JP2007511902A - 薄膜成長用反応装置 - Google Patents
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
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- C23C16/45544—Atomic layer deposition [ALD] characterized by the apparatus
- C23C16/45548—Atomic layer deposition [ALD] characterized by the apparatus having arrangements for gas injection at different locations of the reactor for each ALD half-reaction
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
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Abstract
Description
Claims (23)
- 基板を処理するための反応チャンバを画定する反応炉であって、該反応炉は、
第1反応物質を前記反応チャンバへ提供するための第1取込口と、
第2反応物質のための前記反応チャンバへの第2取込口と、
前記反応チャンバからガスを除去するための第1排気口と、
前記反応チャンバからガスを除去するための第2排気口と、
前記第1および第2排気口を通じて交互に流れを閉塞するように構成された流れ制御装置とを備え、
第1流れ制限部が、前記第1取込口および前記第1排気口を前記反応チャンバから隔離し、第2流れ制限部が、前記第2取込口および前記第2排気口を前記反応チャンバから隔離し、前記反応炉は、前記第1排気口が非制限状態にありかつ前記第2排気口が制限状態にある場合に、前記第2取込口からの流れが前記反応チャンバを通って基板を越えて前記第1排気口まで向けられるとともに、前記第1取込口と基板と間の前記第1流れ制限部内に少なくとも部分的に拡散障壁が形成される、反応炉。 - 前記第1排気口が制限状態にあると共に前記第2排気口が非制限状態にある場合に、前記第1取込口からの流れが、前記反応チャンバを通り、基板を越え、前記第2排気口内に向けられると共に、前記第2取込口と基板との間に拡散障壁が形成されるように構成されている請求項1に記載の反応炉。
- 前記反応炉がALD反応炉である請求項1に記載の反応炉。
- 前記第1取込口および前記第1排気口が反応炉の側に位置し、前記第2取込口および前記第2排気口が反応炉のもう一方の側に位置する請求項1に記載の反応炉。
- 前記第1取込口および前記第1排気口が、前記第2取込口および前記第2排気口から、反応炉の対向する側にある請求項4に記載の反応炉。
- 前記第1取込口が、前記第1排気口のほぼ上部に位置する請求項5に記載の反応炉。
- 前記拡散障壁が、少なくとも部分的に前記第1流れ制限部内に位置する請求項6に記載の反応炉。
- 前記第1および第2排気口が、共通排気ルートと通じている請求項1に記載の反応炉。
- 第1および第2排気口から共通排気ルートまでの流れに選択してバイアスをかけるための弁が設けられる請求項8に記載の反応炉。
- 前記第1および前記第2排気口が、それぞれ、前記第1および前記第2排気口をそれぞれ通る流体の速度を上げるための流れ制限部を含む請求項9に記載の反応炉。
- 交互に繰り返される蒸気相反応物質の表面反応に基板を曝すことにより、基板面上に薄膜を成長させる方法であって、該方法は、
反応チャンバ、第1取込口、第2取込口、第1排気口および第2排気口を有する反応炉を提供する工程と、
第1反応物質が脈うつ間、(i)前記反応チャンバを通る前記第1反応物質の流れを前記第1取込口を経由して供給する一方、前記第1反応物質の流れの1部が、前記第1排気口を経由して排気されることによって前記反応チャンバ内の基板を迂回することが許され、(ii)不活性ガスを前記第2取込口を通して前記第2排気口に供給し、(iii)前記第1反応物質の流れを前記第2排気口を通して前記反応チャンバから引き上げる工程と、
除去工程中に、(i)不活性ガスを前記第2取込口を経由して前記反応チャンバに供給する一方、不活性ガスが前記第1取込口を通って前記第1排気口に供給され、(ii)不活性ガスを、前記第1取込口と前記反応チャンバ内に位置する基板との間の拡散障壁を形成するために、前記第1排気口を経由して前記反応チャンバから引き上げる工程を含む方法。 - 第2反応物質が脈うつ間、(i)前記反応チャンバを通る第2反応物質の流れを前記第2取込口を経由して供給する一方、前記第2反応物質の流れの一部が、前記第2排気口を経由して排出されることによって、前記反応チャンバ内の基板を迂回することが許され、(ii)不活性ガスを前記第1取込口を通して前記第1排気口に供給し、(iii)前記第2反応物質の流れを前記第1排気口を通して前記反応チャンバから引き上げる工程を含む請求項11に記載の方法。
- 第2除去工程中に、(i)不活性ガスを前記第1取込口を経由して前記反応チャンバに供給する一方、不活性ガスが前記第2取込口を通して前記第2排気口に供給され、(ii)不活性ガスを、前記第2取込口と反応炉内に位置する基板との間に拡散障壁を形成するために、前記第2排気口を経由して前記反応チャンバから引き上げる請求項12に記載の方法。
- 前記反応チャンバを通る第1反応物質の流れを前記第1取込口を経由して供給する一方、前記第1反応物質の流れの1部が、前記第1排気口を経由して排出されることによって、前記反応チャンバ内にある基板を迂回することが許される前記工程が、前記第1反応物質の流れの約10%から約25%までを迂回する工程を含む請求項12に記載の方法。
- 前記除去工程が、(i)不活性ガスを前記第1取込口を経由して前記反応チャンバ内に供給する一方、不活性ガスが前記第2取込口を通って前記第2排気口に供給され、(ii)不活性ガスを前記第2排気口を経由して前記反応チャンバから引き上げる工程をさらに含む請求項12に記載の方法。
- (i) 不活性ガスが前記第2取込口を通って前記第2排気口に供給される間、不活性ガスを前記第1取込口を経由して前記反応チャンバに供給し、(ii)不活性ガスを前記第2排気口を経由して前記反応チャンバから引き上げる工程が、
(i) 不活性ガスが前記第1取込口を通して前記第1排気口に供給される間、不活性ガスを前記第2取込口を経由して前記反応チャンバへ供給し、(ii)前記第1取込口と前記反応チャンバ内に位置する基板との間に拡散障壁を形成するために、前記第1取込口を経由して前記反応チャンバから不活性ガスを引き上げる工程の前に生じる請求項12に記載の方法。 - 交互に繰り返される蒸気相反応物質の表面反応に基板を曝すことにより、基板面上に薄膜を成長させる方法であって、該方法は、
反応チャンバ、第1取込口、第2取込口、第1排気口および第2排気口を有する反応炉を提供する工程と、
第1反応物質が脈うつ間、(i)前記反応チャンバを通る前記第1反応物質の流れを前記第1取込口を経由して供給する一方、前記第1反応物質の流れの1部が、前記第1排気口を経由して排気されることによって前記反応チャンバ内の基板を迂回することが許され、(ii)不活性ガスを前記第2取込口を通して前記第2排気口に供給し、(iii)前記第1反応物質の流れを前記第2排気口を通して前記反応チャンバから引き上げる工程と、
除去工程中に、(i)不活性ガスを前記第1取込口を経由して前記反応チャンバに供給する一方、不活性ガスが前記第2取込口を通って前記第2排気口に供給され、(ii)不活性ガスを、前記第2取込口と前記反応チャンバ内に位置する基板との間の拡散障壁を形成するために、前記第2排気口を経由して前記反応チャンバから引き上げる工程を含む方法。 - 原子層デポジションを用いる基板を処理する方法であって、該方法は、
第1反応物質入口ポート、第2反応物質入口ポート、第1排気口ポートおよび第2排気口ポートを含む反応チャンバを提供する工程と、
基板を前記反応チャンバに装填する工程と、
第1反応物質を、前記第1反応物質入口ポートを通すと共に第1方向における基板を越えて前記反応チャンバに吸入する工程と、
第1反応物質を前記第2排気ポートを通して前記反応チャンバから引き上げる工程と、
パージガスを、前記第2反応物質入口ポートを通すと共に第2方向における基板を越えて吸入する工程と、
パージガスを前記第1排気ポートを通して前記反応チャンバから引き出す工程と、
第2反応物質を、前記第2反応物質ポートを通すと共に第2方向における基板を越えて前記反応チャンバに吸入する工程と、
第2反応物質を前記第1排気ポートを通して前記反応チャンバから引き上げる工程とを含む方法。 - 第1反応物質を前記反応チャンバに吸入する工程が、第1反応物質の前記第1排気ポートへの流れの約10%から約25%までを迂回する工程を含む請求項18に記載の方法。
- 基板処理システムであって、
反応チャンバ、第1入口ポート、第2入口ポート、第1排気ポート、第2排気ポート、前記第1入口ポートならびに前記第1排気ポートから前記反応チャンバを区分する第1流れ制限部、および、前記第2入口ポートならびに前記第2排気ポートから前記反応チャンバを区分する第2流れ制限部を含む反応炉を備え、
前記第1入口ポートおよび前記第2排気ポートが、前記反応チャンバ内において、前記第2入口ポートと前記反応チャンバとの間の前記第2流れ制限部に拡散障壁が形成される第1方向に、ガスの流れを提供するように協働し、
前記第2入口ポートおよび前記第1排気ポートが、前記第1入口ポートと前記反応チャンバとの間の前記第1流れ制限部に拡散障壁が形成される第2方向に、ガスの流れを提供するように協働するシステム。 - 第1および第2方向が、ほぼ向き合う、即ち互いに反対である請求項20に記載の基板処理システム。
- 原子層蒸着法を利用して基板を処理する方法であって、前記方法は、
第1反応物質パルス中に、第1反応物質の流れを、第1方向において、反応チャンバ内の基板上に向けるステップ、
パージパルス中に、パージガスを、第2方向において、前記反応チャンバ内の基板上に向けるステップ、
第2反応物質パルス中に、第2反応物質を、前記第2方向において、前記反応チャンバ内の基板上に向けるステップ、および、
第2パージパルス中に、パージガスを、前記第1方向において、前記反応チャンバ内の基板上に向けるステップを含む方法。 - 基板を処理する方法であって、
反応チャンバと、第1入口ポートと、第2入口ポートと、第1排気ポートと、第2排気ポートと、前記第1入口ポートおよび第1排気ポートから前記反応チャンバを隔離する第1流れ制限部と、前記第2入口ポートおよび第2排気ポートから前記反応チャンバを隔離する第2流れ制限部とを提供するステップと、
前記第2入口ポートを介して前記反応チャンバに第2反応物質を導いて、前記第1流れ制限部において、前記第1入口ポートと反応チャンバとの間に拡散障壁を形成するステップと、
前記第1入口ポートを介して前記反応チャンバに第1反応物質を導いて、前記第2流れ制限部において、前記第2入口ポートと反応チャンバとの間に拡散障壁を形成するステップとを備える方法。
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Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2712367B2 (ja) | 1988-09-09 | 1998-02-10 | 富士通株式会社 | 薄膜の形成方法およびその装置 |
JP3338884B2 (ja) | 1993-09-20 | 2002-10-28 | 株式会社日立製作所 | 半導体処理装置 |
FI97731C (fi) * | 1994-11-28 | 1997-02-10 | Mikrokemia Oy | Menetelmä ja laite ohutkalvojen valmistamiseksi |
KR100531629B1 (ko) * | 2000-08-11 | 2005-11-29 | 동경 엘렉트론 주식회사 | 기판의 처리장치 및 처리방법 |
US6399510B1 (en) * | 2000-09-12 | 2002-06-04 | Applied Materials, Inc. | Bi-directional processing chamber and method for bi-directional processing of semiconductor substrates |
US6613695B2 (en) * | 2000-11-24 | 2003-09-02 | Asm America, Inc. | Surface preparation prior to deposition |
WO2003081659A1 (fr) | 2002-03-26 | 2003-10-02 | Tokyo Electron Limited | Dispositif de traitement de substrat, procede correspondant, soupapes rotatives, et procede de nettoyage |
EP1506570A1 (en) * | 2002-05-21 | 2005-02-16 | ASM America, Inc. | Reduced cross-contamination between chambers in a semiconductor processing tool |
-
2004
- 2004-10-29 JP JP2006538405A patent/JP2007511902A/ja not_active Withdrawn
- 2004-10-29 WO PCT/US2004/036301 patent/WO2005042160A2/en active Application Filing
- 2004-10-29 KR KR1020067008216A patent/KR20060096445A/ko not_active Application Discontinuation
- 2004-10-29 US US10/977,323 patent/US7020981B2/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009516077A (ja) * | 2005-11-17 | 2009-04-16 | ベネク・オサケユキテュア | Ald反応容器 |
JP5343162B1 (ja) * | 2012-10-26 | 2013-11-13 | エピクルー株式会社 | エピタキシャル成長装置 |
Also Published As
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US7020981B2 (en) | 2006-04-04 |
KR20060096445A (ko) | 2006-09-11 |
WO2005042160A2 (en) | 2005-05-12 |
US20050241176A1 (en) | 2005-11-03 |
WO2005042160A3 (en) | 2006-02-02 |
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