JP5451109B2 - 成形したステープル高さが異なる複数のステープルを成形するためのステープル・カートリッジ - Google Patents

成形したステープル高さが異なる複数のステープルを成形するためのステープル・カートリッジ Download PDF

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JP5451109B2
JP5451109B2 JP2009045335A JP2009045335A JP5451109B2 JP 5451109 B2 JP5451109 B2 JP 5451109B2 JP 2009045335 A JP2009045335 A JP 2009045335A JP 2009045335 A JP2009045335 A JP 2009045335A JP 5451109 B2 JP5451109 B2 JP 5451109B2
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staple
anvil
crown
staples
cartridge
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フレデリック・イー・シェルトン・ザ・フォース
ダレル・エム・パウエル
マイケル・エイ・マリー
クリストファー・ジェイ・ヘス
ウィリアム・ビー・ワイゼンバーグ・ザ・セカンド
ジェローム・アール・モルガン
スティーブン・ジー・ホール
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Ethicon Endo Surgery Inc
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Description

開示の内容
〔関連出願の相互参照〕
本出願は、米国特許法第120条の下、名称「STAPLE CARTRIDGES FOR FORMING STAPLES HAVING DIFFERING FORMED STAPLE HEIGHTS」である、2005年8月31日出願の、共同所有で同時係属中の米国特許出願第11/216,562号;名称「SURGICAL STAPLES HAVING DISSOLVABLE, BIOABSORBABLE OR BIOFRAGMENTABLE PORTIONS AND STAPLING INSTRUMENTS FOR DEPLOYING THE SAME」である、2006年9月29日出願の、共同所有で同時係属中の米国特許出願第11/541,374号;および、名称「SURGICAL STAPLE HAVING A SLIDABLE CROWN」である、2007年6月29日出願の、共同所有で同時係属中の米国特許出願第11/824,251号、の優先権を主張する一部継続出願である。これら特許出願の全開示内容が参照により本明細書に組み込まれる。
〔発明の分野〕
本発明は、全般的に、複数のステープルのラインを設けることができるステープリング器械に関し、より詳細には、組織の切断と同時に、成形されたステープル高さが異なる、複数のステープルのラインを組織に設けることができる、外科手術用ステープリング器械と共に使用するステープル・カートリッジに関する改良に関するものである。
〔発明の背景〕
外科手術用ステープラーは、従来技術では、組織を縦に切開するのと、その切開部の両側にステープルのラインを設けるのを同時に行うために用いられている。このような器械には、一般に、協働する一対の顎部材(jaw members)があり、この一対の顎部材は、器械が内視鏡または腹腔鏡に利用しようとするものであれば、カニューレの通路に通すことができる。顎部材のうちの1つは、ステープル・カートリッジを受容する。このステープル・カートリッジは、横方向に間隔をおいて配置されたステープルの列を少なくとも2つ有している。他方の顎部材は、アンビルを画定しており、このアンビルは、カートリッジにあるステープルの列に合わせて配置されたステープル成形用ポケットを有する。上記の器械には、往復運動を行う複数のくさびがある。これらのくさびは、遠位方向に駆動すると、ステープル・カートリッジにある開口部を通過し、ステープルを支持しているドライバーと係合して、ステープルがアンビルに向けて発射されるようにする。
内視鏡での利用に適した外科手術用ステープラーの一例が、名称「SURGICAL STAPLING INSTRUMENT HAVING SEPARATE AND DISTINCT CLOSING AND FIRING SYSTEMS」である、2006年2月21日に発行された米国特許第7,000,818号に記載されている。この米国特許第7,000,818号の全開示内容は、参照することにより、本明細書に組み込まれる。使用時には、臨床医がステープラーの顎部材を組織上で閉じ、発射を行う前に顎部材の位置付けを行うことができる。顎部材が組織を適切に把持していると臨床医が確認したら、臨床医は、その後、外科手術用ステープラーの発射を行い、それにより組織の切断、ステープリングを行うことができる。切断とステープリングを同時に行うことで、このような動作をそれぞれが切断またはステープリングのみを行う異なる外科手術用器具で順に行うときに生じうる煩雑さがなくなる。
組織の横断面が、様々な組織組成の領域を横切る場合は常に、切断線に最も近いステープルの成形高さが、その切断線から最も遠いステープルの成形高さよりも低いとよい。実際には、内側のステープルの列は、止血バリアー(hemostatic barrier)を設ける役目を果たし、一方、成形高さがより高い外側のステープルの列は、組織が、きつく押圧された止血部位から隣接する押圧されていない部位へと移るところで堅く締める効果(cinching effect)を奏している。他の応用例では、ステープルの単一ラインにおいて、ステープルの成形高さが異なると有用なこともある。プルイット(Pruitt)に付与された米国特許第4,941,623号および第5,027,834号には、外科手術用ステープラーおよびカートリッジ機構が開示されており、これは、最終的に成形高さが異なるステープルのラインが得られるように、先の尖った部分の長さが異なるステープルを利用している。同様に、WO2003/094747A1は外科手術用ステープラーおよびカートリッジを開示しており、これは、ステープルの列を6つ有していて、ステープルの外側の2列が、ステープルの内側の2列と中央の2列で利用されているステープルよりも大きなステープルを備えている。前記で開示されたステープルおよびステープル・カートリッジは、それらの意図された目的に適するかもしれないが、必要とされているものは、前述のものを超える改良物である。
〔発明の概要〕
本発明の少なくとも1つの形態では、ステープル・カートリッジは、ステープルを列で配備するように構成されてよく、第1列のステープルは、第2列のステープルとは異なる高さまで変形させられうる。少なくとも1つの実施形態では、ステープル・カートリッジは、第1列のステープルを第1距離で配備するための第1ドライバー、および、第2列のステープルを第2距離で配備するための第2ドライバーを含んでよく、第1距離は、第2距離とは異なってよい。ステープルが異なる距離で配備されることができるので、第1列内のステープルが、第2列内のステープルと比較して、ステープル内に捕らえられた軟組織へ異なるクランプ力を加えることができるように、ステープルは、様々な高さまで変形させられうる。
本発明の少なくとも1つの形態では、ステープル・カートリッジは、ステープルを異なる高さまで変形させること、および/または、ステープル内で異なるクランプ力を生じさせることができる他の様々な特徴部を含んでよい。様々な実施形態では、ステープル・カートリッジの第1列内のステープルは、冠部、冠部上の組織接触面、および、冠部から延びる変形可能部材を含んでよく、第1距離は、組織接触面と冠部の底面との間で定められうる。ステープル・カートリッジの第2列内のステープルもまた、冠部、冠部上の組織接触面、および、変形可能部材を含んでよく、第2距離は、組織接触面と冠部の底面との間で定められうる。少なくとも1つのそのような実施形態では、第1距離は、第2距離と異なってよく、それにより第1ステープルが、その第1ステープル内に捕らわれた組織に第1力を加えることができ、第2ステープルは、第2力を加えることができるようになっており、第1力は、第2力とは異なりうる。
本発明の少なくとも1つの形態では、様々なステープルの冠部は、接触領域を含みうる組織接触面を含んでよく、この接触領域にわたって軟組織が冠部によって支持されうる。様々な実施形態では、そのような組織接触面は、ステープルによって加えられるクランプ圧を減ずることができる。少なくとも1つの実施形態では、より低い高さまで変形させられる、かつ/または、より大きいクランプ力を加えるステープルは、より高い高さまで変形させられる、かつ/または、より小さいクランプ力を加えるステープルの組織接触面と比較して、より大きい組織接触面を含むことができ、それにより、例えばステープルによりステープル内部に捕らわれた軟組織に加えられる圧を実質的に均一にするか、または少なくとも制御する。その結果、組織接触領域の大きさ、および/または、変形させられるステープルの予想される高さが、より大きい、および/または、より小さいクランプ圧を、治療される組織の特定の領域に与えるように選択されうる実施形態が、想到される。
添付図面は、本明細書に導入され、本明細書の一部を構成するが、本発明の実施形態を示し、上記した本発明の一般的な説明と、以下の実施形態の詳細な説明とともに本発明の原理を説明するものである。
〔発明の詳細な説明〕
図面を参照すると、これらの図面では、いくつかの図面を通して同様の符号が同様の構成要素を示しており、図1および図2には、本発明に特有の利点を実施できる外科手術用ステープリング・切断器械10の一実施形態が描かれている。もっとも、この詳細な説明が進むにつれて読者には分かるであろうが、本発明の特有で新規な態様は、本発明の趣旨および範囲から逸脱することなく、さまざまな他のステープラーやステープラー器械と共に都合良く利用することができる。したがって、本発明のさまざまな実施形態に与えられる保護範囲は、本明細書に記載する特定の種類の外科手術用ステープリング・切断器械との使用のみに限定されるものではない。
図1および図2に見られるように、外科手術用ステープリング・切断器械10には、エンド・エフェクター12が組み込まれており、このエンド・エフェクター12はアクチュエータ、つまり、Eビーム(E-beam)・発射機構(「発射バー(firing bar)」)14を有し、このEビーム・発射機構は都合よくエンド・エフェクター12の間隔を調整する。具体的には、細長い溝形材16と、軸回転式に移動可能なアンビル18が、効果的なステープリングと切断を確実に行える間隔に維持される。エンド・エフェクター12で捕らえる組織の量が変化することに伴う問題は回避される。
当然のことながら、用語「近位(proximal)」および「遠位(distal)」は、本明細書では、器械のハンドルを握っている医師との関係で用いられている。したがって、エンド・エフェクター12は、より近位にあるハンドル部分20に対して遠位にある。これも当然のことながら、便宜上および明確化のために、「縦(vertical)」および「横(horizontal)」のような空間に関する用語は、本明細書では、図面との関係で用いられている。しかし、外科手術用器械は、いくつもの向きおよび位置で使用されるものであるので、これらの用語は、限定を意図したものではなく、絶対的なものでもない。
外科手術用ステープリング・切断器械10はハンドル部分20を含み、このハンドル部分20は、実行部分22に接続されている。実行部分22はシャフト23をさらに備えており、このシャフト23の遠位端はエンド・エフェクター12の中にある。ハンドル部分20にはピストル型グリップ24があり、このピストル型グリップ24に向けて臨床医が閉鎖トリガー(closure trigger)26を軸回転するように引いて、アンビル18を、エンド・エフェクター12の細長い溝形材16に向けてクランプ締めする、つまり閉じる。発射トリガー(firing trigger)28が閉鎖トリガー26のさらに外側にあり、臨床医がこの発射トリガーを軸回転するように引いて、クランプ締めした組織のステープリングおよび切断をエンド・エフェクター12の中で行う。
実際には、閉鎖トリガー26を最初に動かす。臨床医がエンド・エフェクター12の配置に納得したら、臨床医は、閉鎖トリガー26を、ピストル型グリップ24のすぐ近くの完全に閉じてロックした位置まで引くことができる。次に、発射トリガー28を動かす。発射トリガー28は、臨床医が押すのを止めると、跳ね返る。ハンドル部分20の近位端にある解放ボタン30を押し込むと、ロックされた状態の閉鎖トリガー26は常に解放される。
閉鎖スリーブ32はフレーム34を取り囲んでおり、フレーム34は、発射駆動部材36を囲んでいる。発射駆動部材36の位置は発射トリガー28で決まる。フレーム34によりハンドル部分20がエンド・エフェクター12に連結されている。図示のように、閉鎖スリーブ32を閉鎖トリガー26で近位方向へ引いた状態では、アンビル18が跳ねるように開き、軸回転して細長い溝形材16から離れ、閉鎖スリーブ32とともに近位方向へ移動する。細長い溝形材16は、ステープル・カートリッジ37を受容する。
図2〜図4までを特に参照すると、発射バー14には縦に間隔をあけて配置された3つのピンがあり、これらのピンが、発射を行っている間、エンド・エフェクター12の間隔を調整する。具体的には、上部ピン38に段が付けてあり、アンビル18と、細長い溝形材16との間の旋回軸の近くにあるアンビル・ポケット40に入るようにしてある。アンビル18を閉じた状態で発射を行うと、上部ピン38が、アンビル18の中を通って遠位方向に延びる長さ方向アンビル・スロット42内を遠位方向に進む。アンビル18のどのようなわずかな上方への反りでも、上部ピン38が加える下向きの力で抑えられる。発射バー14は、最も下にあるピン、つまり、発射バー・キャップ44をも含む。発射バー・キャップ44は、細長い溝形材16にある溝形材スロット45に上向きに係合しており、これにより上部ピン38と協働して、アンビル18と細長い溝形材16との間にクランプ締めした組織が多すぎる場合に、アンビル18と細長い溝形材16を引っ張り合わせて少し近づける。発射バー14には、有利には中央ピン46があり、この中央ピン46は、カートリッジ300の下面および細長い溝形材16の上面に形成した発射ドライブ・スロット47の中を通り、これにより、後述するように発射ドライブ・スロット47に入っているステープルを動かす。中央ピン46は、細長い溝形材16にあてがってスライドさせることにより、エンド・エフェクター12がその遠位端において挟まって閉じてしまうという傾向をうまく防止する。図5は、中央ピン46の利点を説明するために、発射バー14’に中央ピンがない他のエンド・エフェクター12’を描いている。この図では、エンド・エフェクター12’が遠位端において挟まって閉じてしまうことがあり、このため所望のステープルの成形が行えない傾向がある。
図2〜図4に戻って、上部ピン38と中央ピン46との間において発射バー14にあり、遠位側を向いているカッティング・エッジ48が、カートリッジ37にあり、近位側を向いている縦溝49を端から端まで動いて、クランプ締めした組織を切断する。発射バー14が細長い溝形材16およびアンビル18に対して確実に位置付けられるので、切断が効果的に行われることが保証される。Eビーム・発射バー14により縦方向に確実に離間していることは、内視鏡装置で利用できる制限されたサイズに適している。さらにEビーム・発射バー14により、図5に描いた位置と同様に、遠位端において縦方向に撓ませる反り(camber)を備えたアンビル15を製造することができる。この反りを付けたアンビル15は、有利には、厚みを薄くしてあり、内視鏡装置のサイズの制限に、より適するであろうアンビル15であっても、エンド・エフェクター12に所望の間隙を得るのに役立つものである。
図6〜図9を参照すると、ハンドル部分20は、第1基部50と、第2基部52とから構成されており、第1基部50および第2基部52は、ガラス入りポリカーボネイト(glass-filled polycarbonate)のような高分子材料から型成形されている。第1基部50には、複数の円柱形状のピン54が設けられている。第2基部52には複数の伸長部材56があり、各伸長部材56は六角形状の開口部58を有している。円柱形状のピン54は、六角形状の開口部58の中に受容されており、摩擦で開口部58の中に保持されている。これは、第1基部50および第2基部52を組み立てられた状態に保つためである。
回転ノブ60には、その回転ノブ60を貫通しているボア62がある。これは、実行部分22と係合し、回転ノブ60の長さ方向軸回りに実行部分22を回転させるためである。回転ノブ60には、内側に突出したボス部64があり、このボス部64は、ボア62の少なくとも一部に沿って延びている。突出しているボス部64は、閉鎖スリーブ32の近位部分に形成されている長さ方向スロット66内部に受容されており、このため、回転ノブ60の回転により閉鎖スリーブ32が回転する。当然のことながら、ボス部64は、フレーム34をも貫通し、発射駆動部材36の一部と接触していて、フレーム34および発射駆動部材36をも同様に回転させる。したがって、エンド・エフェクター12(図6〜図9において不図示)は、回転ノブ60とともに回転する。
フレーム34の近位端68は回転ノブ60を近位の方へと貫通しており、また、円周ノッチ(circumferential notch)70が設けられている。円周ノッチ70には、対向している複数の溝部固定部材(channel securement members)72が係合している。溝部固定部材72は、それぞれ、基部50および52から延びている。第2基部52の溝部固定部材72のみが図示されている。溝部固定部材72は、基部50、52から延びており、フレーム34をハンドル部分20に固定するのに役立ち、フレーム34は、ハンドル部分20に対して長さ方向に動かない。閉鎖トリガー26は、ハンドル部74、扇形ギア部76、および中間部78を有する。ボア80が中間部78を貫通している。円筒形支持部材82が第2基部52から延びていて、ボア80を貫通し、閉鎖トリガー26をハンドル部分20に軸回転可能に取り付けている。第2円筒形支持部材83が第2基部52から延びていて、発射トリガー28のボア81を貫通し、発射トリガー28をハンドル部分20に軸回転可能に取り付けている。六角形の開口部84が円筒形支持部材83に設けられている。これは、第1基部50から延びている固定ピン(不図示)を受容するためである。
閉鎖ヨーク86が、ハンドル部分20の中に、その中で往復運動を行うように収容されており、閉鎖トリガー26から閉鎖スリーブ32へ運動を伝達する役目を果たしている。第2基部52から延びている支持部材88と、ヨーク86にある凹部89を通って延びている固定部材72とがヨーク86をハンドル部分20の内部で支持している。
閉鎖スリーブ32の近位端90にはフランジ92が設けられており、このフランジ92は、ヨーク86の遠位端96に形成した収容凹部94にスナップ式にはまっている。ヨーク86の近位端98にはギアラック100があり、このギアラック100は、閉鎖トリガー26の扇形ギア部76とかみ合っている。閉鎖トリガー26をハンドル部分20のピストル型グリップ24に向けて動かすと、ヨーク86が、したがって、閉鎖スリーブ32が遠位方向へ動き、ヨーク86を近位方向に付勢するバネ102を圧縮する。閉鎖スリーブ32が遠位方向へ動くと、アンビル18が、遠位方向へ、および、エンド・エフェクター12の細長い溝形材16の方へと軸回りに移動し、閉鎖スリーブ32が近位方向へ動くと、アンビル18が後述するように閉じる。
閉鎖トリガー26は、開位置まで前面130によって前方へと付勢されている。前面130は、発射トリガー28の係合面128と相互に作用しあっている。クランプ用第1フック104は、ハンドル部分20の中で、最上部から後部へピン106回りに軸回転する。クランプ用第1フック104は、閉鎖トリガー26がその閉位置に固定されるまでは、発射トリガー28がピストル型グリップ24の方へ動かないようにする。フック104は、発射トリガー28にあるロックアウト・ピン107と係合することにより発射トリガー28が動かないようにする。フック104は、閉鎖トリガー26とも接触している。具体的には、フック104の前方突出部108が閉鎖トリガー26の中間部78にある部材110と係合している。部材110は、ハンドル部74側のボア80の外側にある。フック104は、リリース・スプリング112により、閉鎖トリガー26の部材110と接触する方へと、および、発射トリガー28にあるロックアウト・ピン107と係合する方へと、付勢されている。閉鎖トリガー26を押し込むにしたがい、フック104が最上部から後部へと動き、リリース・スプリング112を圧縮する。このリリース・スプリング112は、フック104にある後方突出部114と、リリース・ボタン30にある前方突出部116との間に保持されている。ヨーク86が閉鎖トリガー26の近位方向への動きに応じて遠位方向へ動くにつれ、リリース・ボタン30の上部ラッチアーム118がヨーク86にある上面120に沿って、ヨーク86の近位下部領域にある上向き凹部122に落ち込むまで動く。リリース・スプリング112は、リリース・ボタン30を外へ向かって押し動かし、リリース・ボタン30は、上部ラッチアーム118を下方へ軸回転させて、上向き凹部122と係合させ、これにより、閉鎖トリガー26を、図8に描かれているように組織をクランプ締めする位置にロックする。
リリース・ボタン30を内側へ押すことにより、ラッチアーム118を凹部122から外し、アンビル18を解放することができる。具体的には、上部ラッチアーム118が第2基部52のピン123回りに軸回転して上がる。これで、ヨーク86が、閉鎖トリガー26の戻る動きに応じて近位方向に動くことができる。
発射トリガー戻しバネ124は、ハンドル部分20の内部に配置されていて、一端が第2基部52のピン106に取り付けられていて、他端が発射トリガー28にあるピン126に取り付けられている。発射トリガー戻しバネ124は、発射トリガー28をハンドル部分20のピストル型グリップ24から離れる方向へ付勢するために、戻るための力をピン126に加えている。閉鎖トリガー26もまた、閉鎖トリガー26の前面130を付勢している発射トリガー28の係合面128によって、ピストル型グリップ24から離れるように付勢されている。
閉鎖トリガー26をピストル型グリップ24の方へ動かすと、閉鎖トリガー26の前面130が発射トリガー28の係合面128と係合することにより、発射トリガー28がその「発射」位置まで動く。発射トリガー28は、発射位置にあるときには、ピストル型グリップ24に対して約45°の角度に位置している。ステープルを発射後、バネ124により発射トリガー28はその初期位置に戻る。発射トリガー28が戻っている間、発射トリガー28の係合面128が閉鎖トリガー26の前面130を押して、閉鎖トリガー26をその初期位置に戻す。停止部材132が第2基部52から延びていて、閉鎖トリガー26がその初期位置を越えて回転してしまうことを防いでいる。
外科手術用ステープリング・切断器械10は、往復運動部134、マルチプライヤー(multiplier)136、および駆動部材138をさらに含む。往復運動部134は、実行部分22の中にウェッジスレッド(wedge sled)を備え(図6〜図9において不図示)、かつ、金属製ドライブ・ロッド140を備えている。
駆動部材138には第1ギアラック141と第2ギアラック142とがある。第1ノッチ144が駆動部材138に、第1ギアラック141と第2ギアラック142との間において設けられている。発射トリガー28が戻るように動いている間、発射トリガー28にある歯部146が第1ノッチ144と係合する。これは、駆動部材138をステープルの発射後にその初期位置へ戻すためである。第2ノッチ148が金属製ドライブ・ロッド140の近位端に配置されている。これは、金属製ドライブ・ロッド140をリリース・ボタン30の上部ラッチアーム118に、その発射を行っていない位置においてロックするためである。
マルチプライヤー136は、第1一体ピニオンギア150および第2一体ピニオンギア152を備えている。第1一体ピニオンギア150は、金属製ドライブ・ロッド140に設けられている第1ギアラック154と係合している。第2一体ピニオンギア152は、駆動部材138にある第1ギアラック141と係合している。第1一体ピニオンギア150は第1の直径を有し、第2一体ピニオンギア152は、第1の直径よりも小さい第2の直径を有している。
図6、図8および図9は、それぞれ、開始位置(開いており、発射を行っていない)、クランプ締め位置(閉じており、発射を行っていない)、および発射位置におけるハンドル部分20を描いている。発射トリガー28には、扇形ギア部156が設けられている。扇形ギア部156は駆動部材138の第2ギアラック142と係合し、これにより、発射トリガー28が動くことで、駆動部材138が、図8に示した第1駆動位置と、図9に示した第2駆動位置との間で前後に動く。組織をクランプ締めする前にステープルが発射されることを防止するために、リリース・ボタン39にある上部ラッチアーム118が駆動部材138にある第2ノッチ148と係合していて、これにより、金属製ドライブ・ロッド140が、図6に示すように、その最も近位の位置にロックされている。上部ラッチアーム118が凹部122に落ち込むと、上部ラッチアーム118は第2ノッチ148から外れ、図9に示すように、金属製ドライブ・ロッド140が遠位方向へ動けるようになる。
駆動部材138の第1ギアラック141と、金属製ドライブ・ロッド140のギアラック154とがマルチプライヤー136と係合しているので、発射トリガー28が動くことで、金属製ドライブ・ロッド140が、図8に示した第1往復運動位置と、図9に示した第2運動位置との間で往復運動を行う。第1ピニオンギア150の直径が第2ピニオンギア152の直径よりも大きいので、マルチプライヤー136は、往復運動部134を、発射トリガー28が駆動部材138を動かすよりも長い距離を動かす。第1ピニオンギア150と第2ピニオンギア152の直径を変えて、発射トリガー28のストローク長、および、発射トリガー28を動かすのに要する力を変えることができる。当然ながら、ハンドル部分20は例示であり、他の駆動機構をも利用できる。例えば、閉じる動作および発射する動作は、自動化された手段で行ってもよい。
外科手術用ステープリング・切断器械10のエンド・エフェクター12の一実施形態が、図18、図19および図23〜図26にさらに詳細に描かれている。前述したようにハンドル部分20は、エンド・エフェクター12を動かす、別個で異なるものである閉じる動作および発射する動作を生成する。エンド・エフェクター12は、この別個で異なるものである閉じる動作および発射する動作(つまり、ステープリングおよび切断)の臨床的な適応性(clinical flexibility)をうまく維持する。さらに、エンド・エフェクター12は、臨床医が組織を配置してクランプ締めした後、発射を行っている間に、閉じた状態の間隔あけ(spacing)を確実に維持するという前述した機能を与える。いずれの特徴部も、通常と異なって不適切な量の組織がクランプ締めされる場合には、適切な間隔あけを確実にすることにより、外科手術用ステープリング・切断器械10の能力を方法的にも構造的にも高め、通常と異なって多すぎる組織がクランプ締めされる場合にはクランプ締めを強化する。図10には、本発明のステープル・カートリッジの実施形態300が描かれており、このステープル・カートリッジ300は、エンド・エフェクター12に設置されていて、発射バー14はまだ発射を行っていない近位位置にある。ステープル・カートリッジ300は、カートリッジ本体302を有しており、このカートリッジ本体302は、細長いスロット310で分割されている。細長いスロット310は、カートリッジ300の近位端304からテーパー状の外部先端部306に向けて延びている。複数のステープル収容溝320a〜320fがステープル・カートリッジ本体302の内部に形成されていて、横方向に間隔をおいて配置された6つの長さ方向列500、502、504、506、508、510に配置されている。長さ方向列は、細長いスロット310の両側に3列ずつある。ステープル収容溝320a〜320fの中に配置されているのは、ステープル222である。これについては、図10および図11を参照されたい。
カートリッジ300は、図11に示すように、横に間隔を置いて配置された4つの長さ方向列のステープル・ドライバー330a、330b、370a、370bをさらに含む。「第1」内側ステープル・ドライバー330aは、各ドライバー330aが、1つは溝320bの中にあり、1つは溝320cの中にある2つのステープル222を支持するように、対応する溝320bおよび320cにスライド可能に取り付けられている。同様に、「第2」内側ドライバー330bは、各ドライバー330bが、1つは溝320dの中にあり、1つは溝320eの中にある、2つのステープル222を支持するように、溝320dおよび溝320eの中にスライド可能に取り付けられている。「外側」ドライバー370aおよび370bは、それぞれ、ステープル収容溝320aおよび320fの内部にスライド可能に取り付けられている。外側ドライバー370aおよび370bの各々は、ステープル222を1つだけ支持している。ドライバー370aは、本明細書では「第1」外側ドライバーといい、ドライバー370bは、本明細書では「第2」外側ドライバーという。
図12は、ステープル222を示しており、このステープル222は、本発明のさまざまな実施形態と共に使用することができる。ステープル222は、1つの主部223と、2つの先が尖った部分225とを含む。先が尖った部分225は、各々、長さが「P」であり、主部は幅が「W」である。読者には分かるであろうが、さまざまな異なる種類のステープルを利用することができる。例えば、血管用ステープルの場合、「P」は約0.259cm(約0.102インチ)であってもよく、標準的なステープルの場合、「P」は約0.340cm(約0.134インチ)であってもよく、厚い組織用のステープルの場合、「P」は約0.406cm(約0.160インチ)であってもよい。これらのステープル全てについて、「W」は約0.305cm(約0.120インチ)とすることができる。他のサイズのステープル222も後述する方法で利用することができる。
細長いスロット310の一方の側に配置した内側ステープル・ドライバー330aは、本明細書では、「第1」内側ステープル・ドライバーといい、細長いスロット310の他方の側に配置した内側ステープル・ドライバー330bは、本明細書では、「第2」内側ステープル・ドライバーという。以下にさらに詳細に検討するように、ある実施形態では、第2内側ステープル・ドライバー330bが第1内側ステープル・ドライバー330aと同一であり、カートリッジ本体302にあるそれぞれの溝での向きだけが異なる。
図13〜図15は、ステープル222を支持し、駆動する「第1」内側ダブル・ドライバー330aの一実施形態を示している。これらの図に見られるように、ステープル・ドライバー330aは、一次ドライバー部分340と二次ドライバー部分350を有しており、二次ドライバー部分350は中央ベース部材360で第1の一次ドライバー部分340に接続されている。一次ドライバー部分340は、一次ドライバー・ベース342を有し、この一次ドライバー・ベース342には溝部343がある。溝部343は、カートリッジ本体302にあり、縦に延びている対応する舌部(不図示)とはまり合うように構成されている。これは、ドライバー330aがそれぞれの溝部の中で動く際にドライバー330aをガイドして、ぐらつかないようにするためである。一次ドライバー部分340は、第1前方支持柱部344と、第1後方支持柱部346とをさらに有している。第1前方支持柱部344と、第1後方支持柱部346は、第1ドライバー・ベース342から上向きに突出している。第1前方支持柱部344には、第1前方ステープル収容溝345があり、第1後方支持柱部346には、第1後方ステープル収容溝347がある。これについては図13〜図15を参照されたい。第1前方支持柱部344および第1後方支持柱部346は、互いに間隔をあけて配置されており、2つ合わせて、中でステープル222の主部223を支持するための第1ステープル受け台(cradle)348を形成している。
同様に、二次ドライバー部分350は、二次ドライバー・ベース352、ならびに、二次ドライバー・ベース352から突出している二次前方支持柱部354および二次後方支持柱部356を有する。二次前方支持柱部354には、二次前方ステープル収容溝355があり、二次後方支持柱部356には、二次後方ステープル収容溝357がある。二次前方支持柱部354および二次後方支持柱部356は、互いに間隔をあけて配置されており、2つ合わせて、中に他のステープル222の主部223を支持するための二次ステープル受け台358を形成している。
図13および図15に見られるように、中央ベース部材360には、傾斜していて、後方を向いている端部362があり、この端部362は、以下により詳細に検討するように、対応するスレッドカム(sled cam)が係合するように構成してある。図13および図14に見られるように、この実施形態では、二次ドライバー部分の二次前方支持柱部354が、二次ステープル受け台358の中で支持されているステープル222が第1ステープル受け台348にあるステープル222より長さ方向に位置がずれるように、第1後方支持柱部346に対して配置されている。読者には分かるであろうが、第1内側ドライバー330aは、各々、カートリッジ本体302にある細長いスロット310の一方の側にある溝部の対応する対320bおよび320cの中に、1つの向きで設置される。第2内側ステープル・ドライバー330b(細長いスロット310の、第1内側ステープル・ドライバー330aとは反対の側に配置されている)は、180度回転させた内側ドライバー330aを備えている。このため、第2内側ステープル・ドライバー330bのそれぞれの傾斜面363はカートリッジ300の近位端304の方を向いていて、第2内側ステープル・ドライバー330bを対応する溝部の対320dおよび320eに設置可能としている。したがって、この実施形態では、1つの内側ドライバー構造のみが利用されており、そのために、細長いスロット310の両側の溝部に対して2つの異なる内側ステープル・ドライバー構造は必要ない。
図16および図17は、「第1」外側ステープル・ドライバー370aの一実施形態を示している。これらの図面で見られるように、第1外側ステープル・ドライバー370aには第2ベース372があり、この第2ベース372は、傾斜しており、かつ後方を向いている部分374を有している。第2ベース372から上向きに突出しているのは、第2前方支持柱部375であり、この第2前方支持柱部375には、第2前方ステープル収容溝376がある。第2後方支持柱部377もまた第2ベース372から上へ、第2前方支持柱部375に対して間隔をあけて突出している。第2後方支持柱部377には、第2後方ステープル収容溝378がある。支持柱部375、377は、2つ合わせて、第2ステープル受け台379を形成しており、この受け台379は、図16および図17に示すように、中でステープル222を支持するように構成されている。ステープル・ドライバー370aは、横向きに突出しているリブ371をさらに有しており、このリブ371は、カートリッジ本体302にある対応する溝(不図示)に受容される。これは、ドライバー370aがそれぞれの溝の中で動いたときに、ドライバー370aをガイドし、安定させるためである。
読者には分かるであろうが、第1外側ドライバー370aは、細長いスロット310の一方の側にある対応する溝部320aの中に、1つの向きで設置されている。第2外側ステープル・ドライバー370b(細長いスロット310の、第1外側ステープル・ドライバー370aとは反対の側に配置する)は、180度回転させた外側ドライバー370aを備えている。このため、外側ドライバー370bにある傾斜面374’はカートリッジ300の近位端304の方を向いていて、第2外側ステープル・ドライバー370bをカートリッジ本体302にある対応する溝部320fに設置可能としている。したがって、この実施形態では、1つの外側ステープル・ドライバー構造のみが利用されており、これにより、細長いスロット310の両側の溝部について2つの異なる外側ステープル・ドライバー構造は必要ない。
図19および図19Aは、本発明のステープル・カートリッジの一実施形態が、ある種類のエンド・エフェクター12内に取り付けられているところの断面を示している。この実施形態のエンド・エフェクター12は、図23〜図25に示した種類の「段付き(stepped)」アンビル18を利用している。しかし、他の実施形態では、アンビルの底面は平坦であり、段は付いていない。図19Aおよび図23〜図25に見られるように、アンビル18は中央部分19を有し、この中央部分19は2つの側方部分21、23とは位置がずれている、すなわち、同一平面上にない。したがって、この実施形態では、カートリッジ300の上面306に、凹部状中央部分307と2つの側方部分309が設けられている。凹部状中央部分307と2つの側方部分309は、アンビル18が閉位置にある場合、それぞれ、アンビル18の対応する部分19、21、23と厳密にはめ合うように構成してある。これについては、図19Aを参照されたい。図24に見られるように、この実施形態では、アンビル18の下面200に一連の成形用ポケット202が設けられている。この成形用ポケット202は、カートリッジ300にある溝部の列に対応した列に配列することができる。つまり、ポケット202の列205は、溝部の列500に対応していてもよい。ポケットの列207は、溝部の列502に対応していてもよい。ポケット202の列209は、溝部の列504に対応していてもよい。ポケット202の列211は、溝部の列506に対応していてもよい。ポケット202の列213は、溝部の列508に対応していてもよい。ポケット202の列215は、溝部の列510に対応していてもよい。各ポケット202には、少なくとも1つの成形面203があり、この成形面203は、その中に押し込められるステープルの、先の尖った部分225の端部と接触し、これにより、先の尖った部分225を互いの方へ内側に曲げるように構成されている。ある実施形態では、各ポケット202が、2つの交差する弧状の成形面203を有しており、これらの成形面203は、図14Aに示すような向きに向けられている。各弧状成形面には頂部203’があり、頂部203’は最大ポケット深さ「Z」を定めている。しかし、成形用ポケットの他の構成を利用することもできる。
図18および図19に戻ると、ある実施形態では、カートリッジ本体302がカートリッジ・トレイ224内に取り付けられていることが分かる。図19に示すように、カートリッジ本体302は、内側において長さ方向に延びる2つのスロット390と、外側において長さ方向に延びる2つのスロット392とにより形成されている。スロット390および392は、カートリッジの近位端304から(図10に示した)テーパー状の外側先端部306まで延びている。この実施形態には、さらにウェッジスレッド(wedge sled)400があり、これは、カートリッジ・トレイ224の上でスライド可能に支持されている。あるウェッジスレッドの実施形態400には、一対の内側スレッドカム410があり、一方の内側スレッドカム410が、内側において長さ方向に延びているスロット390の一方に対応しており、他方の内側スレッドカム410が、内側において長さ方向に延びているスロット390の他方に対応している。これについては、図19を参照されたい。ウェッジスレッド400には、一対の外側スレッドカム420がさらにあり、図19に示したように、一方の外側スレッドカム420が、外側において長さ方向に延びているスロット392の一方に対応しており、他方の外側スレッドカム420が、外側において長さ方向に延びているスロット392の他方に対応している。組み立てたときには、カートリッジ・トレイ224がウェッジスレッド400と、カートリッジ本体302の内側にあるドライバー330a、330b、370a、370bとを保持する。
図18に見られるように、細長い溝形材16は、近位に配置された取り付け用キャビティ226を有し、この取り付け用キャビティ226は、エンド・エフェクター12をハンドル部分20に取り付けるために、フレーム34の遠位端にある溝形材固定部材228を受容する。細長い溝形材16は、アンビル・カム・スロット230をも有し、このアンビル・カム・スロット230は、アンビル18のアンビル回転軸232を軸回転可能に受容する。フレーム34を包み込む閉鎖スリーブ32には、遠位方向を向いたタブ234があり、このタブ234は、アンビル18のアンビル回転軸232のすぐ近くにあるが遠位側のアンビル構造236と係合し、これにより、アンビル18の開閉を行う。発射駆動部材36は、発射バー14を発射コネクター238にピン240で取り付け、次に、発射コネクター238を近位側において金属製ドライブ・ロッド140に回転可能に取り付けることで組み立てられるものとして示されている。発射バー14は、フレームの遠位端において、発射バー14が挿入された溝付きガイド239によってガイドされている。
図20〜図23は、本発明のウェッジスレッド400の一実施形態を示している。図20および図23に見られるように、ウェッジスレッド400には、中央スペーサー部分402があり、この中央スペーサー部分402は内側スレッドカム410の間に延在している。押圧ブロック404が、発射バー14の中央ピン46と係合するように、中央スペーサー部分402に形成されている。内側スレッドカム410の一実施形態の側面図が図21に描かれている。この図に見られるように、内側スレッドカム410は、底面412と、底面412と角度「G」を形成する第1カム面414と、上面416まで延びる第2カム面415とを有している。例えば、ある実施形態では、角度「G」が35度であってもよく、角度「G’」は20度であってもよい。内側スレッドカム410の高さ(底面412と上面416との間の距離)は、「第1」スレッドカム高さ「H」として表されている。ある実施形態では、距離「H」が約0.439cm(約0.173インチ)であり、上面416の長さは、実施形態により様々であってよい。この詳細な説明が進むにつれより明確になるが、第1スレッドカム高さは、内側スレッドカム410が、動作中に、対応する内側ドライバー330a、330bをアンビル18の方へ動かす縦方向の距離を表している。
ウェッジスレッド400は、横方向スペーサー部分406をさらに備えており、この横方向スペーサー部分406は、図20および図23に示すように、内側スレッドカム410と、外側スレッドカム420との間に延在している。外側スレッドカム420の一実施形態の側面図が図22に描かれている。この実施形態では、外側スレッドカム420が、底部422と、底部422に対して角度「I」を形成する第1カム面424と、上面426まで延びる第2カム面425とを有する。ある実施形態では、角度「I」が約35度であってもよく、角度「I’」が約20度であってもよい。外側スレッドカム420の高さ(底面412と上面416との間の距離)は、「第2」スレッドカム高さ「J」として表されている。ある実施形態では、距離「J」が約0.414cm(約0.163インチ)である。第2スレッドカム高さは、外側スレッドカム420が、動作中に、対応する外側ドライバー370a、370bをアンビル18の方へ動かす縦方向の距離を表している。読者には分かるであろうが、上記に列挙した寸法は、ある実施形態の例示であり、他の実施形態では変化しうるものである。
図23を特に参照すると、ステープル・カートリッジ300の一部が取り除かれていて、細長い溝形材16のいくつかの部分、例えば凹部212、214等が露出しており、ステープル・カートリッジ300のいくつかの部品が、それらが発射を行っていない位置にある状態で露出している。具体的には、(図18に示した)カートリッジ本体302が取り除かれている。ウェッジスレッド400は、近位の発射を行っていない位置にあるところが示されており、押圧ブロック404は、発射バー14の中央ピン46(図23において不図示)と接触している。ウェッジスレッド400は、長さ方向にスライドするようにカートリッジ・トレイ224の上に接触しており、ウェッジスレッドカム410、420を含む。ウェッジスレッドカム410、420は、ウェッジスレッド400が遠位方向へ動く際に、ダブル・ドライバー330a、330bと、シングル・ドライバー370a、370bとを押し上げる。ドライバー330a、330b、370a、370bに載っているステープル222(図23において不図示)もまた、このために押し上げられ、アンビル18にあるアンビル成形用ポケット202と接触して、閉じたステープルを成形する。さらに描かれているのは、細長い溝形材16にある溝形材スロット45であり、この溝形材スロット45は、ステープル・カートリッジ300にある細長いスロット310に合わせて配置されている。
図24には、エンド・エフェクター12が描かれており、このエンド・エフェクター12は、閉鎖スリーブ32を後退させたことによって開位置にあり、ステープル・カートリッジ300が細長い溝形材16に設置されている。発射バー14はその近位位置にあり、上部ピン38の位置が、干渉しない状態で、アンビル・ポケット40に合わせてある。アンビル・ポケット40は、アンビル18にある長さ方向アンビル・スロット42と連絡しているように示してある。発射バー14の、遠位方向を向いているカッティング・エッジ48は、ステープル・カートリッジ300にある縦溝49に合わせて配置されており、かつ、その縦溝49の近位に配置され、縦溝49から外されている。これにより、使用済みのカートリッジを取り外し、未発射のカートリッジを挿入することができる。未発射のカートリッジは、細長い溝形材16に「スナップ式にはめる」ことができる。具体的には、この実施形態では、ステープル・カートリッジ300の張り出し構造部316、318が(図23に示した)細長い溝形材16の凹部212、214にそれぞれ係合している。
図25は、図23のエンド・エフェクター12を描いており、ステープル・カートリッジ300が全て取り除かれていて、発射バー14の中央ピン46が見えるようになっているのに加え、細長い溝形材16の一部が溝形材スロット45の近傍で取り除かれていて、発射バー・キャップ44が露出している。さらに、シャフト23の複数部分が取り除かれていて、発射バー14の近位部分が露出している。回転軸近くでアンビル18から下に向けて突出しているのは、向き合った一対の組織止め244であり、この組織止め244は、クランプ締めの最中に、組織がエンド・エフェクター12の中であまり奥深くに配置されないようにする。図26は、閉位置にあるエンド・エフェクター12を描いており、発射バー14が発射を行っていない位置にある。上部ピン38は、アンビル・ポケット40に入っており、発射動作中に発射バー14が遠位へ長さ方向に動けるように、縦方向においてアンビル・スロット42に位置を合わせてある。中央ピン46は、ウェッジスレッド400を遠位方向に押し、これにより、スレッドカム410、420がダブル・ドライバー330a、330bおよびシングル・ドライバー370a、370bにそれぞれ接触し、アンビル18の方へそれらを押し上げるように配置されている。
図14A、図15Aおよび図19Aを参照すれば分かるように、本発明の一実施形態では、第1ステープル受け台349を形成する第1ステープル収容溝345、347の底部と、アンビル18における対応する成形用ポケット202の成形面203の頂部203’との間の距離を、アンビル18が閉位置にあり、内側ドライバー330a、330bがカートリッジ・トレイ224に支持されている場合、第1ステープル成形距離「A」と本明細書ではいう。二次ステープル受け台349を形成する二次ステープル収容溝345、347の底部と、アンビル18における対応する成形用ポケット202の成形面203の頂部203’との間の距離は、アンビル18が閉位置にあり、内側ドライバー330a、330bがカートリッジ・トレイ224で支持されている場合、二次ステープル成形距離「B」と本明細書ではいう。ある実施形態では、第1ステープル成形距離「A」および二次ステープル成形距離「B」が、互いに実質的に等しい。他の実施形態では、これらの距離「A」および「B」が互いに異なっていることもある。
図16Aおよび図19Aに示すように、第2ステープル受け台379を形成する第2ステープル収容溝376、378の底部と、アンビル18における対応する成形用ポケット202の成形面203の頂部203’との間の距離は、アンビル18が閉位置にあり、外側ドライバー370a、370bがカートリッジ溝224で支持されている場合に、「第2」ステープル成形距離「C」と本明細書ではいう。図27および図28は、いくつかの第1外側ドライバー370aで支持されているステープルが成形されるところを説明している。図27において、ウェッジスレッド400の外側スレッドカム420の1つが最初に外側ドライバー370aの1つに接触する。ウェッジスレッド400が、図28の矢印「K」で表されている駆動方向に進み続けるにしたがい、外側スレッドカム420により、外側ドライバー370aが、支持しているステープル222をアンビル18にあるステープル成形用ポケット202の中へと動かす。同様に、ウェッジスレッド400を駆動方向「K」に動かすと、内側スレッドカム410が内側ドライバー330a、330bに接触し、これにより内側ドライバー330a、330bが、支持しているステープル222をアンビル18の対応するステープル成形用ポケット202の中へと動かす。
前述したように、組織の組成が変化する領域がある応用例では、切断線(cut line)から最も離れている列におけるステープルの成形(最終)高さが、切断線に最も近い列におけるステープルの成形(最終)高さよりも高い、ステープルの列を形成することが望ましいことがある。他の応用例では、1つの列におけるステープルの成形高さが、ステープルからステープルへと順に高くなる(または低くなる)ことが好ましいかも知れない。他の臨床上の利点は、最も外側の列におけるステープルの成形高さを、内側の列におけるステープルの成形高さよりも高くすることであろう。本発明の様々な実施形態では、これらの結果を得ることが、全ての列で同じステープルを利用しながらできる。
この詳細な説明が進むにしたがい、最も外側のステープル列520,530のステープル222(外側ステープル・ドライバー370a、370bを使って成形するステープル)は、以下、ステープル222’といい、最も内側のステープル列522,524,526、528のステープル(内側ステープル・ドライバー330a、330bを使って成形するステープル)は、以下、ステープル222’’という。もっとも、当然のことながら、ステープル222’および222’’は、本発明のさまざまな実施形態で成形される前は、互いに同一のものである。つまり、ステープル222’および222’’は、各々、同じ、先の尖った部分の長さ「P」および幅「W」を有する。図14A〜図16Aおよび図21と図22に戻って、上記した望ましい効果は、ステープル成形距離「A」、「B」および「C」を互いに対して変えることにより、ならびに/またはスレッドカムの高さ「H」および「J」を変えることにより達成できる。本発明の一実施形態では、例えば、内側スレッドカム410の各々の高さ「H」が、外側スレッドカム420の各々のスレッド高さ「J」と実質的に等しい。このことについては、図21および図22を参照されたい。この実施形態では、ステープル成形距離「A」および「B」が互いに実質的に等しいが、距離「A」および「B」は、ステープル成形距離「C」よりも短い。第1ステープル収容溝345、347の底部と、一次ドライバー・ベース342の底面342’との間の距離「D」は、二次ステープル収容溝356、357の底部と、二次ドライバー・ベース部分352の底面352’との間の距離「E」と実質的に等しい。このことについては、図15を参照されたい。この実施形態でもまた、第2ステープル収容溝376および378の底部と、外側ドライバー370a、370b(図16)の第3ベース372の底面373との間の距離「F」は、距離「D」および「E」(図15)よりも短い。成形距離「C」が成形距離「A」および「B」よりも長いので、外側ドライバー370a、370bで支持、成形されるステープル222は、内側ドライバー330a、330bで支持、成形されるステープルほど圧縮されない。当然ながら、内側ドライバー330bおよび外側ドライバー370bを同じように配列し、かつ、同じ大きさとすることで、細長いスロット310および組織に形成した切断線600の反対の側において同様の結果を得ることができる。他の実施形態では、ドライバー330aおよび370bに対応する成形用ポケット202の深さを、成形距離「C」が成形距離「A」および「B」より長くなるように変えることにより同じ効果を得ることができる。つまり、外側ドライバー370a、370bに対応する成形用ポケット202の深さ(図16Aにおける距離「Z’」)は、内側ドライバー330a、330bに対応する成形用ポケット202の深さ(図14Aにおける距離「Z」)より長くてもよい。
図29は、成形距離「A」および「B」が互いに等しく、成形距離「C」が成形距離「A」および「B」よりも長い本発明のこの実施形態を利用して切断線600の両側に成形したステープルの列を示している。例えば、成形距離「C」が0.051cm(0.020インチ)だけ成形距離「A」および「B」よりも長ければ、列520および530における外側ステープル222’の成形高さ(図30に寸法「L」として表されている)は、列522、524、526、528における内側ステープル222’’の成形高さ(図31に寸法「M」として表されている)よりも0.051cm(0.020インチ)高くなる。
同じ結果は、成形距離「A」、「B」および「C」が実質的に等しい本発明の他の実施形態を利用することでも達成できる。もっとも、この実施形態では、内側スレッドカム410の各々の高さ(図21における高さ「H」)が外側スレッドカム420の各々の高さ(図22における距離「J」)よりも高い。このように、内側スレッドカム410の高さ「H」が外側スレッドカム420の高さ「J」よりも高いので、内側スレッドカム410は、対応する内側ドライバー330a、330bをさらにアンビルに向けて、外側スレッドカム420が対応する外側ドライバー370a、370bを動かすよりも多く動かす。このような駆動動作により、内側ドライバー330a、330bで支持されているステープルが、外側ドライバー370a、370bで支持されているステープルより圧縮される程度が大きくなる。例えば、距離「H」が距離「J」よりも0.051cm(0.020インチ)長いと、ライン520、530におけるステープル222’の成形高さは、ライン522、524、526、528におけるステープル222’’の成形高さよりも0.051cm(0.020インチ)高くなる。
本発明のさらに別の実施形態を利用すると、ステープル222’の外側の列520,530と、ステープル222’’の内側の列522,528とは、内側列524、526におけるステープル222’’の成形高さよりも高い高さで成形することができる。このことについては、図32を参照されたい。このような結果は、成形距離「C」を成形距離「A」よりも長くし、成形距離「A」を二次成形距離「B」よりも長くすることにより達成される。
本発明の他の実施形態は、1つの列でのステープルの成形高さを変えることが望ましい場合に、ステープルを設置することに用いることができる。このような配置の1つが図33に描かれている。図33に見られるように、外側の列520、530におけるステープル222’の成形高さは、列520、530のそれぞれの近位端521、531から、列520,530のそれぞれの遠位端523、533まで移動するにしたがって高くなっている。この効果は、後続のドライバー370a、370bの各々についての成形距離「C」を短くしていくことにより達成できる。つまり、カートリッジ300の近位端に最も近いドライバー370aは、隣接するドライバー370aなどで達成される成形距離「C」よりも長い成形距離「C」を確立する大きさにしてあり、(カートリッジ300の近位端から遠位端の方に移動する)後続のステープル222’の各々がより大きな成形高さを有する状態を達成する。この結果は、列522、524、526、528におけるステープル222’’においても、各ドライバー330a、330bによって達成される成形距離「A」および/または「B」を同様に変えることによって達成できる。同様に、外側列520、530におけるステープル222’の成形高さは、列520、530のそれぞれの近位端521、531から、列520、530のそれぞれの遠位端523、533へと移動するにしたがって低くなるように作ることができる。この結果は、後続のドライバー370a、370bの各々の成形距離を増大させることにより達成することができる。つまり、カートリッジ300の近位端に最も近いドライバー370aは、隣接するドライバー370aなどの成形距離「C」よりも短い成形距離「C」を有し、(カートリッジの近位端から遠位端の方に移動する)後続の各ステープル222’がより低い成形高さを有するという状態が達成される。これについては、図34を参照されたい。
使用時には、外科手術用ステープリング・切断器械10を、図1〜図2および図35〜図41に描かれているように使用する。図1〜図2において、器械10はその開始位置にあり、発射が行われていない、ステープルが完全に装填されたステープル・カートリッジ300が細長い溝形材16の遠位端にスナップ式にはめられている。トリガー26、28はともに前方にあり、エンド・エフェクター12は開いていて、エンド・エフェクター12をトロカールまたは他の開口部を通して体腔に挿入した後に通常なっているであろう状態のようになっている。次に、臨床医が器械10を操作して、ステープリングおよび切断を行うべき組織248を図35に描かれているようにステープル・カートリッジ300とアンビル18との間に配置する。図36および図37を参照すると、次に臨床医が閉鎖トリガー26を近位の方へ、ピストル型グリップ24に直接隣接する位置まで動かし、ハンドル20を、閉じてクランプ締めした位置にロックする。エンド・エフェクター12内で後退した発射バー14は、エンド・エフェクター12を選択的に開閉する妨げとはならず、アンビル・ポケット40内にある。アンビル18を閉じ、クランプ締めした状態で、Eビーム・発射バー14は、エンド・エフェクター12を通って発射を行うために整列されている。具体的には、上部ピン38の位置がアンビル・スロット42に合っていて、細長い溝形材16は、中央ピン46および発射バー・キャップ44で溝形材スロット45周りに確実に係合している。
図38および図39を参照して、組織のクランプ締めをした後、臨床医は発射トリガー28を近位方向へ動かし、発射バー14を遠位方向へ、エンド・エフェクター12の中へと移動させる。具体的には、中央ピン46がステープル・カートリッジ300に発射ドライブ・スロット47を通って入り、ウェッジスレッド400によってステープル222(図38および図39において不図示)をアンビル18の方へと発射する。最も下のピン、すなわち発射バー・キャップ44は、中央ピン46と協働して、発射バー14のカッティング・エッジ48をスライドさせながら配置して、組織を切断する。2つのピン44、46もまた、発射バー14の上部ピン38をアンビル18の長さ方向アンビル・スロット42の内部に配置し、アンビル18と細長い溝形材16との間の間隔を、その遠位方向への発射動作の間を通して確実に維持する。
図40および図41を参照すると、臨床医は、閉鎖トリガー26およびピストル型グリップ24に隣接するまで発射トリガー28を動かし続ける。これにより、全てのステープル222の端部が、アンビル18と係合した結果として、曲がる。発射バー・キャップ44は、溝形材スロット45の遠位端に向けて突出している発射バー・ストップ250に接して引き止められる。カッティング・エッジ48は、組織を完全に横断している。このプロセスは、発射トリガー28を放すことにより、また、その後にリリース・ボタン30を押し込みながら、同時に閉鎖トリガー26を握り締めて、エンド・エフェクター12を開くことで完了する。
様々な実施形態では、前記に概説したように、ステープル・カートリッジは、第1高さまで変形させられうるステープルの第1列、それに加えて、第2高さまで変形させられうるステープルの第2列を含んでよく、第1高さは、第2高さより低くすることができる。その結果、第2列内のステープルによって加えられるクランプ力と比較して、第1列内のステープルは、そのステープル内に捕らわれた軟組織に、より大きいクランプ力を加えることができる。そのような実施形態は、例えば切開された組織からの出血を減少させるため、切開された組織の周囲に沿ってより大きいクランプ力を加える一方で、隣接するステープルの1つまたは複数の列内の組織には、より小さいクランプ力を与えるように利用されうる。様々な実施形態では、そのような隣接するステープルの列は、不必要に軟組織を硬直させること、または軟組織内の血流を妨害することなく、軟組織に追加の支持を与えることができる。
少なくとも1つの実施形態では、図48を参照すると、第1すなわち内側ステープル列内のステープルの各々は、第1高さ範囲内の高さまで変形させられることができ、第2すなわち中間のステープル列内のステープルの各々は、第2高さ範囲内の高さまで変形させられることができ、第1高さ範囲は、第2高さ範囲とは異なってよい。様々な実施形態では、第1高さ範囲および第2高さ範囲は、相互に排他的であってよく、あるいは、少なくとも1つの実施形態では、2つの範囲の間にいくらかの重複部分があってよい。少なくとも1つの実施形態では、第1列内のステープルは、第1平均高さまで変形させられてよく、第2列内のステープルは、第2平均高さまで変形させられてよく、第1平均高さは、第2平均高さとは異なってよい。上記と同様に、ステープルの第3列内のステープルの各々は、軟組織に異なるクランプ力を加えるために、第1高さ範囲および第2高さ範囲とは異なる第3高さ範囲内の高さまで変形させられてよい。
上記にさらに付け加えると、しばしば、より大きいクランプ力が、ステープルによって捕らわれた軟組織内に、より大きいクランプ圧を生成することがある。より詳細には、少なくとも1つの実施形態では、クランプ力は、クランプ力が加える圧と、およびクランプ力が加えられる面積との積に比例することができる。その結果、クランプ力が加えられる面積が同じと仮定すると、より高いステープル高さまで変形させられるステープルと比較して、より低いステープル高さまで変形されるステープルは、軟組織内でより大きいクランプ圧を生み出すことができる。上記を考慮すると、外科手術用ステープルは、所与のクランプ力により加えられるクランプ圧を増加および/または減少させるように構成された組織接触領域を含むことができる。
様々な実施形態では、図42を参照すると、ステープル622は、冠部624、ならびに、冠部624から延びていてよい変形可能部材すなわち脚630および634を含むことができる。少なくとも1つの実施形態では、冠部624は、組織接触面625を含むことができ、組織接触面625は、変形可能部材630および634が、ステープル622内の軟組織を捕らえるように変形されると、例えば軟組織を組織接触面上で支持するように構成されうる。ステープル222(図12)の部分223と比較すると、面625は、軟組織を支持するためのより大きい表面積を提供し、その結果、変形させられたステープル脚によって軟組織に加えられる圧を減ずることができる。前記にさらに付け加えると、様々な実施形態では、冠部624および/または組織接触面625は、例えば、変形可能部材の幅よりも広い幅を定めることができる。例えば、図48を参照すると、冠部624および/またはその冠部上の組織接触面は、例えば変形可能部材630の断面により定められる幅「W1」よりも広い幅「W2」により定められうる。様々な実施形態では、冠部624および/または面625の幅は、所望のクランプ圧がステープル内に捕らわれた組織に加えられるように選択されうる。例えば、冠部624または面625は、変形可能部材のうちの1つよりもわずかに広いだけであるように選択されることができ、そのような実施形態では、図46および図47に図示された、変形可能部材よりもはるかに広い冠部624または面625により与えられた表面積と比較すると、組織内のクランプ圧を増加することができる、より狭い表面積が、組織を支持するのに利用できる。少なくとも1つの実施形態では、図示はされていないが、ステープルの第1列が、軟組織に第1クランプ圧を加えることができる一方、ステープルの第2列が異なるすなわち第2のクランプ圧を加えることができるように、第1列内のステープルは、第1幅を有する冠部を含むことができ、第2列内のステープルは、異なるすなわち第2の幅を有する冠部を含むことができる。
様々な実施形態では、例えばステープル622の変形可能部材630および634は、別個の変形可能ワイヤから構成されることができ、あるいは代替的には、変形可能部材630および634は、冠部624の少なくとも一部分を通って延びる単一の連続的なワイヤを含むことができる。少なくとも1つの実施形態では、変形可能部材は、例えばチタンなどの、1以上の金属、または任意の他の適切な変形可能材料から構成されることができる。いかなる場合でも、冠部624は、組織接触面625を形成するために、変形可能部材630および634の少なくとも一部分上にオーバーモールドされるか、または別のやり方でそこに適切に取り付けられることができる。様々な実施形態では、図43を参照すると、ステープル・カートリッジは、(寸法「M」によって表される)第1高さまで変形させられうるステープル622の内側列、(寸法「M’」によって表される)第2高さまで変形させられうるステープル622の中間列、および、(寸法「L」によって表される)第3高さまで変形させられうるステープル622の外側列を含むことができる。前記と同様に、ステープル・カートリッジは、例えばそのような様々な高さまでステープルを変形させるために、例えばアンビルに対してステープル622を駆動するための様々なステープル・ドライバーを含むことができる。
様々な実施形態では、図47を参照すると、ステープル・カートリッジ600は、例えばステープル・ドライバー670aおよび670bを含むことができ、ステープル・ドライバー670aおよび670bは、ステープル・カートリッジ600からステープル622を配備するように構成されうる。少なくとも1つの実施形態では、前記と同様に、ステープル・ドライバー670bは、第1すなわち内側のステープル622を基準線603からの距離「A」に支持するための第1すなわち内側の受け台626、第2すなわち中間のステープル622を基準線603からの距離「B」に支持するための第2すなわち中間の受け台627、および、第3すなわち外側のステープル622を距離「C」に支持するための第3すなわち外側の受け台628を含むことができる。基準線603は、アンビルの成形面を表すことができ、ステープルがそのアンビルの成形面に接して変形させられることができるが、様々な実施形態では、アンビルは、単一基準線に沿って位置しなくてよい様々な成形面を含むことができる。いかなる場合でも、図48を参照すると、内側ステープル622は、寸法Mにより表されるステープル高さまで変形させられることができ、中間ステープル622は、寸法M’により表されるステープル高さまで変形させられることができ、そして、外側ステープル622は、寸法Lにより表されるステープル高さまで変形させられることができる。そのような実施形態では、内側ステープル622は、第1すなわちより大きいクランプ力を組織「T」に加えるステープルの第1列の一部でありえ、中間ステープル622は、第2すなわち中間のクランプ力を組織Tに加えるステープルの第2列の一部でありえ、そして外側ステープル622は、第3すなわちより小さいクランプ力を組織Tに加えるステープルの第3列の一部でありうる。
様々な他の実施形態では、図46を参照すると、ステープル・カートリッジ600’は、ステープル・ドライバー670a’および670b’を含むことができ、ステープル・ドライバー670a’および670b’は、前記と同様に、ステープル・カートリッジ600からステープル622を配備するように構成されうる。少なくとも1つの実施形態では、ステープル・ドライバー670b’は、第1すなわち内側のステープル622を基準線603から距離A’に支持するための第1すなわち内側の受け台626’、第2すなわち中間のステープル622を基準線603から距離B’に支持するための第2すなわち中間の受け台627’、および、第3すなわち外側のステープル622を基準線603から距離C’に支持するための第3すなわち外側の受け台628’を含むことができ、C’は、B’より短くてよく、B’は、A’より短くてよい。少なくとも1つのそのような実施形態では、外側ステープル622は、内側および中間のステープルが変形させられた場合のステープル高さより低いステープル高さまで変形させられうる。
様々な実施形態では、図46および図47に図示されたように、ステープル622は、同じか、または実質的に同じである、変形されていない高さ「P」を有することができる。他の様々な実施形態では、図44および図45に図示されたように、ステープル・カートリッジは、異なる、変形されていないステープル高さを有するステープルを含むことができる。少なくとも1つの実施形態では、図44を参照すると、ステープル・カートリッジ600’’は、例えば基準線603から距離A’’だけ離れて支持された内側ステープル622a、基準線603から距離B’’だけ離れて支持された中間ステープル622b、および、基準線603から距離C’’だけ離れて支持された外側ステープル622cを含むことができ、それらの変形されていない形状において測定された場合、内側ステープル622aは、ステープル622bおよび622cよりも長くてよい。様々な実施形態では、変形されていないステープルの高さ、およびステープルが転置される距離は、変形させられたステープルの高さの、標的の軟組織内での適切な配置を提供するように計算されうる。前記と同様に、少なくとも1つの実施形態では、また、図45を参照すると、例えばステープル・カートリッジ600’’’は、基準線603から距離A’’’だけ離れて支持された内側ステープル622d、基準線603から距離B’’’だけ離れて支持された中間ステープル622e、そして、基準線603から距離C’’’だけ離れて支持された外側ステープル622fを含むことができ、それらの変形されていない形状において測定された場合、内側ステープル622dは、ステープル622eおよび622fよりも短くてよく、中間ステープル622eは、ステープル622fよりも短くてよい。
前記に概説したように、ステープルは、そのステープル内に捕らわれた軟組織にクランプ力およびクランプ圧を加えるように構成されうる。様々な状況において、そのようなクランプ力および圧を長期間、維持することが望ましいこともある。他の状況では、クランプ力および/またはクランプ圧が治癒プロセスの間、増加および/または減少することが望ましいこともある。様々な実施形態では、例えば冠部および/または変形可能部材などの、ステープルの様々な部分が、ステープルが軟組織内に配備された後にその軟組織に対して、膨張でき、そしてクランプ力および/または圧を増加させることができる、材料で被覆されてよい。少なくとも1つの実施形態では、ステープルの様々な部分が、分解可能、生物吸収性、または生体内破砕性(biofragmentable)の材料から構成されてよく、この材料は、壊れるにつれ、軟組織に加えられたクランプ力および/または圧をゆっくりと解放することができる。そのような実施形態は、以下でさらに詳細に説明される。
様々な実施形態では、図49を参照すると、外科手術用ステープル722は、第1脚731および第2脚732を含む第1変形可能部材730、それに加えて、第1脚735および第2脚736を含む第2変形可能部材734を含むことができる。少なくとも1つの実施形態では、ステープル722は、分解可能な冠部724をさらに含むことができ、分解可能な冠部724は、変形可能部材730および734を互いに対して保持するように、かつ、冠部724が分解された後、変形可能部材730および734が互いに対して動くことができるように、構成されうる。前記と同様に、図50および図51を参照すると、外科手術用ステープル722’は、第1変形可能部材730’、第2変形可能部材734’、および冠部724’を含むことができ、冠部は、その冠部が分解される前は、変形可能部材を接続することができる。様々な実施形態では、各変形可能部材は、変形可能部材の第1脚および第2脚を接続することができるベース723’を含むことができ、少なくとも1つの実施形態では、変形可能部材のベース723’は、そのベース上にオーバーモールドされる材料中に埋め込まれてよい。様々な実施形態では、前記に概説したように、その材料は、例えばEthicon, Inc.のVicrylおよび/またはPDSなどの、分解可能、生物吸収性、または生体内破砕性の材料を含むことができる。本明細書に使用されるように、分解可能、生物吸収性、および生体内破砕性という用語は全て、例えば、患者内に植え込まれた後、身体によって少なくとも部分的に吸収されうる材料を概して言う。
使用において、例えばステープル722’は、ステープラーによって軟組織内へ挿入されることができ、図52に図示された形状へ変形させられうる。さらに詳細には、少なくとも図示された実施形態では、変形可能部材730’および734’は、脚731’および735’の端部733’が例えば冠部724’に接近させられるように、ステープラーのアンビルにより変形させられうる。一旦、ステープル722’が組織内に植え込まれると、冠部724’は、壊れ始め、分解し始め、そして弱まり始めてよい。さらに詳細には、図53を参照すると、冠部724’の生物吸収性材料は、第1部材730’および第2変形可能部材734’が互いから分離される程度まで劣化してよい。第1部材730’および第2部材734’は、分離されると、図54に図示されるように互いに対して動くことができる。冠部724’が十分に分解するのに必要とされる時間は、使用される材料および/または冠部724’のサイズに依存しうる。例えばVicrylの商品名のもとで販売されているポリグラチン910(polyglatin 910)材料は、7〜14日で分解することができる。
様々な実施形態では、分解可能な冠部は、いくつかの治療上の利点を提供することができる。例えば、ステープル722’が最初に配備されるとき、変形可能部材730’および734’が、ステープル内の組織を冠部724’に対して有意に押圧することができる。ある応用例では、この押圧は、組織からの出血を制限するために望ましいことがある。冠部724’が劣化するにつれ、変形された部材730’および734’と冠部724’との間の間隙が広がり、それにより組織に作用する押圧力を緩和することができる。ある応用例では、治癒プロセスの間に押圧力を緩和することは、所与の期間にわたって、組織がゆっくりと膨張し、組織の正常な厚さに戻ることを可能にすることができる。ある実施形態では、冠部724’は、親水性材料でコーティングされてよく、親水性材料は、ステープル内に捕らわれた組織を押圧するように最初は膨張し、その後分解してゆく。この実施形態では、親水性材料は、周囲の組織および流体から水を吸収することにより膨張することができる。前記に加えて、ステープル722’は、組織に挿入されるとき非常に硬くてよく、いくつかのステープルが組織に挿入される場合、組織は、治癒プロセスの間、動くことおよび膨張することが可能であってはならない。しかしながら、ステープル722’の冠部724’が分解した後は、ステープルの変形可能部材は、互いに対して動くことができる一方、依然として下層組織を共に保持することができる。
様々な実施形態では、ステープルの変形可能部材は、実質的に分解可能でないか、または生物吸収性でない材料から構成されてよい。他の実施形態では、変形可能部材の少なくとも1つは、例えばマグネシウムまたは鉄などの分解可能か、生物吸収性か、または生体内破砕性の材料から構成されてよい。少なくとも1つの実施形態では、鉄は純鉄である。いずれの場合でも、例えば変形可能部材730’および734’の分解可能材料は、例えば冠部724’の分解可能材料と同じ速度か、それより遅い速度か、またはそれより速い速度で分解するように選択されてよい。少なくとも1つの例では、冠部724’の材料が、完全に分解していっても、変形可能部材730’および734’は依然として組織を共に保持しているように、冠部724’の材料は選択されてよい。他の様々な実施形態では、第1変形可能部材730’の材料が、第2変形可能部材734’の材料よりも速く分解するように、第1変形可能部材730’の材料は選択されてよい。したがって、これらの実施形態の変形可能部材は、組織の時差解放(a staggered release)を可能にすることができる。他の様々な実施形態では、少なくとも2つの隣接するステープルは、ステープルが組織内に配備される前および/または配備された後に、ブリッジにより接続されてよい。これらの実施形態では、ステープルを接続するブリッジは、第1および第2ステープルと同じ速度、および/または異なる速度で分解してゆく材料から構成されてよい。これらの実施形態では、第1ステープルおよび/または第2ステープルが組織からの時差解放を可能にする前に、ブリッジが分解してゆくことができる。
様々な実施形態では、前述されたステープルは、組織に近似するために(to approximate tissue)使用されてもよい。すなわち、ステープルは、切除または損傷を受けた組織の強度が、健康な組織の強度に近似するように、切除または損傷を受けた組織を固定することができる。この目的のために、組織に近似する方法は、第1状態の組織に近似するために分解可能材料および分解可能でない材料から構成された外科手術用ステープルで組織を縫合すること、ならびに、分解可能材料を分解させて残りの分解可能でない材料を第2状態の組織に近似させること、を含むことができる。少なくとも1つの実施形態では、第2状態の組織近似(tissue approximation)は、第1状態の組織近似よりも柔軟である。
前記に加えて、冠部は、少なくとも2つのオーバーモールドまたは共成型された(co-molded)材料から構成されてよい。さらに詳細には、図55を参照すると、ステープル722’’の冠部724’’は、例えば変形可能部材730’’および734’’の少なくとも一部分上にオーバーモールドされた第1材料740’’、ならびに第1材料740’’上にオーバーモールドされた第2材料742’’から構成されてよい。そのような実施形態では、第2材料742’’は、速く分解してゆくことにより変形可能部材730’’および734’’が治癒プロセスの初期に互いから分離できるように構成されてよい。しかしながら、少なくとも1つの実施形態では、第2材料742’’が完全に分解していった後でさえ冠部724’’が組織に押圧力を与え続けるために、第1材料740’’は、第2材料742’’よりもゆっくりとした速度で分解するように選択されてよい。少なくとも1つの実施形態では、第1材料740’’は、変形可能部材730’’および734’’上に射出成型され、その後、第2材料742’’が第1材料740’’上に射出成型される前に、硬化および/または実質的に固体化させられうる。他の様々な実施形態では、第1材料740’’および第2材料742’’は、実質的に同時または間断なく、変形可能部材730’’および734’’上に射出成型されうる。これら実施形態では、第1および第2材料は、相互間に十分な強度を与えるために共に化学的に結合されてよく、それによりステープルは、第1および第2材料が互いから分離せずに、取り扱われうるようになっている。他の実施形態では、第1および第2材料は、同じ結果を達成するように機械的な連動特徴部(mechanically interlocking features)を形成してよい。
少なくとも1つの実施形態では、図51に図示された実施形態を参照すると、冠部724’は、部分738’と部分739’との中間に縮小された断面737’を含んでよい。使用において、中間部737’は、部分738’および739’よりも小さい断面を有するので、部分738’および739’より先に完全に分解してゆくことができ、それにより冠部724’の全体が分解する前に、第1部材730’が第2部材734’から接続されていない状態になることが可能となる。少なくとも1つの実施形態では、部分737’、738’および739’の断面は、変形可能部材730’および734’が、治癒プロセスの所望の段階で接続されていない状態になることができるように選択されてよい。少なくとも1つの実施形態では、図56Aを参照すると、ステープル722’’’の冠部734’’’は、切り込み領域において冠部724’’’の厚みを減ずる、切り込み線743’’’を含むことができる。これら実施形態では、切り込み線は、冠部724’’’が変形可能部材730’’’および734’’’上にオーバーモールドされるときに形成されることができ、あるいはそのオーバーモールドの後、切断ツールによって形成されてもよい。切り込み線734’’’の結果、冠部724’’’は、分解するにつれ、いくつかの小さい断片に壊れることができ、ある状況では、これら断片は、身体によって、より容易に吸収されやすいものである。少なくとも1つの実施形態では、図56Bを参照すると、冠部724’’’’は、隆起部分745’’’’の中間に複数のポケット744’’’’を含んでよい。使用において、隆起部分745’’’’の中間の材料が、分解していき、変形可能部材730’’’’および734’’’’の中間の隆起部分745’’’’の格子またはグリッドを後に残してもよい。
少なくとも1つの実施形態では、外科手術用ステープルの冠部はまた、少なくとも1種類の治療薬から構成されてもよい。これら実施形態では、分解可能材料が崩壊するにつれて、治療薬が、周囲の組織により吸収されてよい。ある実施形態では、薬剤は、分解可能材料全体にわたって分散されて、それにより薬剤が治癒プロセスの間、着実に放出されるようになっている。しかしながら、他の実施形態では、治癒プロセスの特定の段階で増加した用量の薬剤を提供するために、治療薬は、分解可能材料全体にわたって非均等に分散されてもよく、あるいは材料内および/または材料上に層状になっていてもよい。
様々な実施形態では、ステープルの様々な部分上にオーバーモールドされるか、または組み立てられた冠部は、電気絶縁体として作用することができる。少なくとも1つの実施形態では、そのような冠部すなわち絶縁体を有するステープルは、例えば電気焼灼装置がインシトゥで使用される場合、ステープルの列に沿ってアークが発生する(arcing)可能性を減ずることができる。事実上、各ステープルの上部は、通常の手術状況下で導電性でなくてよいので、ステープル上の吸収性絶縁体すなわち冠部は、電流がステープル間で跳ぶことを実質的に防ぐことができる。その結果、組織を損傷する可能性が減少されうる。
様々な状況において、ステープルの変形可能部材の1つ以上が、例えば軟組織を通して挿入されると、変形可能部材は、軟組織を穿刺してその軟組織内に孔を作り出すことができる。その結果、変形可能部材は穿刺孔を実質的に満たすことができるが、血液が、穿刺孔の周りの軟組織から、少なくとも最初は、流れることもある。本発明の様々な実施形態では、前記で示したように、穿刺孔の周りの軟組織からの出血を止めるか、または少なくとも減ずるために、変形可能部材の少なくとも一部分は、膨張して、軟組織に対して押圧力を加えることができる。少なくとも1つの実施形態では、図81〜図87を参照すると、第1および第2変形可能部材1130および1134の少なくとも一部分は、膨張可能コーティング1199でコーティングされてよい。様々な実施形態では、図82を参照すると、膨張可能コーティング1199は、最初に軟組織に挿入されるときの第1直径を有することができ、また膨張可能コーティング1199は、変形可能部材および穿刺孔のサイズに応じて、第1押圧力を、変形可能部材の周りの軟組織に加えることができる。その後、図86を参照すると、膨張可能コーティング1199は、変形可能部材の周りの軟組織に大きい、すなわち第2の押圧力を加えるように、サイズが増大してよい。様々な実施形態では、この第2の押圧力は、穿刺孔の周りの軟組織内の血管を閉じるか、または少なくとも締め付けて、その血管を通る血流を排除するか、または少なくとも減ずるのに十分であってよい。
様々な実施形態では、膨張可能コーティング1199は、親水性材料、または水に対する親和性を有する任意の他の適切な材料から構成されてよく、この膨張可能コーティングは、前述されたように膨張するために、手術部位において血液または他の流体を吸収することができる。少なくとも1つの実施形態では、膨張可能コーティング1199を膨張させることができる流体が、手術部位中へ導入されてもよい。様々な実施形態では、膨張可能コーティング1199は、例えばポリエチレングリコールをベースとしたポリマーを有する架橋エステル化合物から構成されてよい。少なくとも1つのそのような実施形態では、膨張可能コーティング1199は、射出成型プロセスを用いて、ステープル1122の少なくとも一部分上にオーバーモールドされうる。様々な実施形態では、変形可能部材および/または例えば冠部1124などの冠部は、全体的に、または少なくとも部分的に膨張可能材料から構成されうる。少なくとも1つのそのような実施形態では、変形可能部材および/または冠部は、変形可能部材が変形させられた後、変形可能部材内に捕らわれた組織を押圧するように膨張されうる。いずれの場合でも、膨張可能材料1199が膨張した後、膨張可能部材の少なくとも一部分は、分解し始めることができ、患者の身体によって吸収されることができる。そのような実施形態では、軟組織に加えられる第2の押圧力は、緩和されてよく、軟組織が、例えば穿刺孔をふさぐように膨張および成長することを可能にされうる。そのような実施形態は、変形可能部材および/または冠部が、前述のように分解可能または生物吸収性の材料からも構成される場合、特に有益でありうる。様々な実施形態では、膨張可能コーティングはまた、例えば膨張可能コーティング1199が分解されるにつれ放出されうる、例えば治療薬を含んでもよい。さらなる実施形態は、2007年6月29日に出願された名称「SURGICAL STAPLE HAVING AN EXPANDABLE PORTION」である、米国特許出願第11/824,446号に開示されており、この全開示内容は、参照することより本明細書に組み込まれる。
様々な実施形態では、図88〜図91を参照すると、外科手術用ステープル1222は、冠部1224、第1変形可能部材1230、および第2変形可能部材1234を含んでよく、変形可能部材1230および1234は、冠部1224から延びてよい。少なくとも1つの実施形態では、第1変形可能部材1230および/または第2変形可能部材1234の少なくとも一部分は、非円形の断面を有してよい。さらに詳細には、図88を参照すると、例えば変形可能部材1234の断面は、弧状部分1295および平坦部分1297を含んでよい。様々な実施形態では、変形可能部材1230および/または1234は、ワイヤを含んでよく、このワイヤは、ワイヤの長さ全体にわたって実質的に一定である断面を有するか、または他の実施形態では、ワイヤは、2つ以上の断面を有してもよい。少なくとも1つの実施形態では、図示はされていないが、第1変形可能部材および第2変形可能部材は、異なる断面を有してよい。少なくとも1つのそのような実施形態では、第1変形可能部材が、例えば実質的に円形の断面を含んでよく、第2変形可能部材が、例えば非円形の断面を含んでよい。他の様々な実施形態では、第1変形可能部材は、第2変形可能部材の非円形の断面とは異なる非円形の断面を含んでよい。
様々な実施形態では、例えば変形可能部材1230および1234の断面形態は、変形可能部材1230および1234が前述のようにアンビルにより変形されるとき、変形可能部材1230および1234が曲げられる様態および方向を制御することができる。少なくとも1つの実施形態では、平坦な部分1297が互いに向き合っているように、その平坦な部分は方向付けられることができ、その結果、平坦な部分1297は、変形可能部材1230および1234に力が加えられた場合に、その変形可能部材が互いに向かって曲がることを可能にすることができる。他の様々な実施形態では、例えば平坦な部分1297は、変形可能部材が所望の方向に曲がることを可能にする任意の適切な方法で方向付けられうる。事実上、平坦な部分1297のサイズおよび位置は、変形可能部材の断面の慣性モーメントに影響を及ぼし、それに対応して、変形可能部材が、加えられた曲げ応力に応答する様態に影響を及ぼすことができる。少なくとも1つの実施形態では、変形可能部材の変形は、所望の押圧力をステープル内に捕らえられた軟組織に加えるために、制御されうる。さらに詳細には、少なくとも1つの実施形態では、変形可能部材1230および1234は、それらが軟組織に接触してその軟組織に押圧力を加えるまで、曲げられることができ、加えられる力の量は、変形可能部材1230および1234が変形される量および方向、それに加えて軟組織に接触している変形可能部材の部分の形態により、主に決定される。例えば、変形可能部材の平坦な部分は、クランプ力が加えられうる、より広い接触領域を提供できるので、変形可能部材の平坦な部分は、丸みをおびた部分よりも、より低いクランプ圧を軟組織に加えるように構成されてよい。さらに様々な実施形態では、変形可能部材の断面は、2007年6月29日に出願された名称「SURGICAL STAPLE HAVING A DEFORMABLE MEMBER WITH A NON-CIRCULAR CROSS-SECTIONAL GEOMETRY」の米国特許出願第11/824,299号に開示されたものを含む、丸みを付けられた表面、平坦面、および/または、弧状面の、任意の適切な組み合わせを含んでよい。この米国特許出願の全開示内容は、ここで参照することにより本明細書に組み込まれる。
様々な実施形態では、図57〜図65を参照すると、ステープル822は、ベース823、第1変形可能部材830、および第2変形可能部材834を含んでよく、少なくとも1つの実施形態では、ステープル822は、内部に画定された孔846を有する冠部824をさらに含んでよく、この孔846は、第1および第2変形可能部材を受容するように構成されてよい。さらなる詳細を以下で説明するが、変形可能部材830および834は、ベース823が冠部824に対して動かされうるように、孔846内を動くか、またはスライドするように構成されてよい。少なくとも1つのそのような実施形態では、各孔846は、その孔を通って延びる軸847を定めることができ、変形可能部材は、孔846内を動かされるとき、軸847に沿って動くように構成されうる。様々な実施形態では、図60を参照すると、冠部824は、凹部848を含んでよく、この凹部は、ベース823を受容して、ベース823と冠部824との間の相対運動を防がないまでも少なくとも限定するように構成されうる。少なくとも1つの実施形態では、凹部848は、変形可能部材830および834が軸847に沿って動くことを可能にするが、ベース823が軸847に対して横方向に動くことを少なくとも抑制することができるように、ベース823は、凹部848内に可動に位置付けられてよい。様々な実施形態では、一旦ベース823が凹部848内に位置付けられると、ベース823が、冠部824に対して実質的に不動となることができるように、凹部848は、プレスばめ構成および/またはスナップ式にはまる構成でベース823を受容するように構成されてよい。
様々な実施形態では、図66〜図69を参照すると、ステープル822は、例えばステープル・カートリッジ800などのステープル・カートリッジ内に取り外し可能に収納されうる。少なくとも1つの実施形態では、ステープル・カートリッジ800は、内部に画定されたキャビティ802を有する本体801を含んでよい。ステープル・カートリッジ本体801は、上面804を有するデッキ803をさらに含んでよく、キャビティ802は、上面804内に開口部を含んでよい。様々な実施形態では、各キャビティ802は、ステープル822の少なくとも一部分を受容するように構成されてよく、デッキ823は、冠部824を取り外し可能に受容するように構成されうる凹部805を含んでよい。使用において、図66を参照すると、ベース823は、このベースが冠部824に向かって動かされる前に、キャビティ802内の第1の位置に位置されうる。少なくとも1つの実施形態では、変形可能部材830および834は、端部819を含んでよく、この第1の位置では、端部819は、孔846内または孔846の近位に位置付けられうる。そのような実施形態では、その結果、変形可能部材830および834が、前述のように冠部824に対して動かされる場合、変形可能部材830および834は、軸847と予め整列されていてよく、変形可能部材830および834が孔846と整列不良(misaligned)になる可能性が、減少されうる。
様々な実施形態では、図67および図68を参照すると、ステープル822の変形可能部材830および834、ならびにベース823は、ドライバー850により冠部824に対して動かされるか、またはスライドさせられうる。少なくとも1つの実施形態では、前記に概説したように、ステープル・カートリッジ800は、ドライバー850を押し上げて、ベース823を冠部824に向けて動かすように構成されたウェッジスレッドをさらに含んでよい。ウェッジスレッドは図67および図68には図示されていないが、例示的スレッドは、本出願に記載され図示されており、例えば図20のウェッジスレッド400を含むことができる。様々な実施形態では、図67を参照すると、ドライバー850は、前述したようにベース823が冠部824に接触して凹部848に係合するまで、ベース823を上方に押すか、またはスライドさせることができる。その後、図68および図69を参照すると、ベース823および冠部824は、冠部824が凹部805から取り外されるように、ドライバー850により上方に押し進められうる。様々な実施形態では、例えば冠部824は、凹部805内にプレスばめまたはスナップ式にはめられて、ドライバー850が、冠部824を凹部805から押しのけるために十分な力を加えなければならないようになっていてよい。他の様々な実施形態では、以下で詳細に記載されるが、例えば冠部824は、デッキ803と一体に成型されて、ドライバー850が、ステープル・カートリッジ本体801から冠部824を切り離すためにベース823に十分な力を加えなければならないようになっていてよい。
様々な実施形態では、例えばドライバー850は、変形可能部材830および834をアンビルに対して駆動させるように構成されて、変形可能部材が、前述したように、アンビルにより変形させられるようになっていてよい。その結果、また前記と同様に、変形可能部材は、軟組織を捕らえて、その軟組織を冠部824に対して押圧することができる。様々な実施形態では、冠部824は、前記に概説したように、軟組織に加えられる押圧圧力を制御するために使用されうる組織接触面825をさらに含んでよい。例として、面825が軟組織を押圧する広い領域を含む場合、面825がより狭い領域を含む場合より、軟組織に加えられる押圧圧力は、はるかに小さくなりうる。少なくとも1つの実施形態では、組織接触面825は、第1の幅を有することができ、ベース823は、第2の幅を有することができる。少なくとも1つのそのような実施形態では、組織接触面825の第1の幅は、組織接触面825が組織に接触し、ベース823は組織に接触しないように、ベース823の第2の幅より広くすることができる。
様々な実施形態では、ステープル822が軟組織内に配備される前に、組織が、ステープル・カートリッジ800とアンビルとの間に捕らわれて押圧されることができる。少なくとも1つの実施形態では、冠部824は、ステープル・カートリッジ本体801の凹部805内に位置付けられ、冠部824の面825が、デッキ803の上面804と整列させられるか、または実質的に同じ高さであるようになっていてよい。少なくとも1つのそのような実施形態では、その結果、デッキ803および冠部824により軟組織に加えられる押圧力または押圧圧力は、実質的に同じでありうる。他の様々な実施形態では、冠部824は、面825がステープルデッキ803の上面804の上方に位置付けられうるように、凹部805内に位置付けられうる。そのような実施形態では、冠部825により軟組織に加えられる押圧力または押圧圧力は、デッキ803により加えられる押圧力または押圧圧力より大きくなりうる。様々な実施形態では、面825と上面804との間の相対距離は、所望の予備的配備の押圧力または押圧圧力を軟組織に与えるように選択されてよい。他の様々な実施形態では、面825は、デッキ803の上面804の下方に位置付けられ、面825により軟組織に加えられる押圧力または押圧圧力が、デッキ803により加えられる押圧力または押圧圧力よりも小さくなるようになっていてよい。
様々な実施形態では、図58、図61、および図64を参照すると、ステープル822’は、ステープル822に関して前述したような孔を通り抜けることに代えて、冠部824’を突き刺すように構成されてよい、変形可能部材830’および834’を含んでよい。そのような実施形態では、変形可能部材の端部819’は、冠部824’を穿刺してそこに孔を作り出すのに十分に鋭くてよく、孔は、変形可能部材830’および834’がその孔に対して動くか、またはスライドすることを可能にすることができる。他の様々な実施形態では、図59、図62、および図65を参照すると、ステープル822’’は、冠部824’’周囲の外側に位置付けられうる変形可能部材830’’および834’’を含んでよい。少なくとも1つのそのような実施形態では、図示はされていないが、冠部824’’は、変形可能部材830’’および834’’をスライド可能に受容するように構成されうる、凹部またはスロットを含んでよい。いずれの場合でも、図70〜図73を参照すると、例えばステープル822’’’などのステープルは、スライド可能な冠部824’’’などのスライド可能な冠部を含んでよく、スライド可能な冠部824’’’は、変形可能部材830’’’および834’’’がアンビルにより変形させられる前、その間、および/またはその後、変形可能部材に対してスライドさせられうる。少なくとも1つの実施形態では、ステープル822’’’または本明細書に記載された任意の他の適切なステープルは、本明細書で議論された利点を達成するために、例えば距離「L」により示されたステープル高さ、または距離「M」により示されたより低いステープル高さまで、変形させられてよい。
前記に概説したように、ステープル・カートリッジの一部分は、ステープルがそのステープル・カートリッジから配備されるとき、ステープル・カートリッジの本体から切り離されうる。様々な実施形態では、この部分は、ステープルのベースとステープル内に捕らわれた軟組織との中間に位置付けられるように構成されうる。少なくとも1つの実施形態では、図74〜図76を参照すると、外科手術用ステープリングシステムは、ステープル・カートリッジ900を含んでよく、ステープル・カートリッジ900は、このステープル・カートリッジ900のデッキ903内に一体に成型されたステープルパッド924を有する。前記に加えて、ステープル・カートリッジ900は、ステープルパッド924を取り囲む1つ以上の切り込み線951およびスロット952を含み、それによりステープルパッド924は、デッキ903から容易に分離されうるようになっていてよい。少なくとも1つの実施形態では、図76を参照すると、ステープリングシステムは、剪断部953を有するドライバー950を含んでよく、ステープル922のベース923が、パッド924のステープルサドル948に密接するように接近させられ、デッキ903からステープルパッド924を「打ち出す(punch-out)」とき、剪断部953は、ステープルパッド924を押すように構成されうる。少なくとも1つの実施形態では、ステープルパッド924がデッキ903から打ち出された後、ステープルパッドは、ベース923とステープル922内に捕らわれた組織との中間に位置付けられうる。その結果、ステープルパッド924は、ステープルの冠部として作用するように、あるいは、代替実施形態では、ステープルと組織との中間のバットレス部材として作用するように、構成されてよい。少なくとも1つの実施形態では、前記と同様に、ステープルパッド924は、生物吸収性材料から構成されてよい。
例えばステープル・カートリッジ600および800と同様に、ステープル・カートリッジ900は、前述したように所望のクランプ力および/またはクランプ圧を提供するために様々なステープル・ドライバーおよび/または様々なステープル脚長さを利用して、ステープルが様々なステープル高さまで変形させられうるように、ステープル922を配備するように構成されてよい。様々な実施形態では、図77〜図79を参照すると、他の手段が、所望のクランプ力および/またはクランプ圧を軟組織に与えるように利用されてよく、この他の手段とは、少なくとも1つの実施形態では、内部に収納された、異なる冠部高さを有するステープルの1つ以上の列を有するステープル・カートリッジを含む。さらに詳細には、少なくとも1つの実施形態では、ステープル・カートリッジは、冠部高さYを有する第1ステープル1022の第1列、冠部高さY1を有するステープル1022’の第2列、および、冠部高さY2を有するステープル1022’’の第3列を含んでよい。ステープルの異なる冠部高さにより、ステープルの変形可能部材1030および1034が同じ量だけ変形させられると仮定すると、例えば第3ステープル1022’’は、ステープル1022および1022’と比較すると、第3ステープル1022’’内に捕らわれた軟組織に、より大きいクランプ力を加えるように構成されてよい。同様に、第2ステープル1022’は、第1ステープル1022よりも大きいクランプ力を加えるように構成されてよい。
様々な実施形態では、前記に加えて、第1ステープル1022の冠部1024の組織接触面1025と変形可能部材の先端部1019との間の距離、すなわち距離Xは、ステープル1022’の組織接触面1025と変形可能部材先端部1019との間の距離、すなわち距離X1、および、ステープル1022’’の組織接触面1025と変形可能部材先端部1019との間の距離、すなわち距離X2よりも、長くてよい。そのような実施形態では、ステープルの各々の変形可能部材1030および1034が、同じ距離だけ変形させられるとき、ステープル1022は、ステープル1022’および1022’’と比較して、内部に存在する軟組織のための、より広い領域、すなわちより大きい容積を定めることができる。ステープル1022によって定められた、より広い領域、すなわちより大きい容積により、変形可能部材1030および1034は、ステープル1022’および1022’’と比較して、軟組織により小さいクランプ力を加えることができ、その結果、そのようなステープルは、所望の治療効果を提供するために選択的に利用されてよい。少なくとも1つのそのような実施形態では、各ステープル1022、1022’、および1022’’は、距離「Z」により表された、変形されていないステープルの同じ全体高さを有することができ、距離XおよびYの合計、距離X1およびY1の合計、ならびに、距離X2およびY2の合計は、それぞれ等しいか、あるいは少なくとも実質的にZに等しくてよい。前記のことを達成するために、冠部1024、1024’、および1024’’は、それぞれステープル1022、1022’、および1022’’の変形可能部材の少なくとも一部分上にオーバーモールドされてよく、先端部1019に対する組織接触面1025のそのような位置は、射出成型プロセスを通して制御されてよい。
様々な実施形態では、前記に加えて、ステープル・カートリッジは、とりわけ、例えば第1ステープル1022の第1列、ステープル1022’の第2列、およびステープル・カートリッジからステープル1022および1022’を配備するためのウェッジスレッドを含んでよい。少なくとも1つの実施形態では、ステープル・カートリッジは、ステープルを配備するためにウェッジスレッドと協働するように構成されうる少なくとも1つのステープル・ドライバーをさらに含んでよい。前記と同様に、様々な実施形態では、各ステープル・ドライバーは、第1ステープル1022を支持するための第1受け台、および第2ステープル1022’を支持するための第2受け台を含んでよく、第1および第2受け台は、アンビル成形面との間に同じか、またはほとんど同じ距離を定めることができるように、アンビル成形面に対して位置付けられうる。そのような実施形態では、前記に概説したようにステープル1022および1022’の異なる冠部高さにより、ステープル1022および1022’が、ステープル・ドライバーにより、同じか、または少なくとも実質的に同じ、ステープル変形距離だけ駆動されたとしても、ステープル1022は、ステープル1022’とは異なるクランプ力を加えることができる。言い方を変えれば、ステープル1022および1022’の底面1055が、ステープル成形面に対して実質的に同じ距離で支持されたとしても、ステープル1022’の組織接触面1025は、ステープル1022の組織接触面1025よりもステープル成形面により接近して位置付けられうる。
様々な代替実施形態では、前記に加えて、本明細書に記載された様々なステープルを配備するためのステープル・ドライバーは、例えばステープルの冠部と一体的に形成されてよい。少なくとも1つの実施形態では、そのような一体的に形成されたドライバーは、ステープル・カートリッジの組立を単純化でき、様々な状況において、ステープル・ドライバーとステープルとの間の整列不良の可能性を減ずることができる。様々な実施形態では、一体的に形成されたドライバーは、例えば生物吸収性材料から少なくとも部分的に構成されてよく、それにより、ステープル・ドライバーが患者へステープルと共に配備された場合、ステープル・ドライバーは、治癒プロセスの間に分解することができる。
本明細書に前述され図示されたように、ステープルの列は、線形配列、または少なくとも実質的に線形配列で配列されてよく、また、1997年12月16日に発行された、名称「LINEAR STAPLER WITH IMPROVED FIRING STROKE」の米国特許第5,697,543号;2000年10月17日に発行された、名称「SURGICAL STAPLER」の米国特許第6,131,789号;および、2006年12月5日に発行された、名称「SURGICAL STAPLING INSTRUMENT HAVING A FIRING LOCKOUT FOR AN UNCLOSED ANVIL」の米国特許第7,143,923号に開示されたステープラーを含む、様々な外科手術用ステープラーにより、ステープルの列は、配備されてよいが、本発明はそのように限定されない。これらの特許の全開示内容は、参照により本明細書に組み込まれる。様々な実施形態では、ステープルの列は、本明細書に概説された利点および効果を達成するために、弧状配列、湾曲した配列、および/または曲線配列で配列されてよく、また、ステープルの列は、全開示内容が参照により本明細書に組み込まれる、2007年1月11日に出願された、名称「SURGICAL STAPLING DEVICE WITH A CURVED END EFFECTOR」の米国特許出願第11/652,165号に開示されたステープラーを含む外科手術用ステープラーにより配備されてよい。少なくとも1つの実施形態では、例えば図80を参照すると、ステープル・カートリッジは、寸法「M」により表された第1の変形された高さを有するステープルの第1列、加えて、寸法「L」により表された第2の変形された高さを有するステープルの第2列を含む、同心、または少なくとも実質的に同心の、ステープルの列を配備するように構成されてもよい。様々な状況において、ステープルのそのような列は、全開示内容が参照により本明細書に組み込まれる、1993年12月21日に発行された、名称「SURGICAL ANASTOMOSIS STAPLING INSTRUMENT」の米国特許第5,271,544号に開示されたステープラーを含む、外科手術用ステープラーにより配備されてよい。
前記に加えて、本明細書に開示された様々なステープル・カートリッジは、使い捨て可能であってよい。少なくとも1つの実施形態では、使用済みステープル・カートリッジ、または少なくとも部分的に使用済みのステープル・カートリッジは、外科手術用ステープラーから取り除かれて、別のステープル・カートリッジと交換されてよい。他の様々な実施形態では、ステープル・カートリッジは、外科手術用器械の通常の使用の間は、取り除き可能および/または交換可能でない場合もあるが、ある状況では、外科手術用ステープラーが、以下でさらに詳細が記載されるように再調節される間および/またはその後に、交換可能であってもよい。様々な実施形態では、ステープル・カートリッジは、ステープル・カートリッジ・キャリヤ、アンビル、切断部材、および/またはステープル・ドライバーをさらに含むことができる使い捨て可能な装填ユニットまたはエンド・エフェクターの一部であってよい。少なくとも1つのそのような実施形態では、使い捨て可能な装填ユニットまたはエンド・エフェクターの、全体または少なくとも一部分は、外科手術用器械に取り外し可能に接続されてよく、交換されるように構成されてよい。
本明細書に開示された装置は、1回使用した後、廃棄されるように設計されるか、あるいは複数回使用されるように設計されてよい。しかしながら、いずれの場合でも、装置は、少なくとも1回使用した後に再使用するように再調節されてよい。再調節は、装置の分解ステップ、それに続く特定の部品の洗浄または交換ステップ、および続く再組立のステップの任意の組み合わせを含んでよい。特に、装置は分解されることができ、装置の任意の数の特定の部品または部分が、任意の組み合わせで、選択的に交換されるか、または取り除かれることができる。特定の部分の洗浄および/または交換のとき、装置は、続く使用のために、再調節施設で、あるいは外科手術の直前に外科チームにより、再組立されることができる。当業者であれば認識するであろうが、装置の再調節は、分解、洗浄/交換、および再組立のための様々な技術を利用することができる。そのような技術の使用、および結果として得られる再調節された装置は、全て本出願の範囲内にある。
好ましくは、本明細書に記載された発明は、手術の前に処理されるであろう。第1に、新しいか、または使用された器械が得られ、必要に応じて洗浄される。その後、この器械は、殺菌されうる。一殺菌技術では、器械は、プラスチックまたはTYVEKのバッグなどの、閉ざされ密封されたコンテナ内に置かれる。コンテナおよび器械は、その後、γ放射線、X線、高エネルギー電子などのコンテナを貫通することができる放射線の場の中に置かれる。放射線は、器械上、およびコンテナ内の細菌を死滅させる。殺菌された器械は、その後、滅菌コンテナ内で保管されうる。密封されたコンテナは、そのコンテナが医療施設で開封されるまで、器械を滅菌状態に保つ。
本発明をいくつかの実施形態を記載して説明し、例示した実施形態は非常に詳細に記載したが、出願人は、添付した特許請求の範囲をこのような詳細に制限したり、いかなる方法によっても限定したりすることを意図していない。他の利点や変更を当業者は容易に想到するであろう。さらに、本発明を内視鏡的手技および装置との関係で検討した。しかしながら、本明細書における「内視鏡的(endoscopic)」のような用語の使用は、本発明を内視鏡管(つまり、トロカール)と組み合わせてのみ使用するための外科手術用ステープリング・切断器械に限定するものと解釈してはならない。逆に、本発明は、これには限定はされないが腹腔鏡手技が含まれる、小さな切開部にアクセスが限定されているあらゆる手技や、開腹術(open procedure)においての用途がありうるであろう。さらに、本発明のステープル・カートリッジのさまざまな実施形態の独自であり新規な態様は、他の形態のステープリング装置と組み合わせて使用した場合に、本発明の趣旨および範囲から逸脱しない有用性があるであろう。
〔実施の態様〕
(1) 選択的に作動できるアクチュエータ、および開位置と閉位置との間で選択的に移動できるアンビル部分を有するステープリング装置と共に使用するためのステープル・カートリッジにおいて、
前記ステープリング装置の前記アンビル部分が閉位置にあるときに、前記アンビル部分と選択的に対向するように前記ステープリング装置内に支持できるカートリッジ本体であって、当該カートリッジ本体はその中に前記アクチュエータを受容するように構成されている、カートリッジ本体と、
第1ステープルであって、
分解可能材料から構成された冠部、
第1変形可能部材、および、
第2変形可能部材であって、前記冠部は、前記冠部が分解されていないとき、前記第1部材と前記第2部材とを接続しており、前記第1部材は、前記冠部が分解された後に、前記第2部材と分離される、第2変形可能部材、
を含む、第1ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第1ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第1ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動され、前記第1ステープル・ドライバーは、その中に第1ステープル支持受け台を定めており、前記第1ステープル支持受け台は、その上に前記第1ステープルを支持するためのものであり、前記第1ステープル支持受け台は、前記閉じたアンビルの対応部分から第1ステープル成形距離のところに位置されている、第1ステープル・ドライバーと、
第2ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第2ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第2ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動され、前記第2ステープル・ドライバーは、その中に第2ステープル支持受け台を定めており、前記第2ステープル支持受け台は、その上に前記第2ステープルを支持するためのものであり、前記第2ステープル支持受け台は、前記閉じたアンビルの別の部分から第2ステープル成形距離のところに位置されており、前記第2ステープル成形距離は、前記第1ステープル成形距離とは異なる、第2ステープル・ドライバーと、
を含む、ステープル・カートリッジ。
(2) 実施態様1に記載のステープル・カートリッジにおいて、
前記第2ステープルは、
分解可能材料から構成された第2冠部、
第1変形可能部材、および、
第2変形可能部材であって、前記第2冠部は、前記第2冠部が分解されていないとき、前記第2ステープルの前記第1部材と前記第2部材とを接続しており、前記第1部材は、前記第2冠部が分解された後、前記第2部材と分離される、第2変形可能部材、
を含む、ステープル・カートリッジ。
(3) 実施態様2に記載のステープル・カートリッジにおいて、
前記第1ステープルの前記第1変形可能部材は、前記第2ステープルの前記第1変形可能部材と同じ長さであり、
前記第1ステープルの前記第2変形可能部材は、前記第2ステープルの前記第2変形可能部材と同じ長さである、ステープル・カートリッジ。
(4) 選択的に作動できるアクチュエータ、および開位置と閉位置との間で選択的に移動できるアンビル部分を有するステープリング装置と共に使用するためのステープル・カートリッジにおいて、
前記ステープリング装置の前記アンビル部分が閉位置にあるときに、前記アンビル部分と選択的に対向するように前記ステープリング装置内に支持できるカートリッジ本体であって、当該カートリッジ本体はその中に前記アクチュエータを受容するように構成されている、カートリッジ本体と、
第1ステープルであって、
組織接触面を有する冠部、および、
前記冠部から延びる変形可能部材であって、前記変形可能部材は断面幅を含み、前記組織接触面は、前記変形可能部材の断面幅よりも広い、変形可能部材、
を含む、第1ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第1ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第1ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動され、前記第1ステープル・ドライバーは、その中に第1ステープル支持受け台を定めており、前記第1ステープル支持受け台は、その上に前記第1ステープルを支持するためのものであり、前記第1ステープル支持受け台は、前記閉じたアンビルの対応部分から第1ステープル成形距離のところに位置されている、第1ステープル・ドライバーと、
第2ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第2ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第2ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記閉じたアンビルに向かう方向に駆動され、前記第2ステープル・ドライバーは、その中に第2ステープル支持受け台を定めており、前記第2ステープル支持受け台は、その上に前記第2ステープルを支持するためのものであり、前記第2ステープル支持受け台は、前記閉じたアンビルの別の部分から第2ステープル成形距離のところに位置されており、前記第2ステープル成形距離は、前記第1ステープル成形距離とは異なる、第2ステープル・ドライバーと、
を含む、ステープル・カートリッジ。
(5) 実施態様4に記載のステープル・カートリッジにおいて、
前記第2ステープルは、
第2組織接触面を有する第2冠部、および、
前記第2冠部から延びる第2変形可能部材、
を含み、
前記第2変形可能部材は、断面幅を含み、
前記第2組織接触面は、前記第2変形可能部材の断面幅よりも広い、ステープル・カートリッジ。
(6) 実施態様5に記載のステープル・カートリッジにおいて、
前記第1ステープルの前記変形可能部材は、前記第2ステープルの前記変形可能部材と同じ長さである、ステープル・カートリッジ。
(7) 選択的に作動できるアクチュエータ、および開位置と閉位置との間で選択的に移動できるアンビル部分を有するステープリング装置と共に使用するためのステープル・カートリッジにおいて、
前記ステープリング装置の前記アンビル部分が閉位置にあるときに、前記アンビル部分と選択的に対向するように前記ステープリング装置内に支持できるカートリッジ本体であって、当該カートリッジ本体はその中に前記アクチュエータを受容するように構成されている、カートリッジ本体と、
第1ステープルであって、
ベース、
前記ベースから延びる変形可能部材、ならびに、
冠部であって、前記ベースおよび前記変形可能部材は、前記冠部に対してスライド可能である、冠部、
を含む、第1ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第1ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第1ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動され、前記第1ステープル・ドライバーは、その中に第1ステープル支持受け台を定めており、前記第1ステープル支持受け台は、その上に前記第1ステープルを支持するためのものであり、前記第1ステープル支持受け台は、前記閉じたアンビルの対応部分から第1ステープル成形距離のところに位置されている、第1ステープル・ドライバーと、
第2ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第2ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第2ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動され、前記第2ステープル・ドライバーは、その中に第2ステープル支持受け台を定めており、前記第2ステープル支持受け台は、その上に前記第2ステープルを支持するためのものであり、前記第2ステープル支持受け台は、前記閉じたアンビルの別の部分から第2ステープル成形距離のところに位置されており、前記第2ステープル成形距離は、前記第1ステープル成形距離とは異なる、第2ステープル・ドライバーと、
を含む、ステープル・カートリッジ。
(8) 実施態様7に記載のステープル・カートリッジにおいて、
前記第2ステープルは、
第2ベース、
前記第2ベースから延びる前記第2変形部材、および、
第2冠部、
を含み、
前記第2ベースおよび前記第2変形可能部材は、前記第2冠部に対してスライド可能である、ステープル・カートリッジ。
(9) 実施態様8に記載のステープル・カートリッジにおいて、
前記第1ステープルの前記変形可能部材は、前記第2ステープルの前記変形可能部材と同じ長さである、ステープル・カートリッジ。
(10) 選択的に作動できるアクチュエータ、および開位置と閉位置との間で選択的に移動できるアンビル部分を有するステープリング装置と共に使用するためのステープル・カートリッジにおいて、
前記ステープリング装置の前記アンビル部分が閉位置にあるときに、前記アンビル部分と選択的に対向するように前記ステープリング装置内に支持できるカートリッジ本体であって、当該カートリッジ本体はその中に前記アクチュエータを受容するように構成されている、カートリッジ本体と、
第1ステープルであって、
分解可能材料から構成された冠部、
第1長さを有する第1変形可能部材、および、
第2変形可能部材であって、前記冠部は、前記冠部が分解されていないとき、前記第1部材と前記第2部材とを接続しており、前記第1部材は、前記冠部が分解された後に、前記第2部材と分離される、第2変形可能部材、
を含む、第1ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第1ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第1ステープル・ドライバーおよび前記第1ステープルは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動される、第1ステープル・ドライバーと、
第2ステープルであって、
第2長さを有する第1変形可能部材であって、前記第2長さは、前記第1長さと異なる、第1変形可能部材、および、
第2変形可能部材、
を含む、第2ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第2ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第2ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動される、第2ステープル・ドライバーと、
を含む、ステープル・カートリッジ。
(11) 実施態様10に記載のステープル・カートリッジにおいて、
前記第2ステープルは、分解可能材料から構成された第2冠部をさらに含み、前記第2冠部は、前記第2冠部が分解されていないとき、前記第2ステープルの前記第1部材と前記第2部材とを接続しており、前記第1部材は、前記第2冠部が分解された後、前記第2ステープルの前記第2部材と分離される、ステープル・カートリッジ。
(12) 実施態様11に記載のステープル・カートリッジにおいて、
前記第1ステープル・ドライバーは、前記第1ステープルの前記冠部と一体的に形成されており、
前記第2ステープル・ドライバーは、前記第2ステープルの前記第2冠部と一体的に形成されている、ステープル・カートリッジ。
(13) 選択的に作動できるアクチュエータ、および開位置と閉位置との間で選択的に移動できるアンビル部分を有するステープリング装置と共に使用するためのステープル・カートリッジにおいて、
前記ステープリング装置の前記アンビル部分が閉位置にあるときに、前記アンビル部分と選択的に対向するように前記ステープリング装置内に支持できるカートリッジ本体であって、当該カートリッジ本体はその中に前記アクチュエータを受容するように構成されている、カートリッジ本体と、
第1ステープルであって、
組織接触面を有する冠部、および、
第1長さを有する変形可能部材であって、前記変形可能部材は、断面幅を含み、前記組織接触面は、前記変形可能部材の断面幅よりも広い、変形可能部材、
を含む、第1ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第1ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第1ステープル・ドライバーおよび前記第1ステープルは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動される、第1ステープル・ドライバーと、
第2長さを有する変形可能部材を含む第2ステープルであって、前記第1長さは、前記第2長さと異なる、第2ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第2ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第2ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動される、第2ステープル・ドライバーと、
を含む、ステープル・カートリッジ。
(14) 実施態様13に記載のステープル・カートリッジにおいて、
前記第2ステープルは、第2組織接触面を有する第2冠部をさらに含み、
前記第2変形可能部材は、断面幅を含み、
前記第2組織接触面は、前記第2変形可能部材の断面幅よりも広い、ステープル・カートリッジ。
(15) 実施態様14に記載のステープル・カートリッジにおいて、
前記第1ステープル・ドライバーは、前記第1ステープルの前記冠部と一体的に形成されており、
前記第2ステープル・ドライバーは、前記第2ステープルの前記冠部と一体的に形成されている、ステープル・カートリッジ。
(16) 実施態様13に記載のステープル・カートリッジにおいて、
前記第1ステープルは、第2変形可能部材をさらに含み、
前記冠部は、分解可能材料から構成されており、
前記冠部は、前記冠部が分解されていないとき、前記第1ステープルの前記変形可能部材に接続するように構成され、前記第1ステープルの前記変形可能部材は、前記冠部が分解された後、分離される、ステープル・カートリッジ。
(17) 実施態様16に記載のステープル・カートリッジにおいて、
前記第1分解可能材料は、第1速度で分解し、
前記冠部はさらに、第2速度で分解する第2分解可能材料から構成されており、
前記第1速度は、前記第2速度と異なる、ステープル・カートリッジ。
(18) 実施態様16に記載のステープル・カートリッジにおいて、
前記冠部は、第1断面を有する第1部分、および、第2断面を有する第2部分を含み、
前記第1断面は、前記第1部分が前記第2部分より先に分解していくことができるように、前記第2断面よりも小さい、ステープル・カートリッジ。
(19) 実施態様16に記載のステープル・カートリッジにおいて、
前記冠部は、前記冠部の断面厚みを減少させるための、少なくとも1つの切り込み線、または少なくとも1つの溝を含む、ステープル・カートリッジ。
(20) 実施態様16に記載のステープル・カートリッジにおいて、
前記冠部は、分解可能材料から構成されている、ステープル・カートリッジ。
(21) 実施態様16に記載のステープル・カートリッジにおいて、
前記冠部は、膨張可能および分解可能の両方である材料から構成されている、ステープル・カートリッジ。
(22) 選択的に作動できるアクチュエータ、および開位置と閉位置との間で選択的に移動できるアンビル部分を有するステープリング装置と共に使用するためのステープル・カートリッジにおいて、
前記ステープリング装置の前記アンビル部分が閉位置にあるときに、前記アンビル部分と選択的に対向するように前記ステープリング装置内に支持できるカートリッジ本体であって、当該カートリッジ本体はその中に前記アクチュエータを受容するように構成されている、カートリッジ本体と、
第1ステープルであって、
ベース、
第1長さを有する変形可能部材、ならびに、
冠部であって、前記ベースおよび前記変形可能部材は、前記冠部に対してスライド可能である、冠部、
を含む、第1ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第1ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第1ステープル・ドライバーおよび前記第1ステープルは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動される、第1ステープル・ドライバーと、
第2長さを有する変形可能部材を含む第2ステープルであって、前記第1長さは、前記第2長さと異なる、第2ステープルと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第2ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第2ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動される、第2ステープル・ドライバーと、
を含む、ステープル・カートリッジ。
(23) 実施態様22に記載のステープル・カートリッジにおいて、
前記第2ステープルは、
第2ベース、および、
第2冠部、
をさらに含み、
前記第2ベースおよび前記第2変形可能部材は、前記第2冠部に対してスライド可能である、ステープル・カートリッジ。
(24) 実施態様23に記載のステープル・カートリッジにおいて、
前記第1ステープル・ドライバーは、前記第1ステープルの前記冠部と一体的に形成されており、
前記第2ステープル・ドライバーは、前記第2ステープルの前記第2冠部と一体的に形成されている、ステープル・カートリッジ。
(25) 選択的に作動できるアクチュエータ、および開位置と閉位置との間で選択的に移動できるアンビル部分を有するステープリング装置と共に使用するためのステープル・カートリッジにおいて、
前記ステープリング装置の前記アンビル部分が閉位置にあるときに、前記アンビル部分と選択的に対向するように前記ステープリング装置内に支持できるカートリッジ本体であって、当該カートリッジ本体はその中に前記アクチュエータを受容するように構成されている、カートリッジ本体と、
第1ステープルであって、
第1底面および第1組織接触面を有する第1冠部であって、前記第1底面は、前記第1ステープルを前記アンビルに向けて移動させるために、前記第1底面へ加えられる力を受容するように構成されており、前記第1底面および前記第1組織接触面は、それらの間に第1距離を定めている、第1冠部、ならびに、
前記第1冠部から延びる第1変形可能部材、
を含む、第1ステープルと、
第2ステープルであって、
第2底面および第2組織接触面を有する第2冠部であって、前記第2底面は、前記第2ステープルを前記アンビルに向けて移動させるために、前記第2底面へ加えられる力を受容するように構成されており、前記第2底面および前記第2組織接触面は、それらの間に第2距離を定めており、前記第1距離は、前記第2距離と異なっている、第2冠部、ならびに、
前記第2冠部から延びる第2変形可能部材、
を含む、第2ステープルと、
を含む、ステープル・カートリッジ。
(26) 実施態様25に記載のステープル・カートリッジにおいて、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第1ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第1ステープル・ドライバーおよび前記第1ステープルは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動される、第1ステープル・ドライバーと、
前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第2ステープル・ドライバーであって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第2ステープル・ドライバーおよび前記第2ステープルは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動される、第2ステープル・ドライバーと、
をさらに含む、ステープル・カートリッジ。
(27) 実施態様26に記載のステープル・カートリッジにおいて、
前記第1ステープル・ドライバーは、前記第1ステープルと一体的に形成されており、
前記第2ステープル・ドライバーは、前記第2ステープルと一体的に形成されている、ステープル・カートリッジ。
(28) 実施態様25に記載のステープル・カートリッジにおいて、
前記第1ステープルの前記第1冠部、および前記第2ステープルの前記第2冠部は、生物吸収性の材料から構成されている、ステープル・カートリッジ。
(29) 実施態様25に記載のステープル・カートリッジにおいて、
前記第1変形可能部材は、断面幅を含み、
前記第1組織接触面は、前記第1変形可能部材の断面幅よりも広い、ステープル・カートリッジ。
(30) ステープリング装置と共に使用するためのステープル・カートリッジにおいて、
カートリッジ本体と、
前記カートリッジ本体内に支持されている第1ステープルの列であって、各々の前記第1ステープルは、
第1組織接触面を有する第1冠部、および、
前記第1冠部から延びる第1変形可能部材であって、前記第1変形可能部材は、断面幅を含み、前記第1組織接触面は、前記第1変形可能部材の断面幅よりも広い、第1変形可能部材、
を含む、第1ステープルの列と、
第1高さ範囲内の高さまで前記第1ステープルを変形させるための第1変形手段と、
前記カートリッジ本体内に支持されている第2ステープルの列であって、各々の前記第2ステープルは、
第2組織接触面を有する第2冠部、および、
前記第2冠部から延びる第2変形可能部材であって、前記第2変形可能部材は、断面幅を含み、前記第2組織接触面は、前記第2変形可能部材の断面幅よりも広い、第2変形可能部材、
を含む、第2ステープルの列と、
第2高さ範囲内の高さまで前記第2ステープルを変形させるための第2変形手段であって、前記第1高さ範囲は、前記第2高さ範囲と異なる、第2変形手段と、
を含む、ステープル・カートリッジ。
(31) 実施態様30に記載のステープル・カートリッジにおいて、
前記ステープル・カートリッジは、
前記ステープル・カートリッジ内に支持されている第3ステープルの列であって、各々の前記第3ステープルは、
第3組織接触面を有する第3冠部、
前記第3冠部から延びる第3変形可能部材であって、前記第3変形可能部材は、断面幅を含み、前記第3組織接触面は、前記第3変形可能部材の断面幅よりも広い、第3変形可能部材、
を含む、第3ステープルの列と、
第3高さ範囲内の高さまで前記第3ステープルを変形させるための第3変形手段であって、前記第3高さ範囲は、前記第1高さ範囲および前記第2高さ範囲と異なる、第3変形手段と、
をさらに含む、ステープル・カートリッジ。
(32) 実施態様30に記載のステープル・カートリッジにおいて、
前記第1ステープルの前記第1冠部は、分解可能である、ステープル・カートリッジ。
(33) 実施態様30に記載のステープル・カートリッジにおいて、
前記第1高さ範囲、および前記第2高さ範囲は、相互に排他的である、ステープル・カートリッジ。
(34) 実施態様30に記載のステープル・カートリッジにおいて、
前記ステープルの第1列は、弧状である、ステープル・カートリッジ。

開位置にある外科手術用ステープリング・切断器械の、一部を切り取った側面図である。 外科手術用ステープリング・切断器械のエンド・エフェクターにおける図1の線2−2に沿った断面側面詳細図である。 図2の外科手術用ステープリング・切断器械の発射バーの拡大側面図である。 図2の外科手術用ステープリング・切断器械の発射バーの拡大正面図である。 図1の外科手術用ステープリング・切断器械のための他のエンド・エフェクターの断面側面詳細図であり、エンド・エフェクターが挟まることを防止するための中央ピンがない発射バーが組み込まれているものの図である。 図1の外科手術用ステープリング・切断器械における近位端のハンドル部分の側面図であり、左側が取り除かれて、クランプ締めをしておらず、発射を行っていない(「開始」)位置にある内部部品が露出している。 図1の外科手術用ステープリング・切断器械における近位端のハンドル部分の分解組立斜視図である。 図1の外科手術用ステープリング・切断器械における近位端のハンドル部分の側面図であり、左側が取り除かれて、閉位置(「クランプ締めした」)にある内部部品が露出している。 図1の外科手術用ステープリング・切断器械における近位端のハンドル部分の側面図であり、左側が取り除かれて、ステープリングおよび切断を行った(「発射を行った」)位置にある内部部品が露出している。 本発明の実施形態におけるエンド・エフェクターに設置したステープル・カートリッジの平面図である。 本発明のステープル・カートリッジの実施形態における一部の拡大平面図である。 本発明のさまざまな実施形態で利用できるステープルの側面図である。 ステープルを2つ支持している、本発明の一実施形態における1つの内側ダブル・ドライバーの正面図である。 図13の内側ダブル・ドライバーおよびステープルの上面図である。 エンド・エフェクターに取り付けたステープル・カートリッジの一部の中にある図13の内側ダブル・ドライバーの立面図であり、閉位置にある場合のアンビルの対応部分をも示している。 図13および図14の内側ダブル・ドライバーおよびステープルの右側面図である。 図15の内側ダブル・ドライバーの他の側面図であり、カートリッジ・トレイとアンビルの対応する部分が、それらの間の関係を示すために点線で描かれている。 ステープルを支持している本発明の一実施形態の1つの外側シングル・ドライバーの正面図である。 図16の外側シングル・ドライバーの他の正面図であり、カートリッジ・トレイおよびアンビルの一部分を、それらの関係を説明するために示している。 図16の外側シングル・ドライバーおよびステープルの上面図である。 図1の外科手術用ステープリングおよび切断器械の実行部分の分解組立等角図である。 図10の線19−19に沿った断面図であり、発射バー、細長い溝形材、ウェッジスレッド、ステープル・ドライバー、ステープルおよびステープル・カートリッジの断面の関係を示している。 本発明のエンド・エフェクターの実施形態の他の断面図であり、発射バー、細長い溝形材、ウェッジスレッド、ステープル・ドライバー、ステープル、ステープル・カートリッジ、およびアンビルの断面の関係を示している。 本発明のウェッジスレッドの一実施形態の斜視図である。 図20に示したウェッジスレッドの内側スレッドカムの側面図である。 図20に示したウェッジスレッドの外側スレッドカムの側面図である。 図1の外科手術用ステープリング・切断器械の遠位端にあるエンド・エフェクターの等角図であり、アンビルが上がった位置、すなわち、開位置にあり、カートリッジが大部分取り去られていて、例としてシングル・ステープル・ドライバーおよびダブル・ステープル・ドライバーが露出しており、ウェッジスレッドがその開始位置にあって、発射バーの中央ピンに当たっている。 図1の外科手術用ステープリング・切断器械の遠位端にあるエンド・エフェクターの等角図であり、アンビルが上がった位置、すなわち、開位置にあり、ステープル・カートリッジおよび発射バーのカッティング・エッジが出している。 図1の外科手術用ステープリング・切断器械の遠位端の等角図であり、アンビルが上がった位置、すなわち、開位置にあり、ステープリング・カートリッジが完全に取り除いてあり、細長い溝形材の一部が取り除かれていて、発射バーの最も下のピンが露出している。 図1の外科手術用ステープリング・切断器械の閉位置でのアンビル、細長い溝形材、およびステープル・カートリッジの機械的関係を示す断面の側面図であり、断面は、図24の線26−26にほぼ沿っていて、ウェッジスレッド、ステープル・ドライバー、およびステープルが露出しているが、長さ方向中心線に沿った発射バーも描かれている。 本発明のステープル・カートリッジの一実施形態の一部の断面図であり、くさびの外側カムが外側シングル・ドライバーに隣接している。 本発明のステープル・カートリッジの一実施形態の一部の断面図であり、ウェッジスレッドの外側カムが3つの外側シングル・ドライバーと係合している。 本発明の一実施形態の外科手術用ステープリング・切断器械を使って切断線の両側に設置したステープルのラインの概略描写図である。 本発明の内側ドライバーの一実施形態によって成形したステープルを示す図である。 本発明の外側ドライバーの一実施形態によって成形した他のステープルを示す図である。 本発明の他の実施形態の外科手術用ステープリング・切断器械を使って切断線の両側に設置したステープルのラインの概略描写図である。 本発明の他の実施形態の外科手術用ステープリング・切断器械を使って切断線の両側に設置したステープルのラインの概略描写図である。 本発明の他の実施形態の外科手術用ステープリング・切断器械を使って切断線の両側に設置したステープルのラインの概略描写図である。 部分的に閉じられているがクランプ締めは行っていない位置で組織を把持しているエンド・エフェクターの長さ方向中心線に沿った、図1の外科手術用ステープリング・切断器械の側面断面図である。 閉位置、すなわち、クランプ締めした位置にある、図1の外科手術用ステープリング・切断器械の、一部を切り取った側面図である。 閉位置、すなわち、クランプ締めした位置にあり、組織を適切に締めつけている図1の外科手術用ステープリング・切断器械の側面図である。 部分的に発射を行った位置での、図1の外科手術用ステープリング・切断器械の遠位端の中心線断面の図である。 部分的に発射を行った位置での、図1の外科手術用ステープリング・切断器械の、一部を切り取った側面図である。 完全に発射を行った位置での、図1の外科手術用ステープリング・切断器械における遠位端の中心線断面の図である。 完全に発射を行った位置での、図1の外科手術用ステープリング・切断器械の、一部を切り取った側面図である。 本発明の一実施形態の外科手術用ステープリング・切断器械と共に使用するための外科手術用ステープルの立面図である。 本発明の一実施形態の外科手術用ステープリング・切断器械を使って切断線の両側に設置したステープルのラインの概略描写図である。 異なる脚長さを有するステープルを利用した、本発明の一実施形態の外科手術用ステープリング・切断器械と共に使用するためのステープル・カートリッジの断面図である。 異なる脚長さを有するステープルを利用した、本発明の一実施形態の外科手術用ステープリング・切断器械と共に使用するための別のステープル・カートリッジの断面図である。 実質的に同じ長さを有するステープルを利用した、本発明の一実施形態の外科手術用ステープリング・切断器械と共に使用するためのステープル・カートリッジの断面図である。 実質的に同じ長さを有するステープルを利用した、本発明の一実施形態の外科手術用ステープリング・切断器械と共に使用するための別のステープル・カートリッジの断面図である。 横断された組織を固定するために変形させられた、異なる高さを有するステープルの概略描写図である。 本発明の一実施形態の外科手術用ステープリング・切断器械と共に使用するための、接続された2つの締結部分を含む外科手術用ステープルの立面図である。 本発明の一実施形態の外科手術用ステープリング・切断器械と共に使用するための外科手術用ステープルの接続されていない2つの締結部分の斜視図である。 図50の締結部分の斜視図であり、外科手術用ステープルを成形するように締結部分を接続するために、冠部がその締結部分上にオーバーモールドされた後の図である。 締結部分が変形させられた後の、図51の外科手術用ステープルの斜視図である。 締結部分を分離させるために、冠部の少なくとも一部分が分解した後の、図51の外科手術用ステープルの斜視図である。 冠部が完全に分解した後の、図51の外科手術用ステープルの斜視図である。 本発明の一実施形態の外科手術用ステープリング・切断器械と共に使用するための分解可能部分を有する外科手術用ステープルの立面図である。 本発明の一実施形態の外科手術用ステープリング・切断器械と共に使用するための分解可能部分を有する外科手術用ステープルの立面図である。 図56Aに対する代替の実施形態の立面図である。 本発明の一実施形態によるスライド可能冠部を有する外科手術用ステープルの立面図である。 本発明の一実施形態によるスライド可能冠部を有する別の外科手術用ステープルの立面図である。 本発明の一実施形態によるスライド可能冠部を有する別の外科手術用ステープルの立面図である。 図57の外科手術用ステープルの底面図である。 図58の外科手術用ステープルの底面図である。 図59の外科手術用ステープルの底面図である。 図57の外科手術用ステープルの上面図である。 図58の外科手術用ステープルの上面図である。 図59の外科手術用ステープルの上面図である。 本発明の一実施形態によるステープル・カートリッジ内部に位置付けられた、配備されていない図57の外科手術用ステープルの断面斜視図である。 ステープル・カートリッジから部分的に配備された位置にある、図66のステープルの断面斜視図である。 ステープル・カートリッジから完全に配備された位置にある、図66のステープルの斜視図である。 完全に配備された位置にある、図66のステープルの断面斜視図である。 本発明の一実施形態によるスライド可能冠部を有する外科手術用ステープルの立面図である。 外科手術用ステープルの変形可能部材に対して動かされた、図70のスライド可能冠部の立面図である。 第1高さまで変形させられた図70のステープルの立面図である。 第2高さまで変形させられた図70のステープルの立面図である。 本発明の一実施形態によるステープル・カートリッジの部分平面図である。 図74のステープル・カートリッジのステープル・キャビティの詳細図である。 図74の線76−76に沿った図74のステープル・カートリッジの断面図である。 本発明の一実施形態による第1冠部高さを有する冠部を含む外科手術用ステープルの立面図である。 本発明の一実施形態による、図77のステープルの第1冠部高さよりも高い第2冠部高さを有する冠部を含む外科手術用ステープルの立面図である。 本発明の一実施形態による、図78のステープルの第2冠部高さよりも高い第3冠部高さを有する冠部を含む外科手術用ステープルの立面図である。 本発明の一実施形態の外科手術用ステープリング・切断器械を使って設置されたステープルのリングの概略描写図である。 本発明の一実施形態による第1および第2変形可能部材の斜視図であり、第1および第2変形可能部材は、その上に形成された膨張可能コーティングを有する。 図81の変形可能部材の上面図である。 本発明の一実施形態による図81の第1および第2変形可能部材上にオーバーモールドされた分解可能または生物吸収性の材料の斜視図である。 変形させられた形状にある図83のステープルの斜視図である。 分解可能材料の少なくとも一部分が分解し、膨張可能材料が膨張した後の、図83のステープルの斜視図である。 図83のステープルの上面図であり、膨張された形態の膨張可能コーティングを図示している。 分解可能材料および膨張可能材料が完全に分解した後の、図83のステープルの斜視図である。 本発明の一実施形態による変形可能部材上にオーバーモールドされた分解可能または生物吸収性の材料の斜視図である。 変形させられた形状の図88のステープルの斜視図である。 分解可能材料の一部分が分解されて、第1および第2変形可能部材が互いに対して動いた図88のステープルの斜視図である。 分解可能または生物吸収性の材料が完全に分解した後の、図88のステープルの斜視図である。

Claims (4)

  1. 選択的に作動できるアクチュエータ(14)、および開位置と閉位置との間で選択的に移動できるアンビル部分(18)を有するステープリング装置(10)と共に使用するためのステープル・カートリッジ(600、800)において、
    前記ステープリング装置の前記アンビル部分が閉位置にあるときに、前記アンビル部分と選択的に対向するように前記ステープリング装置内に支持できるカートリッジ本体(302、801)であって、当該カートリッジ本体はその中に前記アクチュエータを受容するように構成されている、カートリッジ本体と、
    第1ステープル(622、722)であって、
    分解可能材料から構成された冠部(624、724)
    第1変形可能部材(630、730)、および、
    第2変形可能部材(634、734)であって、前記冠部は、前記冠部が分解されていないとき、前記第1部材と前記第2部材とを接続しており、前記第1部材は、前記冠部が分解された後に、前記第2部材と分離される、第2変形可能部材、
    を含む、第1ステープルと、
    前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第1ステープル・ドライバー(670)であって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第1ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動され、前記第1ステープル・ドライバーは、その中に第1ステープル支持受け台(626、627、628)を定めており、前記第1ステープル支持受け台は、その上に前記第1ステープルを支持するためのものであり、前記第1ステープル支持受け台は、前記閉じたアンビルの対応部分から第1ステープル成形距離(A、B、C)のところに位置されている、第1ステープル・ドライバーと、
    第2ステープル(622、722)と、
    前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第2ステープル・ドライバー(670)であって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第2ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動され、前記第2ステープル・ドライバーは、その中に第2ステープル支持受け台(626、627、628)を定めており、前記第2ステープル支持受け台は、その上に前記第2ステープルを支持するためのものであり、前記第2ステープル支持受け台は、前記閉じたアンビルの別の部分から第2ステープル成形距離(A、B、C)のところに位置されており、前記第2ステープル成形距離は、前記第1ステープル成形距離とは異なる、第2ステープル・ドライバーと、
    を含み、
    前記第1のステープル支持受け台(626、627、628)は、前記第1ステープル(622、722)の前記冠部(624、724)と係合して、前記第1ステープル(622、722)を前記アンビルに向かう方向に発射するように構成されている、
    ステープル・カートリッジ。
  2. 請求項1に記載のステープル・カートリッジにおいて、
    前記第2ステープル(622、722)は、
    分解可能材料から構成された第2冠部(624、724)
    第1変形可能部材(630、730)、および、
    第2変形可能部材(634、734)であって、前記第2冠部は、前記第2冠部が分解されていないとき、前記第2ステープルの前記第1部材と前記第2部材とを接続しており、前記第1部材は、前記第2冠部が分解された後、前記第2部材と分離される、第2変形可能部材、
    を含む、ステープル・カートリッジ。
  3. 請求項2に記載のステープル・カートリッジにおいて、
    前記第1ステープル(622、722)の前記第1変形可能部材(630、730)は、前記第2ステープル(622、722)の前記第1変形可能部材(630、730)と同じ長さであり、
    前記第1ステープルの前記第2変形可能部材(634、734)は、前記第2ステープルの前記第2変形可能部材(634、734)と同じ長さである、ステープル・カートリッジ。
  4. 選択的に作動できるアクチュエータ(14)、および開位置と閉位置との間で選択的に移動できるアンビル部分(18)を有するステープリング装置(10)と共に使用するためのステープル・カートリッジ(600、800)において、
    前記ステープリング装置の前記アンビル部分が閉位置にあるときに、前記アンビル部分と選択的に対向するように前記ステープリング装置内に支持できるカートリッジ本体(801)であって、当該カートリッジ本体はその中に前記アクチュエータを受容するように構成されている、カートリッジ本体と、
    第1ステープル(622、722)であって、
    分解可能材料から構成された冠部(624、724)
    第1長さを有する第1変形可能部材(630、730)、および、
    第2変形可能部材(634、734)であって、前記冠部は、前記冠部が分解されていないとき、前記第1部材と前記第2部材とを接続しており、前記第1部材は、前記冠部が分解された後に、前記第2部材と分離される、第2変形可能部材、
    を含む、第1ステープルと、
    前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第1ステープル・ドライバー(670)であって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第1ステープル・ドライバーおよび前記第1ステープルは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動される、第1ステープル・ドライバーと、
    第2ステープル(622、722)であって、
    第2長さを有する第1変形可能部材(630、730)であって、前記第2長さは、前記第1長さと異なる、第1変形可能部材、および、
    第2変形可能部材(634、734)
    を含む、第2ステープルと、
    前記アクチュエータが接触するように前記カートリッジ本体の中に可動に支持されている第2ステープル・ドライバー(670)であって、前記アクチュエータが前記カートリッジ本体を通して前進させられると、前記第2ステープル・ドライバーは、前記アンビルが前記閉位置にある場合には、前記アンビルに向かう方向に駆動される、第2ステープル・ドライバーと、
    を含み、
    前記第1ステープル・ドライバー(670)は、前記第1ステープル(622、722)の前記冠部(624、724)と係合して、前記第1ステープル(622、722)を前記アンビルに向かう方向に発射するように構成されている、
    ステープル・カートリッジ。
JP2009045335A 2008-02-28 2009-02-27 成形したステープル高さが異なる複数のステープルを成形するためのステープル・カートリッジ Expired - Fee Related JP5451109B2 (ja)

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US20080210738A1 (en) 2008-09-04
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