CN106394355B - 用于车辆座椅总成的靠垫模块 - Google Patents

用于车辆座椅总成的靠垫模块 Download PDF

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CN106394355B
CN106394355B CN201610625580.2A CN201610625580A CN106394355B CN 106394355 B CN106394355 B CN 106394355B CN 201610625580 A CN201610625580 A CN 201610625580A CN 106394355 B CN106394355 B CN 106394355B
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乔纳森·安德鲁·莱恩
马克·席尔瓦·康德拉德
布雷特·龙兹
克里斯蒂安·J·赫斯巴赫
大卫·弗雷德里克·里昂斯
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Abstract

一种车辆座椅总成包括由座椅靠背框架和座位框架限定的座椅框架。多个不同的装配模块配置用于与座椅框架连接。多个不同的装配模块包括靠垫模块、硬靠背模块、座垫模块、以及头枕模块。靠垫模块和硬靠背模块可操作地连接在一起。头枕模块延伸到靠垫模块上并将靠垫模块和座垫模块可操作地连接来大体上包围座椅框架。座垫模块被定位在座椅靠垫框架前面的座位框架上。第一和第二侧装饰件配置为延伸到座位框架上来隐藏座垫模块的侧部分。

Description

用于车辆座椅总成的靠垫模块
技术领域
本发明总体上涉及一种靠垫，并且更具体地涉及一种用于车辆座椅总成的靠垫模块。
背景技术
车辆座椅总成典型地包括支撑乘客的背部处于直立坐姿以及各种斜倚姿势的座椅靠背。与车辆座椅总成的其他部分类似，座椅靠背通常设计为在加速、变向以及车辆碰撞中支撑乘客处于直立坐姿。因此，座椅靠背的结构大体上是刚性的并且相当大的。
发明内容
根据本发明的另一个方面，一种车辆座椅总成包括由座椅靠背框架和座位框架限定的座椅框架。多个不同的装配模块配置用于与座椅框架连接。上述多个不同的装配模块包括靠垫模块、硬靠背模块、座垫模块、以及头枕模块。靠垫模块和硬靠背模块可操作地连接在一起。头枕模块延伸到靠垫模块上方并将靠垫模块和座垫模块可操作地连接来大体上包围座椅框架。座垫模块被定位到位于座椅靠背框架前面的座位框架上。第一和第二侧装饰件配置为延伸到座位框架上方来隐藏座垫模块的侧部分。
根据本发明的再一个方面，一种车辆座椅总成包括由多个不同的装配模块包围的座椅靠背框架，该装配模块包括靠垫模块、硬靠背模块、座垫模块、以及头枕模块。靠垫模块和硬靠背模块可操作地连接在一起。头枕模块延伸到靠垫模块上并将靠垫模块和座垫模块可操作地连接来大体上包围座椅框架。
根据本发明的一个方面，一种制造车辆座椅总成的方法包括构造具有座椅靠背框架的座椅总成框架。提供了包括靠垫模块、硬靠背模块、以及头枕模块的多个不同的装配模块。靠垫模块和硬靠背模块连接来隐藏座椅靠背框架。头枕模块的基座连接到靠垫模块的上部和座垫模块。
根据本发明的再一个方面，一种车辆座椅总成包括多个不同的装配模块，这些装配模块在别的地方构造并被运送到组装工厂进行最后的构造。该不同的支撑模块包括靠垫模块、硬靠背模块、座垫模块、以及头枕模块。每个上述模块包括快速连接紧固件结构，因此需要最少的工具来组装座椅靠背。另外，每个模块的预组装的结果是，车辆座椅总成能够在最少的时间和最小的开销的情况下进行构造。
在学习下面说明书、权利要求书、和附图的情况下，本领域的技术人员将理解和领会本发明的这些和其他方面、目的、和特征。
附图说明
附图中：
图1是本发明的车辆座椅总成的一个实施例的正面透视图；
图2是图1的车辆座椅总成的正面透视局部分解图；
图3是本发明的座椅靠背的一个实施例的正面透视图；
图3A是图3的座椅靠背的正面透视局部分解图，用于说明与底层框架分离的靠垫模块、硬靠背模块、以及头枕模块；
图4是本发明的头枕模块的正面透视图；
图4A是图4的头枕模块的正面透视分解图；
图5是靠垫模块的正面透视图；
图6是从靠垫模块的缓冲垫部分移除的面料的正面透视图；
图7是图5的靠垫模块的正面透视局部分解图；
图8是靠垫模块的复合后支架的正面透视图；
图9是图8的复合后支架的正立面视图；
图10是图8的复合后支架的后透视图；
图11是图8的复合后支架的后立面视图；
图12是本发明的座垫模块的俯视透视图；
图13是图12的座垫模块的俯视透视局部分解图；
图14是在底层支撑框架移除的情况下座垫模块的俯视透视图；
图15是图14的座垫模块的俯视透视局部分解图；以及
图16是图14的座垫模块的另一个俯视透视局部分解图。
具体实施方式
在此为了说明书的目的，术语“上”、“下”、“右”、“左”、“后”、“前”、“竖直的”、“水平的”以及它们的衍生词将涉及本发明的图1中的定向。然而，应当理解的是本发明可以假设各种替代定向，除非规定了其相反的情况。同样地，应当理解的是附图中说明的以及下面说明书中描述的具体装置和方法是权利要求书所定义的本发明概念的简单的示例性实施例。因此，有关在此公开的实施例的具体尺寸和其他物理特性不被视为限制，除非权利要求书明确说明。
本文中，相关术语(例如第一和第二、顶部和底部、以及类似术语)仅用于将一个实体或动作与另一个实体或动作区分，而不一定要求或暗示这样的实体或动作之间的任何实际的这样的关系或顺序。术语“包含(一般时)”、“包含(现在时)”或它们的其他任何变型目的在于覆盖非排他性的包含，因此包含要素列表的过程、方法、物品或装置不只包括这些要素而是可能包括这样的过程、方法、物品或装置中未明确列出或固有的其他要素。通过“包含…一…”定义的元素在没有更多的约束的情况下不排除在包含该元素的这些过程、方法、物品、或装置中附加的相同的元素的存在。
参照图1-16中总体上说明的实施例，附图标记10总体上标示车辆座椅总成，该车辆座椅总成包括座位框架16和限定座椅靠背框架14的座椅框架12。多个不同的装配模块18配置用于与座椅框架12连接。多个不同的装配模块18包括靠垫模块20、硬靠背模块(hardback module)22、座垫模块24、以及头枕模块26。靠垫模块20和硬靠背模块22可操作地连接在一起。头枕模块26延伸到靠垫模块20上方并且将靠垫模块20可操作地连接到座垫模块24来大体上包围座椅框架12。座垫模块24在座椅靠背框架14的前面设置在座位框架16上。侧装饰件30配置为延伸到座位框架16上方以隐藏座垫模块24的侧部34。
参照图1和图2，车辆座椅总成10配置用于安装在车辆(例如小汽车、卡车或货车)内部。车辆座椅总成10的座椅基座38被支撑在导轨总成40上来允许车辆座椅总成10相对于车辆向前和向后运动。轨道42被固定到车辆的地板，并且滑块44可操作地连接到车辆座椅总成10。滑块44与轨道42滑动接合。用户可以使用前向滑动控件46调整和锁定滑块44。另外，多个侧控件(包括腰部支撑控件48、大腿支撑控件50、以及允许座椅靠背53枢转运动的座椅靠背枢轴控件52)被设置为接近座垫模块24，并且允许座椅靠背53和座椅基座38的调节以适应乘客。用于安全带总成的接收器54设置在车辆座椅总成10上以在碰撞事件期间保护乘客。另外，前向装饰部件56和侧装饰件30设置在座椅基座38附近。装饰部件56覆盖座位框架16以及座椅基座38和座垫模块24的结构部件。如图2所示，座椅靠背53围绕靠近座椅基座38的后部60的枢转杆(或扭力杆)58相对于座椅基座38枢转。
现在转到图3和图3A，座椅靠背53可操作地连接到座椅基座38并且包括保持乘客靠在座椅靠背53上的座椅靠背侧垫70。垫70形成在靠垫模块20中并且可以部分地由硬靠背模块22支撑。如图3所示，硬靠背模块22包括具有在座椅靠背53的剩余部分和座垫模块24的下面延伸以及部分地环绕座垫模块24后部的下边缘72的硬靠背面板71。另外，硬靠背模块22包括位于硬靠背模块22下部的扇形部分69。扇形部分69配置为容纳与座椅靠背53的相对倾角相关联的躺椅机构。硬靠背模块22也包括围绕硬靠背模块22的外围设置的多个紧固件机构75。紧固件机构75允许硬靠背面板71直接连接到靠垫模块20。因此，硬靠背面板71邻接座椅靠背框架14，但是没有直接地连接到座椅靠背框架14。同样地，硬靠背模块22具有配置为口袋来为乘客提供附加存储的位于中心的壁77。壁77可以由与硬靠背面板71的材料相同或不同的材料构成。缺口79形成在硬靠背面板71的上部，并且配置为容纳头枕模块26。
如图3A所示，靠垫模块20、头枕模块26、以及硬靠背模块22包围座椅靠背框架14和侧气囊74，因此在安装靠垫模块20、头枕模块26、和硬靠背模块22后，座椅靠背框架14不可见。座椅靠背框架14分别包括内侧支撑件73、外侧支撑件76、以及顶部和底部横向构件78，80。值得注意的是，头枕模块26包括头枕81，该头枕81具有配置为通过头枕托盘83插入并且进入座椅靠背框架14的顶部横向构件78的接合柱64。头枕托盘83包括向下倾斜的前边缘85和后部向上延伸的后壁87。头枕托盘83也包括接合座椅靠背框架14和靠垫模块20的两个向下延伸的支撑件89。另外，侧气囊74设置在座椅靠背框架14的外侧支撑件76上并且配置为部署在靠垫模块20和硬靠背模块22之间。
现在参照图4和图4A所示的头枕模块26，头枕模块26包括与接合柱64可操作地连接的框架90。框架90支撑前向结构部件91和后向结构部件92。前向结构部件91和后向结构部件92通过延伸穿过头枕模块26的框架90的机械紧固件93连接。前向结构部件91支撑头枕垫94。面料95和间隔织物96设置在头枕垫94上方并且与头枕模块26的前向结构部件91固定接合。后向结构部件92的后侧包括从乘坐在车辆座椅总成10后面的乘客的视野中隐藏头枕模块26的结构部件的头枕背面板97。头枕模块26的框架90包括锁止机构98以适应框架90相对于接合柱64的旋转运动。因此，框架90的相对角度以及由此头枕垫94的相对角度可以被调节到所需的位置来适应不同体重和体型的乘客。
参照图5-7，靠垫模块20包括延伸到靠垫模块20的靠垫102上方的座椅靠背面料100。另外，不同类型的座椅靠背面料100可以用于覆盖靠垫模块20的靠垫102。在所示的实施例中，第一面料材料104用于覆盖靠垫模块20的垫70和下背部106。第二面料材料107覆盖中央和上背部108。机械紧固件、胶水、或者其他形式的连接件可以用于固定座椅靠背面料100和靠垫模块20。
现在参照总体上如图6所示的实施例，靠垫模块20的靠垫102包括一体形成的槽110，该槽配置为接收设置在座椅靠背面料100的背面112上的紧固件。另外，座椅靠背面料100和靠垫102二者的上部分包括配置为适应头枕托盘83和头枕模块26的凹陷114。进一步，靠垫模块20中的腰部调节总成120(图7)也被安装并配置为通过设置在座椅基座38(图1和2)上的腰部支撑控件48进行调节。
参照图7，靠垫模块20包括配置为支撑腰部调节总成120以及还接收靠垫102和座椅靠背面料100的后支架122。通常预期的是后支架122由聚合物材料构成。然而，后支架122也可以由不同的其他材料(包括金属或复合物)构成。
参照图8-11，对后支架122进行更详细的说明。后支架122包括多个侧调整片(tab)126形式的框架连接元件124以及下横向构件支撑127。侧调整片126有效地接合座椅靠背框架14的内侧支撑件73和外侧支撑件76来将内侧支撑件73和外侧支撑件76固定至座椅靠背框架14。后支架122包括配置为接收头枕81的接合柱64的两个上开口128。另外，后支架122包括为后支架122提供附加的刚性的内凸缘144。紧固件开口132设置为围绕后支架122的外围并配置为接收座椅靠背框架14和靠垫102中的一个或两个中的紧固件。后支架122通常包括通过顶部部件136和底部部件138连接的侧部件134。底部部件138包括向后开口的下横向构件支撑件127形式的弧形支撑件，并且该弧形支撑件环绕车辆座椅总成10的扭力杆58(图2)。支撑凸缘145从弧形支撑件向上延伸并且包括延伸穿过支撑凸缘145的凸缘加强件146。
参照图10和图11，框架连接元件124设计为适配到内侧支撑件73和外侧支撑件76中来将后支架122保持在座椅靠背框架14上的适当位置。同时，后支架122的顶部元件136与座椅靠背框架14的顶部横向构件元件78相邻对齐。因此，后支架122密闭地接收座椅靠背框架14，由此后支架122和座椅靠背框架14之间具有最小的空间。
现在参照图12和图13，所示的座椅基座38包括支撑在轨道42上的座垫模块24的滑块44。座椅侧支撑件170将座垫模块24支撑在轨道42和滑块44上。如图13所示，座垫模块24通过连接支架172被支撑在座椅侧支撑件170上。另外，安全带紧固件接收器54也被设置为邻近座垫模块24并且可操作地连接到车辆。
参照图13-16，座垫模块24包括延伸到座垫178上方的座椅面料176。类似于靠垫模块20，座椅面料176可以包括在座垫178的不同部分上方的不同种类。座椅面料176和座垫178可操作地连接到复合缓冲底板(composite cushion pan)180。复合缓冲底板180包括限定中间开口区域184的后向支撑件182以及在枢转接头183处枢转地连接到后向支撑件182的前向支撑件186。前向支撑件186可枢转地连接到后向支撑件182来为乘客的大腿提供可调节性以及增强的或减弱的支撑。侧大腿支撑件185也为乘客提供大腿支撑。前向支撑件186包括遍及前向支撑件186的下壁193以蜂窝状结构192向上延伸设置的凸缘191。
再次参照图13-16，前向支撑件186包括在前向支撑件186下面向前延伸的钩状调整片187。钩状调整片187接合能够上升或下降以适应不同体形乘客腿部的可调节横杆189。前向支撑件186可以手动调节或通过电动总成调节。前向支撑件186相对于后向支撑件182可枢转地向上和向下调节。前向支撑件186包括配置为接收机械紧固件的多个孔188，机械紧固件围绕座垫模块24的前向部分包裹座椅面料176。另外，悬架总成190设置在后向支撑件182的中间开口区域184中。悬架总成190支撑座垫178和座椅面料176，并设置为在行驶过程中承载与坐着的乘客有关的静态和动态负载。
再次参照图13-16，在此公开的车辆座椅总成10由前面详细描述的各个模块构成。应当理解的是靠垫模块20、硬靠背模块22、座垫模块24、以及头枕模块26在别的地方都是整体形成为单独的和不同的模块。随后，在构造后，上述每个模块被运输到将这些模块安装在座椅模块12上的制造设备。这种结构允许每个模块的快速简便的制造和独立性。也就是说，这些模块可以在车辆座椅总成10内部和外部进行更换，而不必解构整个车辆座椅总成10。这提供了最小化的生产时间、提高的生产储蓄、以及整体更好的产品。进一步地，在不影响车辆座椅总成10中其他模块的情况下，可以对单独的模块进行添加或改变。
车辆座椅总成通常是从地板一件一件地组装起来。利用这种技术，可以达到座椅总成的复杂性，但是过程浪费时间和财力。另外，缺乏模块化导致费财和费时的维修和更换。模块化系统(例如上面描述的)提供在不同的地理位置在不同的地点或设施制造多个模块，以及将它们运送到同一个地点来完成最终的车辆座椅总成的理想的方式。另外，该系统提供一种用来生产座椅总成的简易方法。具体地，只有少数部件(每个模块)被运送到一起并用固定架固定。因此，需要少量的紧固件以及用于拧紧这些紧固件的工具。而且，部件的维修和更换被简化。例如，如果座垫总成有瑕疵或已经被损坏，座垫总成可以在仅仅几分钟内从车辆座椅总成上移除并替换。
本领域的普通技术人员应当理解的是本发明描述的结构以及其他部件不限于任何特定材料。在此公开的本发明的其他示例性实施例可以由各式各样的材料构成，除非在此描述相反的情况。
为了本发明的目的，术语“连接”(以它的所有形态，一般时、进行时、被动时等)总体上意味两个部件(电的或机械的)相互直接的或间接的连接。这种连接可以是本质上固定的或本质上可移动的。这种连接可以通过两个部件(电的或机械的)以及通过另一个或两个部件整体形成单一实体的任何附加的中间元件来实现。这种连接本质上可以是永久的或者本质上可以被移除或释放，除非另有说明。
同样重要的是要注意如示例性实施例所示本发明的元件的这种结构和设置仅仅是说明性的。虽然只有本发明的几个实施例已经在本公开中进行了详细描述，但通过阅读本发明，在没有实质偏离本主题的新教导和优点的情况下，本领域的技术人员能够容易地领会到许多修改都是可能的(例如大小、尺寸、结构、形状的变型，各种元件的比例，参数值，组装排列，使用材料，颜色，方向等)。例如，整体形成的元件可以被构造成多个部分或者作为多个部分展示的元件可以被整体形成，该接口的操作可以被逆转或以其他方式改变，这种结构的长度或宽度和/或该系统的部件或连接器或其他元件可以被改变，元件之间提供的调节位置的属性和数量可以被改变。应当注意的是，该系统的元件和/或总成可以以任何广泛的各种颜色、纹理和组合由具有足够强度或持久性的任何各种材料构成。因此，所有这种修改旨在包括在本发明的范围内。在不脱离本发明精神的情况下，其他的替代、修改、改变以及省略可以在所需的其他示例性实施例的设计、操作条件以及安排中实施。
应当理解，所描述的过程中的任何描述的方法或步骤可以与其他公开的方法或步骤组合，来形成本发明范围内的结构。在此公开的示例性结构和方法是为了说明的目的，并且不被解释为限制性的。
同样应当理解，在不脱离本发明构思的情况下，变化和修改可以在上述结构和方法中实施，并且进一步应当理解，这些概念旨在被下面的权利要求所覆盖，除非这些权利要求通过他们的语言明确说明其他情况。

Claims (20)

1.一种车辆座椅总成，包含：
由座椅靠背框架和座位框架限定的座椅框架；
多个不同的装配模块，所述多个不同的装配模块配置用来与所述座椅框架连接，所述多个不同的装配模块包括：
靠垫模块；
硬靠背模块；
座垫模块；以及
头枕模块，所述头枕模块包括与凹形的头枕托盘可操作地连接的头枕，所述头枕托盘进一步包括接合所述座椅靠背框架和所述靠垫模块的向下延伸的支撑件；
其中所述靠垫模块和所述硬靠背模块可操作地连接在一起，以及其中所述头枕模块延伸到所述靠垫模块上方并将所述靠垫模块和所述硬靠背模块可操作地连接来大体上包围所述座椅靠背框架，以及进一步地其中所述硬靠背模块被定位到所述座椅靠背框架后面的所述座位框架上；以及
第一和第二侧装饰件，所述第一和第二侧装饰件配置为延伸到所述座位框架上方来隐藏所述座垫模块的侧部。
2.根据权利要求1所述的车辆座椅总成，其中所述硬靠背模块被机械地固定到所述靠垫模块。
3.根据权利要求1所述的车辆座椅总成，其中所述头枕托盘可操作地连接所述靠垫模块、所述座椅靠背框架、以及所述硬靠背模块。
4.根据权利要求3所述的车辆座椅总成，其中所述头枕托盘进一步包括向上延伸的后壁和向下延伸的前边缘。
5.根据权利要求1所述的车辆座椅总成，进一步包含：
聚合物后支架，所述聚合物后支架为所述靠垫模块提供结构刚性并且邻接所述座椅靠背框架以及可操作地与所述硬靠背模块直接连接。
6.根据权利要求5所述的车辆座椅总成，其中所述聚合物后支架包括与所述座椅靠背框架中的孔对准并且配置为接收所述头枕模块的接合柱的两个上部孔。
7.根据权利要求5所述的车辆座椅总成，其中所述聚合物后支架包括具有向后开口的弧形支撑件的下部部件。
8.一种车辆座椅总成，包含：
由多个不同的装配模块包围的座椅靠背框架，所述多个不同的装配模块包括：
靠垫模块；
硬靠背模块；
座垫模块；以及
头枕模块，所述头枕模块包括与凹形的头枕托盘可操作地连接的头枕，所述头枕托盘进一步包括接合所述座椅靠背框架和所述靠垫模块的向下延伸的支撑件；
所述靠垫模块和所述硬靠背模块可操作地连接在一起，其中所述头枕模块延伸到所述靠垫模块上方并且将所述靠垫模块和所述硬靠背模块可操作地连接来大体上包围所述座椅靠背框架。
9.根据权利要求8所述的车辆座椅总成，其中所述硬靠背模块包括在所述靠垫模块下面延伸并且部分地环绕所述座垫模块的一部分的下边缘。
10.根据权利要求8所述的车辆座椅总成，其中所述硬靠背模块被机械地固定到所述靠垫模块。
11.根据权利要求8所述的车辆座椅总成，其中所述头枕托盘可操作地连接所述靠垫模块、所述座椅靠背框架、和所述硬靠背模块。
12.根据权利要求11所述的车辆座椅总成，其中所述头枕托盘进一步包括向上延伸的后壁和向下延伸的前边缘。
13.根据权利要求8所述的车辆座椅总成，进一步包含：
聚合物后支架，所述聚合物后支架为所述靠垫模块提供结构刚性并且邻接所述座椅靠背框架以及可操作地与所述硬靠背模块直接连接。
14.根据权利要求13所述的车辆座椅总成，其中所述聚合物后支架包括与所述座椅靠背框架中的孔对准并且配置为接收所述头枕模块的接合柱的两个上部孔。
15.一种制造车辆座椅总成的方法，包含：
构造具有座椅靠背框架的座椅总成框架；
提供多个不同的装配模块，所述装配模块包括：
靠垫模块；
硬靠背模块；以及
头枕模块，所述头枕模块包括与凹形的头枕托盘可操作地连接的头枕，所述头枕托盘进一步包括接合所述座椅靠背框架和所述靠垫模块的向下延伸的支撑件；
将所述靠垫模块和所述硬靠背模块连接来隐藏所述座椅靠背框架；以及
将所述头枕托盘与所述靠垫模块和所述硬靠背模块的上部连接。
16.根据权利要求15所述的方法，进一步包含：
将可操作地连接所述靠垫模块、所述座椅靠背框架以及所述硬靠背模块的头枕托盘定位在所述靠垫模块、所述座椅靠背框架、以及所述硬靠背模块上。
17.根据权利要求16所述的方法，进一步包含：
将所述头枕托盘形成为包括向上延伸的后壁和向下延伸的前边缘。
18.根据权利要求17所述的方法，其中所述硬靠背模块被机械地固定到所述靠垫模块。
19.根据权利要求15所述的方法，进一步包含：
将聚合物后支架与所述靠垫模块连接；以及
将所述聚合物后支架与所述硬靠背模块直接地连接。
20.根据权利要求19所述的方法，进一步包含：
在所述聚合物后支架上形成与所述座椅靠背框架上的孔对准并且配置为接收所述头枕模块的接合柱的两个上部孔。
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MX2016010042A (es) 2017-05-04
US10046682B2 (en) 2018-08-14
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RU2016131252A3 (zh) 2019-01-28

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