JP2003153706A - 面ファスナー雌材及びその製造方法 - Google Patents

面ファスナー雌材及びその製造方法

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Publication number
JP2003153706A
JP2003153706A JP2001355112A JP2001355112A JP2003153706A JP 2003153706 A JP2003153706 A JP 2003153706A JP 2001355112 A JP2001355112 A JP 2001355112A JP 2001355112 A JP2001355112 A JP 2001355112A JP 2003153706 A JP2003153706 A JP 2003153706A
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Japan
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needle
loop
surface fastener
loops
hook
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English (en)
Inventor
Kimiko Kawai
貴美子 河合
Toshiya Yamamoto
俊也 山本
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Toyobo Co Ltd
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Toyobo Co Ltd
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Abstract

(57)【要約】 【課題】実用上の問題がない係合力を有しながら、剥離
音が小さい面ファスナー雌材およびその製造方法を提供
する。 【解決手段】合成繊維からなる長繊維不織布の少なくと
も片面にニードルパンチによる多数のループ及び切断ル
ープとを有し、該ループが接着剤での樹脂加工によって
固定されている面ファスナー雌材であって、面ファスナ
ー雄材との剥離音が65dB以下、通気度が100cc
/cm2/sec.以上である面ファスナー雌材及び長
繊維不織布の少なくとも一面にニードルパンチにより多
数のループを形成させるに際し、ニードル針で掴んだた
複数本の単繊維のうちの5〜50%を切断しつつ20〜
120個/cm2の密度でループを形成し、次いで形成
されたループを接着剤での樹脂加工によって固定する面
ファスナー雌材の製造方法である。

Description

【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は、主に生活資材用に
使用される面ファスナー雌材およびその製造方法に関す
るものである。
【0002】
【従来の技術】面ファスナーは、くりかえしの剥離と係
合ができ、また薄い部材でもって広面積のものを係合す
ることができるので、たいへん便利なものである。しか
しながら、面ファスナー部を剥離する時には、フックの
雄材が雌材から離れるのに伴い、音が発生し、静かな場
所で剥がす行為をした時には、ややもすればその音を耳
障りに感じることがある。特にテープタイプ紙オムツに
面ファスナーを使用した場合には、夜間にオムツ交換す
る場合など、静かな部屋で行う場合が多々あり、その音
が周囲に響くので、非常に気になる場合がある。
【0003】
【発明が解決しようとする課題】本発明は、前記問題点
を解決しようとするものであり、実用上の問題がない係
合力を有しながら、剥離音が小さい面ファスナー雌材お
よびその製造方法を提供することを目的とする。
【0004】
【課題を解決するための手段】本発明者は、前記目的を
達成するために鋭意検討した結果、次の構成を有する面
ファスナー雌材及びその製造法を見出したものである。
すなわち本発明は、以下のとおりである。 1.合成繊維からなる長繊維不織布の少なくとも片面に
ニードルパンチによる多数のループ及び切断ループとを
有し、該ループが接着剤での樹脂加工によって固定され
ている面ファスナー雌材であって、面ファスナー雄材と
の剥離音が65dB以下、通気度が100cc/cm2
/sec.以上であることを特徴とする面ファスナー雌
材。 2.前記各ループは複数本の単繊維からなり、切断ルー
プは単繊維の一部がニードルパンチの際に、ニードル針
によって切断されたものであることを特徴とする請求項
1記載の面ファスナー雌材。 3.前記長繊維不織布が目付30〜80g/m2、厚さ
0.5〜1.0mmであり、該長繊維不織布に対する接着
剤の付与量が10質量%以下であることを特徴とする第
1又は2記載の面ファスナー雌材。 4.目付30〜80g/m2、厚さ0.5〜1.0mmの
長繊維不織布の少なくとも一面にニードルパンチにより
多数のループを形成させるに際し、ニードル針で掴んだ
複数本の単繊維のうちの5〜50%を切断しつつ20〜
120個/cm2の密度でループを形成し、次いで形成
されたループを接着剤での樹脂加工によって固定するこ
とを特徴とする面ファスナー雌材の製造方法。
【0005】
【発明の実施の形態】本発明における合成繊維の素材と
しては、ポリエステル、ポリアミド、ポリオレフィンな
どの熱可塑性合成樹脂であり、長繊維不織布とは、スパ
ンボンド法やメルトブロー法によって得られる不織布で
あり、繊維径は10〜30μmであることが好ましい。
繊維径が10μm未満であると、ニードルパンチの方法
によっても非常に細いループができるに過ぎなくなり、
係合力が低下する傾向がある。また30μmより大きい
太いと、得られる不織布が粗い仕上がりとなり、布とし
ての感触が得られ難くなる。
【0006】本発明における長繊維不織布の目付は、3
0〜80g/m2で、厚さが0.5〜1.0mmである
ことが好ましい。この範囲であれば非常に柔軟でオムツ
などの製品によくフィットさせることができる。目付が
30g/m2未満、または厚さが0.5mm未満である
と、雄材がくいこめる層が少なくなり、容易に剥離が行
えるが、係合力が低くなり過ぎる傾向があり、一方、目
付けが80g/m2を超えるか、厚さが1.0mmを超え
ると、くいこみは強くなるが、逆に強くなり過ぎて剥が
しにくくなる傾向がある。
【0007】本発明における長繊維不織布は、少なくと
も片面に、ニードルパンチによって形成された複数本の
単繊維からなるループと切断されてループを形成してい
ない切断ループとを有する。ニードルパンチによって形
成されるループの数は、片面のループ密度(個/c
2)が20〜120個/cm2であることが好ましい。
ループの密度が20個/cm2未満では係合力が低くな
り過ぎる傾向があり、一方、120個/cm2を超える
と、不織布の強力が低くなり過ぎる傾向がある。
【0008】ループの高さは、3〜6mmの範囲にあるこ
とが好ましい。3mm未満であると、ループを形成して
も高さが低いために、充分な係合力を得ることができ
ず、外れやすくなってしまう。また6mmを超える高さ
の場合、オムツにした時にループの高さを肌が感じやす
くなるので、ざらついた触感となる。
【0009】さらに、ニードルパンチによって形成され
たループは、長繊維不織布に対して10質量%以下の接
着剤で樹脂加工されることにより固定されていなければ
ならない。10質量%より多い接着剤で樹脂加工される
と、面ファスナーとした時に柔らかさが不足する傾向が
ある。
【0010】本発明における接着剤としては、アクリル
系、エチレン共重合物系、ポリスチレン系、ポリ塩化ビ
ニル系、ポリウレタン系、ポリエステル系、ポリオレフ
ィン系、ナイロン系、ポリカーボネイト系などの一般的
な市販のバインダー樹脂を使用することができる。
【0011】本発明の面ファスナー雌材は、面ファスナ
ー雄材(例えば、キノコ型フックのスリーエム社製89
Y)に係合させ、それを引き剥がす際の最大の剥離音の
平均の値が65dB以下で、従来品に比べて著しく剥離
音が小さいことが特徴である。この剥離音が65dBよ
り大きいと、面ファスナーを剥離した時に感じられる音
は、耳障りであると感じられる(後述モニター評価によ
る結果で判明)。
【0012】また、本発明の面ファスナー雌材は、非常
に通気性がよく、通気度100cc/cm2/sec.以上を
確保することができることが特徴である。粘着テープタ
イプの面ファスナーでは、ファスナー部はフィルムを貼
ったテープで作られているため、全く通気性がない。本
発明の面ファスナー雌材は、通気性があるので、蒸れ感
の低減に役立つ。特に暑い環境下や、活動の激しい子供
にオムツを付けた場合には、発汗や不感蒸泄による熱や
水分をすばやく外気側に移動促進させることができ、暑
熱感、蒸れ感の低減に役立つ。
【0013】本発明の面ファスナー雌材を得るには、以
下の製造方法が例示できる。即ち、目付30〜80g/
2、厚さ0.5〜1.0mmの長繊維不織布の少なくと
も片面にニードルパンチにより多数のループを形成させ
るに際し、ニードル針で掴んだ複数本の単繊維のうちの
5〜50%を切断しつつ20〜120個/cm 2の密度
でループを形成し、次いで形成されたループを接着剤で
の樹脂加工によって固定することを特徴とする面ファス
ナー雌材の製造方法である。
【0014】ニードルパンチに使用されるパンチ針とし
ては、バーブ針が好ましく、さらにキックアップのある
ものが、ループの一部の単繊維を切断させやすい点で好
ましい。ニードルパンチの際の針深さは、8〜15mm
であり、キックアップのない針では、10〜15mm、
キックアップのある針では、8〜15mmが好ましく、
ストローク(回転数)は、キックアップのない針では、
1500rpm以上、キックアップのある針では、10
00rpm以上とすることがループの一部の単繊維の切
断をコントロールし易い点で好ましい。
【0015】パンチ針が40番手の場合、1個のループ
を構成する単繊維の本数は5〜6本であり、このうちの
1〜3本がニードルパンチの際に切断されることが好ま
しい。ループを形成する単繊維の本数を少なくする事
で、面ファスナー雄材のキノコ状などのフックがループ
から外れる際の抵抗力を小さくでき、剥離音を低減する
ことができる。
【0016】上記のように、ニードルパンチの加工条
件、即ち、針深さ、ペネ数、ストローク(回転数)、或
いは針の種類によって長繊維不織布のループの単繊維の
切断を調整することができる。その調整によって面ファ
スナー雌材を雄材から剥がし易くもできるし剥がしにく
くもできる。
【0017】
【実施例】以下、実施例により、本発明を具体的に説明
する。しかしながら本発明はこれらによって限定される
ものではない。なお以下の実施例などの評価および特性
値は、以下の測定法によった。 (1)厚さ(mm) 面積4cm2、荷重0.5g/cm2で試料の3カ所を測
定し、その平均値を求めた。
【0018】(2)剥離音(dB) オムツの面ファスナー部をそのまま使用し、該オムツ雌
材(巾45mm、長さ220mm)に、30mm×30
mmの大きさの雄材(キノコ型フック、スリーエム社製
89Y:縦及び横のピッチ間隔0.65mm、高さ0.
3mm)を重ねて手で押さえた後、雄材を約1秒で剥離
時、約5cmの距離から積分計普通騒音計(RION社
製)を用いて、その時に発生する音を計測した。雄材の
ある左右を各5回ずつ計10回測定し、その平均値を求
めた。
【0019】(3)通気度(cc/cm2・sec) JIS L1096 A法(フラジール形法)に準じて
測定した。 (4)ループ密度(個/cm2) ニードルパンチ加工時に設定したフェルティングニード
ル(パンチ針)のペネ数(打ち込み本数)をループ密度
とした。 (5)切断ループ(%) 顕微鏡によってループの単繊維を観察し、切断している
単繊維の割合を求めた。 (6)ループの高さ(mm) ニードルパンチ加工時に、設定したヘッドプレートを貫
通したフェルティングニードルの先端から第一バーブま
での距離をループの高さとした。
【0020】(7)モニター評価 作成したこれらの面ファスナー雌材を、市販の紙オムツ
材(雄材がキノコ型フック、スリーエム社製89Y)の
フロント部に両面テープ(ニチバン社製・ナイススタッ
ク)を用いて貼り付けたものを作成した。これらの作成
したオムツについて、5名のモニターによって、面ファ
スナー部の剥離を行ってもらい、モニター評価を実施し
た。評価項目は、剥がす際の取り外しやすさ、長時間
(2時間以上)使用時におけるファスナー部脱落の有
無、剥離音の大小、剥離音の耳障り感、である。判定は
以下の基準で行った。
【0021】取り外しやすさ:○;外しやすい、△;や
や外しにくい、×;かなり外しにくい 使用時脱落の有無:○;取れない、△;取れることあ
り、×;取れやすい 剥離音の大小:○;小さい、△;普通、×;大きい 剥離音の耳障り感:○;耳障りでない、△;やや耳障
り、×;かなり耳障り
【0022】実施例1〜3 ポリエチレンテレフタテートを溶融紡糸し、フィラメン
トをネット上にランダム捕集した後、フラットローラで
軽く圧着して種々の太さ、目付からなる長繊維不織布シ
ートを製造した。ついで得られたシートをニードルマシ
ンで40番手のキックアップのあるバーブ針を用いニー
ドルパンチ加工を行った。さらにポリアクリル酸エステ
ルのエマルジョンにてバインダー加工を行い、面ファス
ナー雌材を得た。得られた面ファスナー雌材及びその特
性の評価結果について表1に示した。
【0023】比較例1〜3 比較例1は従来の短繊維不織布である市販品、比較例2
は粘着テープ、比較例3は従来のトリコット編地の面フ
ァスナーである。評価結果を表1に示した。
【0024】
【表1】
【0025】表1の結果から、実施例1〜3に示した本
発明の面ファスナー雌材は、面ファスナーとしての取り
外しがしやすく、長時間装着していても脱落することが
なく、充分な剥離特性を示しながら、さらに剥離音が小
さく、その音が耳障りでない面ファスナー雌材であっ
た。一方比較例1では、取り外しは行いやすいものの使
用時に脱落が起こるので、面ファスナー機能としては不
十分なものであった。比較例2では、脱落は起きにくい
もののやや取り外しが行いにくく、剥離音に対して耳障
り感があるものであった。比較例3では、脱落は起きな
いものの取り外しがかなり行いにくく、剥離音も大きく
耳障り感があるものであった。よって比較例のいずれに
おいても、面ファスナー本来の機能と、耳障りでない剥
離音とを両立させるものではなかった。
【0026】
【発明の効果】本発明によれば、実用上問題のない係合
力を有しながら、剥離音が小さい面ファスナー雌材を提
供することが可能である。

Claims (4)

    【特許請求の範囲】
  1. 【請求項1】合成繊維からなる長繊維不織布の少なくと
    も片面にニードルパンチによる多数のループ及び切断ル
    ープとを有し、該ループが接着剤での樹脂加工によって
    固定されている面ファスナー雌材であって、面ファスナ
    ー雄材との剥離音が65dB以下、通気度が100cc
    /cm2/sec.以上であることを特徴とする面ファ
    スナー雌材。
  2. 【請求項2】前記各ループは複数本の単繊維からなり、
    切断ループは単繊維の一部がニードルパンチの際に、ニ
    ードル針によって切断されたものであることを特徴とす
    る請求項1記載の面ファスナー雌材。
  3. 【請求項3】前記長繊維不織布が目付30〜80g/m
    2、厚さ0.5〜1.0mmであり、該長繊維不織布に対
    する接着剤の付与量が10質量%以下であることを特徴
    とする請求項1記載の面ファスナー雌材。
  4. 【請求項4】目付30〜80g/m2、厚さ0.5〜
    1.0mmの長繊維不織布の少なくとも一面にニードルパ
    ンチにより多数のループを形成させるに際し、ニードル
    針で掴んだた複数本の単繊維のうちの5〜50%を切断
    しつつ20〜120個/cm2の密度でループを形成
    し、次いで形成されたループを接着剤での樹脂加工によ
    って固定することを特徴とする面ファスナー雌材の製造
    方法。
JP2001355112A 2001-11-20 2001-11-20 面ファスナー雌材及びその製造方法 Pending JP2003153706A (ja)

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JP2015119782A (ja) * 2013-12-20 2015-07-02 スリーエム イノベイティブ プロパティズ カンパニー 面ファスナー用止着部材及びその製造方法、並びに衛生用品
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