CN2588350Y - 一种热电偶 - Google Patents
一种热电偶 Download PDFInfo
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- CN2588350Y CN2588350Y CN 02294297 CN02294297U CN2588350Y CN 2588350 Y CN2588350 Y CN 2588350Y CN 02294297 CN02294297 CN 02294297 CN 02294297 U CN02294297 U CN 02294297U CN 2588350 Y CN2588350 Y CN 2588350Y
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Abstract
本实用新型涉及一种工业用热电偶，特别是使用在压力、温度较高环境下的热电偶，发明目的是使热电偶在安装孔内的安装更为牢靠，防止热电偶由于安装不牢固而造成的损坏，技术方案是：在热电偶的金属保护管(2)外表面上固定一个挡板(6)，挡板的外径大于热电偶安装孔(8)的内径，小于紧固锁母(7)的内径。安装热电偶时，挡板位于紧固锁母内，由于其外径大于热电偶安装孔的内径，小于紧固锁母的内径，并且挡板与热电偶金属保护管固定连接，旋紧紧固锁母后，热电偶通过挡板卡在紧固锁母内，安装牢固，防止热电偶喷出或损坏。本实用新型具有结构合理、使用方便、安装牢固、防止热电偶喷出等特点，特别适用于高温、高压环境下使用。
Description
所属技术领域：本实用新型涉及一种工业用热电偶，特别是使用在压力、温度较高环境下的热电偶，属于热工仪表技术领域。
背景技术：目前热电偶在工业上得到广泛应用，在一些压力和温度较高、需要测温的场合，如炼铁高炉、玻璃陶瓷窑炉等，人们普遍采用测温范围可以达到1600℃的S型热电偶，这种热电偶由外引接线端子、金属保护管(一般为不锈钢保护钢管)、耐高温陶瓷保护管、绝缘瓷套管、偶丝、紧固锁母组成，不锈钢保护钢管和耐高温陶瓷保护管固定连接，偶丝穿在绝缘瓷套管内，放置在不锈钢保护钢管和耐高温陶瓷保护管中，偶丝的输出端连接外引接线端子，紧固锁母的内孔呈台阶状，较小的内孔与不锈钢保护钢管外径相匹配，较大的内孔上设有内螺纹与热电偶安装孔的外螺纹相匹配。热电偶安装的整个工艺过程如下：①首先将S型热电偶插入紧固锁母内。②将热电偶连同紧固锁母一同插入热电偶的安装圆孔内，然后再在热电偶的耐高温保护瓷管上缠上一层适当厚度的石棉绳。③将热电偶连同其耐高温瓷保护管上面缠绕的石棉绳一同压入热电偶的安装圆孔内。④将安装圆孔内用石棉绳填满填实，然后再在热电偶的耐高温保护瓷管上缠上一层适当厚度的石棉绳。⑤将紧固锁母锁紧，接上热电偶线就可以进行温度监测了。这类热电偶的安装完全是靠热电偶与安装孔内填充的石棉绳之间的挤压力来固定热电偶，它的不足之处就在于当热电偶安装完毕投入使用后，若热电偶安装孔内的压力过高，那么就极易将新安装的热电偶从安装孔喷出，从而导致整根热电偶的报废。另外这种安装方法必须十分小心，稍有不慎就会造成偶管破碎。用这种方式安装热电偶，在安装过程中偶管破碎的现象经常发生。因热电偶是一种非常昂贵的温度监测一次元件，它的损坏及消耗严重给企业带来的经济损失很大。同时热电偶的喷出也会导致从安装孔内泄放掉大量的压力，产生大的噪音。由于从安装孔内有热气流或火焰喷出，也极易烧伤工作人员及设备，极易将热电偶安装圆孔烧坏使生产难以恢复，产生问题的根本原因就是热电偶在安装孔内的安装不够牢靠。
实用新型内容：本实用新型发明目的是提供一种热电偶，使热电偶在安装孔内的安装更为牢靠，温度测量结果更为稳定准确，防止热电偶由于安装不牢固而造成的损坏，解决背景技术中存在的上述问题。
本实用新型的技术方案是：在热电偶的金属保护管外表面上固定一个挡板，挡板的外径大于热电偶安装孔的内径，小于紧固锁母较大的内径。
采用本实用新型，安装热电偶时，挡板位于紧固锁母内，由于其外径大于热电偶安装孔的内径，小于紧固锁母较大的内径，并且挡板与热电偶金属保护管固定连接，旋紧紧固锁母后，热电偶通过挡板卡在紧固锁母内，安装牢固，防止热电偶喷出或损坏。
本实用新型具有结构合理、使用方便、安装牢固、防止热电偶喷出等特点，特别适用于高温、高压环境下使用。
附图说明：
附图为本实用新型实施例的结构示意图。
图中，外引接线端子1，金属保护管(不锈钢保护钢管)2，耐高温瓷保护管3，绝缘瓷套管4，偶丝5，挡板6，紧固锁母7，安装孔8，高炉炉体9。
具体实施方式：以下结合附图，通过实施例进一步说明本实用新型。
在实施例中，本实用新型为S型热电偶，由外引接线端子1、不锈钢保护钢管2、耐高温瓷保护管3、绝缘瓷套管4、偶丝5、挡板6、紧固锁母7组成，不锈钢保护钢管和耐高温陶瓷保护管固定连接，偶丝穿在绝缘瓷套管内，放置在不锈钢保护钢管和耐高温陶瓷保护管中，偶丝的输出端连接外引接线端子，紧固锁母为六角锁母，其内孔呈台阶状，较小的内孔与不锈钢保护钢管外径相匹配，较大的内孔上设有内螺纹与热电偶安装孔的外螺纹相匹配，挡板的圆孔内设有内螺纹，不锈钢保护钢管的外表面设有外螺纹，两者相互匹配，旋紧螺纹将挡板固定在不锈钢保护钢管外表面上，挡板的外径大于热电偶安装孔的内径，小于紧固锁母较大的内径。本实施例为在炼铁高炉上使用本实用新型，安装过程：①首先将S型热电偶组件穿入安装热电偶用的紧固六角锁母7内。②将圆形金属档板6也穿入新型热电偶，并将其连同六角锁母一同全部旋入热电偶不锈钢保护套管上的螺纹扣上。③将热电偶的头部插入炼铁高炉炉体9上的热电偶安装圆孔8内，并在热电偶的耐高温瓷保护管3上缠上一层适当厚度的石棉绳。④将热电偶连同其耐高温瓷保护管上面缠绕的石棉绳一同压入热电偶的安装圆孔8内。⑤将安装圆孔内的石棉绳填满填实，然后再在热电偶的耐高温保护瓷管上缠上一层适当厚度的石棉绳，将紧固六角锁母锁紧，接上热电偶线。⑥在热电偶投入使用之前最好将热电偶接线盒内用石棉绳填满填实，然后将接线盒盖盖上拧紧。这样可以防止当热电偶偶管由于其它原因在安装圆孔内损坏时由于安装圆孔内压力过高而从接线盒内漏风，从而将铂铑偶丝从偶管内喷出，以便于贵重的钵铑偶丝完整的回收利用。
Claims (2)
1、一种热电偶，由外引接线端子(1)、金属保护管(2)、耐高温瓷保护管(3)、绝缘瓷套管(4)、偶丝(5)、紧固锁母(7)组成，金属保护管和耐高温陶瓷保护管固定连接，偶丝穿在绝缘瓷套管内，放置在金属保护管和耐高温陶瓷保护管中，偶丝的输出端连接外引接线端子，紧固锁母的内孔呈台阶状，较小的内孔与金属保护管外径相匹配，较大的内孔上设有内螺纹与热电偶安装孔的外螺纹相匹配，其特征在于组成中还有挡板(6)，挡板固定在热电偶的金属保护管外表面上，挡板的外径大于热电偶安装孔的内径，小于紧固锁母较大的内径。
2、根据权利要求1所述之热电偶，其特征在于挡板(6)的圆孔内设有内螺纹，金属保护管(2)的外表面设有外螺纹，两者相互匹配，旋紧螺纹将挡板固定在金属保护管外表面上。
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2002
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