JP2015111668A - 先進のパターニングのためのソフトランディング・ナノラミネート - Google Patents
先進のパターニングのためのソフトランディング・ナノラミネート Download PDFInfo
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- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/033—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers
- H01L21/0334—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane
- H01L21/0337—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane characterised by the process involved to create the mask, e.g. lift-off masks, sidewalls, or to modify the mask, e.g. pre-treatment, post-treatment
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Abstract
【解決手段】プラズマをベースにした原子層成長技術を使用して、低い高周波数無線周波(HFRF)プラズマ電力によって薄い酸化シリコン又は酸化チタンの膜を成長させることと、それに続いて、高いHFRFプラズマ電力によって共形酸化チタン膜又はスペーサを成長させることとを伴う。
【選択図】図19
Description
本明細書で提供される成膜技術は、プラズマ強化化学気相成長(PECVD)リアクタ又は共形膜成長(CFD)リアクタのなかで実行に移されてよい。このようなリアクタは、多くの形態をとりえるものであり、また、1枚以上のウエハをそれぞれ収容して様々なウエハ処理操作を実施するように構成されえる1つ以上のチャンバ又は「リアクタ」(複数のステーションを含むこともある)を含む装置の一部であってよい。1つ以上のチャンバは、ウエハを1つ以上の所定の位置に(例えば回転、振動、又はその他の撹拌などの運動をその位置で伴って又は伴わずに)維持してよい。一実装形態では、膜成長を経ているウエハは、そのプロセス中に、1つのリアクタチャンバ内の1つのステーションから別のステーションへ移送されてよい。その他の実装形態では、ウエハは、エッチング操作又はリソグラフィ操作などの異なる操作を実施するために、装置内のチャンバからチャンバへ移送されてよい。膜全体の成長が1つのステーションのなかで全て生じてもよいし、又は1つの成長工程ごとに膜の厚さの一部分が成長されてもよい。プロセス中、各ウエハは、台座、ウエハチャック、及び/又はその他のウエハ保持装置によって適所に保持されてよい。ウエハが加熱される特定の操作では、装置は、加熱板などのヒータを含んでいてよい。カリフォルニア州フリーモントのLam Research Corporationによって生産されているVector(商標)(例えば、C3 Vector)又はSequel(商標)(例えば、C2 Sequel)は、ともに、本明細書で説明される技術を実行に移すために使用されえる適切なリアクタの例である。
実験1
保護されていないコアの上に成長されたスペーサ膜又は共形膜と、ナノラミネート保護層によって保護されたコアの上に成長されたそれらとを比較するために、実験が行われた。最初の試験では、アモルファス炭素によって作成されたパターニングされたコア層を伴う基板が提供された。プラズマ強化原子層成長(PEALD)方法又は共形膜成長(CFD)方法によって、コア層の上に高品質酸化チタンが直接成長された。チャンバ圧力は約3トールであり、温度は約150℃であった。基板は、第1の前駆体であるTDMATに2秒にわたって暴露され、次いで、10秒にわたってパージされた。基板は、次いで、30秒の暴露のなかで、酸化体N2O/O2の混合に暴露され、この暴露では、最初の25秒は、キャリアガスN2のみを(最大9500sccmまでの流量で)流し、次いで、最後の5秒にN2O/O2流がオンにされ、プラズマが0.5秒で起こされるまでオンのままにされた。プラズマは、ステーションごとに625W、即ち4つのステーションで2500Wの高周波数無線周波(HFRF)電力で起こされた。N2O/O2流れ及びプラズマは、0.5秒のプラズマ暴露後に同時にオフにされ、最後に、チャンバは、チャンバをパージする状態までポンプ排気された。成長された共形層及びその下のコア層の画像が、図23Aに示されている。酸化チタン(TiO2)共形膜層2302aの下に、劣化したコア層2304aが示されている。
上記の3回の試験に関して説明されたのと同じ条件を使用して、ただし、特徴を伴わないブランケット基板に対し、別の一連の実験が行われた。各試験では、アモルファス炭素層の厚さが測定され、次いで、スペーサが成長されてその厚さが測定され、最後に、スペーサ成長の測定後に残留するアモルファス炭素層の厚さが測定された。炭素の消耗は、スペーサ成長前における厚さからスペーサ成長後における厚さを減算することによって算出された。この一連の実験の結果は、表1に示されている。
以上の実施形態は、理解を明瞭にする目的である程度まで詳細に説明されているが、添付の特許請求の範囲内であれば、何かしらの変更及び修正がなされてよいことが明らかである。本実施形態のプロセス、システム、及び装置を実行に移すには、多くの代替手法があることが留意されるべきである。したがって、これらの実施形態は、例示的であって、限定的ではないと見なされ、これらの実施形態は、本明細書で与えられる詳細に限定されない。
Claims (29)
- 半導体基板を処理する方法であって、
前記基板の上にナノラミネート層を成長させることと、
前記ナノラミネート層の上に酸化チタン層を成長させることであって、前記ナノラミネート層は、約15Åから約200Åの厚さと、前記酸化チタン層の密度よりも低い密度を有する、ことと、
を備える方法。 - 請求項1に記載の方法であって、更に、
アモルファス炭素層を成長させることを備え、
前記ナノラミネート層は、前記アモルファス炭素層の上に成長される、方法。 - 請求項2に記載の方法であって、
前記アモルファス炭素層は、パターニングされる、方法。 - 請求項1〜3のいずれか一項に記載の方法であって、
前記ナノラミネート層は、2枚以上の副層を含むスタックを含む、方法。 - 請求項4に記載の方法であって、
前記2枚以上の副層は、それぞれ、酸化シリコン、又は酸化チタン、又はそれらの組み合わせを含む、方法。 - 請求項4に記載の方法であって、
前記スタックは、2枚以下の副層を含む、方法。 - 請求項6に記載の方法であって、
前記ナノラミネート層は、酸化シリコンの第1の副層と、酸化チタンの第2の副層とを含む、方法。 - 請求項1〜3のいずれか一項に記載の方法であって、
前記ナノラミネート層は、酸化シリコン又は酸化チタンを含む、方法。 - 請求項1〜3のいずれか一項に記載の方法であって、
前記ナノラミネート層は、プラズマ強化原子層成長(PEALD)を使用して、
前記基板をチタン含有前駆体又はシリコン含有前駆体に暴露することと、
前記基板を酸化体に暴露することと、
前記基板が前記酸化体に暴露されている間にプラズマを起こさせることと、
によって成長される、方法。 - 請求項9に記載の方法であって、
前記ナノラミネート層は、約50℃から約150℃の温度で成長され、前記プラズマは、基板面積1平方ミリメートルあたりにして約1.768×10-4W/mm2から約1.768×10-3W/mm2の高周波数無線周波(HFRF)電力で起こされる、方法。 - 請求項9に記載の方法であって、
前記ナノラミネート層は、約100℃未満の温度で成長される、方法。 - 請求項9に記載の方法であって、
前記チタン含有前駆体は、TDMATを含む、方法。 - 請求項1〜3のいずれか一項に記載の方法であって、
前記酸化チタン層は、PEALDによって、
前記基板をチタン含有前駆体に暴露することと、
前記基板を酸化体に暴露することと、
前記基板が前記酸化体に暴露されている間に、基板面積1平方ミリメートルあたりにして少なくとも約1.768×10-3W/mm2のHFRF電力でプラズマを起こさせることと、
によって成長される、方法。 - 請求項13に記載の方法であって、
前記酸化体は、亜酸化窒素、又は酸素、又は二酸化炭素、又はそれらの組み合わせを含む、方法。 - 請求項13に記載の方法であって、
前記チタン含有前駆体は、TDMATを含む、方法。 - 請求項13に記載の方法であって、
前記酸化チタン層は、約3トールから約3.5トールの圧力で成長される、方法。 - 請求項13に記載の方法であって、
前記酸化チタン層は、約50℃から約400℃の温度で成長される、方法。 - 半導体基板を処理する方法であって、
コア層を成長させることと、
前記コア層の上にナノラミネート層を成長させることと、
前記ナノラミネート層の上に金属窒化物層又は金属酸化物層を成長させることと、
を備える方法。 - 請求項18に記載の方法であって、
前記金属窒化物層又は金属酸化物層は、前記コアに対してエッチング選択性を有する、方法。 - 半導体基板を処理する方法であって、
(a)前記基板を第1のチタン含有前駆体又はシリコン含有前駆体に暴露することと、
(b)前記基板を第1の酸化体に暴露することと、
(c)前記基板が前記第1の酸化体に暴露されている間に、基板面積1平方ミリメートルあたりにして約1.768×10-4W/mm2から約1.768×10-3W/mm2のHFRF電力で第1のプラズマを起こさせることと、
(d)前記基板を第2のチタン含有前駆体に暴露することと、
(e)前記基板を第2の酸化体に暴露することと、
(f)前記基板が前記第2の酸化体に暴露されている間に、基板面積1平方ミリメートルあたりにして少なくとも約1.768×10-3W/mm2のHFRF電力で第2のプラズマを起こさせることと、
を備える方法。 - 半導体基板をパターニングする方法であって、
コア層の上に共形膜を成長させる前に、パターニングされたコア層の上にナノラミネート保護層を成長させることと、
前記ナノラミネート保護層の上に共形膜を成長させることと、
前記コアを露出させるために前記共形膜を平坦化することと、
マスクを形成するために前記コアを選択的にエッチングすることと、
を備える方法。 - 請求項21に記載の方法であって、
前記コア層は、アモルファス炭素を含む、方法。 - 請求項21に記載の方法であって、
前記ナノラミネート保護層は、酸化シリコン又は酸化チタンを含む、方法。 - 請求項21〜23のいずれか一項に記載の方法であって、
前記ナノラミネート保護層の厚さは、約15Åから約200Åである、方法。 - 請求項21〜23のいずれか一項に記載の方法であって、
前記ナノラミネート保護層は、PEALDを使用して、前記基板をチタン含有前駆体又はシリコン含有前駆体に暴露することと、前記基板を酸化体に暴露することと、前記基板が前記酸化体に暴露されている間に第1のプラズマを起こさせることと、によって成長される、方法。 - 請求項25に記載の方法であって、
前記ナノラミネート保護層は、約100℃未満の温度で成長される、方法。 - 請求項25に記載の方法であって、
前記ナノラミネート保護層は、約50℃から約150℃の温度で成長され、前記第1のプラズマは、基板面積1平方ミリメートルあたりにして約1.768×10-4から約1.768×10-3W/mm2のHFRF電力で起こされる、方法。 - 請求項25に記載の方法であって、
前記酸化チタン層は、PEALDを使用して、前記基板をチタン含有前駆体に暴露することと、前記基板を酸化体に暴露することと、前記基板が前記酸化体に暴露されている間に、基板面積1平方ミリメートルあたりにして少なくとも約1.768×10-3W/mm2のHFRF電力で第2のプラズマを起こさせることと、によって成長される、方法。 - 半導体基板を処理するための装置であって、
1つ以上のプロセスチャンバと、
前記プロセスチャンバへの1つ以上のガス入口、及び関連の流量制御ハードウェアと、
HFRF発生器と、
メモリと少なくとも1つのプロセッサとを有するコントローラであって、
前記メモリと前記少なくとも1つのプロセッサとは、互いに通信可能であるように接続され、
前記少なくとも1つのプロセッサは、前記流量制御ハードウェア及び前記HRFR発生器に少なくとも可操作式に接続され、
前記メモリは、
前記基板を金属含有前駆体に暴露するためのコンピュータ実行可能命令と、
前記基板を第1の酸化体に暴露するためのコンピュータ実行可能命令と、
前記基板が前記第1の酸化体に暴露されている間に、約12.5Wから約125WのHFRF電力で第1のプラズマを起こさせるためのコンピュータ実行可能命令と、
前記基板をチタン含有前駆体に暴露するためのコンピュータ実行可能命令と、
前記基板を第2の酸化体に暴露するためのコンピュータ実行可能命令と、
前記基板が前記第2の酸化体に暴露されている間に、少なくとも約125WのHFRF電力で第2のプラズマを起こさせるためのコンピュータ実行可能命令と、
を記憶している、
メモリと少なくとも1つのプロセッサとを有するコントローラと、
を備える装置。
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Also Published As
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US10192742B2 (en) | 2019-01-29 |
KR102551503B1 (ko) | 2023-07-05 |
US20180158683A1 (en) | 2018-06-07 |
TWI640469B (zh) | 2018-11-11 |
US20150126042A1 (en) | 2015-05-07 |
TW201840463A (zh) | 2018-11-16 |
KR20150053253A (ko) | 2015-05-15 |
US9905423B2 (en) | 2018-02-27 |
TWI675797B (zh) | 2019-11-01 |
US9390909B2 (en) | 2016-07-12 |
KR20220082792A (ko) | 2022-06-17 |
CN111501013A (zh) | 2020-08-07 |
KR102407002B1 (ko) | 2022-06-08 |
CN104752199A (zh) | 2015-07-01 |
US20160293418A1 (en) | 2016-10-06 |
TW201534556A (zh) | 2015-09-16 |
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