US20070175144A1 - V-groove - Google Patents

V-groove Download PDF

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Publication number
US20070175144A1
US20070175144A1 US11/643,881 US64388106A US2007175144A1 US 20070175144 A1 US20070175144 A1 US 20070175144A1 US 64388106 A US64388106 A US 64388106A US 2007175144 A1 US2007175144 A1 US 2007175144A1
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Prior art keywords
floorboard
edge
groove
edges
adjacent
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Abandoned
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US11/643,881
Inventor
Niclas Hakansson
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Valinge Innovation AB
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Valinge Innovation AB
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Priority to US75789306P priority Critical
Application filed by Valinge Innovation AB filed Critical Valinge Innovation AB
Priority to US11/643,881 priority patent/US20070175144A1/en
Assigned to VALINGE INNOVATION AB reassignment VALINGE INNOVATION AB ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HAKANSSON, NICLAS
Publication of US20070175144A1 publication Critical patent/US20070175144A1/en
Assigned to VALINGE INNOVATION AB reassignment VALINGE INNOVATION AB CHANGE OF ADDRESS OF ASSIGNEE (ASSIGNMENT PREVIOUSLY RECORDED MARCH 19, 2007, REEL 019058, FRAME 0701) Assignors: VALINGE INNOVATION AB
Application status is Abandoned legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0469Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
    • B44C5/0492Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper containing wooden elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/02Non-undercut connections, e.g. tongue and groove connections
    • E04F2201/026Non-undercut connections, e.g. tongue and groove connections with rabbets, e.g. being stepped

Abstract

The present invention relates to a floorboard and flooring with a decorative joint portion formed as U or V-shaped groove.

Description

    FIELD OF THE INVENTION
  • The present invention relates to a floorboard with a decorative joint portion comprising a U or V-shaped groove and a flooring with such floorboards.
  • BACKGROUND
  • In particular, yet not restrictive manner, the invention concerns a laminate floorboard comprising a mechanical locking system, formed at least at two opposite edges and a decorative joint portion comprising an U or V-shaped groove only at one of two opposite edges of the floorboard. The following description of prior-art technique, problems of known systems and objects and features of the invention will above all, as a non-restrictive example, be aimed as the field of the application. It should be emphasised that the invention can be applied to any floorboard and combined with all types of known locking system, where the floorboards are intended to be joined using a mechanical locking system connecting the panels in the horizontal and vertical directions on at least two adjacent edges.
  • A flooring is known with floorboards that is provided with a decorative joint portion, in the form of a bevel at both adjacent joined edges of the floorboards, for example as described in WO 03/078761. Another embodiment described in WO 03/078761 is a flooring comprising floorboards that is provided with a decorative joint portion, in the form of a lower flat portion only at one of two adjacent joined edges of the floorboards. A floorboard with a U or V-shaped groove is shown in DE 102 32 508 C1.
  • SUMMARY
  • An embodiment of the present invention relates to a floorboard and flooring with a decorative joint portion, in particular a laminate floorboard, which provides for new embodiments according to different aspects offering respective advantages. Flooring and floorboards with a decorative joint portion known up to now have several disadvantages. The bevelled joint edge and the joint edge with a lower flat portion, both have the disadvantage that they collect moisture and dust, which penetrates into the joint down to the moisture sensitive core. The dust creates a gap in the joint when the panels move, e.g. due to humidity changes. The floorboard with the decorative joint portion according to an embodiment of the invention results in a more resilient edge, which make it possible to provide a tighter joint, and prevent dust and moisture to enter into the joint.
  • According to a first aspect, an embodiment of the invention provides for a laminate floorboard comprising a front face a rear face, a surface layer of resin-impregnated sheets, a wood-based core and a decorative joint portion comprising a U or V-shaped groove. If the joint edge is provided with a cut under the groove, forming a clearance when the edge of the floorboard is joined to an adjacent edge of another adjacent floorboard, the edges become even more resilient and tighter. A deeper grove also makes the joint more resilient.
  • Laminate flooring usually consists of a core of a 6-9 mm fibreboard, a 0.2-0.8 mm thick upper decorative surface layer of laminate, preferably comprising sheet material impregnated with thermosetting resins and a 0.1-0.6 mm thick lower balancing layer of laminate, plastic, paper or like material. The surface layer provides appearance and durability to the floorboards, and preferably contains at least one layer imprinted with a pattern, for example a wood pattern printed on a paper layer. The core provides stability, and the balancing layer keeps the board plane when the relative humidity (RH) varies during the year. The floorboards are generally laid floating, i.e. without gluing, on an existing subfloor.
  • A first advantage consists in that there are no dust or moisture collecting lower parts at the edge closet to the joint. A second advantage is that the U or V-shaped groove makes a joint gap less visible. A third advantage is that the joint with the U or V-shaped groove looks like a traditional joint with bevels, but is cheaper to manufacture since only one of the two adjacent joined edges is worked. A fourth advantage is that the groove makes the edge resilient, due to the upwardly directed ribbon closest to the joint, which makes the joint tighter and prevents dust and moisture to enter into the joint.
  • Preferably, a mechanical locking system is formed at least at two opposite edges of the floorboard, which facilitates the joining of a similar floorboard. Mechanical locking system are for exemple known from WO 94/26999, and another locking system, comprising a flexible tongue, especially advantageous at the short sides of rectangular floor boards, is descibed in PCT/SE2005/001586, owner Välinge Innovation AB. Other shapes of floorboards are also possible. Other mechanical locking system are also known, and possible to use, which are joined by Angling-Angling, Angling-Snapping or Snapping-Snapping. Floorboards with a mechnical locking system are generally laid floating, i.e. without gluing, on an existing subfloor. Floorboards according to the invention are especially beneficial in flooring istalled semi-floating, with floorboards with overlapping edges. A semi-floating floor, which allows movement between the floorboards, is described in WO 2005/068747.
  • Evidently, it is also possible to use a tongue and a groove joint, usually combined with gluing or nailing or other fastening means.
  • According to a preferred embodiment of the first aspect, only one of two opposite edges of the floorboard is provided with the groove. A rectangular floorboard is preferably provided with the groove at only one long edge. It is also possible to provide a groove on only one of the long and only one of the short edges. Other shapes of the floorboards are also possible, e.g. a floorboard with 3, 5, 6, 7 and 8 edges.
  • Preferably the wood based core is made of MDF or HDF or a particleboard and the groove extends down to the core, which optionally is coloured.
  • The groove is according to another embodiment treated with oil or varnish or filled with a filling material.
  • It is also possible to replace the resin-impregnated sheets with a wood veneer, preferably treated with oil or varnish.
  • According to a second aspect, an embodiment of the invention provides for a floorboard comprising a solid wood body, a front face a rear face, a decorative joint portion comprising a U or V-shaped groove.
  • Preferably, a mechanical locking system is formed at the edges. Evidently, it is also possible to use a tongue and a groove joint, usually combined with gluing or nailing or other fastening means.
  • Optionally the floorboard is treated with oil or varnish and/or the groove is filled with a filler.
  • According to a third aspect of the invention, the floorboard provided with the decorative joint portion comprising a U or V-shaped groove is further provided with an horizontally protruding part configured such that it overlaps an adjacent edge of an adjacent similar floorboard when the floorboard is joined to the similar adjacent floorboard. In the third aspect, the cut under the groove and above the connecting means is for some applications not necessary since the protruding part prevents dust and moisture to penetrate in to the joint. However, the joint still looks like a traditional joint with bevels, but is cheaper to manufacture.
  • According to a second object, an embodiment of the invention provides for a flooring comprising at least one of the floorboards above in the first object, joined to one or more similar floorboards. Preferably, the flooring is joined floating or semi-floating.
  • In particular, an objective of this invention is to provide a floorboard with a decorative joint portion that prevents dust and moisture to enter into the joint and which also is cheap and easy to manufacture.
  • All references to “a/an/the [element, device, component, means, step, etc]” are to be interpreted openly as referring to at least one instance of said element, device, component, means, step, etc., unless explicitly stated otherwise.
  • BRIEF DESCRIPTION OF DRAWINGS
  • FIGS. 1 - 2 show floorboards with a decorative joint portion known in the art.
  • FIGS. 3 a-b show embodiments of a floorboard according to the invention comprising a decorative joint portion.
  • FIGS. 4 a-c show embodiments of a floorboard according to the invention comprising a decorative joint portion.
  • FIG. 5 shows an embodiment of the floorboards mechanically joined to a flooring.
  • FIGS. 6 a-c show a floorboard and a flooring according to one embodiment of the invention.
  • FIGS. 7 a-b show a floorboard and a flooring according to one embodiment of the third aspect of the invention.
  • DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
  • As represented in FIGS. 3-6, the invention relates to a floorboard and a flooring, provided with a decorative joint portion comprising a U or V-shaped groove.
  • FIGS. 1 a-2 b show floorboards with decorative joint portions known in the art. FIG. 1 a shows a floorboard 1 according to WO 03/078761, to be joined with a similar floorboard 1′ at a joint plane extending in the vertical plane, comprising a front face 3 and a rear face 4 extending in the horizontal plane, a surface layer 8, a core 6 and a balancing layer 7. Adjacent edges 12 a, 13 a and/or 12 b, 13 b (see FIG. 6) of the floorboards 1, 1′ to be joined are provided with a decorative joint portion 2, 2′, comprising a lowered horizontal surface. A mechanical locking system is formed along edges 12 a, 13 a and/or 12 b, 13 b of the floorboard, comprising a tongue 8 with a locking element 9, a tongue groove 10, and a locking groove 11.
  • FIG. 1 b shows another embodiment according to WO 03/078761, with decorative joint portions 2, 2′ comprising a bevelled edge 15, 15′ at both adjacent joint edges 12 b, 13 b and/or 12 a, 13 a.
  • FIG. 1 c shows another embodiment according to WO 03/078761, with a decorative joint portion 2, comprising a lowered horizontal surface at one of the adjacent joint edges 12 b, 13 b and/or 12 a, 13 a of the floorboards to be joined. In this embodiment, the mechanical locking system comprising a locking strip 17 with a locking element 9, a tongue 8 and a tongue groove 10.
  • FIG. 2 a shows a floorboard 1 intended to be joined semi-floating with an adjacent floorboard 1 according to WO 2005/068747, with a horizontally protruding and overlapping part 21 at the joint edge and a decorative joint portion 2, 2′, comprising a bevel, at both adjacent joint edges intended to be joined.
  • FIG. 2 b shows another embodiment according to WO 2005/068747, intended to be joined semi-floating, with a decorative joint portion, comprising a lowered horizontal surface, at one of the adjacent joint edges 12 b, 13 b and/or 12 a, 13 a of the floorboards to be joined. The horizontally protruding and overlapping part 21 is thin and consists of the high strength layers of the resin-impregnated sheets of the surface layer and optionally a part of the core, which preferably also is impregnated with resin.
  • According to a first embodiment of the invention, represented in FIG. 3 a-b, a laminate floorboard 1, to be joined with a similar floorboard 1′ at adjacent joint edges at a joint plane extending in the vertical plane VP, comprising a front face 3 and a rear face 4 extending in the horizontal plane HP, a surface layer 8, a wood-based core 6 and preferably a balancing layer 7. The joint edge 12 a, 13 a or 12 b, 13 b (see FIG. 6) of the floorboard 1 to be joined are provided with a decorative joint portion 2, comprising a U or V-shaped groove 31. Preferably the U or V-shaped groove is provided only at one of two opposite edges of the floorboard. If the floorboard is rectangular, preferably only one of the long edges is provided with the U or V-shaped groove, certainly it is also possible provide one of the long and one of the short edges with the groove 31. Other shapes of the board are also possible, e.g. 3, 5, 6, 7 and 8 edges.
  • Preferably a mechanical locking system is formed along the joint edges 12 a, 13 a and/or 12 b, 13 b of the floorboard. One embodiment of the locking system is represented in FIG. 3 a, and comprising a tongue 8 with a locking element 9 at one of the adjacent joint edges to be joined, and a tongue groove and a locking groove, not shown, at the other edge, alike as shown in FIGS. 1 a-1 b. Another embodiment of the locking system is represented in FIG. 3 b, and comprising a tongue 8 and the locking groove at one of the adjacent joint edges to be joined, and a tongue groove and a locking element, at the other edge. Other known locking systems are also possible to use.
  • The joint edge is provided with a cut 34, which in combination with groove 31, makes the edge more resilient and tighter. A deeper grove also makes the joint more resilient. In FIG. 3 a the groove creates a ribbon 32 along the joint edge, which in this embodiment has a flat upper tip 35. In FIG. 3 b the ribbon 33 has a sharp upper tip, comprising the surface layer. Other shapes of the ribbon are shown in FIG. 4 a-b, comprising rounded edges and different height levels of the tip and with or without the surface layer. Al the features of the shown shapes are possible to combine. The grooves shown in FIGS. 4 a-b are U-shaped, but is possible to replace with a V-shape or vice verse in FIGS. 3, 5, 6 and 7.
  • The wood-based core is preferably a particle, MDF or HDF board.
  • A second embodiment of the invention, represented in FIG. 4 c, comprises floorboard with a body of solid wood, and a U or V-shaped groove along a joint edge of the floorboard. The mechanical locking system, the cut 34 and shapes of ribbon 32, 33 and groove described in connection with the first embodiment is applicable also to the second embodiment. Preferably the front face of the floorboard is treated with oil or varnish.
  • In FIG. 5 a floorboard 1 according to the first or second embodiment, joined at two opposite edges 12 a, 13 a and 12 b, 13 b, is shown. The edges of the floorboard are joined with a mechanical locking system to adjacent floorboards 1′, 1″. The floorboard is provided with the decorative U or V-shaped groove only at one of the two opposite edges of the floorboard.
  • In FIG. 6 b an embodiment is shown according to the first embodiment, comprising a rectangular floorboard 1 with a mechanical locking system at long 13 a, 13 b and short edges 12 a, 12 b and a U or V-shaped groove 31 along only one of the long edges and along only one of the short edges, which are filled with a filler. Additional V-shaped grooves 61 between the short edges are provided. FIG. 6 a is a cross section of the floorboard in FIG. 6 b, perpendicular to the long edges, joined to similar floorboards 1′ and 1″. FIG. 6 c is a cross section of the floorboard in FIG. 6 b, perpendicular to the short edges, joined to similar floorboards 1′ and 1″. Certainly it is possible to fill the grooves 31 with a filler also at a floorboard according to the second embodiment and provide it with the additional grooves 61.
  • According to a third embodiment of the invention, represented in FIG. 7 a-b, a floorboard 1, 1′, 1″ is provided with a decorative joint portion comprising a U or V-shaped groove 31 at an edge and a horizontally protruding part 73 at another opposite edge. The protruding part is configured such that it overlaps an adjacent edge, with a decorative joint portion, of an adjacent similar floorboard when the floorboard is joined to the similar adjacent floorboard. The protruding part prevents dust and moisture to penetrate in to the joint.
  • An object of the invention is a flooring comprising at least two of the floorboards above, according to the first or second embodiment, preferably joined as floating or semi-floating floor.
  • A semi-floating embodiment is shown in FIG. 7 a-b. One of the floorboard 1 is joined along two opposite edges with a mechanical locking system to similar floorboards 1′, 1″. The floorboard is provided with the U or V-shaped groove at only one of the opposite edges. An outer relative joint position 71 and an inner relative joint position 72 are shown. In the outer relative joint position 71 the distance between the adjacent and joined floorboards 1′, 1 is the largest possible and in the inner relative position 72, the distance between the adjacent and joined floorboards 1, 1″ is the smallest possible. The joints are provided with overlapping and horizontally extending edges, which in both the inner and outer relative positions cover the joint gaps. FIG. 7 b shows an embodiment of the overlapping edge comprising a bevelled edge 74.
  • The invention has mainly been described above with reference to a few embodiments. However, as is readily appreciated by a person skilled in the art, other embodiments than the ones disclosed above are equally possible within the scope of the invention, as defined by the appended patent claims.
  • Generally, all terms used in the claims are to be interpreted according to their ordinary meaning in the technical field, unless explicitly defined otherwise herein.

Claims (24)

1. A floorboard comprising a front face and a rear face, a decorative joint portion at an edge and at the front face of the floor board and a connector arranged at least at two opposite edges for connecting the floorboard with a similar floorboard in a vertical and/or horizontal direction, wherein the decorative joint portion comprises a U or V-shaped groove and the edge is provided with a cut under the groove and above the connector.
2. The floorboard as claimed in claim 1, wherein the floorboard is provided with the decorative joint portion only at one of two opposite edges.
3. The floorboard as claimed in claim 2, wherein the floorboard is quadrilateral and has a decorative joint portion only at one edge.
4. The floorboard as claimed in claim 2, wherein the floorboard is quadrilateral and has a decorative joint portion only at two adjacent edges.
5. The floorboard as claimed in claim 1, wherein the floorboard is a laminate floorboard comprising a core of a wood-based material and a surface layer.
6. The floorboard as claimed in claim 5, wherein the core comprises one of the materials; HDF, MDF or particleboard.
7. The floorboard as claimed in claim 5, wherein the floorboard comprises a surface layer of wood veneer.
8. The floorboard as claimed claim 5, wherein the floorboard comprises a surface layer of resin impregnated sheets.
9. The floorboard as claimed in claim 5, wherein the groove intersects the surface layer and extends into the core.
10. The floorboard as claimed claim 5, wherein the groove is formed solely in the surface layer.
11. The floorboard as claimed in claim 1, wherein the floorboard is substantially of solid wood.
12. The floorboard as claimed in claim 1, wherein the connector is a mechanical locking system.
13. The floorboard as claimed in claim 1, wherein an edge of the floorboard is provided with a horizontally protruding part configured such that the part overlaps an adjacent edge of an adjacent similar floorboard when the floorboard is joined to the similar adjacent floorboard.
14. The floorboard as claimed in claim 1, wherein there is a ribbon between the groove and the tip of the floorboard edge, and the tip of the ribbon is substantially at the same height level as the front face 3.
15. The floorboard as claimed in claim 1, wherein the groove is treated with oil or varnish.
16. The floorboard as claimed in claim 1, wherein the groove is filled with a filler.
17. The floorboard as claimed in claim 16, wherein the groove is formed in the edge of the floorboard above the connector.
18. The floorboard as claimed in claim 1, wherein there are one or more decorative grooves between the edges of the floorboard.
19. The floorboard as claimed in claim 18, wherein said one or more decorative grooves between the edges of the floorboard are U or V-shaped.
20. The flooring comprising at least two floorboards in accordance with claim 1, wherein only one edge of two joined and adjacent floorboard edges comprises the U- or V-shaped groove.
21. The flooring as claimed in claim 20, wherein at least two floorboards are mechanically joined at adjacent edges.
22. The flooring as claimed in claim 21, wherein the flooring is a floating floor.
23. The flooring as claimed in claim 21, wherein the flooring is a semi-floating floor.
24. A set of essentially identical floorboards, each of the floorboards comprising a front face and a rear face, a decorative joint portion at an edge and at the front face of the floorboard and a connector arranged at least at two opposite edges for connecting the floorboard with a similar floorboard in a vertical and/or horizontal direction, wherein the decorative joint portion of an edge of a floorboard comprising a U or V-shaped groove and is configured to be joined with an adjacent edge of another floorboard, and the adjacent edge comprises a horizontally protruding part configured such that it overlaps the edge of the floorboard with the decorative joint portion comprising the U or V-shaped groove.
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Cited By (28)

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US20080000179A1 (en) * 2002-03-20 2008-01-03 Valinge Innovation Ab Floorboards with decorative grooves
US20080000190A1 (en) * 2006-01-11 2008-01-03 Valinge Innovation Ab V-groove
US20080000417A1 (en) * 2004-10-05 2008-01-03 Valinge Innovation Ab Appliance and method for surface treatment of a board shaped material and floorboard
US20080000183A1 (en) * 2006-01-12 2008-01-03 Valinge Innovation Ab Resilient groove
US20080005999A1 (en) * 2004-01-13 2008-01-10 Valinge Innovation Ab Floor covering and locking systems
US20080034701A1 (en) * 2005-02-15 2008-02-14 Valinge Innovation Ab Building panel with compressed edges and method of making same
US20080066425A1 (en) * 2006-09-15 2008-03-20 Valinge Innovation Ab Device and method for compressing an edge of a building panel and a building panel with compressed edges
US20080168737A1 (en) * 2004-01-13 2008-07-17 Valinge Innovation Ab Floor covering and locking systems
US20080172971A1 (en) * 2003-12-02 2008-07-24 Valinge Innovation Ab Floor covering and laying methods
US7721503B2 (en) 2006-07-14 2010-05-25 Valinge Innovation Ab Locking system comprising a combination lock for panels
US7841150B2 (en) 2002-04-03 2010-11-30 Valinge Innovation Ab Mechanical locking system for floorboards
US20110146188A1 (en) * 2009-12-17 2011-06-23 Valinge Innovation Ab Methods and arrangements relating to surface forming of building panels
US8011155B2 (en) 2000-01-24 2011-09-06 Valinge Innovation Ab Locking system for mechanical joining of floorboards and method for production thereof
US8042311B2 (en) 2004-10-22 2011-10-25 Valinge Innovation Ab Mechanical locking system for panels and method of installing same
US8061104B2 (en) 2005-05-20 2011-11-22 Valinge Innovation Ab Mechanical locking system for floor panels
US8069631B2 (en) 2001-09-20 2011-12-06 Valinge Innovation Ab Flooring and method for laying and manufacturing the same
US8104244B2 (en) 2002-04-22 2012-01-31 Valinge Innovation Ab Floorboards, flooring systems and method for manufacturing and installation thereof
US8341915B2 (en) 2004-10-22 2013-01-01 Valinge Innovation Ab Mechanical locking of floor panels with a flexible tongue
US20130104486A1 (en) * 2011-10-28 2013-05-02 Ulrich Windmöller Consulting GmbH Floor Covering
US8584423B2 (en) 2001-07-27 2013-11-19 Valinge Innovation Ab Floor panel with sealing means
US8756899B2 (en) 2009-09-04 2014-06-24 Valinge Innovation Ab Resilient floor
US8800150B2 (en) 2003-02-24 2014-08-12 Valinge Innovation Ab Floorboard and method for manufacturing thereof
US9314936B2 (en) 2011-08-29 2016-04-19 Valinge Flooring Technology Ab Mechanical locking system for floor panels
US20160340914A1 (en) * 2015-05-18 2016-11-24 Innovative Construction Technologies, LLC Flooring product and method of manufacturing same
US9528276B2 (en) 1998-06-03 2016-12-27 Valinge Innovation Ab Locking system and flooring board
US9567753B2 (en) 1999-04-30 2017-02-14 Valinge Innovation Ab Locking system, floorboard comprising such a locking system, as well as method for making floorboards
US20170274669A1 (en) * 2016-03-24 2017-09-28 Heidelberger Druckmaschinen Ag Device for circulating an ink supply to at least one inkjet print head
US10059084B2 (en) 2014-07-16 2018-08-28 Valinge Innovation Ab Method to produce a thermoplastic wear resistant foil

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US7086205B2 (en) 1993-05-10 2006-08-08 Valinge Aluminium Ab System for joining building panels
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EP2066854B1 (en) 2006-09-11 2017-04-12 Spanolux N.V.- DIV. Balterio Apparatus and method of making a covering panel with bevelled edges having varying cross-section
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CH709448A1 (en) * 2014-03-31 2015-10-15 Proverum Ag A method for processing a useful surface of a floor covering.
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