WO2010110209A1 - 感熱記録体 - Google Patents
感熱記録体 Download PDFInfo
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- WO2010110209A1 WO2010110209A1 PCT/JP2010/054818 JP2010054818W WO2010110209A1 WO 2010110209 A1 WO2010110209 A1 WO 2010110209A1 JP 2010054818 W JP2010054818 W JP 2010054818W WO 2010110209 A1 WO2010110209 A1 WO 2010110209A1
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- WIPO (PCT)
- Prior art keywords
- heat
- sensitive recording
- recording material
- protective layer
- resistance
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/337—Additives; Binders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/40—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used characterised by the base backcoat, intermediate, or covering layers, e.g. for thermal transfer dye-donor or dye-receiver sheets; Heat, radiation filtering or absorbing means or layers; combined with other image registration layers or compositions; Special originals for reproduction by thermography
- B41M5/42—Intermediate, backcoat, or covering layers
- B41M5/44—Intermediate, backcoat, or covering layers characterised by the macromolecular compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M2205/00—Printing methods or features related to printing methods; Location or type of the layers
- B41M2205/04—Direct thermal recording [DTR]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M2205/00—Printing methods or features related to printing methods; Location or type of the layers
- B41M2205/40—Cover layers; Layers separated from substrate by imaging layer; Protective layers; Layers applied before imaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/40—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used characterised by the base backcoat, intermediate, or covering layers, e.g. for thermal transfer dye-donor or dye-receiver sheets; Heat, radiation filtering or absorbing means or layers; combined with other image registration layers or compositions; Special originals for reproduction by thermography
- B41M5/42—Intermediate, backcoat, or covering layers
- B41M5/426—Intermediate, backcoat, or covering layers characterised by inorganic compounds, e.g. metals, metal salts, metal complexes
Definitions
- the present invention relates to a heat-sensitive recording material excellent in water resistance, printing running property (stick resistance) at high-speed printing, color development sensitivity, scratch resistance, plasticizer resistance, and solvent resistance.
- a heat-sensitive recording medium usually contains a colorless or light-colored electron-donating leuco dye (hereinafter referred to as a dye) and an electron-accepting developer (hereinafter referred to as a developer) such as a phenolic compound in fine particles.
- a dye colorless or light-colored electron-donating leuco dye
- a developer electron-accepting developer
- Thermal recording media are used in a wide range of facsimiles, computer terminal printers, ticket vending machines, measurement recorders, etc., and high-level images against water, oil, plasticizers, solvents, etc. as their applications diversify. There is a demand for stability and stability of the white paper portion. In addition, when used outdoors in a mobile printer, stick resistance is required. “Stick resistance” means that there is no problem (partially non-printed part, etc.) caused by the fact that the component of the outermost layer of the thermal recording material is melted by the heat of the printer and adheres to the head. In recent years, high-performance printing of thermal printers has enabled high-definition printing of 200 dpi or higher and high-speed printing exceeding 100 mm / sec, and a thermal recording medium corresponding to these has been required.
- a method for improving the storage stability of a thermal recording material a method of providing a protective layer on the thermal recording layer is known.
- polyvinyl alcohol is added to increase the film strength
- an acrylic resin is added to the protective layer to improve durability such as water resistance and chemical resistance (patent) Literature 1, 2 etc.).
- Patent Document 3 when water resistance is imparted to the protective layer using a hydrophobic resin emulsion such as an acrylic emulsion (Patent Document 3), the heat resistance of the acrylic emulsion itself is insufficient, so that the print running property, particularly the stick resistance is increased. There is a problem that disturbs.
- various protective pigments such as kaolin are contained in the protective layer (Patent Document 4).
- JP 11-314454 A International Publication WO2007 / 049621 JP-A-1-196389 Japanese Patent No. 3971453
- the present invention has sufficient water resistance against moisture and moisture such as rain when used outdoors, printing runability (stick resistance) at high speed printing, color development sensitivity, scratch resistance, plasticizer It is an object of the present invention to provide a heat-sensitive recording material excellent in properties and solvent resistance.
- the inventors of the present invention have included the acrylic resin having a glass transition point (Tg) higher than 50 ° C. and not higher than 95 ° C. in the protective layer, so that the thermosensitive recording medium has sufficient water resistance.
- Tg glass transition point
- the present inventors have found that the printing runnability (stick resistance), the color development sensitivity, the scratch resistance, the plasticizer resistance, and the solvent resistance during high-speed printing are excellent. That is, the present invention provides a thermosensitive recording layer containing a colorless or light-colored electron-donating leuco dye and an electron-accepting developer on a support, and a thermosensitive recording medium having a protective layer on the thermosensitive recording layer.
- the heat-sensitive recording material contains an acrylic resin having a glass transition point higher than 50 ° C. and not higher than 95 ° C. in the protective layer.
- the protective layer provided on the heat-sensitive recording layer contains an acrylic resin having a glass transition point (Tg) higher than 50 ° C. and not higher than 95 ° C. as a binder.
- the acrylic resin used in the present invention contains (meth) acrylic acid and a monomer component copolymerizable with (meth) acrylic acid.
- (Meth) acrylic acid is preferably blended in an amount of 1 to 10 parts per 100 parts of the acrylic resin.
- (Meth) acrylic acid is alkali-soluble and has the property of making an acrylic resin a water-soluble resin by the addition of a neutralizing agent.
- the acrylic resin By changing the acrylic resin to a water-soluble resin, particularly when a pigment is contained in the protective layer, the binding property to the pigment is remarkably improved, and a protective layer having excellent strength even when containing a large amount of pigment is formed. be able to.
- components copolymerizable with (meth) acrylic acid include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate,
- alkyl acrylate resins such as pentyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, and epoxy resins, silicone resins, styrene or derivatives thereof
- Modified alkyl acrylate resins such as the above-mentioned alkyl acrylate
- (Meth) acrylonitrile is preferably blended in an amount of 15 to 70 parts per 100 parts of the acrylic resin. Further, methyl methacrylate is preferably contained in 20 to 80 parts per 100 parts of acrylic resin. When (meth) acrylonitrile and methyl methacrylate are included, it is preferable to blend 15 to 18 parts of (meth) acrylonitrile in 100 parts of acrylic resin and 20 to 80 parts of methyl methacrylate in 100 parts of acrylic resin.
- the glass transition point (Tg) of the acrylic resin in the present invention is higher than 50 ° C and not higher than 95 ° C. When Tg is 50 ° C. or lower, the water resistance is improved, but sufficient heat resistance cannot be obtained, so that sticking tends to occur.
- the stick resistance and scratch resistance tend to be improved, but if the Tg is too high, the protective layer becomes brittle, and the water resistance, plasticizer resistance and solvent resistance are not sufficient. In some cases, the intended effect cannot be obtained.
- the Tg of acrylic resin is measured by differential scanning calorimetry (DSC).
- the acrylic resin used in the present invention is preferably a non-core shell type acrylic resin.
- the core-shell type acrylic resin is frequently used because it has excellent heat resistance compared to the non-core-shell type acrylic resin and has excellent stick resistance when used in a coating layer.
- the shell part of the core-shell type acrylic resin usually has a drawback that the color development sensitivity is poor because of its low thermal conductivity.
- normal non-core shell type acrylic resins have low heat resistance and have the disadvantage that sticks and head debris are easily generated.
- the glass transition point (Tg) used in the present invention is higher than 50 ° C and lower than 95 ° C.
- the non-core-shell type acrylic resin is excellent in heat resistance, and thus has an advantage of good color development sensitivity and good stick resistance and head-cass resistance.
- the protective layer of the present invention preferably further contains an aqueous polymer as a binder.
- an acrylic resin is used for the protective layer, the viscosity and water retention of the coating liquid are low, and the surface tends to become non-uniform when this coating liquid is applied.
- the acrylic resin should be used in combination with an aqueous polymer. Makes the coating uniform.
- the water-based polymer substance include polyvinyl alcohols such as polyvinyl alcohol, fully saponified polyvinyl alcohol, partially saponified polyvinyl alcohol, carboxyl-modified polyvinyl alcohol, silanol-modified polyvinyl alcohol, cation-modified polyvinyl alcohol, and terminal alkyl-modified polyvinyl alcohol.
- Cellulose ethers such as hydroxyethylcellulose, methylcellulose, ethylcellulose, carboxymethylcellulose, acetylcellulose and derivatives thereof (hereinafter referred to as “cellulose ethers”), starch, enzyme-modified starch, thermochemically-modified starch, oxidized starch, esterified starch, ether Starch (such as hydroxyethylated starch), starch such as cationized starch, polyacrylamide, cationic Polyacrylamides such as amide, anionic polyacrylamide, amphoteric polyacrylamide, styrene-butadiene copolymer, polyvinyl acetate, vinyl chloride-vinyl acetate copolymer, polyvinyl chloride, polyvinylidene chloride, polyacrylate, arabic rubber , Etc.
- cellulose ethers such as hydroxyethylcellulose, methylcellulose, ethylcellulose, carboxymethylcellulose, acetylcellulose and derivative
- polyvinyl alcohols, cellulose ethers, and starches are preferable because of their high water solubility, and since they are highly effective in improving the viscosity and water retention of the coating liquid by hydrogen bonding with water molecules, Cellulose ethers are particularly preferred. Furthermore, it is preferable to use polyvinyl alcohols and cellulose ethers in combination because they are highly compatible with each other and have good coating solution stability when a share is applied when they are applied to a support.
- binders other than acrylic resins and water-based polymers examples include polyvinyl butyral, polystyrene, and copolymers thereof, silicone resins, petroleum resins, terpene resins, ketone resins, coumaro resins, and the like. it can.
- the protective layer of this invention contains a pigment further, and it is more preferable that the aspect ratio of the pigment is 30 or more.
- the pigment used in the present invention include inorganic or organic fillers such as kaolin, calcined kaolin, aluminum hydroxide, silica, calcium carbonate, diatomaceous earth, talc, and titanium oxide.
- kaolin, calcined kaolin, and aluminum hydroxide are preferable in consideration of the wearability of the thermal head.
- Kaolin with an aspect ratio of 30 or more is very flat compared to pigments that are generally used as papermaking materials, and is necessary to cover the same area as when using pigments with a smaller aspect ratio
- the amount of kaolin used is reduced. That is, since the protective layer can be made thin, it is considered that a decrease in thermal conductivity to the heat-sensitive recording layer can be suppressed, and excellent color development sensitivity and image quality can be obtained.
- the preferred aspect ratio of kaolin used in the present invention is 30 to 100, more preferably 30 to 75.
- the aspect ratio is greater than 100, the water retention of the coating material is lowered, the coating suitability is remarkably lowered, and the protective layer is locally dense, which may cause problems such as uneven coloring sensitivity.
- the kaolin desirably has an average diameter of 4 ⁇ m or less.
- the average diameter of kaolin having an aspect ratio of 30 or more is larger than 4 ⁇ m, the surface smoothness of the protective layer is lowered, which may cause problems such as deterioration in recording image quality.
- the kaolin used in the present invention usually has an oil absorption of 50 to 80 ml / 100 g and a BET specific surface area of 10 to 30 m 2 / g.
- mica (mica) having an aspect ratio of 100 or more has a low ability to absorb water and solvent with an oil absorption of about 10 to 30 ml / 100 g and a BET specific surface area of about 2 to 10 m 2 / g.
- the kaolin having an aspect ratio of 30 or more according to the present invention can be obtained by classifying the delaminated kaolin by special grinding.
- the blending amount of the acrylic resin in the protective layer of the present invention is usually 15 to 100% by weight, preferably 50 to 100% by weight in terms of solid content. Further, when the aqueous polymer is contained, the blending amount (solid content) of the water-based polymer is preferably 5 to 70 parts by weight with respect to 100 parts by weight of the blending amount (solid content) of the acrylic resin. More preferably, it is 10 to 50 parts by weight.
- the content (solid content) of cellulose ethers is usually 20 to 100 parts by weight with respect to 100 parts by weight of polyvinyl alcohols (solid content). The amount is preferably 40 to 100 parts by weight.
- the blending amount of the pigment is usually 25 to 75% by weight, preferably 30 to 70% by weight as a solid content in the protective layer.
- the pigment kaolin having an aspect ratio of 30 or more is preferably used alone, but a plurality of types of pigments may be used in combination.
- the proportion of kaolin having an aspect ratio of 30 or more in the total amount of pigment is preferably 50% by weight or more, more preferably 80% by weight or more.
- the total blending amount of the acrylic resin, the water-based polymer and the pigment in the protective layer is usually 50 to 100% by weight, preferably 60 to 100% by weight as a solid content.
- the heat-sensitive recording layer of the present invention contains a colorless or light-colored electron-donating leuco dye and an electron-accepting developer, and further contains a sensitizer, the above binder, a crosslinking agent, a lubricant, a pigment, and other various components. May be.
- a sensitizer for the dye used in the present invention, any known dyes in the field of conventional pressure-sensitive or thermal recording paper can be used, and are not particularly limited, but include triphenylmethane compounds, fluorane compounds, fluorene compounds. , Divinyl compounds and the like are preferable. Specific examples of typical colorless or light-colored dyes (dye precursors) are shown below. These dye precursors may be used alone or in combination of two or more.
- Triphenylmethane leuco dye 3,3-bis (p-dimethylaminophenyl) -6-dimethylaminophthalide (also known as crystal violet lactone); 3,3-bis (p-dimethylaminophenyl) phthalide (also known as malachite green lactone)
- the electron-accepting color developer used in the present invention those known in the field of conventional pressure-sensitive or heat-sensitive recording paper can be used, and are not particularly limited.
- activated clay attapulgite Inorganic acidic substances such as colloidal silica and aluminum silicate, 4,4′-isopropylidenediphenol, 1,1-bis (4-hydroxyphenyl) cyclohexane, 2,2-bis (4-hydroxyphenyl) -4-methyl Pentane, 4,4'-dihydroxydiphenyl sulfide, hydroquinone monobenzyl ether, benzyl 4-hydroxybenzoate, 4,4'-dihydroxydiphenyl sulfone, 2,4'-dihydroxydiphenyl sulfone, 4-hydroxy-4'-isopropoxy Diphenylsulfone, 4-hydroxy-4'-n-propoxy Phenylsulfone, bis (3-allyl-4-hydroxyphenyl) sulfone, 4-hydroxy-4'-methyldiphen
- N, N′-di-m-chlorophenylthiourea Thiourea compounds such as p-chlorobenzoic acid, stearyl gallate, bis [4- (n-octyloxycarbonylamino) salicylate] dihydrate, 4- [2- (p-methoxyphenoxy) ethyloxy] salicylic acid , 4- [3- (p-Tolylsulfonyl) propyloxy] salici
- aromatic carboxylic acids examples thereof include salts with polyvalent metal salts, zinc antithiline complexes of zinc thiocyanate, and complex zinc salts of terephthalaldehyde acid with other aromatic carboxylic acids.
- These developers can be used alone or in combination of two or more.
- the diphenylsulfone cross-linking compound described in International Publication No. WO 97/16420 is available as trade name D-90 manufactured by Nippon Soda Co., Ltd.
- the compounds described in International Publication WO02 / 081229 and the like are available as trade names NKK-395 and D-100 manufactured by Nippon Soda Co., Ltd.
- a metal chelate color-developing component such as higher fatty acid metal double salts and polyvalent hydroxyaromatic compounds described in JP-A-10-258577 can also be contained.
- a sensitizer having a melting point of 90 ° C. or higher is preferably blended in the thermosensitive recording layer from the viewpoint of color development sensitivity.
- the melting point of the sensitizer is lower than 90 ° C., sticks and head debris are likely to be generated.
- the sensitizer having a melting point of 90 ° C. or higher used in the present invention include fatty acid amides such as diphenylsulfone, stearamide, and palmitic acid amide, benzyloxynaphthalene, 1,2-di- (3-methylphenoxy) ethane, Examples thereof include, but are not limited to, di (p-methylbenzyl) acid. These sensitizers may be used alone or in combination of two or more.
- Cross-linking agents include glyoxal, methylol melamine, melamine formaldehyde resin, melamine urea resin, polyamine epichlorohydrin resin, polyamide epichlorohydrin resin, potassium persulfate, ammonium persulfate, sodium persulfate, ferric chloride, magnesium chloride And borax, boric acid, alum, ammonium chloride, and the like.
- lubricant examples include fatty acid metal salts such as zinc stearate and calcium stearate, waxes, and silicone resins.
- fatty acid metal salts such as zinc stearate and calcium stearate
- waxes such as waxes, and silicone resins.
- silicone resins such as silicone resins.
- 4,4′-butylidene (6-tert-butyl-3-methylphenol), 2,2′-di-tert-butyl-5,5 ′ -Dimethyl-4,4'-sulfonyldiphenol, 1,1,3-tris (2-methyl-4-hydroxy-5-cyclohexylphenyl) butane, 1,1,3-tris (2-methyl-4-hydroxy) -5-t-butylphenyl) butane, 4-benzyloxy-4 '-(2,3-epoxy-2-methylpropoxy) diphenylsulfone, and the like can also be added.
- the heat-sensitive recording layer contains at least one of carboxy-modified polyvinyl alcohol and epichlorohydrin resin, preferably both carboxy-modified polyvinyl alcohol and epichlorohydrin resin, adhesion to the protective layer is improved.
- the water resistance of the heat-sensitive recording material is improved.
- the carboxy-modified polyvinyl alcohol used in the present invention is a polymer in which a carboxyl group is introduced for the purpose of enhancing the reactivity to a water-based polymer.
- Polyvinyl alcohol and fumaric acid, phthalic anhydride, melittic anhydride, itaconic anhydride and the like Copolymers of reactants with polyvalent carboxylic acids, or esterified products of these reactants, and vinyl acetate and maleic acid, fumaric acid, itaconic acid, crotonic acid, acrylic acid, methacrylic acid, Obtained as a saponified product of polymer.
- Specific examples include the production methods exemplified in JP-A-53-91995.
- the epichlorohydrin resin used in the present invention include polyamide epichlorohydrin resin, polyamine epichlorohydrin resin, and the like, and they can be used alone or in combination.
- an amine which exists in the principal chain of an epichlorohydrin-type resin the thing from a primary to a quaternary can be used, and there is no restriction
- the degree of cationization and the molecular weight preferably have a cationization degree of 5 meq / g ⁇ Solid (measured value at pH 7) and a molecular weight of 500,000 or more because of good water resistance.
- Sumire Resin 650 (30), Sumire Resin 675A, Sumire Resin 6615 (manufactured by Sumitomo Chemical Co., Ltd.), WS4002, WS4020, WS4024, WS4030, WS4046, WS4010, CP8970 (above, Starlight PMC) Manufactured).
- the types and amounts of the electron-donating leuco dye, electron-accepting developer, and other various components used in the heat-sensitive recording material of the present invention are determined according to the required performance and recording suitability, and are not particularly limited. Usually, about 0.5 to 10 parts by weight of an electron accepting developer and about 0.5 to 10 parts by weight of a sensitizer are used with respect to 1 part by weight of the electron donating leuco dye.
- the heat-sensitive recording layer contains carboxy-modified polyvinyl alcohol, epichlorohydrin resin, or both
- the blending amount of carboxy-modified polyvinyl alcohol is preferably as a solid content in all the binders in the heat-sensitive recording layer. Is 30% by weight or more, more preferably 50 to 100% by weight.
- the amount of the epichlorohydrin-based resin is preferably 5% by weight or more, more preferably 10 to 50% by weight as a solid content in all binders in the heat-sensitive recording layer.
- the blending amount of epichlorohydrin resin with respect to 100 parts by weight of carboxy-modified polyvinyl alcohol is preferably 1 to 100 parts by weight, more preferably 5 to 50 parts by weight.
- Electron-donating leuco dye, electron-accepting developer, and materials to be added as necessary are finely divided to a particle size of several microns or less by a pulverizer such as a ball mill, an attritor, or a sand glider, or an appropriate emulsifier.
- a pulverizer such as a ball mill, an attritor, or a sand glider, or an appropriate emulsifier.
- various additive materials are added to form a coating solution.
- the desired heat-sensitive recording material By applying the coating liquid onto an arbitrary support such as paper, recycled paper, synthetic paper, film, plastic film, foamed plastic film, and non-woven fabric, the desired heat-sensitive recording material can be obtained. Moreover, you may use the composite sheet which combined these as a support body.
- an undercoat layer such as a polymer substance containing a pigment can be provided under the heat-sensitive recording layer. It is also possible to correct the curl by providing a backcoat layer on the opposite side of the support from the thermosensitive recording layer.
- an intermediate layer may be provided between the heat-sensitive recording layer and the protective layer, and the protective layer may be formed on this intermediate layer.
- a known coating method such as a blade method, an air knife method, a curtain method, a gravure method, or a roll coater method can be used.
- a blade method, a roll coater method and a gravure method which are contact type coating methods are preferable, and a blade method is particularly preferable.
- the blade method is a method of forming a coated surface by spreading a coating liquid on a support (developing) and then pressing the blade (blade) with a specific angle and load to scrape the coating liquid.
- the blade method is characterized by high shear (shearing force) applied to the coating liquid, high smoothness of the coating surface, and solids dispersed in the coating liquid agglomerate and granulate under the blade, resulting in streak (on the coating surface) That is, a coating defect such as a slender bar-shaped non-coated portion remains) or a scratch (a non-coated portion such as a short scratch on the coated surface remains) is likely to occur.
- the roll coater method is a method for forming a coated surface by transferring a coating liquid distributed on an applicator roll to a support.
- the characteristics of the roll coater method are that shear (shearing force) is applied to the coating liquid, that it becomes a coating layer that is close to contour coating, that both sides can be applied simultaneously depending on the roll arrangement, and the coating surface during transfer This is likely to cause disturbance (coating pattern).
- the gravure method is a method of forming a coated surface by using a roll engraved with an etching pattern as an applicator roll for distributing the coating liquid, and transferring the coating liquid entering the groove of the pattern to a support.
- the characteristics of the gravure method are that, like the roll coater method, shear (shearing force) is applied to the coating liquid, the coating surface is less disturbed (coating pattern) than the roll coater method, and both sides depend on the roll arrangement. It can be applied at the same time.
- the air knife method is a method in which a coating surface is formed by spreading (developing) a coating liquid on a support and then scraping off the coating liquid by blowing air. Compared with the blade method, the air knife method has a lower share (shearing force) on the coating liquid, it can be applied even with a low-viscosity coating liquid, coating defects are less likely to occur, and air spraying That is, the coating surface is easily disturbed (wind pattern).
- the curtain method is a method in which a free fall curtain film of a coating liquid is formed through a slit and dropped on a moving support to form a coating surface.
- the curtain method is characterized by the fact that there is no step of scraping off the coating liquid, so the share (shearing force) applied to the coating liquid is extremely low compared to the blade method, air knife method, etc. Coating defects such as possible, contour coating possible, bubble defects caused by bubbles mixed in the coating liquid (a thin oval non-coated part remains on the coated surface), and moving support When the coating liquid that has fallen freely comes into contact with air, the coating surface is likely to be disturbed, and the like.
- the reason why the blade method, the roll coater method, and the gravure method are preferable as the coating method of the protective layer containing the acrylic resin of the present invention is that the protective layer becomes consolidated due to the share at the time of coating, solvent resistance, plasticizer This is because the property is improved.
- the blade method is preferable because a high shear is applied to the coating liquid by the blade and the protective layer is particularly consolidated.
- the coating amount of the protective layer is usually about 1 to 5 g / m 2 .
- various known techniques in the heat-sensitive recording material field can be added as appropriate, such as applying a smoothing process such as supercalendering after coating each layer.
- parts and% represent parts by weight and% by weight, respectively.
- the average diameter of the pigment is measured with the electron microscope, the length of the X axis direction, the Y axis direction, and the Z axis direction is measured for 100 pigment particles, and the longest axis and the second longest axis of each particle are measured.
- the diameter of each particle was calculated by averaging, and the average value was obtained.
- Example 1 A composition comprising the following composition was stirred and dispersed to prepare an undercoat layer coating solution.
- U solution undercoat layer coating solution
- Baked kaolin manufactured by Engelhard: Ansilex 90
- Styrene / butadiene copolymer latex solid content 48%)
- Completely saponified polyvinyl alcohol manufactured by Kuraray Co., Ltd .: PVA117 ⁇ degree of polymerization: About 1700, degree of saponification: 98-99 mol%, sodium acetate: 1% or less>
- 10 % Aqueous solution 30 parts Water 160 parts
- After coating this undercoat layer coating solution on one side of a support base paper of 60 g / m 2 ), drying is carried out, and an undercoat layer with a coating amount of 10.0 g / m 2 Coated paper was obtained.
- This coating was performed using a blade coater (manufactured by IHI Voith Paper Technology) at a coating speed of 500
- a liquid developer dispersion liquid
- B liquid leuco dye dispersion liquid
- C liquid sensitizer dispersion liquid
- Liquid A developer dispersion
- 4-hydroxy-4'-isopropoxydiphenylsulfone 6.0 parts polyvinyl alcohol 10% aqueous solution 18.8 parts water 11.2 parts liquid
- B dibutylamino-6-methyl-7-anilinofluorane (Yamamoto Kasei Co., Ltd .: ODB-2) 3.0 parts
- Dibenzyl oxalate 6.0 parts
- thermo recording layer coating liquid A liquid (developer dispersion) 36.0 parts
- Aqueous solution 25.0 parts
- the thermal recording layer coating liquid is applied onto the undercoat layer of the undercoat layer coated paper so that the coating amount is 6.0 g / m 2 and then dried to obtain a thermal recording layer coated paper. Obtained.
- This coating was performed using a curtain coater (manufactured by IHI Voith Paper Technology) at a coating speed of 500 m / min (curtain method).
- the protective layer coating solution was prepared by mixing at the following ratio.
- Coating liquid for protective layer Acrylic resin (Mitsui Chemicals, Inc .: non-core shell type acrylic resin XNP4 30.0 parts zinc stearate (manufactured by Chukyo Yushi Co., Ltd .: Hydrin Z-7-30, solid content 30) %) 2.0 parts
- the coating liquid for protective layer was applied on the heat-sensitive recording layer of the heat-sensitive recording layer-coated paper so that the coating amount was 3.0 g / m 2, and then dried. .
- This coating was performed by the same curtain method as described above. This sheet was processed with a super calendar so that the smoothness was 1000 to 2000 seconds to obtain a heat-sensitive recording material.
- Example 2 A heat-sensitive recording material was prepared in the same manner as in Example 1 by using a protective layer coating solution containing 10 parts by weight of a 10% aqueous solution of completely saponified polyvinyl alcohol (Kuraray Co., Ltd .: PVA117).
- Example 3 A thermosensitive recording material was prepared in the same manner as in Example 1 by adding 9.0 parts of a kaolin 50% dispersion (made by IMEYS: Contour 1500, aspect ratio: 60, average particle size: 2.5 ⁇ m) to the protective layer coating solution. did.
- thermosensitive recording material was produced in the same manner as in Example 3 by replacing kaolin blended in the coating solution for the protective layer with another kaolin (IMERYS: Astra-Plate, aspect ratio: 34, average particle size: 2.0 ⁇ m). .
- IMERYS Astra-Plate, aspect ratio: 34, average particle size: 2.0 ⁇ m).
- a thermosensitive recording material was prepared in the same manner as in Example 3 except that kaolin blended in the coating liquid for the protective layer was replaced with aluminum hydroxide (manufactured by Martinsberg: Martin Fin, aspect ratio: 5, average particle size: 3.5 ⁇ m). did.
- Example 6 The sensitizer in the liquid C (sensitizer dispersion) for adjusting the thermal recording layer coating solution is changed from dibenzyl oxalate to diphenyl sulfone, and the protective layer coating solution is further completely saponified polyvinyl alcohol (manufactured by Kuraray Co., Ltd.). : PVA117) A thermal recording material was prepared in the same manner as in Example 1 except that 10 parts by weight of 10% aqueous solution was added and the coating solution for the protective layer was applied by the blade method.
- Example 7 A heat-sensitive recording material was produced in the same manner as in Example 6 except that the acrylic resin in the protective layer coating solution was replaced with a core-shell type acrylic resin (Mitsui Chemicals, Inc .: Barrier Star B1000, Tg 94 ° C.).
- Example 8 A thermosensitive recording material was prepared in the same manner as in Example 6 by using a protective layer coating solution with 10 parts by weight of a 5% aqueous solution of methylcellulose (manufactured by Shin-Etsu Chemical Co., Ltd .: Metrose SM15).
- Example 9 A heat-sensitive recording material was prepared in the same manner as in Example 6 except that the completely saponified polyvinyl alcohol (Pura 117, manufactured by Kuraray Co., Ltd.) in the coating solution for the protective layer was replaced with starch (manufactured by Oji Cornstarch: Oji Ace B).
- Example 10 The amount of 10% aqueous solution of the completely saponified polyvinyl alcohol (Kuraray: PVA117) in the thermal recording layer coating solution was changed to 10 parts, and 15 parts of 10% aqueous solution of carboxy-modified polyvinyl alcohol (Kuraray: KL118) was added.
- a thermosensitive recording material was prepared in the same manner as in Example 8 except that 3 parts by weight of polyamide epichlorohydrin (manufactured by Starlight PMC: WS4020, 25%) was added.
- Example 11 Thermosensitive recording was performed in the same manner as in Example 10 except that 9.0 parts of kaolin 50% dispersion (IMERYS: Control 1500, aspect ratio: 60, average particle size: 2.5 ⁇ m) was further added to the protective layer coating solution. The body was made.
- Example 12 A heat-sensitive recording material as in Example 11 except that kaolin blended in the protective layer coating solution was replaced with another kaolin (IMERYS: Astra-Plate, aspect ratio: 34, average particle size: 2.0 ⁇ m). was made.
- Example 13 Thermal recording as in Example 11 except that kaolin blended in the protective layer coating solution was replaced with aluminum hydroxide (manufactured by Martinsberg: Martin Fin, aspect ratio: 5, average particle size: 3.5 ⁇ m). The body was made.
- Example 1 A heat-sensitive recording material was prepared in the same manner as in Example 3 except that 5.0 parts of a 40% aqueous solution of glyoxal was used instead of completely saponified polyvinyl alcohol (Kuraray Co., Ltd .: PVA117). did.
- Example 2 A heat-sensitive recording material was produced in the same manner as in Example 3 except that the acrylic resin blended in the protective layer coating solution was replaced with a non-core shell acrylic resin (Mitsui Chemical Co., Ltd .: XNP3) having a Tg of 45 ° C.
- Example 3 A heat-sensitive recording material was produced in the same manner as in Example 3 except that the acrylic resin blended in the protective layer coating solution was replaced with a core-shell acrylic resin (N-538, manufactured by Nippon Paint Co., Ltd.) having a Tg of 100 ° C.
- a core-shell acrylic resin N-538, manufactured by Nippon Paint Co., Ltd.
- a heat-sensitive recording material was prepared in the same manner as in Example 6 except that 5.0 parts of a 40% aqueous solution of glyoxal was blended in place of the acrylic resin blended in the coating solution for the protective layer with completely saponified polyvinyl alcohol (Kuraray Co .: PVA117). Produced.
- a heat-sensitive recording material was prepared in the same manner as in Example 6 except that the acrylic resin blended in the protective layer coating liquid was replaced with a non-core shell acrylic resin (Mitsui Chemical Co., Ltd .: XNP3) having a Tg of 45 ° C.
- thermosensitive recording material was produced in the same manner as in Example 6 except that the acrylic resin blended in the protective layer coating solution was replaced with a core-shell acrylic resin (N-538, manufactured by Nippon Paint Co., Ltd.) having a Tg of 100 ° C.
- a core-shell acrylic resin N-538, manufactured by Nippon Paint Co., Ltd.
- the evaluation criteria are shown below.
- ⁇ Stick resistance evaluation> Using TH-PMD manufactured by Okura Electric Co., Ltd., the stick resistance when printing was performed in an environment with an applied energy of 0.41 mJ / dot, a printing speed of 50 mm / sec, and a temperature of ⁇ 10 ° C. was applied to the thermal recording medium. Evaluated by criteria. The fact that the outermost layer of the thermal recording medium sticks to the printer head and cannot be partially printed is called “whiteout”. The noise of the printer caused by the outermost layer of the thermal recording medium sticking to the printer head It is called “noise”.
- ⁇ Plasticizer resistance> A polyvinyl chloride wrap (manufactured by Mitsui Toatsu Co., Ltd .: High Wrap KMA) is wrapped around a paper tube in a single layer, and a heat-sensitive recording material after recording obtained by recording sensitivity evaluation (printing speed 50 mm / sec) is pasted thereon. A piece of vinyl wrap wrapped in three layers was allowed to stand in an environment of 23 ° C. for 24 hours, and then the Macbeth density of the printed portion was measured.
- thermosensitive recording medium was solid-printed at an applied energy of 0.27 mJ / dot using a printing tester (Okura Electric Co., Ltd .: TH-PMD, equipped with a Kyocera thermal head). The image quality after printing was visually evaluated according to the following criteria. Excellent: Almost no unevenness is observed, and a uniform solid is formed. Good: Some unevenness is observed, but an almost uniform solid is formed.
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- Physics & Mathematics (AREA)
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- Heat Sensitive Colour Forming Recording (AREA)
Abstract
Description
即ち、本発明は、支持体上に、無色ないし淡色の電子供与性ロイコ染料及び電子受容性顕色剤を含有する感熱記録層及び該感熱記録層上に保護層を有する感熱記録体において、該保護層にガラス転移点が50℃より高く95℃以下であるアクリル系樹脂を含有する感熱記録体である。
本発明におけるアクリル系樹脂のガラス転移点(Tg)は50℃より高く95℃以下である。Tgが50℃以下であると、耐水性は向上するが、十分な耐熱性が得られないため、スティックを生じやすくなる。一方、Tgが高いアクリル系樹脂を含有させると耐スティック性や耐擦過性は向上する傾向だが、Tgが高すぎると保護層が脆くなり、耐水性、耐可塑剤性や耐溶剤性が十分ではなくなり、目的とする効果が得られない場合がある。なお、アクリル系樹脂のTgは示差走査熱量測定(DSC)によって測定する。
この水系高分子物質としては、例えば、ポリビニルアルコール、完全ケン化ポリビニルアルコール、部分ケン化ポリビニルアルコール、カルボキシル変性ポリビニルアルコール、シラノール変性ポリビニルアルコール、カチオン変性ポリビニルアルコール、末端アルキル変性ポリビニルアルコールなどのポリビニルアルコール類、ヒドロキシエチルセルロース、メチルセルロース、エチルセルロース、カルボキシメチルセルロース、アセチルセルロースなどのセルロースエーテル及びその誘導体(以下「セルロースエーテル類」という。)、澱粉、酵素変性澱粉、熱化学変性澱粉、酸化澱粉、エステル化澱粉、エーテル化澱粉(例えば、ヒドロキシエチル化澱粉など)、カチオン化澱粉などの澱粉類、ポリアクリルアミド、カチオン性ポリアクリルアミド、アニオン性ポリアクリルアミド、両性ポリアクリルアミドなどのポリアクリルアミド類、スチレン・ブタジエン共重合体、ポリ酢酸ビニル、塩化ビニル-酢酸ビニル共重合体、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリアクリル酸エステル、アラビヤゴム、などが挙げられる。これらは併用してもよい。
この中で、ポリビニルアルコール類、セルロースエーテル類、澱粉類は、水溶性が高いので好ましく、水分子と水素結合して塗液の粘度、保水性を向上させる効果が高いことから、ポリビニルアルコール類とセルロースエーテル類が特に好ましい。さらに、互いの相溶性が高く、支持体に塗工される際にシェアが掛かった際の塗液安定性が良好となることから、ポリビニルアルコール類とセルロースエーテル類とを併用することが好ましい。
本発明で使用する顔料としては、カオリン、焼成カオリン、水酸化アルミニウム、シリカ、炭酸カルシウム、ケイソウ土、タルク、酸化チタンなどの無機又は有機充填剤などが挙げられる。保護層中に用いる顔料としてはサーマルヘッドの摩耗性などを考慮した場合、カオリン、焼成カオリン、水酸化アルミニウムが好ましい。特に、前記アクリル系樹脂とアスペクト比が30以上のカオリンを併用することにより、更に優れた品質の感熱記録体を得ることができる。
本発明において、顔料のアスペクト比とは、粉体を電子顕微鏡で撮影し、ランダムに抽出した粒子100個について、計算式(アスペクト比=直径/厚さ)を用いて算出し平均を求めた値であり、アスペクト比の値が大きい程、顔料の扁平度合いが大きいことになる。
更に水系高分子を含有する場合には、水系高分子の配合量(固形分)は、アクリル系樹脂の配合量(固形分)100重量部に対して5~70重量部であることが好ましく、より好ましくは10~50重量部である。水系高分子物質として、ポリビニルアルコール類とセルロースエーテル類とを併用する場合、ポリビニルアルコール類(固形分)100重量部に対して、セルロースエーテル類の含有量(固形分)は通常20~100重量部、好ましくは40~100重量部である。本発明の保護層が顔料を含む場合は、顔料の配合量は、保護層中に、固形分として、通常25~75重量%、好ましくは30~70重量%である。顔料として、アスペクト比が30以上のカオリンを単独で使用するのが好ましいが、複数種の顔料を併用してもよい。他の顔料と併用する場合は、顔料の総配合量中のアスペクト比が30以上のカオリンの割合は、好ましくは50重量%以上、より好ましくは80重量%以上である。
保護層中のアクリル系樹脂、水系高分子及び顔料の合計配合量は、固形分として、通常50~100重量%、好ましくは60~100重量%である。
本発明で使用する染料としては、従来の感圧あるいは感熱記録紙分野で公知のものは全て使用可能であり、特に制限されるものではないが、トリフェニルメタン系化合物、フルオラン系化合物、フルオレン系、ジビニル系化合物等が好ましい。以下に代表的な無色ないし淡色の染料(染料前駆体)の具体例を示す。また、これらの染料前駆体は単独又は2種以上混合して使用してもよい。
<トリフェニルメタン系ロイコ染料>
3,3-ビス(p-ジメチルアミノフェニル)-6-ジメチルアミノフタリド〔別名クリスタルバイオレットラクトン〕; 3,3-ビス(p-ジメチルアミノフェニル)フタリド〔別名マラカイトグリーンラクトン〕
3-ジエチルアミノ-6-メチルフルオラン; 3-ジエチルアミノ-6-メチル-7-アニリノフルオラン; 3-ジエチルアミノ-6-メチル-7-(o,p-ジメチルアニリノ)フルオラン; 3-ジエチルアミノ-6-メチル-7-クロロフルオラン; 3-ジエチルアミノ-6-メチル-7-(m-トリフルオロメチルアニリノ)フルオラン; 3-ジエチルアミノ-6-メチル-7-(o-クロロアニリノ)フルオラン; 3-ジエチルアミノ-6-メチル-7-(p-クロロアニリノ)フルオラン; 3-ジエチルアミノ-6-メチル-7-(o-フルオロアニリノ)フルオラン; 3-ジエチルアミノ-6-メチル-7-(m-メチルアニリノ)フルオラン; 3-ジエチルアミノ-6-メチル-7-n-オクチルアニリノフルオラン; 3-ジエチルアミノ-6-メチル-7-n-オクチルアミノフルオラン; 3-ジエチルアミノ-6-メチル-7-ベンジルアミノフルオラン; 3-ジエチルアミノ-6-メチル-7-ジベンジルアミノフルオラン;3-ジエチルアミノ-6-クロロ-7-メチルフルオラン; 3-ジエチルアミノ-6-クロロ-7-アニリノフルオラン; 3-ジエチルアミノ-6-クロロ-7-p-メチルアニリノフルオラン; 3-ジエチルアミノ-6-エトキシエチル-7-アニリノフルオラン; 3-ジエチルアミノ-7-メチルフルオラン; 3-ジエチルアミノ-7-クロロフルオラン; 3-ジエチルアミノ-7-(m-トリフルオロメチルアニリノ)フルオラン; 3-ジエチルアミノ-7-(o-クロロアニリノ)フルオラン; 3-ジエチルアミノ-7-(p-クロロアニリノ)フルオラン; 3-ジエチルアミノ-7-(o-フルオロアニリノ)フルオラン; 3-ジエチルアミノ-ベンゾ〔a〕フルオラン; 3-ジエチルアミノ-ベンゾ〔c〕フルオラン; 3-ジブチルアミノ-6-メチル-フルオラン; 3-ジブチルアミノ-6-メチル-7-アニリノフルオラン; 3-ジブチルアミノ-6-メチル-7-(o,p-ジメチルアニリノ)フルオラン; 3-ジブチルアミノ-6-メチル-7-(o-クロロアニリノ)フルオラン; 3-ジブチルアミノ-6-メチル-7-(p-クロロアニリノ)フルオラン; 3-ジブチルアミノ-6-メチル-7-(o-フルオロアニリノ)フルオラン; 3-ジブチルアミノ-6-メチル-7-(m-トリフルオロメチルアニリノ)フルオラン; 3-ジブチルアミノ-6-メチル-クロロフルオラン; 3-ジブチルアミノ-6-エトキシエチル-7-アニリノフルオラン; 3-ジブチルアミノ-6-クロロ-7-アニリノフルオラン; 3-ジブチルアミノ-6-メチル-7-p-メチルアニリノフルオラン; 3-ジブチルアミノ-7-(o-クロロアニリノ)フルオラン; 3-ジブチルアミノ-7-(o-フルオロアニリノ)フルオラン; 3-ジ-n-ペンチルアミノ-6-メチル-7-アニリノフルオラン; 3-ジ-n-ペンチルアミノ-6-メチル-7-(p-クロロアニリノ)フルオラン; 3-ジ-n-ペンチルアミノ-7-(m-トリフルオロメチルアニリノ)フルオラン; 3-ジ-n-ペンチルアミノ-6-クロロ-7-アニリノフルオラン; 3-ジ-n-ペンチルアミノ-7-(p-クロロアニリノ)フルオラン; 3-ピロリジノ-6-メチル-7-アニリノフルオラン; 3-ピペリジノ-6-メチル-7-アニリノフルオラン; 3-(N-メチル-N-プロピルアミノ)-6-メチル-7-アニリノフルオラン; 3-(N-メチル-N-シクロヘキシルアミノ)-6-メチル-7-アニリノフルオラン; 3-(N-エチル-N-シクロヘキシルアミノ)-6-メチル-7-アニリノフルオラン; 3-(N-エチル-N-キシルアミノ)-6-メチル-7-(p-クロロアニリノ)フルオラン; 3-(N-エチル-p-トルイディノ)-6-メチル-7-アニリノフルオラン; 3-(N-エチル-N-イソアミルアミノ)-6-メチル-7-アニリノフルオラン; 3-(N-エチル-N-イソアミルアミノ)-6-クロロ-7-アニリノフルオラン; 3-(N-エチル-N-テトラヒドロフルフリルアミノ)-6-メチル-7-アニリノフルオラン; 3-(N-エチル-N-イソブチルアミノ)-6-メチル-7-アニリノフルオラン; 3-(N-エチル-N-エトキシプロピルアミノ)-6-メチル-7-アニリノフルオラン; 3-シクロヘキシルアミノ-6-クロロフルオラン; 2-(4-オキサヘキシル)-3-ジメチルアミノ-6-メチル-7-アニリノフルオラン; 2-(4-オキサヘキシル)-3-ジエチルアミノ-6-メチル-7-アニリノフルオラン; 2-(4-オキサヘキシル)-3-ジプロピルアミノ-6-メチル-7-アニリノフルオラン; 2-メチル-6-p-(p-ジメチルアミノフェニル)アミノアニリノフルオラン; 2-メトキシ-6-p-(p-ジメチルアミノフェニル)アミノアニリノフルオラン; 2-クロロ-3-メチル-6-p-(p-フェニルアミノフェニル)アミノアニリノフルオラン; 2-クロロ-6-p-(p-ジメチルアミノフェニル)アミノアニリノフルオラン; 2-ニトロ-6-p-(p-ジエチルアミノフェニル)アミノアニリノフルオラン; 2-アミノ-6-p-(p-ジエチルアミノフェニル)アミノアニリノフルオラン; 2-ジエチルアミノ-6-p-(p-ジエチルアミノフェニル)アミノアニリノフルオラン; 2-フェニル-6-メチル-6-p-(p-フェニルアミノフェニル)アミノアニリノフルオラン; 2-ベンジル-6-p-(p-フェニルアミノフェニル)アミノアニリノフルオラン; 2-ヒドロキシ-6-p-(p-フェニルアミノフェニル)アミノアニリノフルオラン; 3-メチル-6-p-(p-ジメチルアミノフェニル)アミノアニリノフルオラン; 3-ジエチルアミノ-6-p-(p-ジエチルアミノフェニル)アミノアニリノフルオラン; 3-ジエチルアミノ-6-p-(p-ジブチルアミノフェニル)アミノアニリノフルオラン; 2,4-ジメチル-6-〔(4-ジメチルアミノ)アニリノ〕-フルオラン
3,6,6'-トリス(ジメチルアミノ)スピロ〔フルオレン-9,3'-フタリド〕; 3,6,6'-トリス(ジエチルアミノ)スピロ〔フルオレン-9,3'-フタリド〕
<ジビニル系ロイコ染料>
3,3-ビス-〔2-(p-ジメチルアミノフェニル)-2-(p-メトキシフェニル)エテニル〕-4,5,6,7-テトラブロモフタリド; 3,3-ビス-〔2-(p-ジメチルアミノフェニル)-2-(p-メトキシフェニル)エテニル〕-4,5,6,7-テトラクロロフタリド; 3,3-ビス-〔1,1-ビス(4-ピロリジノフェニル)エチレン-2-イル〕-4,5,6,7-テトラブロモフタリド; 3,3-ビス-〔1-(4-メトキシフェニル)-1-(4-ピロリジノフェニル)エチレン-2-イル〕-4,5,6,7-テトラクロロフタリド
3-(4-ジエチルアミノ-2-エトキシフェニル)-3-(1-エチル-2-メチルインドール-3-イル)-4-アザフタリド; 3-(4-ジエチルアミノ-2-エトキシフェニル)-3-(1-オクチル-2-メチルインドール-3-イル)-4-アザフタリド; 3-(4-シクロヘキシルエチルアミノ-2-メトキシフェニル)-3-(1-エチル-2-メチルインドール-3-イル)-4-アザフタリド; 3,3-ビス(1-エチル-2-メチルインドール-3-イル)フタリド; 3,6-ビス(ジエチルアミノ)フルオラン-γ-(3'-ニトロ)アニリノラクタム; 3,6-ビス(ジエチルアミノ)フルオラン-γ-(4'-ニトロ)アニリノラクタム; 1,1-ビス-〔2',2',2'',2''-テトラキス-(p-ジメチルアミノフェニル)-エテニル〕-2,2-ジニトリルエタン; 1,1-ビス-〔2',2',2'',2''-テトラキス-(p-ジメチルアミノフェニル)-エテニル〕-2-β-ナフトイルエタン; 1,1-ビス-〔2',2',2'',2''-テトラキス-(p-ジメチルアミノフェニル)-エテニル〕-2,2-ジアセチルエタン; ビス-〔2,2,2',2'-テトラキス-(p-ジメチルアミノフェニル)-エテニル〕-メチルマロン酸ジメチルエステル
また、記録画像の耐油性効果などを示す画像安定剤として、4,4'-ブチリデン(6-t-ブチル-3-メチルフェノール)、2,2'-ジ-t-ブチル-5,5'-ジメチル-4,4'-スルホニルジフェノール、1,1,3-トリス(2-メチル-4-ヒドロキシ-5-シクロヘキシルフェニル)ブタン、1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタン、4-ベンジルオキシ-4'-(2,3-エポキシ-2-メチルプロポキシ)ジフェニルスルホン等を添加することもできる。
このほかにベンゾフェノン系やトリアゾール系の紫外線吸収剤、分散剤、消泡剤、酸化防止剤、蛍光染料等を使用することができる。
また、感熱記録層にカルボキシ変性ポリビニルアルコール、エピクロロヒドリン系樹脂、又はこれら両方を含有させる場合、カルボキシ変性ポリビニルアルコールの配合量は、感熱記録層中の全バインダー中に、固形分として、好ましくは30重量%以上、より好ましくは50~100重量%である。また、エピクロロヒドリン系樹脂の配合量は、感熱記録層中の全バインダー中に、固形分として、好ましくは5重量%以上、より好ましくは10~50重量%である。カルボキシ変性ポリビニルアルコール及びエピクロロヒドリン系樹脂の両方を配合する場合、カルボキシ変性ポリビニルアルコール100重量部に対するエピクロロヒドリン系樹脂の配合量は、好ましくは1~100重量部、より好ましくは5~50重量部である。
本発明では、発色感度を高める目的で、顔料を含有した高分子物質等の下塗層を感熱記録層の下に設けることもできる。支持体の感熱記録層とは反対面にバックコート層を設け、カールの矯正を図ることも可能である。本発明の感熱記録体はさらに、感熱記録層と保護層との間に中間層を設けて、この中間層の上に保護層を形成してもよい。
ブレード法は、塗液を支持体に塗り広げた(展開した)あと、特定の角度、加重でブレード(刃)を押し付け、塗液をかき落として塗工面を形成する方法である。ブレード法の特徴は、塗液に高いシェア(せん断力)がかかること、塗工面が高平滑になること、塗液中に分散した固形物がブレード下で凝集、粒状化し、ストリーク(塗工面に細長い棒状の非塗工部が残る)やスクラッチ(塗工面に短く引っ掻いたような非塗工部が残る)などの塗工欠陥が発生し易いことなどである。
ロールコーター法は、アプリケーターロールに分布させた塗液を支持体に転写して、塗工面を形成する方法である。ロールコーター法の特徴は、塗液にシェア(せん断力)がかかること、輪郭塗工に近い塗工層となること、ロールの配置によっては両面同時に塗工可能なこと、転写の際に塗工面の乱れ(塗工パターン)が発生し易いことなどである。
グラビア法は、塗液を分布させるアプリケーターロールにエッチング模様の彫刻が入ったロールを用い、模様の溝に入った塗液を支持体に転写して、塗工面を形成する方法である。グラビア法の特徴は、ロールコーター法と同様に、塗液にシェア(せん断力)がかかること、ロールコーター法より塗工面の乱れ(塗工パターン)が発生しにくいこと、ロールの配置によっては両面同時に塗工可能なことなどである。
カーテン法は、スリットを通して塗液の自由落下カーテン膜を形成し、これを移動する支持体上に落下させて塗工面を形成する方法である。カーテン法の特徴は、塗液を掻き落とす工程が無いことから、前記ブレード法、エアーナイフ法などと比較して塗液にかかるシェア(せん断力)が極めて低く、低粘度の塗液でも塗工可能なこと、輪郭塗工が可能であること、塗液中に混入した泡による泡欠陥(塗工面に細長い楕円状の非塗工部が残る)などの塗工欠陥や、移動する支持体と自由落下してきた塗液が接触する際に空気を巻き込みやすく、塗工面の乱れが発生し易いことなどである。
本発明のアクリル系樹脂を含む保護層の塗工法としてブレード法、ロールコーター法、グラビア法が好ましい理由は、塗工される際のシェアによって保護層が圧密になり、耐溶剤性、耐可塑剤性が向上するためである。特にブレード法は、ブレードにより塗液に高いシェアがかかり、保護層が特に圧密になるので好ましい。
また、各層の塗工後にスーパーカレンダーがけ等の平滑化処理を施すなど、感熱記録体分野における各種公知の技術を必適宜付加することができる。
顔料の平均直径は、顔料を電子顕微鏡で撮影し、顔料粒子100個についてX軸方向、Y軸方向、Z軸方向の長さを測定し、各粒子の最も長い軸と2番目に長い軸を平均して各粒子の直径を算出し、平均値を求めた。また顔料のアスペクト比は、粒子100個について、直径と最も短い軸の長さ(厚さ)の比(アスペクト比=直径/厚さ)から平均値を求めた。
下記配合からなる配合物を攪拌分散して、下塗層塗液を調製した。
U液(下塗層塗液)
焼成カオリン(エンゲルハード社製:アンシレックス90) 100部
スチレン・ブタジエン共重合体ラテックス(固形分48%) 40部
完全ケン化型ポリビニルアルコール(クラレ社製:PVA117<重合度:
約1700、鹸化度:98~99モル%、酢酸ナトリウム:1%以下>)10
%水溶液 30部
水 160部
この下塗層塗液を支持体(60g/m2の基紙)の片面に塗工した後、乾燥を行ない、塗工量10.0g/m2の下塗層塗工紙を得た。この塗工はブレードコーター(IHIフォイトペーパーテクノロジー社製)を用い、塗工速度500m/minで行った(ブレード法)。
A液(顕色剤分散液)
4-ヒドロキシ-4'-イソプロポキシジフェニルスルホン 6.0部
ポリビニルアルコール10%水溶液 18.8部
水 11.2部
B液(染料分散液)
3-ジブチルアミノ-6-メチル-7-アニリノフルオラン
(山本化成社製:ODB-2) 3.0部
ポリビニルアルコール10%水溶液 6.9部
水 3.9部
C液(増感剤分散液)
シュウ酸ジベンジル 6.0部
ポリビニルアルコール10%水溶液 18.8部
水 11.2部
感熱記録層用塗液
A液(顕色剤分散液) 36.0部
B液(染料分散液) 13.8部
C液(増感剤分散液) 36.0部
完全ケン化型ポリビニルアルコール(クラレ社製:PVA117)10%
水溶液 25.0部
次に下記の割合で混合して保護層の塗液とした。
保護層用塗液
アクリル系樹脂(三井化学社製:非コアシェル型アクリル系樹脂XNP4
、固形分18%、Tg55℃) 30.0部
ステアリン酸亜鉛(中京油脂社製:ハイドリンZ-7-30、固形分30
%) 2.0部
次に、保護層用塗液を前記感熱記録層塗工紙の感熱記録層上に塗工量3.0g/m2となるように塗工した後、乾燥を行なった。この塗工は上記と同様のカーテン法で行った。このシートをスーパーカレンダーで平滑度が1000~2000秒になるように処理して感熱記録体を得た。
保護層用塗液に更に完全鹸化ポリビニルアルコール(クラレ社製:PVA117)10%水溶液を10重量部加えたものを用いて、実施例1と同様に感熱記録体を作製した。
[実施例3]
保護層用塗液にカオリン50%分散液(IMERYS社製:Contour1500、アスペクト比:60、平均粒子径:2.5μm)9.0部を加えて、実施例1と同様に感熱記録体を作製した。
[実施例4]
保護層用塗液に配合したカオリンを別のカオリン(IMERYS社製:Astra-Plate、アスペクト比:34、平均粒子径:2.0μm)に代えて実施例3と同様に感熱記録体を作製した。
[実施例5]
保護層用塗液に配合したカオリンを水酸化アルミニウム(マーティンスベルグ社製:マーティフィン、アスペクト比:5、平均粒子径:3.5μm)に代えて実施例3と同様に感熱記録体を作製した。
感熱記録層用塗液を調整するためのC液(増感剤分散液)中の増感剤をシュウ酸ジベンジルからジフェニルスルホンに代え、保護層用塗液に更に完全鹸化ポリビニルアルコール(クラレ社製:PVA117)10%水溶液を10重量部加えたものを用いて、保護層用塗液を上記のブレード法にて塗工した以外は、実施例1と同様に感熱記録体を作製した。
[実施例7]
保護層用塗液中のアクリル系樹脂を、コアシェル型アクリル系樹脂(三井化学社製:バリアスターB1000、Tg94℃)に代えた以外は、実施例6と同様に感熱記録体を作製した。
[実施例8]
保護層用塗液に更にメチルセルロース(信越化学社製:メトローズSM15)5%水溶液を10重量部加えたものを用いて、実施例6と同様に感熱記録体を作製した。
[実施例9]
保護層用塗液の完全鹸化ポリビニルアルコール(クラレ社製:PVA117)をデンプン(王子コーンスターチ社製:王子エースB)に代えた以外は、実施例6と同様に感熱記録体を作製した。
感熱記録層塗液の完全鹸化ポリビニルアルコール(クラレ社製:PVA117)10%水溶液の配合量を10部に変更し、カルボキシ変性ポリビニルアルコール(クラレ社製:KL118)10%水溶液を15部加え、更に、ポリアミドエピクロロヒドリン(星光PMC社製:WS4020、25%)3重量部を加えた以外は、実施例8と同様に感熱記録体を作製した。
[実施例11]
保護層用塗液に更にカオリン50%分散液(IMERYS社製:Contour1500、アスペクト比:60、平均粒子径:2.5μm)9.0部を加えた以外は、実施例10と同様に感熱記録体を作製した。
[実施例12]
保護層用塗液に配合したカオリンを別のカオリン(IMERYS社製:Astra-Plate、アスペクト比:34、平均粒子径:2.0μm)に代えた以外は、実施例11と同様に感熱記録体を作製した。
[実施例13]
保護層用塗液に配合したカオリンを水酸化アルミニウム(マーティンスベルグ社製:マーティフィン、アスペクト比:5、平均粒子径:3.5μm)に代えた以外は、実施例11と同様に感熱記録体を作製した。
保護層用塗液に配合したアクリル系樹脂を完全鹸化ポリビニルアルコール(クラレ社製:PVA117)に代え、グリオキザール40%水溶液5.0部を配合した以外は実施例3と同様に感熱記録体を作製した。
[比較例2]
保護層用塗液に配合したアクリル系樹脂をTg45℃の非コアシェル型アクリル系樹脂(三井化学社製:XNP3)に代えた以外は実施例3と同様に感熱記録体を作製した。
[比較例3]
保護層用塗液に配合したアクリル系樹脂をTg100℃のコアシェル型アクリル系樹脂(日本ペイント社製:N-538)に代えた以外は実施例3と同様に感熱記録体を作製した。
保護層用塗液に配合したアクリル系樹脂を完全鹸化ポリビニルアルコール(クラレ社製:PVA117)に代え、グリオキザール40%水溶液5.0部を配合した以外は、実施例6と同様に感熱記録体を作製した。
[比較例5]
保護層用塗液に配合したアクリル系樹脂をTg45℃の非コアシェル型アクリル系樹脂(三井化学社製:XNP3)に代えた以外は、実施例6と同様に感熱記録体を作製した。
[比較例6]
保護層用塗液に配合したアクリル系樹脂をTg100℃のコアシェル型アクリル系樹脂(日本ペイント社製:N-538)に代えた以外は、実施例6と同様に感熱記録体を作製した。
<記録感度評価>
作製した感熱記録体について、大倉電機社製のTH-PMD(感熱記録紙印字試験機、京セラ社製サーマルヘッドを装着)を用い、印加エネルギー0.41mJ/dot、印字速度は50mm/secと100mm/secの2種類で印字した。記録部の記録濃度は、マクベス濃度計(RD-914、アンバーフィルター使用)で測定した。
<耐水性評価>
記録感度評価(印字速度50mm/sec)で得られた記録後の感熱記録体の記録面に水を10μl垂らし、記録面が内側になるように二つ折りにし、水滴を滴下した記録体の上に100g/cm2の荷重をかけ40℃90%Rhの環境下で24時間放置し、その後記録面を剥がしブロッキングの評価を行なった。評価基準については下記に示す。
良:ブロッキングがなく、記録層の剥離もない
可:ブロッキングがわずかに発生
不可:ブロッキングが生じ、記録層の一部が剥がれ記録部の判定が困難
<耐水浸漬性評価>
記録感度評価(印字速度50mm/sec)で得られた記録後の感熱記録体を水道水に24時間浸し、その後記録面を指で擦り下記の基準で評価した。
良:塗工層が剥落せず、印字が判読可能
可:塗工層が若干剥落するが、印字が判読可能
不可:塗工層が剥落し、印字が判読不能
大倉電機社製のTH-PMDを使用し、感熱記録体に印加エネルギー0.41mJ/dot、印字速度50mm/sec、-10℃の環境下で印字を行なった際の、耐スティック性を次の基準で評価した。感熱記録体の最表層がプリンターのヘッドに粘着して、部分的に印字できないことを「白飛び」といい、感熱記録体の最表層がプリンターのヘッドに粘着することにより引き起こされるプリンターの騒音を「騒音」という。
良:白飛びの発生がなく、騒音もほとんどない
可:若干の白飛びはするが、騒音はほとんどない
不可:白飛びが頻発し、騒音も大きい
<耐擦過性評価>
塗工表面を1000g/cm2加重を加えたスチールウールで擦り、線発色を目視評価した。
良:殆ど発色しない
可:薄く発色する
不可:濃く発色する
紙管に塩ビラップ(三井東圧社製:ハイラップKMA)を1重に巻き付け、この上に記録感度評価(印字速度50mm/sec)で得られた記録後の感熱記録体を貼り付け、更にこの上に塩ビラップを3重に巻き付けたものを23℃の環境下で24時間放置した後、印字部のマクベス濃度を測定した。
<耐溶剤性>
記録感度評価(印字速度50mm/sec)で得られた記録後の感熱記録体に酢酸エチル(99.5%)を綿棒で塗工し、24時間放置した後、印字部のマクベス濃度を測定した。
<画質>
作製した感熱記録体について、印字試験機(大倉電機社製:TH-PMD、京セラ社製サーマルヘッドを装着)を用い、印加エネルギー0.27mJ/dotでベタ印字した。印字後の画質を目視にて下記の基準で評価した。
優:殆どムラが見られず均一なベタが形成されている
良:少しムラは見られるがほぼ均一なベタが形成されている
可:局部にムラは見られるがベタは形成されている
不可:ベタが形成されていない
<塗工欠陥>
作製した感熱記録体について、塗工面の塗工欠陥(ストリーク(細長い棒状)、スクラッチ(短く引っ掻いたような形状)、泡欠陥(細長い楕円状)などの非塗工部が残ること)を目視にて下記の基準で評価した。
優:感熱記録体10m2あたりの塗工欠陥が2個未満
良:感熱記録体10m2あたりの塗工欠陥が2個以上4個未満
可:感熱記録体10m2あたりの塗工欠陥が4個以上8個未満
不可:感熱記録体10m2あたりの塗工欠陥が8個以上
Claims (9)
- 支持体上に、無色ないし淡色の電子供与性ロイコ染料及び電子受容性顕色剤を含有する感熱記録層及び該感熱記録層上に保護層を有する感熱記録体において、該保護層がガラス転移点が50℃より高く95℃以下であるアクリル系樹脂を含有する感熱記録体。
- 前記アクリル系樹脂が、非コアシェル型アクリル系樹脂である請求項1に記載の感熱記録体。
- 前記保護層が、更に水系高分子を含む請求項1又は2に記載の感熱記録体。
- 前記保護層が、水系高分子としてポリビニルアルコール類及びセルロースエーテル類の少なくとも一方を含有する請求項3に記載の感熱記録体。
- 前記保護層が、水系高分子としてポリビニルアルコール類及びセルロースエーテル類の両方を含有する請求項4に記載の感熱記録体。
- 前記感熱記録層がカルボキシ変成ポリビニルアルコール及びエピクロロヒドリン系樹脂の少なくとも一方を含有する請求項1~5のいずれか一項に記載の感熱記録体。
- 前記保護層が、更に顔料を含む請求項1~6のいずれか一項に記載の感熱記録体。
- 前記顔料のアスペクト比が30以上である請求項7に記載の感熱記録体。
- 前記顔料がカオリンである請求項7又は8に記載の感熱記録体。
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EP10756006.2A EP2412535B1 (en) | 2009-03-24 | 2010-03-19 | Thermosensitive recording medium |
KR1020117022327A KR101239106B1 (ko) | 2009-03-24 | 2010-03-19 | 감열 기록체 |
JP2011506025A JP4979149B2 (ja) | 2009-03-24 | 2010-03-19 | 感熱記録体 |
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EP (1) | EP2412535B1 (ja) |
JP (2) | JP2010247533A (ja) |
KR (1) | KR101239106B1 (ja) |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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US8247347B2 (en) | 2007-03-29 | 2012-08-21 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
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JP5025029B2 (ja) | 2007-05-10 | 2012-09-12 | 日本製紙株式会社 | 感熱記録体 |
JP5157287B2 (ja) | 2007-07-03 | 2013-03-06 | 株式会社リコー | 感熱記録材料、及びこれを用いた記録方法 |
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US8609582B2 (en) | 2009-03-24 | 2013-12-17 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
CN102802960A (zh) | 2009-06-05 | 2012-11-28 | 日本制纸株式会社 | 感热记录体 |
CN102802961A (zh) | 2010-03-15 | 2012-11-28 | 日本制纸株式会社 | 热敏记录体 |
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- 2010-03-19 US US13/254,381 patent/US8609582B2/en not_active Expired - Fee Related
- 2010-03-19 KR KR1020117022327A patent/KR101239106B1/ko active IP Right Grant
- 2010-03-19 JP JP2010064774A patent/JP2010247533A/ja active Pending
- 2010-03-19 JP JP2011506025A patent/JP4979149B2/ja active Active
- 2010-03-19 EP EP10756006.2A patent/EP2412535B1/en active Active
- 2010-03-19 CN CN201080012991.5A patent/CN102361761B/zh active Active
- 2010-03-19 WO PCT/JP2010/054818 patent/WO2010110209A1/ja active Application Filing
- 2010-03-24 TW TW099108656A patent/TWI427005B/zh not_active IP Right Cessation
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Cited By (18)
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US8247347B2 (en) | 2007-03-29 | 2012-08-21 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
US8283284B2 (en) | 2007-05-10 | 2012-10-09 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
US8492308B2 (en) | 2007-08-21 | 2013-07-23 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
US8466085B2 (en) | 2007-08-29 | 2013-06-18 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
US8609582B2 (en) | 2009-03-24 | 2013-12-17 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
US8673812B2 (en) | 2009-06-05 | 2014-03-18 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
US8871678B2 (en) | 2010-03-15 | 2014-10-28 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
US9579916B2 (en) | 2013-09-30 | 2017-02-28 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
US10000083B2 (en) | 2014-06-16 | 2018-06-19 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
WO2020189183A1 (ja) | 2019-03-20 | 2020-09-24 | 日本製紙株式会社 | 感熱記録体 |
KR20210114493A (ko) | 2019-03-20 | 2021-09-23 | 닛폰세이시가부시키가이샤 | 감열 기록체 |
US11945249B2 (en) | 2019-03-20 | 2024-04-02 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
WO2021117702A1 (ja) | 2019-12-12 | 2021-06-17 | 日本製紙株式会社 | 感熱記録体 |
US12053997B2 (en) | 2019-12-12 | 2024-08-06 | Nippon Paper Industries Co., Ltd. | Thermosensitive recording medium |
WO2022196512A1 (ja) | 2021-03-19 | 2022-09-22 | 日本製紙株式会社 | 感熱記録体 |
JP2022177186A (ja) * | 2021-03-19 | 2022-11-30 | 日本製紙株式会社 | 感熱記録体 |
JP7342224B2 (ja) | 2021-03-19 | 2023-09-11 | 日本製紙株式会社 | 感熱記録体 |
KR20230144090A (ko) | 2021-03-19 | 2023-10-13 | 닛폰세이시가부시키가이샤 | 감열 기록체 |
Also Published As
Publication number | Publication date |
---|---|
CN102361761A (zh) | 2012-02-22 |
US8609582B2 (en) | 2013-12-17 |
KR20110118833A (ko) | 2011-11-01 |
TW201041751A (en) | 2010-12-01 |
EP2412535A1 (en) | 2012-02-01 |
EP2412535B1 (en) | 2014-10-29 |
JPWO2010110209A1 (ja) | 2012-09-27 |
US20120038737A1 (en) | 2012-02-16 |
CN102361761B (zh) | 2014-04-16 |
KR101239106B1 (ko) | 2013-03-06 |
EP2412535A4 (en) | 2012-05-09 |
TWI427005B (zh) | 2014-02-21 |
JP4979149B2 (ja) | 2012-07-18 |
JP2010247533A (ja) | 2010-11-04 |
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