CN104081513A - 衬底保持器的辐射屏蔽件 - Google Patents
衬底保持器的辐射屏蔽件 Download PDFInfo
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Abstract
一种反应腔室包括:定位在反应腔室内的衬底支承构件、具有第一区域和第二区域的反应腔室、定位在第二腔室内并可随衬底支承构件移动的屏蔽件,其中,屏蔽件邻近于衬底支承构件的至少底部表面。
Description
相关申请的交互参照
本申请要求对2011年11月23日提交的美国专利临时申请No.61/563,428的优先权益,本文以参见方式引入其披露内容。
背景技术
在衬底处理工具中加热正在处理的衬底会是困难的。衬底加热中的变化可导致衬底内温度变化。如此的衬底内温度变化可导致衬底内处理的不均匀性。在某些设置中,呈现如此不均匀性的衬底可产生有缺陷的器件。此外,沉淀产物可沉淀在下部处理腔室中,导致反应腔室内温度降低,因此,为克服不充分的加热而增加了能耗。此外,沉淀产物在腔室内积聚可导致需要过早清洁腔室并增加成本。
发明内容
本发明的各方面涉及用于处理衬底的反应腔室。在一个方面,反应腔室包括定位在反应腔室内的衬底支承构件,反应腔室具有第一区域和第二区域、定位在第二区域内并可随衬底支承构件移动的屏蔽件,其中,屏蔽件邻近于衬底支承构件的至少底部表面。
在一种实施方式中,屏蔽件可邻近于衬底支承构件的侧壁。第一区域可以是衬底处理区域,而第二区域可以是衬底加载区域。第一区域可在反应腔室中定位在第二区域上方。反应腔室还可包括至少部分地分离第一和第二区域的隔离装置。反应腔室还可包括形成在屏蔽件和隔离装置之间的间隙。间隙可在5和10mm之间。屏蔽可与衬底支承构件间距的距离在5和20mm之间。
屏蔽件还可包括底部构件和侧壁构件。底部构件和侧壁构件可以近似为90度的角度彼此连接。底部构件和侧壁构件可彼此连接成近似为25和65度之间的角度。屏蔽件可固定到衬底支承构件的轴上。屏蔽件可保持住衬底支承构件所产生的热量。衬底支承构件还可包括加热器。
在另一方面,用于处理衬底的屏蔽件可包括具有包围衬底支承构件轴的孔的底部构件、向上延伸与底部构件交角的侧壁构件,其中,底部构件定位在衬底支承构件上方,而侧壁构件围绕衬底支承构件定位,且其中,屏蔽件随衬底支承构件垂直地移动。
在一种实施方式中,屏蔽件可与衬底支承构件间距开距离为5和20mm之间。屏蔽件的侧壁构件可避免与反应腔室壁接触。侧壁还可包括与反应腔室表面间距开的顶表面,间距距离近似在5和10mm之间。
在另一方面,反应腔室可包括第一区域、第二区域和第三区域,第一区域定位在第二区域和第三区域上方,并适于处理衬底,第二区域定位在第一区域下方并适于将衬底加载在反应腔室内,第三区域定位在第一区域和第二区域之间,且其中,第三区域可在第二区域内移动。
在一种实施方式中,反应腔室还可包括屏蔽件,该屏蔽件形成第二区域和第三区域之间的屏障。屏蔽件可在第二区域内移动。第三区域的体积根据衬底支承构件的位置变化。
在还有另一种方面,对处理区域内的衬底加热的方法包括:提供衬底支承构件下方的处理腔室内的屏蔽件,将衬底加载到处理腔室的处理区域内,致动一加热器,以及从屏蔽件辐射热量到衬底支承构件。
在一种实施方式中,该方法还可包括将衬底支承构件从加载位置移动到处理位置的步骤。该方法还可包括监控衬底支承构件和屏蔽件之间内腔温度的步骤。
以下在附图和详细描述中,对这里给出的本发明的各个方面和实施方式进行描述。除非有具体指出,本说明书和权利要求书中的词语,对于本技术领域内的技术人员来说都是平常、普通和惯常的含义。发明人完全知道,如果需要的话,则他们可以自己是辞典编纂者。发明人自己作为编纂者专门作出选择,除非发明人清楚地另有所述,然后进一步阐述该术语的“特殊”定义,并解释它如何不同于平淡和普通的含义,否则在说明书和权利要求书中只使用术语的平淡和普通的含义。没有如此清楚陈述的意图来应用“特殊”定义,正是发明人的意图和愿望,用术语的简单、平淡和普通的含义来诠释说明书和权利要求书。
发明人还知道英语语法的一般规则。因此,如果一个名词、术语或词语用来进一步表示特征、规定或某种方式的狭义化,则根据英语语法的一般规则,如此的名词、术语或词语将清楚地包括附加的形容词、描述性术语或其他修饰语。不使用如此的形容词、描述性术语或其他修饰语,对于本技术领域内技术人员,如上所述地,给予如此的名词、术语或词语以平淡的和普通的英语含义正是发明人的意图。
从详细描述和附图以及从权利要求书中,本技术领域内的技术人员将会明白上述的和其他的方面、特征和优点。
附图说明
下面将结合附图来描述本发明的实施例,其中,相同的附图标记表示相同的元件,以及:
图1示意地示出衬底处理腔室,其包括处于衬底加载位置中的根据本发明实施例的辐射屏蔽件。
图2示意地示出衬底处理腔室,其包括处于衬底加载位置中的根据本发明实施例的辐射屏蔽件。
图3示意地示出图1所示辐射屏蔽件一部分的仰视立体图。
图4示意地示出图1所示辐射屏蔽件的分解的立体图。
图5示意地示出图2中标以图5的区域的剖视图。
图6示意地示出图5中标以图6的区域的剖视图。
图7示意地示出图2中标以图5的区域的剖视图且移去了辐射屏蔽件。
图8示出不带辐射屏蔽件的用于承受器加热器组件的示例温度数据。
图9示出带有本发明辐射屏蔽件的用于承受器加热器组件的示例温度数据。
图10示出不带辐射屏蔽件的用于晶片衬底的示例温度数据。
图11示出带有辐射屏蔽件的用于晶片衬底的示例温度数据。
图12示意地示出本发明第二实施例的辐射屏蔽件的剖视图。
图13示出根据本发明实施例的处理衬底方法的流程图。
具体实施方式
某些衬底处理工具可包括各种环境,它们改变其中反射的入射辐照量。例如,各种材料、表面光洁度、表面涂层和/或环境几何可影响衬底处理工具内反射的热辐射,可能中衬底处理工具内正在处理的衬底内造成不均匀的温度场。
例如,由一个或多个电阻加热器加热的、承受器加热器组件支承的衬底,可通过向衬底处理工具内的低压环境热辐射而失去热量。如此的辐射损失可随着承受器加热器组件温度增加而增加。此外,因为承受器加热器组件和周围低压环境之间的区域在某些设置中可能是非均匀的,所以,衬底处理工具环境对辐射的捕获特性可影响来自承受器加热器组件的辐射损失。经受不均匀辐射捕获环境的衬底又会在衬底内形成非均匀的温度曲线。如文中使用的,辐射捕获是指物体或环境捕获热辐射的能力。因为某些衬底处理操作可依赖于温度,所以,如此的不均匀温度曲线可导致处理的衬底内的不均匀性。例如,由于非均匀性的温度,其可产生缺陷并可导致有缺陷的半导体器件,所以,经受薄膜沉淀过程的半导体衬底可呈现凸出的、凹入的或偏斜的薄膜厚度曲线。
某些减小衬底内温度场上周围辐射捕获环境效应的先前的方法,已经使用了定位在处理工具各部分内的固定的辐射屏蔽件。然而,如此固定的屏蔽件通常具有间隙,以允许衬底传送机械手在工具内移动衬底,或以其它方式提供不完全的和/或不一致的辐射捕获环境。在某些其他的情形中,如此的固定屏蔽件可不规则地形成,以在承受器加热器组件和固定屏蔽件之间有不均匀的观察因子。
因此,所披露的实施例涉及辐射屏蔽件,其定位成反射从用于支承和加热衬底处理腔室内衬底的承受器加热器组件射出的热辐射(包括一个或多个红外辐射的波长)和/或热量。例如,所披露的实施例提供辐射屏蔽件,用来移动衬底处理腔室内的承受器加热器组件的结构支撑着该辐射屏蔽件,于是,随着承受器加热器组件在衬底处理腔室内从第一位置移动到第二位置,辐射屏蔽件与承受器加热器组件一起移动。作为另一实例,所披露的实施例提供联接到承受器加热器组件的辐射屏蔽件,其中,辐射屏蔽件构造成反射由承受器加热器组件辐射到承受器加热器组件至少两个不同侧面的热辐射和/或热量。通过保持预定的辐射捕获环境(在某些实施例中,是均匀的辐射捕获环境),如此的辐射屏蔽件可提高衬底内的温度均匀性。衬底内处理均匀性(例如,沉淀率、蚀刻率等)又可被提高,可能提高衬底处理腔室提供的和/或下游处理操作处的衬底沉淀膜质量。此外,在某些实例中,提高反射到承受器加热器组件的热辐射量和/或热量,可减小纳入在承受器加热器组件内加热器的功耗。因此,在某些实施例中,可实现增强的加热器控制和/或寿命。此外,还可实现腔室清洁频率的降低。
图1示意地示出衬底处理腔室100的实施例的剖视图,该衬底处理腔室100用来处理处于衬底加载/卸载位置中的半导体衬底。在某些实施例中,衬底处理腔室100可包含在何时的衬底处理工具内,衬底处理腔室100可通过任何合适的过程用来处理半导体衬底,例如,合适过程是薄膜沉淀、薄膜蚀刻等。尽管图1中所示的衬底处理腔室100实施例显示了单个腔室,但将会认识到,任何合适数量的过程腔室可被纳入到处理工具内,这样,衬底可在处理腔室之间传送,而不会暴露于环境条件下。例如,某些处理工具可包括就一个腔室,而其他的处理工具可包括两个或多个腔室。在这些实例中,每个反应腔室可包括仅一个单一区域或多个区域。尽管未在图1中示出,但在衬底处理之前、过程中和之后,可使用各种加载锁、加载端口和衬底传送操作机械手,使衬底在环境条件和衬底处理腔室100之间进行传递。
如图1和2所示,衬底处理腔室100包括上部反应器102,反应区域或处理区域103形成在该反应器102内,那里发生衬底的处理。衬底处理腔室100还包括带有衬底加载区域105的下部反应器104,那里可执行衬底的传输操作。图1还示出可移动的基架106,其用来在衬底处理腔室100内支承衬底。图1所示的实施例示出处于下部反应器104内的下降位置中的基架106。在某些设置中,基架106可被放置在下降的位置中,作为进出衬底处理腔室100的传输衬底107的一部分。
在图1所示的实施例中,下部反应器104包括衬底传输开口108,衬底通过该开口传输入和传输出衬底处理腔室100。在某些实施例中,门阀(未示出)可联接到衬底传输开口108,以使衬底处理腔室100可与半导体处理工具的其他部分隔离开,和/或衬底处理腔室100可向下泵送到低于环境压力的压力(例如,低压状态)。
在图1所示的实例中,基架106包括承受器加热器组件110,其用于支承衬底处理腔室100内的衬底。承受器加热器组件110包括加热器组件112,其在衬底处理之前、过程中和/或之后用来调整衬底温度。在某些实施例中,加热器组件112可包括电阻平板加热器。在图1所示的实施例中,加热器组件112包括基部114和衬底支承部分。在某些实施例中,基部114可包括一个或多个通道,其构造成保持一个或多个电阻加热元件116,加热元件116可定位在基部114内。在某些其他的实施例中,加热器组件112可以是单件的加热器、融合/焊接中一起的多件,或与衬底支承件分离的加热器。承受器加热器组件110安装在提升器118上,以使衬底可提升和下降。在某些实施例中,加热器组件112可以焊接到提升器118上。然而,可在反应腔室内使用任何合适的加热结构。
承受器加热器组件110显示在图1中,其包括构造成支承衬底107的选配衬底支承表面111。在某些实施例中,可省略衬底支承表面111,以使衬底107可被形成到加热器组件112内的衬底凹腔117支承。如图1所示,衬底凹腔117可形成到加热器组件112的衬底支承表面的上表面内,或替代地形成在衬底支承件或承受器的上表面内。在加热器组件112包括单件加热器的某些其他实施例中,衬底凹腔可形成到该单件加热器的上表面内,以使衬底107直接搁置在该单件加热器上。
图1还示出通过提升器118联接到承受器加热器组件110的辐射屏蔽件120。辐射屏蔽件120构造成将从承受器加热器组件110发出的至少一部分的热辐射反射返回承受器加热器组件110。在某些实施例中,辐射屏蔽件120可构造成反射由承受器加热器组件110发射到承受器加热器组件110的至少两个不同侧面的热辐射和/或热量。例如,图1示出适于将从承受器加热器组件110的底表面122和侧表面124发出的某些热辐射和/或热量反射回到承受器加热器组件110的辐射屏蔽件120。这可能减小加热器组件112的功耗,和/或减小衬底内温度的不均匀性,该温度不均匀性可因不均匀辐射捕获和/或靠近承受器加热器组件110的反射环境所造成。此外,在某些实施例中,辐射屏蔽件120可构造成使辐射屏蔽件120的表面将热辐射和/或热量反射到加热器组件112的至少两个不同侧面。例如,在图1所示的实施例中,辐射屏蔽件120图示为延伸超过加热器组件112,以使热辐射和/或热量反射到加热器组件112的侧面和/或底表面。尽管形成非均匀性可能是一种目标,但这同样的结构布置可用来放大非均匀性,因为在衬底处理过程中这可能是需要的。
在图1所示的实施例中,辐射屏蔽件120的形状和尺寸做成这样:辐射屏蔽件120通过间隙与承受器加热器组件110分开。间距开的辐射屏蔽件120和承受器加热器组件110可帮助在承受器加热器组件110周围保持均匀的辐射捕捉环境。应该认识到,辐射屏蔽件120与承受器加热器组件110分开的距离可根据处理条件(例如,承受器加热器组件温度、过程压力等)改变。例如,当压力增加时,热对流和/或热传导之类的传热过程可影响衬底内的温度场。在图2中可看到辐射屏蔽件120和承受器加热器组件110之间示例的间距的近景视图,该图示意地示出处于衬底处理腔室100内提升位置中的辐射屏蔽件120实施例。
例如,垂直间隙126a形成底表面122和辐射屏蔽件120之间的空间,而水平间隙126b形成侧表面124和辐射屏蔽件120之间的空间。在一种实施方式中,垂直间隙126a是在5和20mm之间,较佳地在10和20mm之间,而水平间隙126b是在5和15mm之间,较佳地在7和12mm之间。在一种实施方式中,垂直间隙126a近似为17.25mm,而水平间隙126b近似为9mm。然而,辐射屏蔽件120可定位在离底表面122和侧表面124任何合适的距离,这不脱离本发明的精神和范围。
在某些实施例中,如此的间隙可在可接受的允差内在辐射屏蔽件120和承受器加热器组件110之间形成恒定的分离。如此恒定的分离可对承受器加热器组件110提供均匀的辐射捕获和/或反射环境,可能在承受器加热器组件110和/或支承在其上的衬底107内导致均匀的温度曲线。例如,在圆形对称衬底被支承在圆形对称衬底加热器组件上的情形中,定位辐射屏蔽件以形成圆形对称辐射捕获和/或围绕承受器加热器组件的反射环境,这可在衬底内形成圆形对称的温度曲线。在离衬底中心的固定径向距离处测得的衬底温度又可以是与极角无关。
应该认识到,在某些实施例中,辐射屏蔽件120和承受器加热器组件110之间如此的分离间距可变化。例如,承受器加热器组件110和辐射屏蔽件120之间的分离可局部地改变,以使承受器加热器组件110和/或辐射屏蔽件120的辐射率变化量偏离,和/或适应各种配件、传感器和/或其他硬件特征。例如,图2示出形成到辐射屏蔽件120内的斜表面128,当承受器加热器组件110提升和下降时,该斜表面有助于形成下部反应器104内各种硬件配件的间隙。在某些实施例中,斜表面128和承受器加热器组件110之间的距离可小于形成垂直间隙126a和/或水平间隙126b的距离。
图2还示出辐射屏蔽件120和上部反应器102之间形成的空间202。在某些实施例中,该空间202的尺寸可确定为提供预选的从辐射屏蔽件120发出的热辐射的反射,同时,当基架处于提升位置中时,诸如是图2所示的衬底处理过程中,还通过空间202在上部反应器102和下部反应器104之间提供预定的气体流动传导率。因此,空间202的尺寸可确定为对承受器加热器组件110提供理想的辐射捕获和/或反射环境,不必将辐射屏蔽件120密封到上部反应器102。这可在衬底处理腔室100的其他部分中提供通过空间202的差动的泵送。然而,在某些实施例中,辐射屏蔽件120可构造成贴切地配合在上部反应器102上。在一个非限制的实例中,空间202可近似为5mm至10mm,且在一种实施方式中较佳地为8.25mm。具体来说,隔离装置206可与辐射屏蔽件120的外表面共平面地定位。屏蔽件120的外表面可包括侧壁208和底壁210,它们通过斜表面128连接。斜表面128可定位成某一角度,该角度在近似25和65度之间,或如下文中将要描述的,近似为90度角而没有斜表面。
参照图1,承受器加热器组件110显示为处于第一位置中,其中,承受器加热器组件110处于下部位置中,提升销延伸在承受器支承表面111的顶表面上方。该提升销布置成接纳提升销上的衬底107。移至图2,承受器加热器组件110沿与箭头204相关的方向向上延伸,直到承受器支承表面111在上部反应器102内并形成至少一部分的第一区域。第二区域由屏蔽件120的内表面形成,而第三区域由下部腔室104形成。在该结构布置中,第二区域可完全被包含在第三区域内,或仅部分地被包含在第三区域内。
在某些实施例中,辐射屏蔽件120可由提升器118支承,并由一个或多个保持结构保持住。在某些实施例中,如此的保持结构可包括合适的夹子。图3示意地示出处于提升位置中的基架106的实施例。
图3和4示出屏蔽件120和用于将屏蔽件固定到承受器加热器组件110的附连装置的实例。具体来说,屏蔽件120可包括中心孔212,该孔带有布置成帮助将屏蔽件固定到提升器118的平坦表面214。屏蔽件120还可包括多个孔216,以允许提升销通过其中。承受器加热器组件110还可包括突出部分218,其具有面向屏蔽件120的平坦接纳部分。对齐凸片220可在开槽或齿部分222上方位于提升器118上,开槽或齿部分222又位于凹陷部分224上方。
使用间隔件226来帮助屏蔽件120和承受器加热器组件110对齐。间隔件226可包括带有凹陷表面230的顶表面228。间隔件226可包括开口232和具有平坦表面236的对齐突出部234,两者都从间隔件的底表面238延伸。槽235可径向地定位在对齐突出部234内并布置成接纳释放销,这将在下文中讨论。最后,间隔件还可包括与提升器118的对齐凸片220协配的对齐孔240。因此,间隔件226在对齐孔240和对齐片220处与提升器118对齐,对齐片220又与对齐突出部234对齐。屏蔽件中心孔212和平坦表面214与对齐突出部234和间隔件226的平面236对齐,由此将承受器加热器组件110、间隔件226和辐射屏蔽件120定向以便合适地运作。
图3和4示出具有多个啮合突出部244的锁定夹242,啮合突出部244大致向内延伸且各具有一起形成内周界的啮合表面246,内周界略小于提升器118的外表面,具体来说是开槽部分222。锁定夹242还可包括多个释放片248,它们从锁定夹的外周界向外延伸。各个啮合突出部244可包括安装孔245,用于接纳释放销,这将在下文中详细讨论。
辐射屏蔽件120可具有任何合适的形状。例如,在某些实施例中,其中,承受器加热器组件110具有用于支承圆形衬底的圆形外形,辐射屏蔽件120可以是圆形的形状,以提供均匀的热辐射反射和/或吸收环境。然而,将会认识到,在某些实施例中,辐射屏蔽件120可具有其他合适的形状,诸如多边形,因为辐射屏蔽件120的形状可受传热考虑的影响以及几何形的影响。
辐射屏蔽件120可由任何合适材料形成。非限制性的实例包括铝、不锈钢和钛。此外,将会认识到,辐射屏蔽件120可以任何合适方式形成。在某些实施例中,辐射屏蔽件120可由金属旋压加工来形成。其他合适的加工技术包括铸造、冲压和车削加工。在某些实施例中,辐射屏蔽件120可包括合适的表面处理和/或表面光洁度加工,它们构造成改变形成辐射屏蔽件的材料的一个或多个辐射反射率特性。如此的处理和加工可构造成局部地(例如,在某些实例中,朝向承受器加热器组件110)或全部地反射热辐射。例如,辐射屏蔽件120可包括高度抛光的表面,在某些实施例中,抛光表面适于反射热辐射。附加地或替代地,在某些实施例中,辐射屏蔽件120可包括表面处理,其构造成反射一个或多个红外辐射的波长。此外,在某些实施例中,辐射屏蔽件120可用任何合适技术进行组装。例如,在某些实施例中,辐射屏蔽件的子组件可焊接在一起或可拆卸地连接在一起。
图5至7示出辐射屏蔽件120和特别地锁定夹242的安装和移去的各种操作视图。如图5所示,间隔件226沿着与箭头204相关的方向移动,直到对齐凸片220和对齐孔240彼此啮合为止,这样,间隔件226布置成接纳沿着与箭头204相关的方向向上移动的辐射屏蔽件120,直到屏蔽件中心孔212和平坦表面214与间隔件底表面238对齐并与其接触。接下来,锁定夹242也沿着提升器118向上移动,当锁定夹向上移动时,使啮合突出部244向下弯曲。具体来说,由于啮合突出部244的啮合表面246形成内周界,内周界的直径小于提升器118的外周界,所以,在提升器118和啮合突出部244之间有摩擦啮合,这需要通过锁定夹242的垂直运动基本上向上曳拉啮合突出部244。当锁定夹啮合突出部244和啮合表面246接触开槽部分222时,啮合突出部244配合在开槽部分222内,且只允许沿箭头204相关方向向上运动,由此,阻止锁定夹、屏蔽件和间隔件与承受器加热器组件110脱开锁定或分离。
现参照图6,该图是图5中标以图6的部分的放大的剖视图。如图中详细地所示,各释放凸片248间距开一间隙250,该间隙形成在释放凸片和屏蔽件120之间。安装表面252位于锁定夹242顶侧上,并接触屏蔽件120的底壁210,以将屏蔽件固定到间隔件并最后固定到承受器加热器组件110上。锁定夹242还可包括间隔壁254,其在释放凸片248和屏蔽件120的底壁210之间提供间隙250。有利地是,通过允许使用者将他/她手指或工具定位在间隙250内,该间隙250允许移去锁定夹242、屏蔽件120和间隔件226,这将在下文中作详细讨论。
图7示出正在用移去工具260来移去锁定夹242、屏蔽件120和间隔件226的情形,该移去工具260一般地包括具有第一端262a和第二端262b的释放销262,使第二端262b可移去地定位在安装孔245内,以沿与箭头306相关的方向偏置啮合突出部244。具体来说,第二端262b包括凹入区域264,其布置成配装在安装孔245内,需要时可延伸入槽235内。移去工具还包括具有带有螺纹孔274的突缘272的夹紧构件270,以及带有连接到间距构件276和相对突缘272的夹持臂278的多个间距构件276。夹持臂278的尺寸和形状最好适于配装在屏蔽件120和释放凸片248之间的间隙250内。在一种实施方式中,夹紧构件270布置成围绕释放凸片248沿着与箭头302相关的方向向上移动,然后转动而与释放凸片接触并定位在间隙250内。移去工具260还包括垫圈280,该垫圈280具有多个用于接纳螺栓290的螺纹孔282和孔284,这样,垫圈可围绕提升器轴118移动。
已经描述了所有的移去工具260的部件,现将描述其操作。释放销262定位在安装孔245内,如果必要的话,让凹陷区域264定位在槽235内。接下来,夹紧机构定位成让夹持臂278位于释放凸片248和屏蔽件120之间的间隙250内。垫圈280然后放置成与销260和特别是释销的第一端262a接触。螺栓290然后稳定地围绕垫圈的周界通过螺纹孔272和282固定,这样,通过螺栓290的转动运动以使得螺栓沿箭头300相关的方向位移,从而沿着与箭头302相关的方向向上曳拉垫圈280。垫圈280的向上运动形成释放销262的旋转运动,并赋予沿与箭头304相关方向的旋转运动。沿与箭头304相关的方向的旋转运动沿与箭头306相关方向在啮合突出部244上作用弯曲力。因此,作用在啮合突出部上的弯曲力306增大了内周界246,使得锁定夹242可沿着与箭头308相关的方向移动,并从提升器118移走。以同样的方式,屏蔽件120然后也可用间隔件226或不用间隔件226移走。尽管以上描述使用了某些顺序的操作和方向(向上或向下),但可采用任何的操作顺序,如果移去操作是用承受器加热器组件110在工作台上执行,使指向上的提升器118倒过来,那么方向也可倒过来。此外,安装过程可要求类似的操作,仅是以反过来顺序进行而已。还应该指出的并应认识到的是,可使用多个其他的屏蔽件附连装置,这不会脱离本发明的精神和范围,只要屏蔽件连接到提升器,或其他合适的反应器部件上就可。
在某些设置中,类似于文中披露的那些辐射屏蔽件可能降低加热器的功耗,该加热器纳入在承受器内或甚至使承受器与加热器分离。例如,图8和9示出用于未加屏蔽件的承受器加热器组件的示例的温度数据(显示为数据702),其与使用根据本发明实施例的辐射屏蔽件的承受器加热器组件的温度数据相比较(显示为数据704)。在图8和9所示的实例中,调整加热器功率,将承受器的温度(图8中显示为承受器温度设置706)控制到例如420℃的预选值。因此,承受器加热器组件的热损失可导致加热器的功耗和由此的加热器温度必然地增高。图8和9中所示的示例温度数据收集在受控的反应器内,各种压力设定点(图8中显示为反应器压力设定708)控制在1.5和5托之间。如图9所示,对应于未加屏蔽件的承受器加热器组件的加热器温度710,比屏蔽件的承受器加热器组件呈现的加热器温度(如图显示为加热器温度712),在2Torr时近似高15℃,在5Torr时近似高22℃。因此,应该认识到,根据所披露实施例的辐射屏蔽件可减小加热器的功耗,其可提高加热器的寿命,或对同样的加热器温度提高最终的衬底温度,因为更多的热量从加热器引导到承受器加热器组件和衬底。
此外,在某些设置中,类似于文中披露的那些辐射屏蔽件实施例可能提高衬底内温度的均匀性。例如,图10和11示出用于未加屏蔽件的承受器加热器组件的示例的衬底温度均匀性数据(显示为数据802),其与使用根据本发明实施例的承受器加热器组件的衬底温度均匀性数据相比较(显示为数据804)。在图10所示的实例中,调整加热器功率将承受器温度控制到420℃的预选值,同时,将反应器控制到1.5至5托之间的各种压力设定点。如图10所示,对应于未加屏蔽件的承受器加热器组件的平均衬底温度806比对应于屏蔽件的承受器加热器组件的平均温度808高大约1℃。此外,对应于未加屏蔽件的承受器加热器组件的衬底温度范围810比对应于屏蔽件的承受器加热器组件的衬底温度范围812高大约1℃。因此,在某些实例中,屏蔽承受器加热器组件可降低衬底内温度的不均匀性。这可能提高衬底处理质量,并还可提高下游衬底的处理质量。附录A还示出根据本发明的辐射屏蔽件的实施例以及与其相关的温度数据。
图12示出衬底支承组件400的另一实施例,其带有基架加热器402和分离的承受器404,让晶片406定位在承受器上。屏蔽件408的功能类似于屏蔽件120,并包括侧壁410和底壁412,它们彼此定位成近似90度。屏蔽件408可用夹子416固定到基架加热器的轴414上,夹子416有选择地定位在加热器轴的凹陷418内。因此,屏蔽件120和408的布置、操作和安装/移去彼此相类似,并提供如下类似的益处:增大的加热器控制、晶片热量分布控制、降低功耗以及腔室清洁的要求频度减小。
将会理解到,当在衬底处理腔室内处理衬底时,可使用文中所述的硬件。图13示出在衬底处理腔室内处理衬底的方法1300的实施例的流程图。方法1300可用任何合适的硬件和软件来实施。将会认识到,方法1300中所述过程的各部分可以省略、记录和/或补充,这不脱离本发明的范围。
在1302处,方法1300包括将衬底支承在承受器加热器组件上。在某些实施例中,在1304处,方法1300可包括将衬底支承在联接到辐射屏蔽件的承受器加热器组件上,辐射屏蔽件构造成将热辐射反射到承受器加热器组件的至少两侧。在1306处,方法1300包括将承受器加热器组件从第一位置移动到第二位置。在某些实施例中,在1308处,方法1300可包括移动承受器加热器组件,以使辐射屏蔽件随承受器加热器组件移动。在1310处,方法1300包括处理衬底。在1312处,方法1300包括将承受器加热器组件从第二位置移动到第一位置。
方法1300的实施例可由系统过程控制器来实施,该控制器包括数据保持子系统,该子系统包括由逻辑子系统执行的指令,以执行文中所述的过程。可使用任何合适的系统过程控制器,而不会脱离本发明的范围。
例如,可提供系统过程控制器(未特别地示出)来控制示例的衬底处理腔室100。系统过程控制器可操作过程模块控制子系统,诸如是气体控制子系统、压力控制子系统、温度控制子系统、电控子系统以及机械控制子系统。如此的控制子系统可接纳由传感器、中继器和控制器提供的各种信号,并作出合适的响应调整。
系统过程控制器包括计算机系统,其包括数据保持子系统和逻辑子系统。数据保持子系统可包括一个或多个物理的、永久的器件,该器件构造成保持数据,和/或由逻辑子系统执行的指令以实施文中所述方法和过程。逻辑子系统可包括一个或多个物理的器件,该器件构造成执行储存在数据保持子系统内的一个或多个指令。逻辑子系统可包括构造成执行软件指令的一个或多个处理器。
在某些实施例中,如此的指令可控制过程配方的执行。一般地说,过程配方包括用于处理衬底的过程参数顺序的描述,如此的参数包括时间、温度、压力和浓度等,以及在衬底处理过程中描述工具的电的、机械的和环境方面的各种参数。指令还可控制维护程序过程中所用的各种维护配方的执行等。在某些实施例中,如此指令可储存在可移去的计算机可读储存介质内,该储存介质可用来储存和/或传送可执行的数据和/或指令,以实施文中所述的方法和过程。将会认识到,可使用任何合适的可移去的计算机可读储存介质,而不会脱离本发明的范围。非限制性的实例包括DVD、CD-ROM、软盘和闪盘驱动器。
应该理解到,文中所述的构造和/或方法实质上是示范性的,这些具体的实施例或实例不应被认为是限制的意义,因为许多变化都是可能的。文中描述的特殊的程序或方法可代表任何处理策略中的一种或多种策略。因此,所示的各种动作可在所示的顺序中执行,在其他的顺序中执行,或在某些情形中可被省略。
本发明的主题包括各种过程、系统和构造和其他特征、功能、动作和/或文中所述的特性,以及任何它们的等价物和全部的等价物的所有新颖和非凡的组合和子组合。
Claims (25)
1.一种反应腔室包括:
定位在所述反应腔室内的衬底支承构件;
具有第一区域和第二区域的所述反应腔室;
定位在所述第二区域内并可随所述衬底支承构件移动的屏蔽件;以及
其中,所述屏蔽件邻近于所述衬底支承构件的至少底部表面。
2.如权利要求1所述的反应腔室,其特征在于,所述屏蔽件邻近于所述衬底支承构件的侧壁。
3.如权利要求1所述的反应腔室,其特征在于,所述第一区域是衬底处理区域,而所述第二区域是衬底加载区域。
4.如权利要求3所述的反应腔室,其特征在于,所述第一区域在所述反应腔室中定位在所述第二区域上方。
5.如权利要求1所述的反应腔室,其特征在于,还包括至少部分地分离所述第一和第二区域的隔离装置。
6.如权利要求5所述的反应腔室,其特征在于,还包括形成在所述屏蔽件和所述隔离装置之间的间隙。
7.如权利要求6所述的反应腔室,其特征在于,所述间隙在5至10mm之间。
8.如权利要求1所述的反应腔室,其特征在于,所述屏蔽件与所述衬底支承构件间距的距离在5至20mm之间。
9.如权利要求1所述的反应腔室,其特征在于,所述屏蔽件还包括底部构件和侧壁构件。
10.如权利要求9所述的反应腔室,其特征在于,所述底部构件和所述侧壁构件以近似为90度的角度彼此连接。
11.如权利要求9所述的反应腔室,其特征在于,所述底部构件和所述侧壁构件以近似为25至65度之间的角度彼此连接。
12.如权利要求1所述的反应腔室,其特征在于,所述屏蔽件固定到所述衬底支承构件的轴上。
13.如权利要求1所述的反应腔室,其特征在于,所述屏蔽件保持住所述衬底支承构件所产生的热量。
14.如权利要求1所述的反应腔室,其特征在于,所述衬底支承构件还包括加热器。
15.一种用于处理衬底的屏蔽件,包括:
具有包围所述衬底支承构件轴的孔的底部构件;
从所述底部构建成角度向上延伸的侧壁构件;
其中,所述底部构件定位在所述衬底支承构件上方,而所述侧壁构件围绕所述衬底支承构件定位;以及
其中,所述屏蔽件随所述衬底支承构件垂直地移动。
16.如权利要求15所述的用于处理衬底的屏蔽件,其特征在于,所述屏蔽件与所述衬底支承构件间距开距离为5至20mm之间。
17.如权利要求15所述的用于处理衬底的屏蔽件,其特征在于,所述屏蔽件的侧壁构件不接触反应腔室壁。
18.如权利要求15所述的用于处理衬底的屏蔽件,其特征在于,所述侧壁还包括与反应腔室表面间距开的顶表面,间距距离在5至10mm之间。
19.一种反应腔室,包括:
第一区域、第二区域和第三区域;
所述第一区域定位在所述第二区域和所述第三区域上方,并适于处理衬底;
所述第二区域定位在所述第一区域下方并适于将所述衬底加载在所述反应腔室内;
所述第三区域定位在所述第一区域和所述第二区域之间;以及
其中,所述第三区域在所述第二区域内移动。
20.如权利要求19所述的反应腔室,其特征在于,还包括屏蔽件,所述屏蔽件形成所述第二区域和所述第三区域之间的屏障。
21.如权利要求20所述的反应腔室,其特征在于,所述屏蔽件可在所述第二区域内移动。
22.如权利要求21所述的反应腔室,其特征在于,所述第三区域的体积根据所述衬底支承构件的位置变化。
23.一种对处理区域内的衬底加热的方法,包括:
在衬底支承构件下方的处理腔室内提供屏蔽件;
将所述衬底加载到所述处理腔室的处理区域内;
启动加热器;以及
从所述屏蔽件辐射热量到所述衬底支承构件。
24.如权利要求23所述的方法,其特征在于,还包括将所述衬底支承构件从加载位置移动到处理位置的步骤。
25.如权利要求23所述的方法,其特征在于,还包括监控所述衬底支承构件和所述屏蔽件之间内腔温度的步骤。
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TWI555109B (zh) | 2016-10-21 |
US20130126515A1 (en) | 2013-05-23 |
KR20140098169A (ko) | 2014-08-07 |
TW201338074A (zh) | 2013-09-16 |
DE112012004884T5 (de) | 2014-08-14 |
KR102021163B1 (ko) | 2019-09-11 |
WO2013078066A1 (en) | 2013-05-30 |
US9167625B2 (en) | 2015-10-20 |
CN104081513B (zh) | 2017-04-19 |
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