TWI555109B - 用於基材固持件的輻射防護 - Google Patents
用於基材固持件的輻射防護 Download PDFInfo
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
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- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
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Description
本申請案主張2011年11月23日申請之美國臨時申請案第61/563,428號之權益,其揭露內容據此以引用方式納入本文中。
本發明係關於用於處理基材之反應容室
可能難以加熱在基材處理工具中所處理之基材。基材加熱之變化可能導致基材內的溫度變化。此等基材內溫度變化可能導致基材內的處理非均一性。在一些設置中,展現此等非均一性之基材可能產生有缺陷之裝置。此外,沈積產物可沈積在下處理容室中,從而導致反應容室中之溫度降低且因此增加功率消耗以克服不充分的加熱。另外,沈積產物於容室中之累積可導致需要過早清潔容室及成本增加。
本文件之觀點係關於用於處理基材之反應容室。在一觀點中,反應容室包括:基材支撐構件,其定位於該反應容室內;該反應容室,其具有第一區域及第二區域;防護罩,其定位於第二區域內且可隨該基材支撐構件移動,且其中防護罩鄰接基材支撐構件之至少一底表面。
在一實施中,防護罩可能鄰接基材支撐構件之側壁。第一區域可為基材處理區域且第二區域可為基材裝載區域。可將第一區域定位於
反應容室中第二區域上方。反應容室可進一步包括至少部分地將第一區域及第二區域隔離之隔離裝置。反應容室可進一步包括形成於防護罩與隔離裝置之間的間隙。間隙可介於5mm與10mm之間。防護罩可與基材支撐構件間隔5mm與20mm之間。
防護罩可進一步包括底部構件及側壁構件。底部構件與側壁構件可以近似90度之角度彼此連接。底部構件與側壁構件可以近似25與65度之間的角度彼此連接。可將防護罩固定至基材支撐構件之軸。防護罩可保持由基材支撐總成產生之熱量。基材支撐總成可進一步包括加熱器。
在另一觀點中,用於處理基材之防護罩可包括:底部構件,其具有孔以圍繞基材支撐構件軸;側壁構件,其以一角度自底部構件向上延伸,其中底部構件定位於基材支撐構件之下且側壁構件定位於基材支撐構件周圍,且其中防護罩隨基材支撐構件垂直移動。
在一實施中,防護罩可與基材支撐構件間隔5mm與20mm之間。防護罩側壁構件可避免與反應容室壁接觸。側壁可進一步包括與反應容室表面間隔近似5mm與10mm之間的頂表面。
在另一觀點中,反應容室可包括第一區域、第二區域,及第三區域,其中第一區域定位於第二區域及第三區域上方且適合於處理基材,第二區域定位於第一區域之下且適合於將基材裝載於反應容室中,第三區域定位於第一區域與第二區域之間,且其中第三區域可於第二區域內移動。
在一實施中,反應容室可進一步包括界定第二區域與第三區域之間的障壁之防護罩。防護罩可於第二區域內移動。第三區域體積基於
基材支撐構件之位置而變化。
在另一觀點中,一種加熱處理區域中之基材之方法包括:將防護罩提供於處理容室內基材支撐構件之下,將基材裝載於處理容室之處理區域中,啟動加熱器及將熱量自防護罩輻射至基材支撐構件。
在一實施中,方法可進一步包括以下步驟:將基材支撐構件自裝載位置移動至處理位置。方法可進一步包括以下步驟:監視基材支撐構件與防護罩之間的空腔之溫度。
以下在圖式及詳細描述中描述本文呈現之本發明之觀點及實施。除非明確指示,否則說明書及申請專利範圍中之用詞及片語意欲被賦予其對於可適用技術中之一般技藝人士而言為平常、普通及習慣之含義。發明者完全瞭解必要時該等用詞及片語可為其自身之辭典編纂釋義。發明者根據其自身之辭典編纂釋義來明確選擇在說明書及申請專利範圍中僅使用術語之平常及普通含義,除非其另外明確陳述且接著進一步明確闡述彼術語之「特定」定義且說明其如何不同於平常及普通含義。在不存在意圖應用「特定」定義之此等明確陳述情況下,發明者之意圖及意願在於將術語之簡單、平常及普通含義應用於解釋說明書及申請專利範圍。
發明者亦瞭解英文文法之標準教規。因此,若名詞、術語或片語意欲進一步以某一方式表徵、規定或縮小範圍,則此名詞、術語或片語將明確包括根據英文文法之標準教規之額外形容詞、描述性術語或其他修飾語。如上所述,在不使用此等形容詞、描述性術語或修飾語之情況下,意圖在於此等名詞、術語或片語被賦予其對於可適用技術中之一般技藝人士而言為平常及普通之英語含義。
上述及其他觀點、特徵及優勢將為該項技術中之一般技藝人士根據【發明說明書】及【圖式】以及【申請專利範圍】所顯而易知的。
100‧‧‧基材處理容室
102‧‧‧上反應器/上容室
103‧‧‧處理區域
104‧‧‧下反應器
105‧‧‧基材裝載區域
106‧‧‧可移動底座/底座
107‧‧‧基材
108‧‧‧基材轉移開口
110‧‧‧承載台加熱器總成
111‧‧‧承載台支撐表面
112‧‧‧加熱器總成
114‧‧‧基座
116‧‧‧電阻發熱元件
117‧‧‧基材凹穴
118‧‧‧升降機
120‧‧‧防護罩
122‧‧‧底表面
124‧‧‧側表面
126a‧‧‧垂直間隙
126b‧‧‧水平間隙
128‧‧‧倒角表面
202‧‧‧間距
204‧‧‧箭頭
206‧‧‧隔離裝置
208‧‧‧側壁
210‧‧‧底壁
212‧‧‧防護罩中心孔/中心孔
214‧‧‧平坦表面
216‧‧‧孔洞
218‧‧‧上升部分
220‧‧‧對準凸耳
222‧‧‧凹槽型或齒型部分/凹槽型部分
224‧‧‧凹陷部分
226‧‧‧間隔物
228‧‧‧頂表面
230‧‧‧凹陷表面
232‧‧‧開口
234‧‧‧對準突起
235‧‧‧凹槽
236‧‧‧平坦表面
238‧‧‧底表面
240‧‧‧對準孔
242‧‧‧鎖緊夾具
244‧‧‧嚙合突起
245‧‧‧安裝孔洞
246‧‧‧內周/嚙合表面
248‧‧‧釋放凸耳
250‧‧‧間隙
252‧‧‧安裝表面
254‧‧‧間隔壁
260‧‧‧移除工具
262‧‧‧釋放銷
262a‧‧‧第一端
262b‧‧‧第二端
270‧‧‧夾緊構件
272‧‧‧凸緣/螺紋孔
274‧‧‧螺紋孔洞
276‧‧‧間隔構件
278‧‧‧夾持臂
280‧‧‧墊圈
282‧‧‧螺紋孔
284‧‧‧孔
290‧‧‧螺栓
300‧‧‧箭頭
302‧‧‧箭頭
304‧‧‧箭頭
306‧‧‧箭頭/彎曲力
308‧‧‧箭頭
400‧‧‧基材支撐總成
402‧‧‧底座加熱器
404‧‧‧可分離承載台
406‧‧‧晶圓
408‧‧‧防護罩
410‧‧‧側壁
412‧‧‧底壁
414‧‧‧底座加熱器軸
416‧‧‧夾具
418‧‧‧凹槽
702‧‧‧資料
704‧‧‧資料
706‧‧‧承載台溫度設置
708‧‧‧承載台溫度設置
710‧‧‧加熱器溫度
712‧‧‧加熱器溫度
802‧‧‧資料
804‧‧‧資料
806‧‧‧平均基材溫度
808‧‧‧平均溫度
810‧‧‧基材溫度範圍
812‧‧‧基材溫度範圍
1300‧‧‧方法
1302‧‧‧步驟
1304‧‧‧步驟
1306‧‧‧步驟
1308‧‧‧步驟
1310‧‧‧步驟
1312‧‧‧步驟
在下文中,本發明之實施例將結合隨附圖式加以描述,其中相同符號表示相同元件,且:圖1示意地展示根據本揭露內容之實施例的處於基材裝載位置之包括輻射防護罩的基材處理容室。
圖2示意地展示根據本揭露內容之實施例的處於基材處理位置之包括輻射防護罩的基材處理容室。
圖3示意地展示圖1中示出之輻射防護罩之一部分的底部透視圖。
圖4示意地展示圖1中示出之輻射防護罩的透視分解圖。
圖5示意地展示圖2中標以圖5之區域的剖視圖。
圖6示意地展示圖5中標以圖6之區域的剖視圖。
圖7示意地展示圖2中標以圖5之區域的剖視圖及輻射防護罩之移除。
圖8展示無輻射防護罩之承載台加熱器總成之示範性溫度資料。
圖9展示具有本揭露內容之輻射防護罩的承載台加熱器總成之示範性溫度資料。
圖10展示無輻射防護罩之晶圓基材之示範性溫度資料。
圖11展示具有輻射防護罩之晶圓基材之示範性溫度資料。
圖12示意地展示本揭露內容之一第二實施例輻射防護罩的剖視圖。
圖13展示根據本揭露內容之一實施例之處理基材的方法之流程圖。
一些基材處理工具可包括其中所反射之入射輻射量會變化之環境。例如,各種材料、表面後處理、表面塗層及/或環境幾何學可影響基材處理工具內反射之熱輻射之量,潛在地導致在基材處理工具中被處理之基材內產生非均一的溫度場。
例如,由承載台加熱器總成(其由一或多個電阻加熱器加熱)支撐之基材可經由向基材處理工具內低壓環境之熱輻射而損失熱量。當承載台加熱器總成之溫度增加時,此輻射損失可增加。此外,因為承載台加熱器總成與周圍低壓環境之間的區域可在一些設置下為非均一的,所以基材處理工具環境之輻射俘獲性質可能影響來自承載台加熱器總成之輻射損失。經受不均勻輻射俘獲環境之基材又可能於基材內產生非均一溫度概況。如文中使用的,輻射俘獲係指物件或環境俘獲熱輻射之能力。因為一些基材處理操作可能取決於溫度,所以此非均一溫度概況可能導致經處理基材中之非均一性。例如,經受薄膜沈積製程之半導體基材可能由於非均一之溫度而顯示凸出、凹陷或歪斜之薄膜厚度輪廓,從而可能產生缺陷及可能導致不良半導體裝置。
減小周圍輻射俘獲環境對基材內的溫度場上之作用的一些前述方法已使用了定位於處理工具之部分內的固定輻射防護罩。然而,此
等固定防護罩經常具有允許基材轉移機器人移動工具內的基材之間隙,或者提供不完整的及/或不一致的輻射俘獲環境。在一些其他情形中,此等固定防護罩可經不規則地成型,使得在承載台加熱器總成與固定防護罩之間可能存在非均一之視角因數。
因此,揭示之實施例係關於輻射防護罩,其經定位以反射自承載台加熱器總成發射之熱輻射(包括一或多個紅外輻射波長)及/或熱量,該承載台加熱器總成係用於支撐及加熱基材處理容室內的基材。例如,揭示之實施例提供一種輻射防護罩,該輻射防護罩由用於移動基材處理容室內的承載台加熱器總成之結構支撐,使得當將承載台加熱器總成於基材處理容室內自第一位置移動至第二位置時,輻射防護罩隨承載台加熱器總成移動。作為另一實例,揭示之實施例提供輻射防護罩,其連接至承載台加熱器總成,其中輻射防護罩經配置以將由承載台加熱器總成發出之熱輻射及/或熱量反射至承載台加熱器總成之至少兩個不同側。藉由保持預定的輻射俘獲環境(在一些實施例中,為均一輻射俘獲環境),此等輻射防護罩可增強基材內的溫度均一性。又可增強基材內的處理均一性(如,沈積速率、蝕刻速率等),潛在地提高由基材處理容室及/或在下游處理操作中提供之基材沈積薄膜品質。此外,在一些實例中,增加反射至承載台加熱器總成之熱輻射及/或熱量之量可減小由承載台加熱器總成中包括之加熱器所消耗之功率。因此,在一些實施例中,可實現增強的加熱器控制及/或延長的壽命。此外,亦可獲得降低的容室清潔頻率。
圖1示意地展示處於基材裝載/卸載安裝位置之用於處理半導體基材之基材處理容室100的實施例的橫截面。在一些實施例中,可將
基材處理容室100包括在適合的基材處理工具中。經由任何適合之製程,如,薄膜沈積、薄膜蝕刻及類似物,可將基材處理容室100用於處理半導體基材。雖然圖1描繪之基材處理容室100之實施例展示單個容室,但應瞭解,可將任何適合數量之處理容室包括在處理工具中,使得可在處理容室之間轉移基材而不暴露於周圍條件。例如,一些處理工具可僅包括一個容室,而其他處理工具可包括兩個或兩個以上容室。在此等實例中,每一反應容室可僅包括單個區域或複數個區域。雖然圖1未示出,但可使用各種裝載鎖、裝載埠及基材轉移操作機器人以於基材處理之前、期間及之後在周圍條件與基材處理容室100之間轉移基材。
如圖1及圖2所示,基材處理容室100包括上反應器102,其中在基材處理發生之處形成反應區或處理區域103。基材處理容室100亦包括下反應器104,其具有執行基材轉移操作之基材裝載區域105。圖1亦展示用於支撐基材處理容室100內的基材之可移動底座106。圖1所示之實施例描繪於下反應器104內處於降低位置之底座106。在一些設置中,可將底座106置放在降低位置作為將基材107轉移進或出基材處理容室100之部分。
在圖1所示之實施例中,下反應器104包括基材轉移開口108,基材係經由該開口轉移進及出基材處理容室100。在一些實施例中,可將閘閥(未示出)連接至基材轉移開口108使得可將基材處理容室100與半導體處理工具之其他部分隔離,及/或使得可將基材處理容室100泵吸降壓至低於環境壓力之壓力(例如,至低壓狀態)。
在圖1所示之實例中,底座106包括承載台加熱器總成110
以支撐基材處理容室100內的基材。承載台加熱器總成110包括加熱器總成112以用於在基材處理之前、期間及/或之後調節基材之溫度。在一些實施例中,加熱器總成112可包括電阻板加熱器。在圖1所示之實施例中,加熱器總成112包括基座114及基材支撐部分。在一些實施例中,基座114可包括一或多個通道,該等通道經配置以保持可定位於基座114內之一或多個電阻加熱元件116。在一些其他實施例,加熱器總成112可為單件加熱器、熔融/焊接在一起之多件加熱器,或者可與基材支撐件分開之加熱器。將承載台加熱器總成110安裝於升降機118上使得可舉升及降低基材。在一些實施例中,可將加熱器總成112焊接至升降機118。然而,可在反應容室內使用任何適合的加熱佈置。
圖1中將承載台加熱器總成110描繪為包括經配置以支撐基材107之可選基材支撐表面111。在一些實施例中,可省略基材支撐表面111,使得可由形成於加熱器總成112中之基材凹穴117支撐基材107。如圖1所示,基材凹穴117可形成於加熱器總成112之基材支撐表面之上表面中或者形成於基材支撐件或承載台之上表面中。在加熱器總成112包括單件加熱器之一些其他實施例中,基材凹穴可形成於單件加熱器之上表面中,使得基材107直接置於單件加熱器上。
圖1亦展示經由升降機118連接至承載台加熱器總成110之輻射防護罩120。輻射防護罩120經配置以將自承載台加熱器總成110發射之熱輻射之至少一部分向後朝向承載台加熱器總成110反射。在一些實施例中,輻射防護罩120可經配置以將由承載台加熱器總成110發射之熱輻射及/或熱量反射至承載台加熱器總成110之至少兩個不同側。例如,圖1展
示輻射防護罩120,其適合於將自承載台加熱器總成110之底表面122及側表面124發射之熱輻射及/或熱量中的一些反射回承載台加熱器總成110。此舉可潛在地減小由加熱器總成112之功率消耗及/或減小可能由於承載台加熱器總成110附近的不均勻輻射俘獲及/或反射環境造成之基材內的溫度非均一性。此外,在一些實施例中,輻射防護罩120可經配置使得輻射防護罩120之表面將熱輻射及/或熱量反射至加熱器總成112之至少兩個不同側。例如,在圖1所示之實施例中,將輻射防護罩120描繪為延伸超出加熱器總成112,使得熱輻射及/或熱量被反射至加熱器總成112之側面及/或底表面。雖然建立非均一性可為一目標,但此相同佈置可用於誇示基材之處理期間期望之非均一性。
在圖1所示之實施例中,輻射防護罩120經造型及定尺寸使得輻射防護罩120與承載台加熱器總成110藉由一間隙分開。將輻射防護罩120與承載台加熱器總成110間隔可幫助保持承載台加熱器總成110周圍之均勻輻射俘獲環境。應瞭解,將輻射防護罩120與承載台加熱器總成110分開之距離可根據處理條件(例如,承載台加熱器總成溫度、製程壓力等)變化。例如,當壓力增加時,熱對流及/或熱傳導轉移製程可能影響基材內之溫度場。圖2中可見將輻射防護罩120與承載台加熱器總成110間隔之實例之更近視圖,圖中示意地展示處於基材處理容室100內的上升位置之輻射防護罩120之實施例。
例如,垂直間隙126a界定底表面122與輻射防護罩120之間的間距而水平間隙126b界定側表面124與輻射防護罩120之間的間距。在一實施中,垂直間隙126a介於5 mm與20 mm之間,較佳介於10 mm與
20 mm之間,而水平間隙126b介於5 mm與15 mm之間,較佳介於7 mm與12 mm之間。在一實施中,垂直間隙126a近似17.25 mm,而水平間隙126b近似9 mm。然而,在不脫離本揭露內容之精神及範疇之情形下,可將防護罩120定位於距離底表面122與側表面124任何適合的距離。
在一些實施例中,此等間隙可界定可接受公差內的輻射防護罩120與承載台加熱器總成110之間的恆定間距。此恆定間距可提供用於承載台加熱器總成110之均一輻射俘獲及/或反射環境,潛在地產生在承載台加熱器總成110及/或其上支撐之基材107內的均一溫度概況。例如,在圓形對稱基材由圓形對稱基材加熱器總成支撐之情形中,定位輻射防護罩以建立承載台加熱器總成周圍之圓形對稱輻射俘獲及/或反射環境可產生基材內之圓形對稱溫度概況。於距離基材之中心固定徑向距離處量測之基材溫度又可獨立於極角。
應瞭解,在一些實施例中,輻射防護罩120與承載台加熱器總成110之間的此間距可改變。例如,承載台加熱器總成110與輻射防護罩120之間的間距可能局部地改變以補償承載台加熱器總成110及/或輻射防護罩120之發射率變化及/或容納各種配件、感測器及/或其他硬體特徵。例如,圖2描繪形成於輻射防護罩120中之倒角表面128,當舉升及降低承載台加熱器總成110時,該倒角表面可能幫助下反應器104內之各種硬體配件之餘隙(clearance)。在一些實施例中,倒角表面128與承載台加熱器總成110之間的距離可小於界定垂直間隙126a及/或水平間隙126b之距離。
圖2亦展示形成於輻射防護罩120與上反應器102之間的間距202。在一些實施例中,間距202可定尺寸以提供來自輻射防護罩120之
預選熱輻射反射率,同時當底座處於上升位置時(如在圖2所示之基材處理期間)亦經由間距202提供上反應器102與下反應器104之間的預定氣流傳導率。因此,間距202可定尺寸以提供用於承載台加熱器總成110之所要輻射俘獲及/或反射環境,而無需將輻射防護罩120密封至上反應器102。此舉可經由間距202在基材處理容室100之其他部分之間提供差動泵吸。然而,在一些實施例中,輻射防護罩120可經配置以抵靠上反應器102貼適裝配。在一非限制性實例中,間距202可為近似5 mm至10 mm,且在一實施中較佳為8.25 mm。具體而言,可將隔離裝置206定位成與防護罩120之外表面共面。防護罩120之外表面可包括可由倒角表面128連接之側壁208及底壁210。可以近似25度與近似65度之間的角度來定位倒角表面128,或者如以下所述在無倒角表面(chambered surface)之情況下,以近似90度之間的角度來定位。
參考圖1,展示處於第一位置之承載台加熱器總成110,其中承載台加熱器總成110處於下方位置且提升銷延伸於承載台支撐表面111頂表面之上。提升銷經佈置以將基材107收納於提升銷上。移至圖2,沿與箭頭204關聯之方向向上移動承載台加熱器總成110直至承載台支撐表面111處於上容室102內且形成第一區域之至少一部分。第二區域由防護罩120之內表面形成而第三區域由下容室104形成。在此佈置中,可將第二區域完全含於第三區域內,或者僅將其部分含於第三區域內。
在一些實施例中,輻射防護罩120可由升降機118支撐且由一或多個保持結構保持。在一些實施例中,此保持結構可包括適合之夾具。圖3示意地展示處於上升位置之底座106之實施例。
圖3及圖4示出防護罩120及用於將防護罩固定至承載台加熱器總成110之附接裝置之實例。具體而言,防護罩120可包括中心孔212,其中平坦表面214經佈置以幫助將防護罩固定至升降機118。防護罩120亦可包括複數個孔洞216以允許提升銷穿過。承載台加熱器總成110亦可包括具有面向防護罩120之平坦收納部分的上升部分218。可將對準凸耳220定位於升降機118上於凹槽型或齒型部分222之上,該凹槽型或齒型部分又在凹陷部分224之上。
使用間隔物226以幫助將防護罩120與承載台加熱器總成110對準。間隔物226可包括其中有凹陷表面230之頂表面228。間隔物226可包括開口232及具有平坦表面236之對準突起234,兩者皆自間隔物之底表面238延伸。可於對準突起234之徑向向內定位凹槽235,且佈置該凹槽以收納如以下論述之釋放銷。最終,間隔物亦可包括對準孔240,其用與升降機118之對準凸耳220配合。因此,間隔物226以對準孔240及對準凸耳220與升降機118對準,該升降機又與對準突起234對準。防護罩中心孔212及平坦表面214與間隔物226之對準突起234及平坦面236對準,進而將承載台加熱器總成110、間隔物226及防護罩120定向以用於恰當之操作。
圖3及圖4示出具有複數個嚙合突起244之鎖緊夾具242,該等嚙合突起通常向內延伸且每一突起具有嚙合表面246,該等嚙合表面共同界定略小於升降機118之外表面及具體而言小於凹槽型部分222之內周。鎖緊夾具242亦可包括複數個釋放凸耳248,該等釋放凸耳自鎖緊夾具之外周向外延伸。嚙合突起244中每一者可包括安裝孔洞245以用於收納釋放銷,如以下將更詳細論述。
輻射防護罩120可具有任何適合的形狀。例如,在承載台加熱器總成110具有用於支撐圓形基材之圓形輪廓的一些實施例中,輻射防護罩120可為圓形以提供均一熱輻射反射及/或吸收環境。然而,應瞭解,在一些實施例中,輻射防護罩120可具有其他適合的形狀,如多邊形形狀,因為輻射防護罩120之形狀可受熱轉移因素影響以及幾何影響。
輻射防護罩120可由任何適合材料形成。非限制性實例包括鋁、不銹鋼及鈦。此外,應瞭解,輻射防護罩120可以任何適合的方式形成。在一些實施例中,輻射防護罩120可藉由金屬旋壓形成。其他適合之製造技術包括澆注、衝壓及車削。在一些實施例中,輻射防護罩120可包括適合的表面處理及/或表面後處理,該等表面處理及/或表面後處理經配置以改變形成該輻射防護罩之材料之一或多個輻射反射性特徵。此等處理及後處理可經配置以局部地反射熱輻射(例如,在一些實例中,朝向承載台加熱器總成110反射)或整體反射熱輻射。例如,在一些實施例中,輻射防護罩120可包括適合於反射熱輻射之高度拋光的表面。此外或替代地,在一些實施例中,輻射防護罩120可包括經配置以反射一或多個紅外輻射波長之表面處理。此外,在一些實施例中,輻射防護罩120可由任何適合之技術組裝。例如,在一些實施例中,可將輻射防護罩子總成焊接在一起或可移除地連接在一起。
圖5至圖7示出安裝及移除防護罩120及具體而言安裝及移除鎖緊夾具242之各種操作視圖。如圖5所示,沿與箭頭204關聯之方向移動間隔物226直至對準凸耳220與對準孔240嚙合,使得間隔物226經佈置以收納沿與箭頭204關聯之方向向上移動之防護罩120,直至防護罩中心孔
212及平坦表面214與間隔物底表面238對準且與其接觸。接下來,亦沿升降機118向上移動鎖緊夾具242,其中當鎖緊夾具向上移動時嚙合突起244向下彎曲。具體而言,因為嚙合突起244之嚙合表面246界定了直徑小於升降機118外周之內周,所以在升降機118與嚙合突起244之間存在摩擦嚙合,從而需要嚙合突起244藉由鎖緊夾具242之垂直移動而基本上向上拉起。當鎖緊夾具嚙合突起244及嚙合表面246接觸凹槽型部分222時,嚙合突起244裝配於凹槽型部分222內且僅允許沿與箭頭204關聯之方向向上移動,進而防止鎖緊夾具、防護罩及間隔物與承載台加熱器總成110之解鎖或分開。
現參看圖6,其為圖5中標以圖6之區域的放大剖視圖。如可更詳細所見,釋放凸耳248由形成於釋放凸耳與防護罩120之間的間隙250間隔。安裝表面252定位於鎖緊夾具242之頂側上且接觸防護罩120之底壁210以將防護罩固定至間隔物並最終固定至承載台加熱器總成110。鎖緊夾具242亦可包括間隔壁254,該間隔壁提供位於釋放凸耳248與防護罩120之底壁210之間的間隙250。有利地,間隙250藉由允許使用者將其手指或一工具定位於間隙250中而允許移除鎖緊夾具242、防護罩120及間隔物226,如以下將更詳細論述。
圖7示出正被移除之鎖緊夾具242、防護罩120及間隔物226之移除,其中移除工具260通常包括具有第一端262a及第二端262b之釋放銷262,其中第二端262b可移除地定位於安裝孔洞245內以沿與箭頭306關聯之方向使嚙合突起244偏斜。具體而言,第二端262b包括凹陷區域264,該凹陷區域經佈置以裝配於安裝孔245內且當可能必需時可延伸至凹槽235
中。移除工具亦包括具有帶螺紋孔洞274的凸緣272之夾緊構件270,複數個間隔構件276,其中夾持臂278連接至間隔構件276且與凸緣272相對。夾持臂278較佳經定尺寸及造型以裝配於防護罩120與釋放凸耳248之間的間隙250內。在一實施中,夾緊構件270經佈置以沿與箭頭302關聯之方向圍繞釋放凸耳248向上移動,接著旋轉以與釋放凸耳接觸且定位於間隙250中。移除工具260亦包括墊圈280,該墊圈具有複數個螺紋孔282以用於收納螺栓290及孔284使得墊圈可圍繞升降軸118行進。
已描述移除工具260構件之全部,現將描述操作。將釋放銷262定位於安裝孔洞245內,其中必要時將凹陷區域264定位於凹槽235內。接下來,夾緊機構經定位使得夾持臂278處於釋放凸耳248與防護罩120之間的間隙250內。接著置放墊圈280使其與銷260且特別與釋放銷之第一端262a接觸。接著穿過螺紋孔274及282穩定地圍繞墊圈之周邊固定螺栓290,使得藉由螺栓290之旋轉移動沿與箭頭302關聯之方向向上拉起墊圈280,以沿與箭頭300關聯之方向使螺栓移位。墊圈280之向上移動產生釋放銷262之旋轉移動且賦予沿與箭頭304關聯之方向上之旋轉移動。沿與箭頭304關聯之方向之旋轉移動將彎曲力沿與箭頭306關聯之方向施加於嚙合突起244上。因此,施加於嚙合突起上之彎曲力306使內周246增大至可沿與箭頭308關聯之方向使鎖緊夾具242移動且將其自升降機118中移除之點。以相同方式,接著亦可在有或無間隔物226之情形下移除防護罩120。雖然以上描述使用特定操作順序及方向(向上或向下),但可使用任何適合的操作順序,且在於操作臺上用承載台總成110執行移除操作之情況下,該等方向可反轉且上下顛倒以使升降機118向上指向。此外,安裝過程可要求類
似操作且僅以相反順序執行。亦應注意及認識到,只要防護罩連接至升降機或其他適合的反應器構件,即可在不脫離本揭露內容之精神及範疇之情形下,可使用許多其他防護罩附接機構。
以一些設置中,類似本文揭示之彼等輻射防護罩之輻射防護罩的實施例可能潛在地減小承載台中包括之加熱器消耗之功率,或甚至在承載台與加熱器分開之情況下如此。例如,圖8及圖9展示與使用根據本揭露內容之實施例的輻射防護罩之承載台加熱器總成之溫度資料(示為資料704)相比而言,未防護的承載台加熱器總成之示範性溫度資料(示為資料702)。在圖8及圖9所示之實例中,調節加熱器功率以控制將承載台之溫度(圖8中示為承載台溫度設置706)至例如420℃之預選值。因此,自承載台加熱器總成損失之熱量可導致加熱器功率之消耗,因而加熱器溫度必然增加。圖8及圖9中所示之示範性溫度資料係於控制至1.5托與5托之間的各種壓力設置點(示出為圖8中之反應器壓力設定708)的反應器中收集。如圖9所示,對應於未防護的承載台加熱器總成之加熱器溫度710相對於經防護承載台加熱器總成所顯示之加熱器溫度(如加熱器溫度712所示)在2托時近似高15℃及在5托時近似高22℃。因此,應瞭解,根據揭示之實施例之輻射遮罩可減小加熱器功率消耗,從而可延長加熱器使用壽命,或者對於相同加熱器溫度而言增加最終基材溫度,因為來自加熱器之更多熱量被引導至承載台加熱器總成及基材中。
此外,在一些設置中,類似本文揭示之輻射防護罩之輻射防護罩的實施例可潛在地增強基材內的溫度均一性。例如,圖10及圖11展示與使用根據本揭露內容之實施例之輻射防護罩的承載台加熱器總成的基材
溫度均一性資料(示為資料804)相比,未防護的承載台加熱器總成之示範性基材溫度均一性資料(示為資料802)。在圖10所示之實例中,調節加熱器功率以控制承載台之溫度至420℃之預選值而控制反應器至1.5托與5托之間的各種壓力設置點。如圖10所示,對應於未防護的承載台加熱器總成之平均基材溫度806比對應於經防護承載台加熱器總成之平均溫度808高近似1℃。此外,對應於未防護的承載台加熱器總成之基材溫度範圍810比對應於經防護承載台加熱器總成之基材溫度範圍812高近似1℃。因此,在一些實例中,防護承載台加熱器總成可降低基材內的溫度非均一性。此舉可潛在地提高基材處理品質,且同樣可提高下游基材處理品質。
圖12示出基材支撐總成400之另一實施例,其中底座加熱器402及具有晶圓406之可分開承載台404定位於承載臺上。防護罩408起類似於防護罩120之作用且包括以近似90度彼此定位之側壁410及底壁412。可將防護罩408固定至底座加熱器軸414,其中將夾具416選擇性地定位於加熱器軸之凹陷418中。因此,防護罩120及408之佈置、操作及安裝/移除彼此類似且提供如下類似利益:增加的加熱器控制、晶圓熱分佈控制、減小的功率消耗及較不頻繁的容室清潔要求。
應理解,當在基材處理容室中處理基材時可使用本文描述之硬體。圖13展示用於在基材處理容室中處理基材之方法1300之實施例的流程圖。可藉由任何適合的硬體及軟體來執行方法1300。應瞭解,在不脫離本揭露內容之範疇之情形下可省略、重新排序及/或補充方法1300中描述之製程之部分。
在1302,方法1300包括支撐承載台加熱器總成上之基材。
在一些實施例中,方法1300可包括,在1304,支撐在連接至輻射防護罩之承載台加熱器總成上之基材,該輻射防護罩經配置以將熱輻射反射至承載台加熱器總成之至少兩側。在1306,方法1300包括將承載台加熱器總成自第一位置移動至第二位置。在一些實施例中,方法1300可包括,在1308,移動承載台加熱器總成使得輻射防護罩隨承載台加熱器總成移動。在1310,方法1300包括處理基材。在1312,方法1300包括將承載台加熱器總成自第二位置移動至第一位置。
可藉由一種包括資料保持子系統之系統製程控制器執行方法1300之實施例,該資料保持子系統包括可由邏輯子系統執行之指令以執行本文描述之製程。在不脫離本揭露內容之範疇之情形下,可使用任何適合的系統製程控制器。
例如,可提供系統製程控制器(未具體示出)用於控制示範性基材處理容室100。系統製程控制器可操作製程模組控制子系統,諸如氣體控制子系統、壓力控制子系統、溫度控制子系統、電氣控制子系統及機械控制子系統。此等控制子系統可接收由感測器、中繼器及控制器提供之各種訊號且進行適合的調整作為響應。
系統製程控制器包括計算系統,該計算系統包括資料保持子系統及邏輯子系統。資料保持子系統可包括一或多個物理、非暫態裝置,該等裝置經配置以保持可由邏輯子系統執行之資料及/或指令以實施本文描述之方法及製程。邏輯子系統可包括一或多個物理裝置,該等裝置經配置以執行儲存於資料保持子系統中之一或多個指令。邏輯子系統可包括經配置以執行軟體指令之一或多個處理器。
在一些實施例中,此等指令可控制製程作法之執行。通常,製程作法包括對用於處理基材之製程參數之順序描述,此等參數包括時間、溫度、壓力及濃度等以及描述基材處理期間工具之電氣、機械及環境觀點之各種參數。指令亦可控制於維護程序及類似程序期間使用之各種維護作法之執行。在一些實施例中,可將此等指令儲存於可移除的電腦可讀儲存媒體上,該電腦可讀儲存媒體可用於儲存及/或轉移可執行以實施本文描述之方法及製程之資料及/或指令。應瞭解,在不脫離本揭露內容之範疇之情形下,可使用任何適合的可移除的電腦可讀儲存媒體。非限制性實例包括DVD、CD-ROM、軟磁碟及快閃磁碟機。
應瞭解本文所述之組態及/或方法在本質上為示範性的,且此等特定實施例或實例不應以限制性意義加以考慮,因為可能存在眾多變化形式。本文所述之特定慣例或方法可表示許多處理策略之一或多者。因此,所說明之各種動作可以說明之順序、以其他順序進行,或在一些情況下予以省略。
本揭示案之主題包括本文揭示之各種製程、系統及組態、及其他特徵、功能、動作及/或性質,以及其任何及所有等效物之所有新穎及非明顯之組合及次組合。
100‧‧‧基材處理容室
102‧‧‧上反應器/上容室
103‧‧‧處理區域
104‧‧‧下反應器
105‧‧‧基材裝載區域
106‧‧‧可移動底座/底座
107‧‧‧基材
108‧‧‧基材轉移開口
110‧‧‧承載台加熱器總成
112‧‧‧加熱器總成
111‧‧‧承載台支撐表面
114‧‧‧基座
116‧‧‧電阻發熱元件
118‧‧‧升降機
117‧‧‧基材凹穴
120‧‧‧防護罩
122‧‧‧底表面
124‧‧‧側表面
126a‧‧‧垂直間隙
126b‧‧‧水平間隙
128‧‧‧倒角表面
206‧‧‧隔離裝置
208‧‧‧側壁
210‧‧‧底壁
218‧‧‧上升部分
222‧‧‧凹槽型或齒型部分/凹槽型部分
224‧‧‧凹陷部分
242‧‧‧鎖緊夾具
226‧‧‧間隔物
Claims (25)
- 一種反應容室,其包括:一基材支撐構件,其包括一軸,且該基材支撐構件係定位於該反應容室內;該反應容室,其具有一第一區域及一第二區域;一防護罩,其定位於該第二區域內且可隨該基材支撐構件移動;及,一間隔物,其將該防護罩與該基材支撐構件分隔開並將該防護罩與該軸分隔開;其中該防護罩鄰接該基材支撐構件之至少一底表面。
- 如申請專利範圍第1項之反應容室,其中該防護罩鄰接該基材支撐構件之一側壁。
- 如如申請專利範圍第1項之反應容室,其中該第一區域為一基材處理區域且該第二區域為一基材裝載區域。
- 如申請專利範圍第3項之反應容室,其中該第一區域定位於該反應容室中的該第二區域之上。
- 如申請專利範圍第1項之反應容室,其進一步包括至少部分地將該等第一區域與第二區域分開之一隔離裝置。
- 如申請專利範圍第5項之反應容室,其進一步包括形成於該防護罩與該隔離裝置之間的一間隙。
- 如申請專利範圍第6項之反應容室,其中該間隙介於5mm與10mm之間。
- 如申請專利範圍第1項之反應容室,其中該防護罩與該基材支撐構件 間隔5mm與20mm之間。
- 如申請專利範圍第1項之反應容室,其中該防護罩進一步包括一底部構件及一側壁構件。
- 如申請專利範圍第9項之反應容室,其中該底部構件與該側壁構件以90度之一角度彼此連接。
- 如申請專利範圍第9項之反應容室,其中該底部構件與該側壁構件以25度與65度之間的一角度彼此連接。
- 如申請專利範圍第1項之反應容室,其中該防護罩被固定至該基材支撐構件之該軸。
- 如申請專利範圍第1項之反應容室,其中該防護罩保持由該基材支撐總成產生之熱量。
- 如申請專利範圍第1項之反應容室,其中該基材支撐總成進一步包括一加熱器。
- 一種用於處理一基材之防護罩,其包括:一底部構件,其具有一孔以圍繞一基材支撐構件之一軸;一側壁構件,其以一角度自該底部構件向上延伸;其中該底部構件定位於該基材支撐構件之下且該側壁構件圍繞該基材支撐構件定位;其中該底部構件與該側壁構件以25度與65度之間的一角度連接;其中該底部構件包括一中心孔,該中心孔具有一平坦表面以幫助將該防護罩固定至該基材支撐構件之該軸;以及,其中該防護罩隨該基材支撐構件垂直移動。
- 如申請專利範圍第15項之用於處理一基材之防護罩,其中該防護罩與該基材支撐構件間隔5mm與20mm之間。
- 如申請專利範圍第15項之用於處理一基材之防護罩,其中該防護罩側壁構件不接觸反應容室壁。
- 如申請專利範圍第15項之用於處理一基材之防護罩,其中該側壁進一步包括一頂表面,該頂表面與一反應容室表面間隔5mm與10mm之間。
- 一種反應容室,其包括:一第一區域、一第二區域及一第三區域;該第一區域定位於該第二及第三區域之上,且適合於處理一基材;該第二區域定位於該第一區域之下且適合於將該基材裝載於該反應容室中;該第三區域定位於該第一區域與該第二區域之間;以及其中該第三區域係經由一軸而可在該第二區域內移動,且其中一防護罩可移除地附接至該軸以界定介於該第二區域與該第三區域之間的一障壁。
- 如申請專利範圍第19項之反應容室,其進一步包括一間隔物,該間隔物進一步界定介於該第二區域與該第三區域之間的該障壁。
- 如申請專利範圍第20項之反應容室,其中該防護罩可在該第二區域內移動。
- 如申請專利範圍第21項之反應容室,其中一第三區域體積基於該基材支撐構件之一位置而改變。
- 一種加熱一處理區域中的一基材之方法,其包括: 將一防護罩提供至處理容室內,其位於一基材支撐構件之下,並將該防護罩附接至一軸;提供一間隔物以將該防護罩與該基材支撐構件分隔開並將該防護罩與該軸分隔開;將一基材裝載於該處理容室之一處理區域中;啟動一加熱器;以及將熱量自該防護罩輻射至該基材支撐構件。
- 如申請專利範圍第23項之方法,其進一步包括以下步驟:將該基材支撐構件自一裝載位置移動至一處理位置。
- 如申請專利範圍第23項之方法,其進一步包括以下步驟:監視該基材支撐構件與該防護罩之間的一空腔之溫度。
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US20130126515A1 (en) | 2013-05-23 |
KR102021163B1 (ko) | 2019-09-11 |
DE112012004884T5 (de) | 2014-08-14 |
CN104081513B (zh) | 2017-04-19 |
US9167625B2 (en) | 2015-10-20 |
TW201338074A (zh) | 2013-09-16 |
WO2013078066A1 (en) | 2013-05-30 |
CN104081513A (zh) | 2014-10-01 |
KR20140098169A (ko) | 2014-08-07 |
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