JPH11183264A - 熱電対をもつ温度測定器 - Google Patents
熱電対をもつ温度測定器Info
- Publication number
- JPH11183264A JPH11183264A JP34652797A JP34652797A JPH11183264A JP H11183264 A JPH11183264 A JP H11183264A JP 34652797 A JP34652797 A JP 34652797A JP 34652797 A JP34652797 A JP 34652797A JP H11183264 A JPH11183264 A JP H11183264A
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Abstract
(57)【要約】
【課題】 特に高温域の温度測定を繰り返し行うことに
より発生する熱電対の断線がおさえられた熱電対をもつ
温度測定器を提供すること。 【解決手段】 本発明の温度測定器は、軸長方向に二本
の挿通孔31を持つ絶縁管3と、この挿通孔31に挿入
され挿通孔31の先端から突出した測温接点43を持つ
熱電対4とを有し、この絶縁管3にはその先端部の端面
の中心を通り二本の挿通孔31が底に開口する溝30を
有し熱電対4の測温接点43が溝30内に収納されてい
ることを特徴とする。本発明の熱電対をもつ温度測定器
は、熱電対の断線がおこりにくくなっているため、断線
が原因となる熱電対の寿命の短縮が起こらなくなり、長
寿命化の効果も有するようになる。
より発生する熱電対の断線がおさえられた熱電対をもつ
温度測定器を提供すること。 【解決手段】 本発明の温度測定器は、軸長方向に二本
の挿通孔31を持つ絶縁管3と、この挿通孔31に挿入
され挿通孔31の先端から突出した測温接点43を持つ
熱電対4とを有し、この絶縁管3にはその先端部の端面
の中心を通り二本の挿通孔31が底に開口する溝30を
有し熱電対4の測温接点43が溝30内に収納されてい
ることを特徴とする。本発明の熱電対をもつ温度測定器
は、熱電対の断線がおこりにくくなっているため、断線
が原因となる熱電対の寿命の短縮が起こらなくなり、長
寿命化の効果も有するようになる。
Description
【0001】
【発明の属する技術分野】本発明は、例えば溶融金属等
の温度を熱電対を用いて測温する温度測定器に関する。
の温度を熱電対を用いて測温する温度測定器に関する。
【0002】
【従来の技術】熱電対温度計には図4の断面図に示され
る測温部を用いた温度測定器がある。この測温部は溶融
金属等の測温というような高温域での温度測定に用いら
れるものであり、先端を閉じた筒形状のサーメットより
なる外周保護管1と、この外周保護管1の内部に挿入さ
れ先端が閉じた筒形状のアルミナよりなる内周保護管2
と、この内周保護管2の内部に挿入され軸長方向に二本
の挿通孔31を持つアルミナよりなる絶縁管3と、挿通
孔31に挿入され挿通孔31の先端から突出した測温接
点43を持つ熱電対4と、からなる。
る測温部を用いた温度測定器がある。この測温部は溶融
金属等の測温というような高温域での温度測定に用いら
れるものであり、先端を閉じた筒形状のサーメットより
なる外周保護管1と、この外周保護管1の内部に挿入さ
れ先端が閉じた筒形状のアルミナよりなる内周保護管2
と、この内周保護管2の内部に挿入され軸長方向に二本
の挿通孔31を持つアルミナよりなる絶縁管3と、挿通
孔31に挿入され挿通孔31の先端から突出した測温接
点43を持つ熱電対4と、からなる。
【0003】
【発明が解決しようとする課題】このような従来の温度
測定器での温度の測定は、測温部内で熱電対の先端が絶
縁管に押しつぶされたり、熱電対の先端が内筒保護管と
絶縁管との間で機械的な応力を繰り返し受けることで、
熱電対の断線が発生し測温部の寿命が短くなる問題があ
った。
測定器での温度の測定は、測温部内で熱電対の先端が絶
縁管に押しつぶされたり、熱電対の先端が内筒保護管と
絶縁管との間で機械的な応力を繰り返し受けることで、
熱電対の断線が発生し測温部の寿命が短くなる問題があ
った。
【0004】また、温度測定の繰り返し、特に高温域で
の温度測定を繰り返すと、熱電対と絶縁管がそれぞれ熱
膨張により伸び縮みする。このとき、熱電対と絶縁管の
熱膨張率が異なるため、両者の伸び縮みが異なり、場合
によっては熱電対が断線するという問題もあった。熱膨
張率の具体的な値として20℃の熱膨張係数(×10 -6
℃-1)が、熱電対では7.9、絶縁管では8.9であっ
た。
の温度測定を繰り返すと、熱電対と絶縁管がそれぞれ熱
膨張により伸び縮みする。このとき、熱電対と絶縁管の
熱膨張率が異なるため、両者の伸び縮みが異なり、場合
によっては熱電対が断線するという問題もあった。熱膨
張率の具体的な値として20℃の熱膨張係数(×10 -6
℃-1)が、熱電対では7.9、絶縁管では8.9であっ
た。
【0005】本発明は上記実状に鑑みてなされたもので
あり、特に高温域の温度測定を繰り返し行うことにより
発生する熱電対の断線がおさえられた熱電対をもつ温度
測定器を提供することを課題とする。
あり、特に高温域の温度測定を繰り返し行うことにより
発生する熱電対の断線がおさえられた熱電対をもつ温度
測定器を提供することを課題とする。
【0006】
【課題を解決するための手段】上記課題を解決するため
に本発明者らは、絶縁管の先端の端面に溝をもうけ、そ
の溝内に測温接点を収納することで、熱電対の断線を防
止できることを見出した。すなわち、本発明の熱電対を
もつ温度測定器は、軸長方向に二本の挿通孔を持つ絶縁
管と、この挿通孔に挿入され挿通孔の先端から突出した
測温接点を持つ熱電対とを有し、この絶縁管にはその先
端部の端面の中心を通り二本の挿通孔が底に開口する溝
を有し熱電対の接合端部が溝内に収納されていることを
特徴とする。
に本発明者らは、絶縁管の先端の端面に溝をもうけ、そ
の溝内に測温接点を収納することで、熱電対の断線を防
止できることを見出した。すなわち、本発明の熱電対を
もつ温度測定器は、軸長方向に二本の挿通孔を持つ絶縁
管と、この挿通孔に挿入され挿通孔の先端から突出した
測温接点を持つ熱電対とを有し、この絶縁管にはその先
端部の端面の中心を通り二本の挿通孔が底に開口する溝
を有し熱電対の接合端部が溝内に収納されていることを
特徴とする。
【0007】
【発明の実施の形態】熱電対は、二種類の金属線を接合
しその熱起電力により温度を求めるものであり、二種類
の金属線は測定される温度域等により選択することがで
きる。具体的には、JISで規定されている熱電対など
が用いられる。絶縁管は、測温に用いられる熱電対の測
温接点が測温部の先端部にくるように熱電対を固定する
ものである。この絶縁管の材質としては熱電対を絶縁す
る材料で、かつ耐熱衝撃性および耐物理的衝撃性にすぐ
れた材料が用いられる。例えばアルミナが用いられる。
しその熱起電力により温度を求めるものであり、二種類
の金属線は測定される温度域等により選択することがで
きる。具体的には、JISで規定されている熱電対など
が用いられる。絶縁管は、測温に用いられる熱電対の測
温接点が測温部の先端部にくるように熱電対を固定する
ものである。この絶縁管の材質としては熱電対を絶縁す
る材料で、かつ耐熱衝撃性および耐物理的衝撃性にすぐ
れた材料が用いられる。例えばアルミナが用いられる。
【0008】絶縁管は、その先端部の端面の中心を通り
かつ二本の挿通孔が底に開口する溝を有する。またこの
溝内には熱電対の測温接点が収納されている。なお、絶
縁管は長い一本からなるものでも、軸方向に積み上げら
れた複数個のもので構成してもよい。絶縁管はその先端
の端面に溝をもつ。そしてこの溝内に熱電対の先端が収
納されている。この熱電対の先端が溝内に収納されてい
るため熱電対の先端が絶縁管に押しつぶされることや、
熱電対の先端がそれを被覆保護する保護管と絶縁管との
間で機械的な応力を繰り返し受けることによる熱電対の
断線を防止することができる。
かつ二本の挿通孔が底に開口する溝を有する。またこの
溝内には熱電対の測温接点が収納されている。なお、絶
縁管は長い一本からなるものでも、軸方向に積み上げら
れた複数個のもので構成してもよい。絶縁管はその先端
の端面に溝をもつ。そしてこの溝内に熱電対の先端が収
納されている。この熱電対の先端が溝内に収納されてい
るため熱電対の先端が絶縁管に押しつぶされることや、
熱電対の先端がそれを被覆保護する保護管と絶縁管との
間で機械的な応力を繰り返し受けることによる熱電対の
断線を防止することができる。
【0009】絶縁管の先端部に開口する溝は、二本の挿
通孔を結ぶ方向と直交する方向にのびていることが好ま
しい。溝が二本の挿通孔を結ぶ方向と直交する方向にの
びることで、溝内に収納された熱電対が等しく加熱され
る。絶縁管の先端部に開口する溝の大きさ(深さおよび
幅)は、用いられる絶縁管および熱電対の性質により適
宜決定される。すなわち、熱電対と絶縁管の熱膨張率に
より決定される。
通孔を結ぶ方向と直交する方向にのびていることが好ま
しい。溝が二本の挿通孔を結ぶ方向と直交する方向にの
びることで、溝内に収納された熱電対が等しく加熱され
る。絶縁管の先端部に開口する溝の大きさ(深さおよび
幅)は、用いられる絶縁管および熱電対の性質により適
宜決定される。すなわち、熱電対と絶縁管の熱膨張率に
より決定される。
【0010】溝の深さが浅い場合には、熱膨張率の差の
ため冷却時には熱電対が絶縁管に対して相対的に縮むこ
とになる。熱電対が相対的に縮むことで、熱電対が突っ
張って断線を生じる。溝の深さが深い場合には、溝内に
収納された熱電対が溝の底に近い部分で短絡し、この短
絡した箇所が新たな測温接点となる。また、この新たな
測温接点を生じることは、前記した溝の深さが浅い場合
と同様のことが発生し熱電対の寿命が短くなる。
ため冷却時には熱電対が絶縁管に対して相対的に縮むこ
とになる。熱電対が相対的に縮むことで、熱電対が突っ
張って断線を生じる。溝の深さが深い場合には、溝内に
収納された熱電対が溝の底に近い部分で短絡し、この短
絡した箇所が新たな測温接点となる。また、この新たな
測温接点を生じることは、前記した溝の深さが浅い場合
と同様のことが発生し熱電対の寿命が短くなる。
【0011】溝の幅について、幅が狭い場合には、熱電
対の測温接点を溝内にもうけられなくなり、絶縁管の先
端面に溝をもうける意味が無くなる。また、幅が広い場
合には、絶縁管の溝の外側の部分の強度が弱くなり、絶
縁管先端が折損しやすくなる。折損が生じると、熱電対
が絶縁管から突出するとともに、前記した溝の深さが浅
い場合と等しくなり熱電対の寿命が短くなる。
対の測温接点を溝内にもうけられなくなり、絶縁管の先
端面に溝をもうける意味が無くなる。また、幅が広い場
合には、絶縁管の溝の外側の部分の強度が弱くなり、絶
縁管先端が折損しやすくなる。折損が生じると、熱電対
が絶縁管から突出するとともに、前記した溝の深さが浅
い場合と等しくなり熱電対の寿命が短くなる。
【0012】実用的な溝の深さは絶縁管の外径がφ3m
mの場合で2〜12mm、溝の幅は1.6〜2.2mm
程度である。なお、本発明の熱電対を持つ温度測定器は
保護管内に収納して使用できる。特に溶鋼等の高温の測
温に用いられる場合には、保護管は外周保護管および内
周保護管とからなる。
mの場合で2〜12mm、溝の幅は1.6〜2.2mm
程度である。なお、本発明の熱電対を持つ温度測定器は
保護管内に収納して使用できる。特に溶鋼等の高温の測
温に用いられる場合には、保護管は外周保護管および内
周保護管とからなる。
【0013】外周保護管は、熱電対の測温接点を保護す
るために用いられる。この外周保護管には高い熱伝導率
を持ち、かつ耐熱衝撃性および耐物理的衝撃性にすぐれ
た材料が用いられる。例えばMoZrO2等のサーメッ
トを用いることができる。内周保護管は、外周保護管の
内部に挿入される。この内周保護管も、熱電対の測温接
点を保護するために用いられ、高い熱伝導率を持ち、か
つ耐熱衝撃性および耐物理的衝撃性にすぐれた材料が用
いられる。例えばアルミナを用いることができる。
るために用いられる。この外周保護管には高い熱伝導率
を持ち、かつ耐熱衝撃性および耐物理的衝撃性にすぐれ
た材料が用いられる。例えばMoZrO2等のサーメッ
トを用いることができる。内周保護管は、外周保護管の
内部に挿入される。この内周保護管も、熱電対の測温接
点を保護するために用いられ、高い熱伝導率を持ち、か
つ耐熱衝撃性および耐物理的衝撃性にすぐれた材料が用
いられる。例えばアルミナを用いることができる。
【0014】
【実施例】以下、本発明を実施例を用いて説明する。 (実施例)本発明の実施例は、図1に示されるように、
外周保護管1と、内周保護管2と、先端部の端面に溝3
0が開口した絶縁管3と、熱電対4とを有する熱電対を
持つ温度測定器である。
外周保護管1と、内周保護管2と、先端部の端面に溝3
0が開口した絶縁管3と、熱電対4とを有する熱電対を
持つ温度測定器である。
【0015】外周保護管1はMoZrO2で形成され
る。また、その形状は先端がなめらかな曲面を描くよう
に閉じられた円筒形状をしており、円筒部分の外径はφ
20mm、内径はφ10mmであった。内周保護管2は
アルミナで形成され、外周保護管1内に挿入される。ま
た、その形状は先端がなめらかな曲面を描くように閉じ
られた円筒形状をしており、円筒部分の外径はφ6mm
で、内径はφ4mmであった。
る。また、その形状は先端がなめらかな曲面を描くよう
に閉じられた円筒形状をしており、円筒部分の外径はφ
20mm、内径はφ10mmであった。内周保護管2は
アルミナで形成され、外周保護管1内に挿入される。ま
た、その形状は先端がなめらかな曲面を描くように閉じ
られた円筒形状をしており、円筒部分の外径はφ6mm
で、内径はφ4mmであった。
【0016】絶縁管3は長い一本からなるアルミナで形
成され、内周保護管2内に挿入される。この絶縁管3の
先端部の軸方向断面図を図2に、図2のII線での断面
図を図3に示す。ここで、絶縁管3はφ3mmの円柱に
軸直方向にのびる二本のφ0.8mmの挿通孔31を有
し、かつ先端部の端面に溝30を有する形状をしてい
る。この二つの挿通孔31は中心軸の間隔が1.6mm
で、絶縁管3の中心で対称となるようにもうけられてい
る。また、溝30は絶縁管3の端面の中心を通り、かつ
二つの挿通孔31を結ぶ方向と直交する方向にのび、こ
の溝30により絶縁管3の端面は二つに分けられてい
る。溝30は凹状の断面形状をしており、この凹状部は
幅が2mmで、深さが8mmであった。
成され、内周保護管2内に挿入される。この絶縁管3の
先端部の軸方向断面図を図2に、図2のII線での断面
図を図3に示す。ここで、絶縁管3はφ3mmの円柱に
軸直方向にのびる二本のφ0.8mmの挿通孔31を有
し、かつ先端部の端面に溝30を有する形状をしてい
る。この二つの挿通孔31は中心軸の間隔が1.6mm
で、絶縁管3の中心で対称となるようにもうけられてい
る。また、溝30は絶縁管3の端面の中心を通り、かつ
二つの挿通孔31を結ぶ方向と直交する方向にのび、こ
の溝30により絶縁管3の端面は二つに分けられてい
る。溝30は凹状の断面形状をしており、この凹状部は
幅が2mmで、深さが8mmであった。
【0017】絶縁管3の挿通行31に挿入された熱電対
4は、JIS規定のRタイプの熱電対が用いられた。こ
の熱電対4は太さがφ0.5mmの線材であった。JI
SのRタイプの熱電対は、+極が13%Rh−Ptであ
り、−極がPtである。この熱電対の+極と−極の接合
する部分が熱電対4の測温接点43となっている。この
熱電対4の測温接点43は絶縁管3の先端にもうけられ
た溝30内に収納されている。
4は、JIS規定のRタイプの熱電対が用いられた。こ
の熱電対4は太さがφ0.5mmの線材であった。JI
SのRタイプの熱電対は、+極が13%Rh−Ptであ
り、−極がPtである。この熱電対の+極と−極の接合
する部分が熱電対4の測温接点43となっている。この
熱電対4の測温接点43は絶縁管3の先端にもうけられ
た溝30内に収納されている。
【0018】また、挿通孔31の中心軸の間隔が1.6
mmであり、溝30の幅が2mmと挿通孔31の中心軸
の間隔より大きいため、挿通孔31の中心軸はともに溝
30の凹部内に位置する。このため、溝30と挿通孔3
1とが重なり、この重なった部分の挿通孔31から突出
する熱電対4は溝30内で露出している。 (比較例1)比較例1は、図4の断面図に示される測温
部を有する。この測温部は、長い一本からなり先端の端
面に溝がない絶縁管を有する従来の熱電対を持つ温度測
定器である。 (比較例2)比較例2は、測温部に用いられる絶縁管の
溝の深さが浅い以外は実施例と同様な熱電対を持つ温度
測定器である。すなわち、比較例2に用いられた絶縁管
は、その先端面に幅が2mmで、深さが2mmの溝を有
する。このとき絶縁管にもうけられた挿通孔からのびる
熱電対が接合する測温接点は溝に収納されていない。 (比較例3)比較例3は、測温部に用いられる絶縁管の
溝の深さが深い以外は実施例と同様な熱電対を持つ温度
測定器である。すなわち、比較例3に用いられた絶縁管
は、その先端面に幅が2mmで、深さが30mmの溝を
有する。 (比較例4)比較例4は、測温部に用いられる絶縁管の
溝の幅が狭い以外は実施例と同様な熱電対を持つ温度測
定器である。すなわち、比較例4に用いられた絶縁管
は、その先端面に幅が1mmで、深さが8mmの溝を有
する。 (試験)実施例および比較例1〜4の熱電対を持つ温度
測定器の熱電対の寿命を求める試験を行った。この試験
は、1550℃の溶鋼に一時間つけた後、室温で一時間
のインターバルをとることを熱電対の寿命が来るまで繰
り返し、熱電対の寿命がきたときの繰り返しの回数を計
測した。実施例および比較例の寿命の計測をそれぞれ十
回繰り返し、熱電対の平均寿命およびその原因を調べ、
表1に示した。なお、比較例1は溝のない例であり、比
較例2は溝の深さの浅い例であり、比較例3は溝の深さ
の深い例であり、比較例4は溝の幅の広い例である。
mmであり、溝30の幅が2mmと挿通孔31の中心軸
の間隔より大きいため、挿通孔31の中心軸はともに溝
30の凹部内に位置する。このため、溝30と挿通孔3
1とが重なり、この重なった部分の挿通孔31から突出
する熱電対4は溝30内で露出している。 (比較例1)比較例1は、図4の断面図に示される測温
部を有する。この測温部は、長い一本からなり先端の端
面に溝がない絶縁管を有する従来の熱電対を持つ温度測
定器である。 (比較例2)比較例2は、測温部に用いられる絶縁管の
溝の深さが浅い以外は実施例と同様な熱電対を持つ温度
測定器である。すなわち、比較例2に用いられた絶縁管
は、その先端面に幅が2mmで、深さが2mmの溝を有
する。このとき絶縁管にもうけられた挿通孔からのびる
熱電対が接合する測温接点は溝に収納されていない。 (比較例3)比較例3は、測温部に用いられる絶縁管の
溝の深さが深い以外は実施例と同様な熱電対を持つ温度
測定器である。すなわち、比較例3に用いられた絶縁管
は、その先端面に幅が2mmで、深さが30mmの溝を
有する。 (比較例4)比較例4は、測温部に用いられる絶縁管の
溝の幅が狭い以外は実施例と同様な熱電対を持つ温度測
定器である。すなわち、比較例4に用いられた絶縁管
は、その先端面に幅が1mmで、深さが8mmの溝を有
する。 (試験)実施例および比較例1〜4の熱電対を持つ温度
測定器の熱電対の寿命を求める試験を行った。この試験
は、1550℃の溶鋼に一時間つけた後、室温で一時間
のインターバルをとることを熱電対の寿命が来るまで繰
り返し、熱電対の寿命がきたときの繰り返しの回数を計
測した。実施例および比較例の寿命の計測をそれぞれ十
回繰り返し、熱電対の平均寿命およびその原因を調べ、
表1に示した。なお、比較例1は溝のない例であり、比
較例2は溝の深さの浅い例であり、比較例3は溝の深さ
の深い例であり、比較例4は溝の幅の広い例である。
【0019】
【表1】 表1より本実施例の熱電対をもつ温度測定器は熱電対の
寿命までの繰り返し回数が比較例1〜4と比べてかなり
大きくなっている。また、本実施例の熱電対を持つ温度
測定器は熱電対の寿命のきた原因が劣化であって断線で
ないことから、熱電対が外力の影響を受けていないこと
がわかる。対して、比較例1〜4の熱電対を持つ温度測
定器に用いられた熱電対では寿命の原因として断線が半
分以上を占めている。
寿命までの繰り返し回数が比較例1〜4と比べてかなり
大きくなっている。また、本実施例の熱電対を持つ温度
測定器は熱電対の寿命のきた原因が劣化であって断線で
ないことから、熱電対が外力の影響を受けていないこと
がわかる。対して、比較例1〜4の熱電対を持つ温度測
定器に用いられた熱電対では寿命の原因として断線が半
分以上を占めている。
【0020】
【発明の効果】本発明の熱電対をもつ温度測定器は、測
温に用いられる熱電対にかかる応力がおさえられている
ため、断線がおこりにくくなっている。このため、断線
が原因となる熱電対の寿命の短縮が起こらなくなり、温
度測定器自身の長寿命化の効果も有するようになる。
温に用いられる熱電対にかかる応力がおさえられている
ため、断線がおこりにくくなっている。このため、断線
が原因となる熱電対の寿命の短縮が起こらなくなり、温
度測定器自身の長寿命化の効果も有するようになる。
【図1】 本実施例の熱電対をもつ温度測定器の測温部
の断面を示す図である。
の断面を示す図である。
【図2】 本実施例の絶縁管の先端部の軸方向の断面を
示す図である。
示す図である。
【図3】 図2のII線における断面を示す図である。
【図4】 従来の熱電対をもつ温度測定器の測温部の断
面を示す図である。
面を示す図である。
1…外周保護管 2…内周保護管 3…絶縁管 30…溝 31…挿通孔 4…熱電
対 41…+極側熱電対 42…−極側熱電対 43…測温
接点
対 41…+極側熱電対 42…−極側熱電対 43…測温
接点
Claims (2)
- 【請求項1】 軸長方向に二本の挿通孔を持つ絶縁管
と、該挿通孔に挿入され該挿通孔の先端から突出した測
温接点を持つ熱電対と、を有する温度測定器において、 該絶縁管はその先端部の端面の中心を通り二本の該挿通
孔が底に開口する溝を有し、該熱電対の接合端部は該溝
内に収納されていることを特徴とする熱電対をもつ温度
測定器。 - 【請求項2】 前記溝は二本の前記挿通孔を結ぶ方向と
直交する方向にのびている請求項1記載の熱電対をもつ
温度測定器。
Priority Applications (1)
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JP34652797A JPH11183264A (ja) | 1997-12-16 | 1997-12-16 | 熱電対をもつ温度測定器 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34652797A JPH11183264A (ja) | 1997-12-16 | 1997-12-16 | 熱電対をもつ温度測定器 |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH11183264A true JPH11183264A (ja) | 1999-07-09 |
Family
ID=18384034
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP34652797A Pending JPH11183264A (ja) | 1997-12-16 | 1997-12-16 | 熱電対をもつ温度測定器 |
Country Status (1)
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