降時に前記基板のローディングおよびアンローディングのための2枚の基板を除いた残りの基板に対応する載置位置のリフトピンを収容するように形成されることを特徴とする請求項13に記載の原子層蒸着装置。
- 前記基板のローディングおよびアンローディングのための2枚の基板に対応するローディング位置のリフトピンは、前記基板のローディングおよびアンローディング時の高低差に対応するように互いに異なる高さで突出されることを特徴とする請求項5に記載の原子層蒸着装置。
- 前記ヒーターユニットは、内部が密閉したハウジング内部に電源が印加されれば熱を発生させるワイヤ状またはフィラメント状の発熱素子が埋められて形成されることを特徴とする請求項5に記載の原子層蒸着装置。
- 前記ヒーターユニットは、前記基板に対応する位置に複数の発熱領域を形成するように1つまたは複数の発熱素子が曲線型に配置されることを特徴とする請求項16に記載の原子層蒸着装置。
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020080135963A KR101046612B1 (ko) | 2008-12-29 | 2008-12-29 | 원자층 증착장치 |
KR10-2008-0135963 | 2008-12-29 | ||
KR10-2009-0047519 | 2009-05-29 | ||
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US8968476B2 (en) | 2015-03-03 |
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