JPH0523079A - 釣り竿及びその製造方法 - Google Patents
釣り竿及びその製造方法Info
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Abstract
(57)【要約】
【目的】 細径の芯材にプリプレグを巻回するもので
も、製作が楽で、高強度となる釣り竿を合理的に構成す
る。 【構成】 その繊維方向Ｓを竿Ｒの軸芯Ｙを基準に２度
〜１０度の範囲で傾斜させた第１繊維強化樹脂層Ｔ
Aと、この第１繊維強化樹脂層ＴAと逆方向に向けて、そ
の繊維方向Ｓを竿Ｒの軸芯Ｙを基準に２度〜１０度の範
囲で傾斜させた第２繊維強化樹脂層ＴBとを形成して筒
状に成形する。
も、製作が楽で、高強度となる釣り竿を合理的に構成す
る。 【構成】 その繊維方向Ｓを竿Ｒの軸芯Ｙを基準に２度
〜１０度の範囲で傾斜させた第１繊維強化樹脂層Ｔ
Aと、この第１繊維強化樹脂層ＴAと逆方向に向けて、そ
の繊維方向Ｓを竿Ｒの軸芯Ｙを基準に２度〜１０度の範
囲で傾斜させた第２繊維強化樹脂層ＴBとを形成して筒
状に成形する。
Description
【０００１】
【産業上の利用分野】本発明は、釣り竿及びその製造方
法に関し、詳しくは、竿の強度を向上させる技術に関す
る。
法に関し、詳しくは、竿の強度を向上させる技術に関す
る。
【０００２】
【従来の技術】従来、筒状に構成される釣り竿として
は、引き揃え型でシート状のプリプレグをマンドレルと
称せられる芯材に対して、繊維方向を芯材の軸芯方向
と、軸芯に直交する方向とに設定して交互に巻回した
後、焼成することにより製造されている。
は、引き揃え型でシート状のプリプレグをマンドレルと
称せられる芯材に対して、繊維方向を芯材の軸芯方向
と、軸芯に直交する方向とに設定して交互に巻回した
後、焼成することにより製造されている。
【０００３】
【発明が解決しようとする課題】ここで、前述したよう
に夫々のプリプレグを、その繊維方向を竿材の軸芯方向
と、この軸芯に直交する姿勢に設定して形成される釣り
竿について考えるに、この種の釣り竿は、製作が簡単
で、しかも、比較的高い強度が得られるという良好な面
を有している。しかし、この製造方法で穂先竿を製造す
ることについて考えるに、細径の芯材に対してプリプレ
グを巻回する際に、プリプレグの繊維方向が芯材の軸芯
に沿う方向の場合には、潰れの発生によってプリプレグ
の厚みが不揃いになりやすく、又、プリプレグの繊維方
向が芯材の軸芯に直交する方向の場合には、所謂、スプ
リングバックによってプリプレグの巻回を行い難く改善
の余地がある。尚、このようにプリプレグの厚みが不揃
いになると強度の低下に繋がり、又、スプリングバック
が発生すると、プリプレグの巻回不良によって焼成後の
竿材の強度低下に繋がるばかりで無く、巻回作業が行い
難くなり、作業能率を低下させるものとなり、改善の余
地がある。本発明の目的は、穂先竿用のもののように細
径の芯材にプリプレグを巻回するるものでも、製作が楽
で、高強度となる釣り竿、及び、その製造方法を合理的
に構成する点にある。
に夫々のプリプレグを、その繊維方向を竿材の軸芯方向
と、この軸芯に直交する姿勢に設定して形成される釣り
竿について考えるに、この種の釣り竿は、製作が簡単
で、しかも、比較的高い強度が得られるという良好な面
を有している。しかし、この製造方法で穂先竿を製造す
ることについて考えるに、細径の芯材に対してプリプレ
グを巻回する際に、プリプレグの繊維方向が芯材の軸芯
に沿う方向の場合には、潰れの発生によってプリプレグ
の厚みが不揃いになりやすく、又、プリプレグの繊維方
向が芯材の軸芯に直交する方向の場合には、所謂、スプ
リングバックによってプリプレグの巻回を行い難く改善
の余地がある。尚、このようにプリプレグの厚みが不揃
いになると強度の低下に繋がり、又、スプリングバック
が発生すると、プリプレグの巻回不良によって焼成後の
竿材の強度低下に繋がるばかりで無く、巻回作業が行い
難くなり、作業能率を低下させるものとなり、改善の余
地がある。本発明の目的は、穂先竿用のもののように細
径の芯材にプリプレグを巻回するるものでも、製作が楽
で、高強度となる釣り竿、及び、その製造方法を合理的
に構成する点にある。
【０００４】
【課題を解決するための手段】本第１発明の特徴は、そ
の繊維方向を竿の軸芯を基準に２度〜１０度の範囲で傾
斜させた第１繊維強化樹脂層と、この第１繊維強化樹脂
層と逆方向に向けて、その繊維方向を竿の軸芯を基準に
２度〜１０度の範囲で傾斜させた第２繊維強化樹脂層と
を形成して筒状に成形して成る点にあり、又、本第２発
明の特徴は、夫々引き揃え型に形成されたシート状のプ
リプレグを、その繊維の交差角度を４度〜２０度の範囲
に設定した状態で重ね合わせて接合すると共に、芯材の
軸芯を基準として夫々のプリプレグの繊維方向が対称、
若しくは、略対称となる姿勢に設定して、この重ね合わ
せ物を芯材に巻回し、焼成することにより筒状に成形す
る点にあり、その作用、及び、効果は次の通りである。
の繊維方向を竿の軸芯を基準に２度〜１０度の範囲で傾
斜させた第１繊維強化樹脂層と、この第１繊維強化樹脂
層と逆方向に向けて、その繊維方向を竿の軸芯を基準に
２度〜１０度の範囲で傾斜させた第２繊維強化樹脂層と
を形成して筒状に成形して成る点にあり、又、本第２発
明の特徴は、夫々引き揃え型に形成されたシート状のプ
リプレグを、その繊維の交差角度を４度〜２０度の範囲
に設定した状態で重ね合わせて接合すると共に、芯材の
軸芯を基準として夫々のプリプレグの繊維方向が対称、
若しくは、略対称となる姿勢に設定して、この重ね合わ
せ物を芯材に巻回し、焼成することにより筒状に成形す
る点にあり、その作用、及び、効果は次の通りである。
【０００５】
【作用】上記第１発明の特徴によると、その構造は図５
及び図６に示すように、第１繊維強化樹脂層ＴAの繊維
方向Ｓと第２繊維強化樹脂層ＴBの繊維方向Ｓとが互い
に交差することとなり、この構成の竿Ｒに対し曲げ方向
に荷重が作用した場合には、一方の繊維だけで無く、夫
々の繊維に対して圧縮、及び、引っ張りの荷重が作用す
ることになり、夫々の繊維により荷重に抗することが可
能になる。又、従来からの穂先竿ＲPと、竿Ｒの軸芯を
基準に夫々の繊維方向を５度に設定した本発明の穂先竿
ＲNとの強度を比較すると次の表のように、重量は殆ど
変わることが無く、竿の両端部における折損強度が向上
すると共に、竿の両端部における比強度も向上するもの
となる。
及び図６に示すように、第１繊維強化樹脂層ＴAの繊維
方向Ｓと第２繊維強化樹脂層ＴBの繊維方向Ｓとが互い
に交差することとなり、この構成の竿Ｒに対し曲げ方向
に荷重が作用した場合には、一方の繊維だけで無く、夫
々の繊維に対して圧縮、及び、引っ張りの荷重が作用す
ることになり、夫々の繊維により荷重に抗することが可
能になる。又、従来からの穂先竿ＲPと、竿Ｒの軸芯を
基準に夫々の繊維方向を５度に設定した本発明の穂先竿
ＲNとの強度を比較すると次の表のように、重量は殆ど
変わることが無く、竿の両端部における折損強度が向上
すると共に、竿の両端部における比強度も向上するもの
となる。
【０００６】
【表１】
【０００７】尚、この表における折損強度は図７に示す
ように、テストピースＲをゴム１１に保持し、又、高さ
Ｈとなるよう台１２に対して、オーバーハング量をＤに
設定して支持すると共に、このテストピースＲの端部に
索体１３を結び、この索体１３に作用する張力Ｔを増大
させ、このテストピースＲが折損する際に計測された張
力Ｔの平均値である。因みに、この試験ではオーバーハ
ング量をＤは１０センチメートル、高さＨは８５センチ
メートルに設定されている。
ように、テストピースＲをゴム１１に保持し、又、高さ
Ｈとなるよう台１２に対して、オーバーハング量をＤに
設定して支持すると共に、このテストピースＲの端部に
索体１３を結び、この索体１３に作用する張力Ｔを増大
させ、このテストピースＲが折損する際に計測された張
力Ｔの平均値である。因みに、この試験ではオーバーハ
ング量をＤは１０センチメートル、高さＨは８５センチ
メートルに設定されている。
【０００８】又、上記第２発明の特徴によると、竿の製
作時には芯材１が細径のものであっても、夫々のプリプ
レグＰA，ＰBの繊維方向Ｓ，Ｓが芯材１の軸芯に対して
比較的沿った姿勢（２度〜１０度）になることから、こ
の芯材１に対するプリプレグＰA，ＰBの巻回時には夫々
のプリプレグＰA，ＰBが比較的厚いものであってもスプ
リングバックの発生が抑制されると共に、夫々のプリプ
レグＰA，ＰBが接合状態にあるので、巻回時に局部的に
高い圧力が作用しても一方のプリプレグが他方のプリプ
レグの繊維の偏りを抑制する結果、プリプレグに潰れを
発生させることも無い。
作時には芯材１が細径のものであっても、夫々のプリプ
レグＰA，ＰBの繊維方向Ｓ，Ｓが芯材１の軸芯に対して
比較的沿った姿勢（２度〜１０度）になることから、こ
の芯材１に対するプリプレグＰA，ＰBの巻回時には夫々
のプリプレグＰA，ＰBが比較的厚いものであってもスプ
リングバックの発生が抑制されると共に、夫々のプリプ
レグＰA，ＰBが接合状態にあるので、巻回時に局部的に
高い圧力が作用しても一方のプリプレグが他方のプリプ
レグの繊維の偏りを抑制する結果、プリプレグに潰れを
発生させることも無い。
【０００９】つまり、この発明では、２層の繊維強化樹
脂層を形成することにより、従来より強度の向上を図り
得るものとなると共に、２種のプリプレグを重合わせて
接合することにより芯材１への巻回時の作業性を向上で
きるのである。
脂層を形成することにより、従来より強度の向上を図り
得るものとなると共に、２種のプリプレグを重合わせて
接合することにより芯材１への巻回時の作業性を向上で
きるのである。
【００１０】
【発明の効果】従って、穂先竿用のもののように細径の
芯材にプリプレグを巻回するものでも、製作が楽で、高
強度となる釣り竿、及び、その製造方法が合理的に構成
できたのである。
芯材にプリプレグを巻回するものでも、製作が楽で、高
強度となる釣り竿、及び、その製造方法が合理的に構成
できたのである。
【００１１】
【実施例】以下、本発明の実施例を図面に基づいて説明
する。図１に示すように、引き揃え型の炭素繊維にエポ
キシ樹脂等の熱硬化性の樹脂を含浸させて成るシート状
で所定幅のプリプレグＰを、繊維方向Ｓと直交する方向
に対して５度程度傾斜する姿勢で切断する。次に、図２
に示す如く、前述のように切断された２枚のプリプレグ
ＰA，ＰBのうちの一方ＰBを表裏を反転させ、夫々の切
断縁同士を一致させて他方のプリプレグＰAに重ね合わ
せ、互いに移動しないように接合する。このように重合
わせると、夫々のプリプレグＰA，ＰBの繊維は１０度の
角度で交差する。
する。図１に示すように、引き揃え型の炭素繊維にエポ
キシ樹脂等の熱硬化性の樹脂を含浸させて成るシート状
で所定幅のプリプレグＰを、繊維方向Ｓと直交する方向
に対して５度程度傾斜する姿勢で切断する。次に、図２
に示す如く、前述のように切断された２枚のプリプレグ
ＰA，ＰBのうちの一方ＰBを表裏を反転させ、夫々の切
断縁同士を一致させて他方のプリプレグＰAに重ね合わ
せ、互いに移動しないように接合する。このように重合
わせると、夫々のプリプレグＰA，ＰBの繊維は１０度の
角度で交差する。
【００１２】次に、図３に示すように、この重合わせ物
をテーパ状の芯材への巻回を容易にするべく所定の形状
に裁断する。次に、図４に示すように、この重合わせ物
を、芯材としてのマンドレル１に対し、このマンドレル
１の軸芯Ｘを基準に夫々のプリプレグＰA，ＰBの繊維方
向Ｓ，Ｓが対称となるよう姿勢を設定して複数回数巻回
し、更に、この上面に熱収縮テープ２を巻回する。
をテーパ状の芯材への巻回を容易にするべく所定の形状
に裁断する。次に、図４に示すように、この重合わせ物
を、芯材としてのマンドレル１に対し、このマンドレル
１の軸芯Ｘを基準に夫々のプリプレグＰA，ＰBの繊維方
向Ｓ，Ｓが対称となるよう姿勢を設定して複数回数巻回
し、更に、この上面に熱収縮テープ２を巻回する。
【００１３】そして、この巻回物を所定温度で焼成し、
テープ２を取り去り、マンドレル１を引き抜くことによ
り筒状の成形物が得られ、この後、両端を切断し、塗
装、研磨等の表面処理を行うことにより穂先竿Ｒが得ら
れるのである。又、このように製作された穂先竿Ｒは図
５及び図６に示すように、竿Ｒの軸芯Ｙを基準に、その
繊維方向Ｓ，Ｓを５度傾斜させた第１繊維強化樹脂層Ｔ
Aと、この第１繊維強化樹脂層ＴAと逆方向に向けて、そ
の繊維方向Ｓを５度傾斜させた第２繊維強化樹脂層ＴB
とが多層形成されるものとなる。尚、図６には第１繊維
強化樹脂層ＴAと第２繊維強化樹脂層ＴBとを独立した状
態に表しているが、これらの層ＴA，ＴBは焼成時に互い
に溶融し合って、一体化したものとなっている。
テープ２を取り去り、マンドレル１を引き抜くことによ
り筒状の成形物が得られ、この後、両端を切断し、塗
装、研磨等の表面処理を行うことにより穂先竿Ｒが得ら
れるのである。又、このように製作された穂先竿Ｒは図
５及び図６に示すように、竿Ｒの軸芯Ｙを基準に、その
繊維方向Ｓ，Ｓを５度傾斜させた第１繊維強化樹脂層Ｔ
Aと、この第１繊維強化樹脂層ＴAと逆方向に向けて、そ
の繊維方向Ｓを５度傾斜させた第２繊維強化樹脂層ＴB
とが多層形成されるものとなる。尚、図６には第１繊維
強化樹脂層ＴAと第２繊維強化樹脂層ＴBとを独立した状
態に表しているが、これらの層ＴA，ＴBは焼成時に互い
に溶融し合って、一体化したものとなっている。
【００１４】〔別実施例〕本発明は上記実施例以外に、
例えば、プリプレグの重ね合わせ時における夫々のプリ
プレグの繊維方向が４度〜２０度の範囲内であればどの
ような値であっても良く、又、この重ね合わせ物を芯材
に巻回する際の巻回量が１層（１プライ）であっても良
く、又、穂先竿以外に２番竿、３番竿等に適用すること
も可能である。又、夫々のプリプレグはガラス繊維を用
いたものであっても良く、更に、２枚のプリプレグを接
合する際に特別に接着材を用いて良く、又、プリプレグ
の粘性を利用して接合することも可能である。
例えば、プリプレグの重ね合わせ時における夫々のプリ
プレグの繊維方向が４度〜２０度の範囲内であればどの
ような値であっても良く、又、この重ね合わせ物を芯材
に巻回する際の巻回量が１層（１プライ）であっても良
く、又、穂先竿以外に２番竿、３番竿等に適用すること
も可能である。又、夫々のプリプレグはガラス繊維を用
いたものであっても良く、更に、２枚のプリプレグを接
合する際に特別に接着材を用いて良く、又、プリプレグ
の粘性を利用して接合することも可能である。
【００１５】尚、特許請求の範囲の項に図面との対照を
便利にするために符号を記すが、該記入により本発明は
添付図面の構成に限定されるものではない。
便利にするために符号を記すが、該記入により本発明は
添付図面の構成に限定されるものではない。
【図１】シート状プリプレグの切断時の形状を表す平面
図
図
【図２】プリプレグの重合わせ状態を表す平面図
【図３】重合わせ物の裁断後の形状を表す一部切欠き平
面図
面図
【図４】重合わせ物のマンドレルへ巻回時の状態を表す
斜視図
斜視図
【図５】完成状態の竿の一部切欠き状態の斜視図
【図６】完成状態における竿の部分断面図
【図７】竿の強度の計測する装置の側面図
１ 芯材
ＰA ，ＰB プリプレグ
Ｒ 竿
Ｓ 繊維方向
ＴA 第１繊維強化樹脂層
ＴB 第２繊維強化樹脂層
Ｘ 芯材の軸芯
Ｙ 竿の軸芯
─────────────────────────────────────────────────────
フロントページの続き
(51)Int.Cl.5 識別記号 庁内整理番号 ＦＩ 技術表示箇所
// Ｂ２９Ｋ 105:08
Ｂ２９Ｌ 23:00 4Ｆ
Claims (2)
- 【請求項１】 その繊維方向（Ｓ）を竿（Ｒ）の軸芯
（Ｙ）を基準に２度〜１０度の範囲で傾斜させた第１繊
維強化樹脂層（ＴA）と、この第１繊維強化樹脂層
（ＴA）と逆方向に向けて、その繊維方向（Ｓ）を竿
（Ｒ）の軸芯（Ｙ）を基準に２度〜１０度の範囲で傾斜
させた第２繊維強化樹脂層（ＴB）とを形成して筒状に
成形して成る釣り竿。 - 【請求項２】 夫々が引き揃え型に形成されたシート状
のプリプレグ（ＰA),（ＰB）を、その繊維の交差角度を
４度〜２０度の範囲に設定した状態で重ね合わせて接合
すると共に、芯材（１）の軸芯（Ｘ）を基準として夫々
のプリプレグ（ＰA),（ＰB）の繊維方向（Ｓ),（Ｓ）が
対称、若しくは、略対称となる姿勢に設定して、この重
ね合わせ物を芯材（１）に巻回し、焼成することにより
筒状に成形する釣り竿の製造方法。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3178615A JPH0523079A (ja) | 1991-07-19 | 1991-07-19 | 釣り竿及びその製造方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3178615A JPH0523079A (ja) | 1991-07-19 | 1991-07-19 | 釣り竿及びその製造方法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0523079A true JPH0523079A (ja) | 1993-02-02 |
Family
ID=16051544
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3178615A Pending JPH0523079A (ja) | 1991-07-19 | 1991-07-19 | 釣り竿及びその製造方法 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0523079A (ja) |
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| JPS60232038A (ja) * | 1984-04-27 | 1985-11-18 | 株式会社シマノ | 釣竿 |
| JPH01182033A (ja) * | 1988-01-14 | 1989-07-19 | Olympic Co Ltd | 積層管 |
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