JP2017530028A - 熱可塑性の耐摩耗性箔を製造する方法 - Google Patents
熱可塑性の耐摩耗性箔を製造する方法 Download PDFInfo
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- JP2017530028A JP2017530028A JP2017500809A JP2017500809A JP2017530028A JP 2017530028 A JP2017530028 A JP 2017530028A JP 2017500809 A JP2017500809 A JP 2017500809A JP 2017500809 A JP2017500809 A JP 2017500809A JP 2017530028 A JP2017530028 A JP 2017530028A
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Abstract
Description
厚さ0.3mmのPVC摩耗箔を、厚さ0.1mmの装飾層に配置した。160℃の温度と20バールの圧力と40秒のプレス時間を以て、2つの箔をPVCコア材料に積層した。得られた製品はLVT製品であった。テーバー摩擦(摩耗)試験機で試験したところ、LVT製品は、3200回転の耐摩耗性を有していると認められた。
厚さ0.3mmのPVC摩耗層を、厚さ0.1mmの装飾箔に配置した。摩耗層箔に、90wt−%のPVCと10wt−%のAl2O3とを含む150g/m2の粉体配合物を分散配置した。PVC粉体配合物と2つの箔を、PVCコア材料に対して160℃の温度と20バールの圧力と40秒のプレス時間を以て積層した。得られた製品はLVT製品であった。テーバー摩擦(摩耗)試験機で試験したところ、LVT製品は、8000回転より大きい耐摩耗性を有していると認められた。
厚さ0.3mmのPVC摩耗層を、厚さ0.1mmの装飾箔に配置した。摩耗層箔に、90wt−%のPUと10wt−%のAl2O3とを含む150g/m2の粉体配合物を分散配置した。PU粉体配合物と2つの箔を、PVCコア材料に対して160℃の温度と20バールの圧力と40秒のプレス時間を以て積層した。得られた製品はLVT製品であった。テーバー摩擦(摩耗)試験機で試験したところ、LVT製品は、8000回転より大きい耐摩耗性を有していると認められた。
0.08mmの厚さを有する印刷装飾PVC箔を、3つの層を備えるとともに4mmの厚さを有するコアに配置した。0.25mmの厚さを有するPVC摩耗層を、装飾PVC箔に配置した。アルミナ形態の耐摩耗性粒子を、40g/m2の量においてPVC摩耗層に設けた。0.05mmの厚さを有するPU箔を、耐摩耗性粒子及びPVC摩耗層に配置した。これら種々の 層を冷間−熱間−冷間加工において一体にプレスした。適用された圧力は10バールであった。冷間−熱間−冷間加工において適用された温度は、50℃、140℃、50℃であった。製品を140℃で4分間プレスした。合計プレス時間は、およそ55分であった。得られた製品はLVT製品であった。テーバー摩擦(摩耗)試験機で試験したところ、LVT製品は、8000回転より大きい耐摩耗性を有していると認められた。
Claims (51)
- 第1熱可塑性材料を含む第1箔(1)を準備する工程と、
耐摩耗性粒子(4)と第2熱可塑性材料(5)とを前記第1箔(1)に設ける工程と、
前記第1箔(1)を、前記第2熱可塑性材料(5)と前記耐摩耗性粒子(4)とに接合して耐摩耗性箔(10)を形成する工程と、
を備えた耐摩耗性箔(10)を製造する方法。 - 前記耐摩耗性粒子(4)は、互いに接合された後の前記第1箔(1)と前記第2熱可塑性材料(5)とにより囲まれる、
請求項1に記載の方法。 - 前記耐摩耗性粒子(4)と前記第2熱可塑性材料(5)は、混合体として設けられる、
請求項1又は2に記載の方法。 - 前記第2熱可塑性材料(5)は、粉体形状において設けられる、
請求項1乃至3のいずれか一項に記載の方法。 - 前記第2熱可塑性材料(5)は、溶融状態において設けられる、
請求項1乃至3のいずれか一項に記載の方法。 - 前記第1熱可塑性材料は、ポリ塩化ビニル(PVC)、ポリエステル(PE)、ポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、ポリウレタン(PU)、ポリエチレン・テレフタレート(PET)、ポリアクリレート、メタクリレート、ポリカーボネート、ポリビニル・ブチラール、ポリブチレン・テレフタレート、又はこれらの組合せを含んでいる、
請求項1乃至5のいずれか一項に記載の方法。 - 前記第2熱可塑性材料は、ポリ塩化ビニル(PVC)、ポリエステル(PE)、ポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、ポリウレタン(PU)、ポリエチレン・テレフタレート(PET)、ポリアクリレート、メタクリレート、ポリカーボネート、ポリビニル・ブチラール、ポリブチレン・テレフタレート、又はこれらの組合せを含んでいる、
請求項1乃至6のいずれか一項に記載の方法。 - 前記第2熱可塑性材料(5)は、ポリ塩化ビニル(PVC)又はポリウレタン(PU)を含んでいる、
請求項1乃至7のいずれか一項に記載の方法。 - 前記第1箔(1)と前記第2熱可塑性材料(5)と前記耐摩耗性粒子(4)とは、好適には接着剤を使用しないプレス加工によって互いに接合される、
請求項1乃至8のいずれか一項に記載の方法。 - 前記耐摩耗性粒子(4)は、アルミナを含んでいる、
請求項1乃至9のいずれか一項に記載の方法。 - 前記耐摩耗性粒子(4)は、45μm未満の平均粒径を有している、
請求項1乃至10のいずれか一項に記載の方法。 - 互いに接合された後の前記第2熱可塑性材料(5)と前記耐摩耗性粒子(4)とにより形成される層の厚さは、75μm未満である、
請求項1乃至11のいずれか一項に記載の方法。 - 前記耐摩耗性箔(10)は、実質的に透明である、
請求項1乃至12のいずれか一項に記載の方法。 - コア(21)を準備する工程と、
第1熱可塑性材料を含む第1箔(1)を前記コア(21)に設ける工程と、
耐摩耗性粒子(4)と第2熱可塑性材料(5)とを前記第1箔に設ける工程と、
前記コア(21)を、前記第1箔(1)と前記第2熱可塑性材料(5)と前記耐摩耗性粒子(4)とに接合して建築パネル(20)を形成する工程と、
を備えた建築パネル(20)を製造する方法。 - 前記耐摩耗性粒子(4)は、互いに接合された後の前記第1箔(1)と前記第2熱可塑性材料(5)とにより囲まれる、
請求項14に記載の方法。 - 前記耐摩耗性粒子(4)と前記第2熱可塑性材料(5)とは、混合体として設けられる、
請求項14又は15に記載の方法。 - 前記第2熱可塑性材料(5)は、粉体形状において設けられる、
請求項14乃至16のいずれか一項に記載の方法。 - 前記第2熱可塑性材料(5)は、溶融状態において設けられる、
請求項14乃至16のいずれか一項に記載の方法。 - 前記第1熱可塑性材料は、ポリ塩化ビニル(PVC)、ポリエステル(PE)、ポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、ポリウレタン(PU)、ポリエチレン・テレフタレート(PET)、ポリアクリレート、メタクリレート、ポリカーボネート、ポリビニル・ブチラール、ポリブチレン・テレフタレート、又はこれらの組合せを含んでいる、
請求項14乃至18のいずれか一項に記載の方法。 - 前記第2熱可塑性材料は、ポリ塩化ビニル(PVC)、ポリエステル(PE)、ポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、ポリウレタン(PU)、ポリエチレン・テレフタレート(PET)、ポリアクリレート、メタクリレート、ポリカーボネート、ポリビニル・ブチラール、ポリブチレン・テレフタレート、又はこれらの組合せを含んでいる、
請求項14乃至19のいずれか一項に記載の方法。 - 前記第2熱可塑性材料(5)は、ポリ塩化ビニル(PVC)又はポリウレタン(PU)を含んでいる、
請求項14乃至19のいずれか一項に記載の方法。 - 前記第1箔(1)と前記第2熱可塑性材料(5)と前記耐摩耗性粒子(4)とは、好適には接着剤を使用しないプレス加工によって互いに接合される、
請求項14乃至21のいずれか一項に記載の方法。 - 前記耐摩耗性粒子(4)は、アルミナを含んでいる、
請求項14乃至22のいずれか一項に記載の方法。 - 前記耐摩耗性粒子(4)は、45μm未満の平均粒径を有している、
請求項11乃至23のいずれか一項に記載の方法。 - 互いに接合された後の前記第2熱可塑性材料(5)と前記耐摩耗性粒子(4)とにより形成される層の厚さは、75μm未満である、
請求項14乃至24のいずれか一項に記載の方法。 - 前記第1箔(1)と前記耐摩耗性粒子(4)と前記第2熱可塑性材料(5)とは、耐摩耗性箔(10)を形成する、
請求項14乃至25のいずれか一項に記載の方法。 - 前記コア(21)は、第3熱可塑性材料を含んでいる、
請求項14乃至26のいずれか一項に記載の方法。 - 前記第3熱可塑性材料は、ポリ塩化ビニル(PVC)、ポリエステル、ポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、ポリウレタン(PU)、ポリエチレン・テレフタレート(PET)、ポリアクリレート、メタクリレート、ポリカーボネート、ポリビニル・ブチラール、ポリブチレン・テレフタレート、又はこれらの組合せを含んでいる、
請求項27に記載の方法。 - 前記コア(21)は、HDF、MDF,パーチクルボード、OSB、木材プラスチック複合材(WPC)、又は鉱物ボードである、
請求項14乃至26のいずれか一項に記載の方法。 - 装飾層(22)を前記コア(21)に配置する工程を更に備える、
請求項14乃至29のいずれか一項に記載の方法。 - キャリア(7)を準備する工程と、
耐摩耗性粒子(4)と第2熱可塑性材料(5)とを前記キャリア(7)に設ける工程と、
前記耐摩耗性粒子(4)と前記第2熱可塑性材料(5)とを互いに接合して耐摩耗性箔(10、10’)を形成する工程と、
を備えた耐摩耗性箔(10、10’)を製造する方法。 - 前記耐摩耗性粒子(4)は、互いに接合された後の前記第2熱可塑性材料(5)により囲まれる、
請求項31に記載の方法。 - 前記耐摩耗性粒子(4)と前記第2熱可塑性材料(5)とは、混合体として設けられる、
請求項31又は32に記載の方法。 - 前記第2熱可塑性材料(5)は、粉体形状において設けられる、
請求項31乃至33のいずれか一項に記載の方法。 - 前記第2熱可塑性材料(5)は、溶融状態において設けられる、
請求項31乃至33のいずれか一項に記載の方法。 - 前記熱可塑性材料(5)は、ポリ塩化ビニル(PVC)又はポリウレタン(PU)を含んでいる、
請求項31乃至35のいずれか一項に記載の方法。 - 前記第2熱可塑性材料(5)と前記耐摩耗性粒子(4)とは、プレス加工によって互いに接合される、
請求項31乃至36のいずれか一項に記載の方法。 - 前記耐摩耗性粒子(4)は、45μm未満の平均粒径を有している、
請求項31乃至37のいずれか一項に記載の方法。 - 互いに接合された後の前記第2熱可塑性材料(5)と前記耐摩耗性粒子(4)とにより形成される層の厚さは、75μm未満である、
請求項31乃至38のいずれか一項に記載の方法。 - 前記耐摩耗性箔(10、10’)を前記キャリア(7)から剥離する工程を更に備える、
請求項31乃至39のいずれか一項に記載の方法。 - 前記キャリア(7)は、熱可塑性コア、木材プラスチック複合材(WPC)、木材系ボード又は鉱物ボード等のコア(21)であり、
前記接合工程は、前記キャリア(7)を前記第2熱可塑性材料(5)と前記耐摩耗性粒子(4)とに接合する工程を含む、
請求項31乃至39のいずれか一項に記載の方法。 - コア(21)と、
前記コア(21)の表面に配置された耐摩耗性箔(10、10’)と、を備え、
前記耐摩耗性箔(10、10’)は、第2熱可塑性材料(5)と、前記第2熱可塑性材料(5)に実質的に均一に散布された耐摩耗性粒子(4)と、を含んでいる、
建築パネル(20)。 - 前記耐摩耗性粒子(4)は、前記第2熱可塑性材料(5)と前記コア(21)とにより囲まれる、
請求項42に記載の建築パネル。 - 前記耐摩耗性箔(10、10’)は、第1熱可塑性を含む第1箔(1)を更に備える、
請求項42又は43に記載の建築パネル。 - 前記第1熱可塑性材料は、ポリ塩化ビニル(PVC)、ポリエステル(PE)、ポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、ポリウレタン(PU)、ポリエチレン・テレフタレート(PET)、ポリアクリレート、メタクリレート、ポリカーボネート、ポリビニル・ブチラール、ポリブチレン・テレフタレート、又はこれらの組合せを含んでいる、
請求項44に記載の建築パネル。 - 前記第2熱可塑性材料は、ポリ塩化ビニル(PVC)、ポリエステル(PE)、ポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、ポリウレタン(PU)、ポリエチレン・テレフタレート(PET)、ポリアクリレート、メタクリレート、ポリカーボネート、ポリビニル・ブチラール、ポリブチレン・テレフタレート、又はこれらの組合せを含んでいる、
請求項42乃至45のいずれか一項に記載の建築パネル。 - 前記耐摩耗性粒子(4)は、アルミナを含んでいる、
請求項42乃至46のいずれか一項に記載の建築パネル。 - 前記耐摩耗性粒子(4)は、45μm未満の平均粒径を有している、
請求項42乃至47のいずれか一項に記載の建築パネル。 - 互いに接合された後の前記第2熱可塑性材料(5)と前記耐摩耗性粒子(4)とにより形成される層の厚さは、75μm未満である、
請求項42乃至48のいずれか一項に記載の建築パネル。 - 前記コア(21)は、ポリ塩化ビニル(PVC)、ポリエステル、ポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、ポリウレタン(PU)、ポリエチレン・テレフタレート(PET)、ポリアクリレート、メタクリレート、ポリカーボネート、ポリビニル・ブチラール、ポリブチレン・テレフタレート、又はこれらの組合せを含んでいる、
請求項42乃至49のいずれか一項に記載の建築パネル。 - 前記コア(21)に配置された装飾層(22)を更に備え、
前記耐摩耗性箔(10、10’)は、前記装飾層(22)に配置されている、
請求項42乃至50のいずれか一項に記載の建築パネル。
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