JP2015179843A - 複数の反応チャンバを共有するガスシステムで均一な処理を行う方法 - Google Patents
複数の反応チャンバを共有するガスシステムで均一な処理を行う方法 Download PDFInfo
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 281
- 238000000034 method Methods 0.000 title claims abstract description 114
- 238000012545 processing Methods 0.000 title claims abstract description 40
- 239000000758 substrate Substances 0.000 claims abstract description 6
- 239000007789 gas Substances 0.000 claims description 397
- 230000008569 process Effects 0.000 claims description 77
- 238000010926 purge Methods 0.000 claims description 54
- 239000007788 liquid Substances 0.000 claims description 11
- 238000000231 atomic layer deposition Methods 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000000151 deposition Methods 0.000 claims description 6
- 230000008021 deposition Effects 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- 239000011261 inert gas Substances 0.000 claims description 3
- 239000012159 carrier gas Substances 0.000 description 40
- 230000009977 dual effect Effects 0.000 description 32
- 239000002019 doping agent Substances 0.000 description 31
- 239000002243 precursor Substances 0.000 description 27
- 230000000052 comparative effect Effects 0.000 description 10
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 9
- 230000008901 benefit Effects 0.000 description 7
- 235000012431 wafers Nutrition 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000011344 liquid material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000012495 reaction gas Substances 0.000 description 4
- 239000012528 membrane Substances 0.000 description 3
- CYTQBVOFDCPGCX-UHFFFAOYSA-N trimethyl phosphite Chemical compound COP(OC)OC CYTQBVOFDCPGCX-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000011149 active material Substances 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052756 noble gas Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 101100236208 Homo sapiens LTB4R gene Proteins 0.000 description 1
- 101001017969 Homo sapiens Leukotriene B4 receptor 2 Proteins 0.000 description 1
- 102100033374 Leukotriene B4 receptor 1 Human genes 0.000 description 1
- 102100033375 Leukotriene B4 receptor 2 Human genes 0.000 description 1
- 101100437750 Schizosaccharomyces pombe (strain 972 / ATCC 24843) blt1 gene Proteins 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 230000005281 excited state Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012705 liquid precursor Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45561—Gas plumbing upstream of the reaction chamber
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/40—Oxides
- C23C16/401—Oxides containing silicon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/448—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45527—Atomic layer deposition [ALD] characterized by the ALD cycle, e.g. different flows or temperatures during half-reactions, unusual pulsing sequence, use of precursor mixtures or auxiliary reactants or activations
- C23C16/45536—Use of plasma, radiation or electromagnetic fields
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
- C23C16/505—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
Abstract
Description
リンシリコンガラス(phosphorous silicon glass (PSG))膜は、図1に示したPEALD装置を用いて図19に示される条件でPEALDによって基板(φ300mm)に形成された。PEALDのサイクルのシーケンスは、図9(比較例)及び図10(実施例1)に示されるものであった。前駆体としてビスジエチルアミノシラン(bisdiethylaminosilane(BDEAS))を用い、ドーパントとして亜リン酸トリメチル(trimethylphosphite(TMPI))を用いた。ここで、ドーパントの蒸気圧は、前駆体の蒸気圧の約3.5倍であった。
Claims (20)
- 第1のガスソース及び第2のガスソースを共有する複数の反応チャンバで均一な処理を行う方法であって、各反応チャンバが、前記第1のガスソースからの第1のガス、前記第2のガスソースからの第2のガス及びパージガスが前記反応チャンバへ導入されるガス入口ラインを有し、各反応チャンバで行われる対象の処理が同一であり、前記方法は、
(i)前記第1のガスが複数の前記反応チャンバの1つへ供給され、その後、複数の前記反応チャンバの別の1つへ供給される供給順序で、各ガス入口ラインを通じて前記第1のガスを複数の前記反応チャンバへ供給するステップと、
(ii)前記第2のガスが複数の前記反応チャンバの1つへ供給され、その後、複数の前記反応チャンバの別の1つへ供給される供給順序で、各ガス入口ラインを通じて前記第2のガスを複数の前記反応チャンバへ供給するステップと、
(iii)複数の前記反応チャンバ及び前記ガス入口ラインから前記第1のガス及び前記第2のガスをそれぞれパージするように、前記第1のガスの各供給後及び前記第2のガスの各供給後に各ガス入口ラインを通じて前記パージガスを複数の前記反応チャンバへ供給するステップと、
(iv)複数の前記反応チャンバにおける前記対象の処理を完了するためにステップ(i)から(iii)を連続的に繰り返すステップと、を備え、
前記第1のガス又は前記第2のガスの少なくとも1つの前記供給順序は、前記第1のガス又は前記第2のガスの少なくとも1つの供給が繰り返されるときに変更される、方法。 - ステップ(i)から(iii)を含む1つのサイクルを備え、ステップ(iv)において前記サイクルは、繰り返され、前記第1のガス又は前記第2のガスの少なくとも1つの前記供給順序は、前記サイクルごとに変更される請求項1に記載の方法。
- 前記第2のガスの前記供給順序は、前記サイクルごとに変更されるが、前記第1のガスの前記供給順序は、変更されない、請求項2に記載の方法。
- 前記第1のガス及び前記第2のガスそれぞれの前記供給順序は、前記サイクルごとに変更される請求項2に記載の方法。
- 前記ステップ(i)から(iii)を含む1つのサイクルを備え、前記ステップ(ii)は、前記サイクルで繰り返され、前記第2のガスの前記供給順序は、前記ステップ(ii)が前記サイクルで繰り返されるときに変更され、前記サイクルは、前記ステップ(iv)で繰り返される、請求項1に記載の方法。
- 各ステップ(iii)の後に複数の前記反応チャンバにRFパワーを印加するステップ(iiia)をさらに備える請求項1に記載の方法。
- 前記RFパワーは、連続的に又は同時に複数の前記反応チャンバに印加される請求項6に記載の方法。
- 複数の前記反応チャンバは、前記RFパワーを生成するRFジェネレータを共有する請求項6に記載の方法。
- 前記対象の処理は、プラズマエンハンスト原子層堆積(PEALD)による膜の堆積である請求項6に記載の方法。
- 前記第1のガスの供給速度は、前記第2のガスの供給速度の2倍以上である請求項1に記載の方法。
- 前記第1のガスソース及び前記第2のガスソースは、液体化合物を蓄積する容器を含み、前記液体化合物の気化されたガスのそれぞれは、前記第1のガス及び前記第2のガスである、請求項1に記載の方法。
- 前記第1のガスソースからの第1のガスラインは、複数の前記反応チャンバの前記ガス入口ラインのそれぞれに分岐及び接続され、前記第2のガスソースからの第2のガスラインは、複数の前記反応チャンバの前記ガス入口ラインのそれぞれに分岐及び接続され、前記第1のガス及び前記パージガスは、前記第1のガスライン、前記第1のガスラインから分岐されるライン及び複数の前記反応チャンバの前記ガス入口ラインを通じて複数の前記反応チャンバへ導入され、前記第2のガス及び前記パージガスは、前記第2のガスライン、前記第2のガスラインから分岐されるライン及び複数の前記反応チャンバの前記ガス入口ラインを通じて複数の前記反応チャンバへ導入され、分岐されるラインそれぞれには、バルブが設けられ、前記ステップ(i)から(iii)で定義されるガス流は、各バルブを用いて制御される、請求項11に記載の方法。
- 前記パージガスは、前記第1のガスラインを通じて前記パージガスのみで又は前記第1のガスと共に連続的に流れ、前記パージガスは、前記第2のガスラインを通じて前記パージガスのみで又は前記第2のガスと共に連続的に流れる、請求項12に記載の方法。
- 複数の前記反応チャンバは、2つの前記反応チャンバである請求項1に記載の方法。
- 複数の前記反応チャンバは、排気システムを共有し、各反応チャンバの圧力は、前記排気システムを用いて制御される、請求項1に記載の方法。
- 複数の前記反応チャンバは、それぞれ、添加ガス又は不活性ガスが複数の前記反応チャンバへ供給される別のガスラインを備える請求項1に記載の方法。
- 複数の反応チャンバで均一な処理を行う方法であって、
(a)ステップが行われる前記反応チャンバの順序に基づいて各反応チャンバでの前記ステップにより構成されるサイクルを行うことと、
(b)前記ステップが行われる反応チャンバの直前の順序を変更した後に各反応チャンバで前記ステップを行うことと、
(c)対象の処理が複数の前記反応チャンバで完了するまで処理(b)を繰り返すことと、を備え、各反応チャンバの基板上で行われる前記対象の処理は、同一である、方法。 - 前記ステップは、第1のガスを供給するステップと、第2のガスを供給するステップと、を含む、請求項17に記載の方法。
- 前記第1のガス及び前記第2のガスは、第1の共通ガス入口ラインを通じて前記反応チャンバの1つへ供給され、前記第1のガス及び前記第2のガスは、第2の共通ガス入口ラインを通じて前記反応チャンバの別の1つへ供給され、前記第1のガスは、前記第1及び第2の共通ガス入口ラインに分岐及び接続される第1のガスラインに供給され、前記第2のガスは、前記第1及び第2の共通ガス入口ラインに分岐及び接続される第2のガスラインに供給される、請求項18に記載の方法。
- 前記対象の処理は、プラズマエンハンスト原子層堆積(PEALD)による膜の堆積である請求項17に記載の方法。
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TW201546323A (zh) | 2015-12-16 |
KR20150108781A (ko) | 2015-09-30 |
KR102362025B1 (ko) | 2022-02-10 |
JP6516517B2 (ja) | 2019-05-22 |
US9447498B2 (en) | 2016-09-20 |
US20150267297A1 (en) | 2015-09-24 |
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