JP2015536800A - ポケットを備える吸収性物品 - Google Patents
ポケットを備える吸収性物品 Download PDFInfo
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Abstract
Description
本明細書において使用するとき、用語「吸収性物品」とは、身体から排泄される様々な排泄物を吸収及び収容するために、着用者の身体に対して、又はこれに近接して配置される乳幼児、子供、又は成人用のおむつ、トレーニングパンツ、生理用ナプキンなどの使い捨て装置を指す。典型的には、これらの物品は、トップシート、バックシート、吸収性コア、任意により獲得システム(これは1つ以上の層を含み得る)、及び典型的に他の構成要素を含み、通常吸収性コアが少なくとも一部、バックシートと獲得システムとの間、又はトップシートとバックシートとの間に配置されている。本開示の吸収性物品は、以下の説明及び図において、テープ付きおむつの形態で更に例示される。しかしながら、この記載は請求範囲を限定するものとみなされるべきではない。したがって、本開示は、任意の好適な形態の吸収性物品に適用される(例えば、トレーニングパンツ、成人用失禁製品、生理用ナプキンなど)。
乳児用おむつ20の形態である、本開示による代表的な吸収性物品が、図1〜3に示される。図1は広げた状態の代表的なおむつ20の平面図であり、おむつ20の構造をより明瞭に示すために構造体の一部が切り取られている。本開示は、多種多様なおむつ又はその他の吸収性物品類を製造するために用いられ得るため、このおむつ20は例示目的のみのために示される。
トップシート24は、着用者の肌に直接接する吸収性物品の一部である。トップシート24は、バックシート25、コア28及び/又は当業者により既知の他のいずれかの層に接合され得る。通常、トップシート24及びバックシート25は、一部の場所(例えばおむつ外周部上又はおむつ外周部に近接した)で互いに直接接合され、他の場所では、おむつ20の1つ以上の他の要素にこれらを直接接合することにより、互いに間接的に接合される。
バックシート25は、概して、その中に吸収して封じ込められた排泄物がベッドシーツや下着などの物品を汚すのを防止する、又は少なくとも妨げる、吸収性コア28の衣類に面する表面に隣接して位置付けられる物品20の部分である。バックシート25は典型的には、液体(例えば、尿)に対して不透過性であるか、又は実質的に不透過性である。バックシートは、例えば、厚さが約0.012mm〜約0.051mmである熱可塑性フィルムなどの薄型プラスチックフィルムであってもよく、又はそれを含んでもよい。例示的なバックシートフィルムは、Tredegar Corporation(Richmond、VAに拠点)により製造され、商標名CPC2フィルムで販売されるものを含む。他の好適なバックシート材としては、おむつ20から蒸気を逃す一方で、依然として排泄物がバックシート25を通過することを防ぐ、又は少なくとも妨げる通気性材料が挙げられる。代表的な通気性のある材料として、織布ウェブ、不織布ウェブ、フィルム被覆された不織布ウェブなど複合材料などの材料や、日本国の三井東圧化学株式会社により、表記ESPOIRで製造され、かつTredegar Corporation(Richmond、VA)によって、表記EXAIREで販売されているような、微孔性フィルム、及びHYTEL blend P18−3097の商品名にて、Clopay Corporation(Cincinnati、OH)により製造されたモノリシックフィルムを挙げることができる。
本明細書において使用するとき、用語「吸収性コア」は、最も高い吸収能力を有し、吸収性材料を含み、吸収性材料を封入するコアラップを含む、物品の個別の要素を指す。用語「吸収性コア」は、獲得−分配システム、若しくは層、又はコアラップの一体部分ではなく、コアラップの内部にも配置されない、物品の他のいずれの構成要素を含まない。コアは、コアラップ、下記に定義される吸収性材料、コアラップ内に封入される接着剤を含むか、これらから本質的になるか、又はこれらからなり得る。
「超吸収性ポリマー」(「SAP」)は、本明細書で使用される場合、遠心分離保持容量(CRC)試験(EDANA法WSP 241.2−05E)を使用して測定したときに、0.9%の生理食塩水溶液をその重量の少なくとも10倍吸収可能な架橋ポリマー材料である、吸収性材料を指す。使用されるSAPは、20g/g超、24g/g超、20〜50g/g、20〜40g/g、又は24〜30g/g(特に、上記の範囲内の0.1g/g刻みの全ての値、及びそれらの内部に又はそれらにより形成されるいずれかの範囲)のCRC値を有し得る。本開示で有用なSAPとしては、様々な、非水溶性ではあるが大量の流体を吸収できる水膨潤性のポリマーが挙げられる。
コアラップは、吸収性材料の周囲に折りたたまれた、単一の基材、材料、又は不織布から作製することができ、又は互いに取り付けられた2つ(以上)の基材、材料、又は不織布を含んでもよい。典型的な取り付けは、いわゆるCラップ及び/又はサンドイッチラップである。Cラップにおいて、例えば、図2及び図7に例示されるように、基材の1つの長手方向及び/又は横断方向縁部が、フラップを形成するように他の基材の上に折り返されてもよい。これらのフラップはその後、典型的には接着剤によって、他の基材の外面に結合される。
吸収性材料堆積領域8は、吸収性コアの上側から見て、コアラップ内の吸収性材料60により形成される層の周辺部により画定され得る。吸収性材料堆積領域8は、特に、所謂「ドッグボーン」又は「砂時計」形状(これは、その幅に沿って、コアの中央又は「股部」領域に向かってテーパ形状を示す)の様々な形状を有してもよい。このように、吸収性材料堆積領域8は、図1に例示されるように、吸収性物品の股部領域に配置されることを意図されたコアの領域において、比較的狭い幅を有し得る。これはより高い、装着時の快適性をもたらし得る。吸収性材料堆積領域8は、したがって、最も狭い点が約100mm、90mm、80mm、70mm、60mm、又は更には約50mm未満である(横方向を測定した場合の)幅を有してもよい。この最も狭い幅は、更に、堆積領域8の前側及び/又は後側領域の最も大きい点の堆積領域8の幅よりも、例えば、少なくとも5mm又は少なくとも10mm小さくてもよい。吸収性材料堆積領域8はまた、図4〜6に示されるように、ほぼ矩形であってもよいが、例えば「T字」、「Y字」、「砂時計」、又は「ドッグボーン」型などの他の堆積領域もまた本開示の範囲内である。
吸収性材料堆積領域8は、少なくとも一部が物品80の長手方向に向けられている(すなわち、長手方向のベクトル成分を有する)、少なくとも1つのチャネル26を含み得る。他のチャネルは少なくとも部分的に、横方向(すなわち、横方向ベクトル成分を有する)、又は他のいずれかの方向に向けられてもよい。以下において複数形の「チャネル(channels)」は、「少なくとも1つのチャネルを意味するものとして使用される。チャネルは、物品の長さLの少なくとも10%である、物品の長手方向軸80上に投影される長さL’を有し得る。チャネルは、様々な方法で形成され得る。例えば、チャネルは、吸収性材料、特にSAPを実質的に含まないか、又は含まないことがある、吸収性材料堆積領域8内のゾーンにより形成され得る。加えて、又は代替的に、チャネルはまた、コアラップの上側を、コアラップの下側に、吸収性材料堆積領域8を通じて連続的又は非連続的に結合することによって形成され得る。チャネルは、連続的であり得るが、チャネルは断続的であり得ることも想到される。物品の獲得分配システム若しくは層50、又は別の層はまた、吸収性コアのチャネルと対応してもしなくてもよい、チャネルを含み得る。
吸収性物品は、一対のバリアレッグカフ34を含み得る。各レッグカフは、物品に結合される一片の材料により形成されてもよく、これは物品の内側表面から上方に延び、着用者の胴体と脚部の境界付近における液体及び他の身体滲出物の改善された収容をもたらす。トップシート24及び/又はバックシート25に直接、又は間接的に接合される近位縁部64、並びに着用者の皮膚と接触してこれに対してシールを形成することを意図された自由端縁部66により画定される。バリアレッグカフは少なくとも一部が、吸収性物品の前方腰縁部10と後方腰縁部12との間で、長手方向軸80の双方の側に延び、少なくとも股部点(C)又は股部領域のレベルに存在する。バリアレッグカフは、膠着、溶融結合、又は他の好適な結合プロセスの組み合わせにより作製され得る、結合部65によって、近位縁部64において、物品のシャーシと接合され得る。近位縁部64における結合部65は、は連続的であるか、又は断続的であり得る。レッグカフの隆起区分に最も近い結合部65は、レッグカフの起立区分の近位縁部64を画定する。
本開示の吸収性物品は、獲得分配層、又はシステム50(本明細書において「ADS」)を含むことがある。ADSの1つの機能は、流体を素早く獲得し、これを吸収性コアへと効率的な様式で分配することである。ADSは、一体層を形成するか、又は互いに取り付けることができる別個の層のままである、1つ、又は2つ以上の層を含み得る。一実施形態において、ADSは、吸収性コアとトップシートとの間に配置された2つの層:分配層54及び獲得層52を含み得るが、本開示はこの実施形態に制限されない。
ADSの分配層は、少なくとも50重量%の架橋セルロース繊維を含み得る。架橋セルロース繊維は、捲縮されても、撚り合わされても、若しくはカールされてもよく、又は捲縮される、撚り合わせられる、及びカールされることを含むそれらの組み合わせであってもよい。この種類の材料は、米国特許出願番号第2008/0312622 A1(Hundorf)に記載される。架橋セルロース繊維は、製品のパッケージ内の圧縮に対して、又は、例えば、乳幼児の重量下の使用状況下において、第1の吸収性層に対して、高い復元力、及びそれ故高い耐性を付与する。これにより、コアに、高い空隙容積、透過性、及び液体吸収作用が付与されるので、漏れが減り、乾燥状態が改善される。
ADSは獲得層52を含み得る。獲得層は、分配層54とトップシート24との間に配置されてもよい。獲得層52は、不織布材料、例えば、スパンボンド、メルトブローン、及び更にスパンボンドされた層を含むSMS、又はSMMS材料、あるいはカーディングを施された化学接合された不織布であってもよく、又は含んでもよい。不織布材料は、ラテックス結合されていてもよい。代表的な上方獲得層52は、米国特許出願番号第7,786,341号に開示される。特に用いられる繊維が円形中実、又は円形中空PET短繊維(6デニール繊維と9デニール繊維との50/50又は40/60混合)である場合、カード加工された樹脂結合不織布を用いてもよい。例示的な結合剤は、ブタジエン/スチレンラテックスである。不織布は、これらが加工ライン外で製造され、材料のロールとして保存及び使用され得るという、利点を有する。
吸収性物品は締結システムを含み得る。締結システムは、テープ付きおむつにおいて典型的であるように、物品を着用者上に保持するために、吸収性物品の周辺部周囲に横方向の張力をもたらすために、使用されてもよい。この締結システムは、トレーニングパンツ物品においては、これらの物品の腰部領域が既に結合されているために必要ではない場合がある。締結システムは、テープタブ、フック・ループ締結構成要素、相互連結締結具(タブ及びスロット、バックル、ボタンスナップ、及び/又は雌雄型コネクタ締結構成要素)などの締結具を含み得るが、他の任意の好適な締結機構がまた、本開示の範囲内であり得る。ランディングゾーン44は通常、締結具が取り外し可能に取り付けられるように、前方腰部領域5の衣類に面する表面に設けられる。いくつかの代表的な表面締結システムが、米国特許番号第3,848,594号、同第4,662,875号、同第4,846,815号、同第4,894,060号、同第4,946,527号、同第5,151,092号、同第5,221,274号に開示される。代表的な相互連結が、米国特許番号第6,432,098号に開示される。締結システムはまた、Robertson et al.に発行された、米国特許番号第4,963,140号に開示される、使い捨て式の構成で物品を保持するための機構をもたらしてもよい。
一実施形態において、吸収性物品は、前方耳部46、及び後方耳部40を含み得る。耳部は、例えばトップシート24及び/又はバックシート26などから、サイドパネルとして形成されるなど、シャーシの一体部分であってもよい。あるいは、図1に表されるように、耳部は、接着、熱エンボス加工及び/又は圧力結合により、取り付けられた別個の要素であってもよい。後方耳部40は、タブ42のランディングゾーン44への取り付けを促進し、テープ付きおむつを、着用者の腰部周囲の位置に維持するために伸縮性であり得る。後部耳部40はまた、弾性耳部がおむつの側部を伸縮させるために、まずおむつを着用者にぴったりとフィットさせ、続いておむつが排出物で充填されてからかなり後の着用期間中もこのフィットを維持することにより、より快適で体形に合ったフィットを提供するように、弾性又は延伸性であってもよい。
吸収性物品はまた、フィット及び収容性の改善をもたらすのに役立つ、少なくとも1つの弾性腰部機構(示されない)を含み得る。弾性腰部機構は、一般に、弾性的に伸縮して、着用者の腰部に動的に適合することが意図される。弾性腰部機構は、吸収性コア28の少なくとも1つの腰縁部から少なくとも長手方向外側に延びてもよく、一般的に吸収性物品の端縁部の少なくとも一部を形成する。使い捨ておむつは、2つの弾性縁部機構を有するように構成可能であるが、一方は、前方腰部領域に位置付けられ、他方は、後方腰部領域38に位置付けられる。弾性腰部機構は、米国特許番号第4,515,595号、同第4,710,189号、同第5,151,092号、及び同第5,221,274号に記載されるものを含む、多数の異なる構成で構成されてもよい。
典型的には隣接する層及び構成要素は、層表面の全体又は一部へのスロットコーティング若しくは噴霧による接着剤コーティング、熱結合、圧力結合、又はその組み合わせなど、従来的な結合方法を使用して一緒に結合することができる。この結合は、明瞭性及び読みやすさのために図には示されないが(レッグカフ65の隆起要素とトップシート24との間の結合を除く)、物品の層の間の結合は、明示的に排除されない限り存在するものと考えるべきである。接着剤は、バックシート25とコアラップとの間の様々な層の接着を改善するために使用され得る。接着剤は、当該技術分野において既知のいずれかの好適なホットメルトであり得る。
一実施形態において、図22を参照すると、吸収性物品は生理用ナプキン3010であってもよい。生理用ナプキン3010は、液体透過性トップシート3014、液体不透過性若しくは実質的に液体不透過性のバックシート3016、及び吸収性コア3018を含む場合がある。吸収性コア3018は、吸収性コア28に関して本明細書において記載される機構のいずれか、又は全てを有してもよく、いくつかの実施形態において、上記の獲得分配システムの変わりに二次トップシートを有してもよい。生理用ナプキン3010は、生理用ナプキン3010の長手方向軸線3080に関して外向きに延在する羽根3020も含んでもよい。生理用ナプキン3010はまた横方向軸3090を含んでもよい。羽根3020は、トップシート3014、バックシート3016、及び/又は吸収性コア3018に接合されていてもよい。生理用ナプキン3010はまた、前縁部3022、前縁部3022と長手方向反対側の後縁部3024、第1側縁部3026、及び第1側縁部3026と長手方向反対側の第2側縁部3028を有してもよい。長手方向軸3080は、前縁部3022の中点から、後縁部3024の中点まで延びてもよい。横方向軸3090は、第1側縁部3028の中点から、第2側縁部3028の中点まで延びてもよい。生理用ナプキン3010には、当該技術分野において既知の通り、生理用ナプキンに一般的に見出される追加の特徴も提供されてもよい。
本開示の吸収性物品及び生理用ナプキンは、当該技術分野において既知の任意の好適な方法により作製され得る。特に、物品は、手作りであるか、又は高速で工業生産されてもよい。
Claims (14)
- 吸収性物品であって、
前方腰部領域(5)と、
後方腰部領域(6)と、
前記前方腰部領域と前記後方腰部領域との間に延びる股部領域(7)と、
前方腰縁部(10)と、
前記前方腰縁部と長手方向反対側の、後方腰縁部(12)と、
第1側縁部(3)と、
前記第1側縁部の横方向反対側の第2側縁部(4)と、
前記前方腰縁部の中点から前記後方腰縁部の中点へと延びる長手方向軸(80)と、
前記第1側縁部の中点から前記第2側縁部の中点へと延びる横方向軸(90)と、
液体透過性トップシートと(24)と、
液体不透過性バックシート(25)と、
少なくとも一部が前記長手方向軸の両側で前記前方腰縁部と前記後方腰縁部との間に延びるバリアレッグカフ(34)の対であって、各バリアレッグカフが、前記トップシート又は前記バックシートに接合された近位縁部(64)と、自由端縁部(66)と、を含む、というバリアレッグカフ(34)の対と、
少なくとも一部が前記トップシートと前記バックシートとの中間に配置され、吸収性材料を含むコアラップを含む、吸収性コア(28)と、
を備え、
前記コアラップは、第1材料(16)及び第2材料(16’)を含み、
前記第1材料は、前記第2材料の周囲の少なくとも一部にCラップを形成し、
前記吸収性材料は、当該吸収性材料の少なくとも80重量%の超吸収性ポリマーを含み、
前記吸収性コアは、前記超吸収性ポリマーを実質的に含まないポケット(29)を含み、
前記ポケットの一部は、前記長手方向軸の一部に沿って延びる、吸収性物品。 - 前記ポケットは、少なくとも一部が前記後方腰部領域内に位置付けられている、請求項1に記載の吸収性物品。
- 前記ポケットは、少なくとも一部が前記股部領域内に位置付けられている、請求項1に記載の吸収性物品。
- 前記ポケットは、少なくとも一部が前記前方腰部領域内に位置付けられている、請求項1に記載の吸収性物品。
- 前記ポケットの一部が、前記後方腰部領域内にあり、BMポケットである、請求項1に記載の吸収性物品。
- 前記ポケットの一部が、前記前方腰部領域内にあり、尿管理ポケット(29’)である、請求項1に記載の吸収性物品。
- 前記ポケットは、前記横方向軸と平行に測定して、20mm〜70mmの範囲の横方向幅を有する、請求項1〜6のいずれか一項に記載の吸収性物品。
- 前記吸収性材料は、前記超吸収性ポリマーを実質的に含まず少なくとも一部が当該物品の前記長手方向に向けられている、というチャネル(26)を含む、請求項1〜7のいずれか一項に記載の吸収性物品。
- 前記吸収性材料は、前記超吸収性ポリマーを実質的に含まず少なくとも一部が当該物品の前記長手方向に向けられている、という第2チャネル(26’、27、27’)を含む、請求項8に記載の吸収性物品。
- 前記第2チャネルは、前記長手方向軸に対して前記チャネルと同じ側に位置付けられている、請求項9に記載の吸収性物品。
- 前記第2チャネルは、前記長手方向軸に対して前記チャネルと別の側に位置付けられている、請求項9に記載の吸収性物品。
- 前記チャネルは、前記横方向軸と平行にとった横方向幅を有し、
前記第2チャネルは、前記横方向軸と平行にとった横方向幅を有し、
前記ポケットは、前記横方向軸と平行にとった横方向幅を有し、
前記長手方向軸に沿ってとった少なくとも30mmの長手方向長さにわたる、前記チャネル、前記第2チャネル、及び前記ポケットの横方向幅の合計のプロファイルは、2つの実質的に一定の部分、及び前記2つの実質的に一定の部分よりも大きな1つの部分を有する、請求項11に記載の吸収性物品。 - 前記ポケットは、前記横方向軸と平行にとった横方向幅を有し、
前記チャネルは、前記横方向軸と平行にとった横方向幅を有し、
前記第2チャネルは、前記横方向軸と平行にとった横方向幅を有し、
前記長手方向軸に沿ってとった少なくとも50mmの長手方向長さにわたる、前記チャネル及び前記第2チャネルの前記横方向幅及び前記ポケットの前記横方向幅の合計のプロファイルは、2つの別個の実質的に一定の部分を有する、請求項11に記載の吸収性物品。 - 前記長手方向軸に沿った点における、前記チャネル、前記第2チャネル、及び前記ポケットの前記横方向幅の前記合計は、20mm〜100mmの範囲内である、請求項13に記載の吸収性物品。
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JP2018536495A (ja) * | 2015-12-10 | 2018-12-13 | ザ プロクター アンド ギャンブル カンパニー | 臭気制御組成物を含む物品 |
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- 2013-12-05 IN IN3952DEN2015 patent/IN2015DN03952A/en unknown
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- 2013-12-05 MX MX2015007299A patent/MX348882B/es active IP Right Grant
- 2013-12-05 CN CN201711223756.2A patent/CN107811761A/zh active Pending
- 2013-12-05 CN CN201380064283.XA patent/CN104837456B/zh not_active Expired - Fee Related
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- 2013-12-05 DE DE202013012625.6U patent/DE202013012625U1/de not_active Expired - Lifetime
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Also Published As
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CA2894250C (en) | 2017-09-26 |
CN107811761A (zh) | 2018-03-20 |
IN2015DN03952A (ja) | 2015-10-02 |
US9216118B2 (en) | 2015-12-22 |
WO2014093129A1 (en) | 2014-06-19 |
US20160058630A1 (en) | 2016-03-03 |
MX2015007299A (es) | 2015-09-10 |
RU2015119596A (ru) | 2017-01-16 |
DE202013012625U1 (de) | 2018-03-02 |
JP6235038B2 (ja) | 2017-11-22 |
CA2894250A1 (en) | 2014-06-19 |
US20140163506A1 (en) | 2014-06-12 |
CN104837456B (zh) | 2018-01-16 |
RU2637983C2 (ru) | 2017-12-08 |
MX348882B (es) | 2017-07-03 |
CN104837456A (zh) | 2015-08-12 |
BR112015013481A2 (pt) | 2017-07-11 |
CL2015001587A1 (es) | 2015-10-02 |
US20200046578A1 (en) | 2020-02-13 |
EP2928432A1 (en) | 2015-10-14 |
EP2928432B1 (en) | 2017-09-13 |
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