CN103573761A - 弹性平均对准系统的半圆形对准特征 - Google Patents
弹性平均对准系统的半圆形对准特征 Download PDFInfo
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Abstract
本发明涉及弹性平均对准系统的半圆形对准特征。一种半圆形阳型对准特征弹性平均对准系统,其利用多个半圆形阳型对准特征,其通过弹性平均与多个阴型对准特征连接,其中第一部件的半圆形阳型对准特征在配合过程中由形成在第二部件内的相应的阴型对准特征接收,由此通过阳型和阴型对准特征的弹性平均提供第一和第二部件的精确对准以及硬度。
Description
技术领域
本发明涉及用于在配合操作期间对准部件的位置特征。更具体地说,本发明涉及第一部件的多个相互间隔开的半圆形对准特征,它们在与第二部件之间的配合期间由第二部件中形成的对应小孔接收,由此通过对准特征的弹性平均提供第一和第二部件之间的精确对准。
背景技术
当前,在组装过程中要被配合在一起的部件通过2位和/或4位阳型对准特征相对于彼此相互定位,该特征通常是直立的凸台,并且被接收在对应的阴型对准特征中,通常是孔或狭槽形式的小孔。在阳型对准特征和它们的相应的阴型对准特征之间存在间隙,该间隙是预定的以匹配阳型和阴型对准特征由于制造(或建造)而产生的预期的几何形状变化公差。由于该间隙,会在配合的第一和第二部件之间出现显著的位置变化,这是出现在它们之间的不可取的大且变化的缺口以及其它方式的较差配合的原因之一。
举例来说,图1-6参照示例性组件5说明了两个配合部件的对准的现有技术位置形态以及它们彼此之间的相互连接。
关于对准,第一部件10具有多个阳型对准特征,其形式为直立的星形突耳17、27,突耳被连接到第一部件的第一基部14。第二部件18具有第二基部30。形式为圆形狭槽19和具有圆形端部29的椭圆狭槽的多个阴型对准特征被形成在第二基部中,并且被设置成使得每个阳型对准特征17、27被相应的阴型对准特征19、29接收。在这个方面,阳型对准特征17及其圆形阴型对准特征19提供了第一和第二部件相对于彼此的四位对准特征15;并且,其它阳型对准特征27和它们的相应的椭圆阴型对准特征29中的每一个提供第一和第二部件相对于彼此的两位对准特征25。
关于连接在一起,第一部件10具有多个阳型铆固特征,其形式为直立的矩形突片12,突片被连接到第一部件的第一基部14。在第一基部14,与每个突片12并列的是多个凸台16,其中的四个在图3中被描述。第二部件18在第二基部30处具有倒U形部分32,其在第一和第二部件被配合时安置在凸台16上(见图4)。形式为矩形狭槽20的多个阴型铆固特征被形成在第二基部中,并且被设置成使得在第一部分被配合到第二部件时每个狭槽接收相应的突片12。
如图3中最佳所示,每个突片12被松弛地接收在其对应狭槽20内,其中在狭槽的侧面24、26与突片的侧面28、34之间的间隙(间隔或缺口)22允许它们之间的位置调节以适应第一和第二部件的制造期间引入的几何形状变化。例如,在突片12和狭槽20之间的间隙22可以是0.75mm,由此第一部件与第二部件的配合误差可最多为约1.5mm浮动。该浮动允许阳型对准特征17、27通过它们相应的阴型对准特征19、29被引导对准。
在操作中,当第一和第二部件被配合在一起时,它们之间的最初接触发生在突片进入相应的狭槽时,由此第一和第二部件在它们被配合时被保持为彼此大致对准。间隙22允许配合平滑地且不费力地继续进行,因为四位对准特征15和两位对准特征25引导第一和第二部件对准。不过,问题是,由于在阳型和阴型铆固特征12、20中每一个上提供的间隙22和在四位和两位对准特征15、25中每一个上提供的间隙35,在第一和第二部件10、18之间存在浮动,并且该浮动(或游隙)允许第一部件被相对于第二部件大致地对准,而不是精确地。当第一和第二部件被通过阳型铆固特征12的热铆固45(在图2中示出)固定到彼此时,通过螺纹紧固件等,第一部件相对于第二部件的对准的任何这种不适合都是明显的,并且在这两个部件之间的可见连接处可能是不规则的,具有过大的缺口,在外观上失衡等;无论如何,对准的不适合都使该配合不被组件5的A级最后精细加工所接受。
因此,本领域一直需要通过某种方式提供部件的配合的对准形态,其中当配合被完成时,在阳型和阴型对准特征之间没有游隙并且提供精确的对准,然而,该对准配合每次都平滑地且不费力地进行。 发明内容
本发明是半圆形阳型对准特征弹性平均对准系统,其利用多个半圆形阳型对准特征,其通过弹性平均与多个阴型对准特征连接,其中第一部件的半圆形阳型对准特征在配合过程中由形成在第二部件内的相应的阴型对准特征接收,以通过阳型和阴型对准特征的弹性平均提供具有第一和第二部件的精确对准、以及它们之间的硬度的组件。
半圆形阳型对准特征的形式为半圆形短柱,其与第一部件的第一基部垂直地竖直直立。每个半圆形短柱具有半圆形截面,该截面的特征在于凸形形状的第一面和与第一面相对的第二面,第二面的特征在于凹形形状的竖直设置的表面槽,该表面槽在两侧上有左和右侧壁,该左和右侧壁是平坦的且被截断的。每个半圆形阳型对准特征具有短柱长度,其要比短柱宽度长得多。半圆形阳型对准特征具有在第一基部上方的短柱高度,其优选地具有随着距离第一基部的高度的增加而逐渐变窄的特征,最后终止于基本上圆形的顶峰。与每个阳型对准特征并列的是多个凸台。
阴型对准特征是形成在用于被配合到第一部件的第二部件的第二基部处的小孔,其中第二基部被定位,例如通过倒转的U形,使得在第一和第二部件被完全配合时安置在凸台上。每个小孔的形状优选地是细长狭槽的形式,具有的小孔长度比小孔宽度长得多。
阴型对准特征的相对于半圆形阳型对准特征的尺寸使得小孔长度超过短柱长度,并且小孔宽度小于邻近凸台的短柱宽度。如此,当第一部件被配合到第二部件并且半圆形短柱被插入小孔时,短柱宽度将首先小于、然后等于、并且然后超过小孔宽度,这使得第二基部变为弹性变形,由此半圆形短柱变为被相对于小孔弹性平均。
而且,半圆形短柱通常可通过扭转而弹性变形。这种短柱扭转发生在左和右侧壁中每一个在配合过程中都没有与小孔的相应面对的小孔壁准确对准的情况中。在这方面,当配合完成时,半圆形短柱扭转使得左和右侧壁平坦地且固定地抵接它们的相应面对的小孔壁,同时扭转是在表面顶部上,其固定地抵接被设置成与第一小孔壁相对的其相应面对的小孔壁。优选地,上述的第二部件的弹性变形发生在抵接半圆形短柱的第一面的小孔处。
因此,本发明的目标是提供多个半圆形阳型对准特征,其形式为设置在第一部件上的竖直直立的半圆形短柱,以及对应的多个阴型对准特征,其形式为第二部件中形成的小孔,其中在第一和第二部件的配合期间,阳型和阴型对准特征的弹性平均提供了第一和第二部件的精确对准,以及赋予了它们之间的硬度。
通过下面对优选实施例的说明能更清楚本发明的这个和其它的目的、特征和优点。
本申请还提供了如下方案:
方案1. 一种半圆形阳型对准特征弹性平均对准系统,包括:
具有第一基部的第一部件;
具有第二基部的第二部件,所述第二基部具有基部厚度;
多个半圆形阳型对准特征,其与所述第一基部成直立关系地被设置在第一基部;以及
形成在所述第二基部中的多个阴型对准特征,其中在所述第一部件被配合到所述第二部件中时每个半圆形阳型对准特征被相应的阴型对准特征接收;
其中在所述第一部件相对于所述第二部件的配合期间,当每个所述半圆形阳型对准特征被接收在其相应的阴型对准特征中时,弹性变形发生在每个半圆形阳型对准特征和其相应的所述阴型对准特征之间的界面处,其中所述弹性变形是响应于每个所述半圆形阳型对准特征被其相应的小孔干涉地接收;以及
其中,所述弹性变形是在所述多个半圆形阳型对准特征上的弹性平均,使得所述第一部件被相对于所述第二部件精确地定位。
方案 2. 如方案1所述的半圆形阳型对准特征弹性平均对准系统,其中,每个所述半圆形阳型对准特征包括半圆形短柱,其具有半圆形截面,该截面包括:
第一面,其具有形成表面顶点的凸形形状;
第二面,其具有表面槽,该表面槽的两侧有左侧壁和右侧壁;以及
短柱高度,其大于所述基部厚度;
其中,所述半圆形短柱从所述第一基部开始逐渐变窄并且在远离该第一基部的远端终止于基本上圆形的顶峰。
方案3. 如方案2所述的半圆形阳型对准特征弹性平均对准系统,其中,每个所述半圆形短柱在所述第一基部附近具有在所述第一和第二面之间的短柱宽度;其中其所述相应的小孔具有小孔宽度;以及其中所述弹性变形是响应于所述短柱宽度超过所述小孔宽度。
方案4. 如方案3所述的半圆形阳型对准特征弹性平均对准系统,其中,所述弹性变形发生在邻接所述第一面的所述第二基部中。
方案5. 如方案4所述的半圆形阳型对准特征弹性平均对准系统,其中,每个所述左和右侧壁是平坦的且截断的。
方案6. 如方案5所述的半圆形阳型对准特征弹性平均对准系统,其中,所述弹性平均还通过任一所述半圆形短柱的扭转而发生,在该半圆形短柱中所述左和右侧壁在所述第一和第二部件配合之前未与其所述相应的小孔对准。
方案7. 如方案6所述的半圆形阳型对准特征弹性平均对准系统,其中,所述弹性变形提供了在所述第一和第二部件被相互配合时所述第一和第二部件的硬挺的组件。
方案8. 一种半圆形阳型对准特征弹性平均对准系统,包括:
具有第一基部的第一部件;
具有第二基部的第二部件,所述第二基部具有基部厚度;
多个半圆形阳型对准特征,其与所述第一基部成直立关系地被设置在第一基部;以及
形成在所述第二基部中的多个阴型对准特征,其中在所述第一部件被配合到所述第二部件中时每个半圆形阳型对准特征被相应的阴型对准特征接收;
其中在所述第一部件相对于所述第二部件的配合期间,当每个所述半圆形阳型对准特征被接收在其相应的阴型对准特征中时,弹性变形发生在每个半圆形阳型对准特征和其相应的所述阴型对准特征之间的界面处,其中所述弹性变形是响应于每个所述半圆形阳型对准特征被其相应的小孔干涉地接收;
其中每个所述半圆形阳型对准特征包括半圆形短柱,该短柱具有半圆形截面,该截面包括:
第一面,其具有形成表面顶点的凸形形状;
第二面,其具有表面槽,该表面槽的两侧有左侧壁和右侧壁;以及
短柱高度,其大于所述基部厚度;
其中,所述半圆形短柱从所述第一基部开始逐渐变窄并且在远离该第一基部的远端终止于基本上圆形的顶峰;
其中,每个所述半圆形短柱在所述第一基部附近具有在所述第一和第二面之间的短柱宽度;其中其所述相应的小孔具有小孔宽度;以及其中所述弹性变形是响应于所述短柱宽度超过所述小孔宽度;
其中所述弹性变形还包括任一所述半圆形短柱的扭转,在该半圆形短柱中所述左和右侧壁在所述第一和第二部件的配合之前未与其所述相应小孔对准;以及
其中,所述弹性变形是在所述多个半圆形阳型对准特征上的弹性平均,使得所述第一部件被相对于所述第二部件精确地定位。
方案9. 一种用于在配合过程中精确对准第一和第二部件的方法,所述方法包括以下步骤:
提供第一部件,该第一部件具有以与其成直立关系布置在其上的多个半圆形阳型对准特征;
提供第二部件,该第二部件具有形成在其内的多个阴型对准特征;
将第一部件配合到第二部件,在此过程中通过将每个所述半圆形阳型对准特征接收在相应的阴型对准特征中而将第一部件与第二部件对准;
使每个半圆形阳型对准特征和其相应的弹性管与其相应的阴型对准特征之间的界面弹性变形;以及
在所述多个半圆形阳型对准特征上弹性平均该弹性变形,使得在配合时,发生第一部件与第二部件的精确定位。
方案10. 如方案9所述的方法,其中,所述弹性变形步骤发生在邻近每个所述半圆形阳型对准特征的凸形面的所述第二部件处。
方案11. 如方案10所述的方法,其中,所述弹性变形步骤还包括扭转在所述配合步骤之前未相对于其相应的阴型对准特征对准的所述半圆形阳型对准特征中的任一个。
附图说明
图1是组件的透视图,其中第一部件基本上与第二部件对准,并且其中现有技术对准和互连形态被利用。
图2是图1的在界线2处看到的具体的截断视图。
图3是图2的在界线3处看到的具体的截断视图。
图4是沿图2的线4-4处看到的具体的截断视图。
图5是图1的在界线5处看到的具体的截断视图。
图6是图1的在界线6处看到的具体的截断视图。
图7是组件的透视图,其中第一部件通过根据本发明的半圆形阳型对准特征相对于阴型对准特征的弹性平均被精确地与第二部件对准。
图8是图7的在界线8处看到的透视图。
图9是图8的在界线9处看到的具体的截断视图。
图10是根据本发明的半圆形阳型对准特征的第一面的平面图。
图11是根据本发明的半圆形阳型对准特征的第二面的平面图。
图12是根据本发明的半圆形阳型对准特征的顶部平面图。
图13是根据本发明的半圆形阳型对准特征完全插入其相应的阴型对准特征的透视图。
图14是半圆形阳型对准特征完全插入其相应的阴型对准特征的平面图,是从半圆形阳型对准特征的第一侧观察的。
图15是半圆形阳型对准特征完全插入其相应的阴型对准特征的平面图,是从半圆形阳型对准特征的第二侧观察的。
图16是半圆形阳型对准特征完全插入其相应的阴型对准特征的顶部平面图。
图17是半圆形阳型对准特征完全插入其相应的阴型对准特征的顶部平面图,演示了半圆形阳型对准特征的弹性扭转。
具体实施方式
现在参照附图,图7-17描绘了根据本发明的半圆形阳型对准特征弹性平均对准系统100的结构和功能的示例,其中组件105被在图7中仅通过举例示出。在这方面,半圆形阳型对准特征102被直立地设置在第一部件104处并且在第一和第二部件被彼此配合以形成组件,例如组件105时,通过弹性平均与被设置在第二部件108处的阴型对准特征106连接。
半圆形阳型对准特征102的形式为半圆形短柱110,其与第一部件104的第一基部112成竖直直立(即,垂直)关系地被附接到第一部件104的第一基部112。每个半圆形短柱110具有半圆形截面,该截面的特征在于第一面114,第一面114是凸形形状的以形成竖直设置表面顶点116。每个半圆形短柱110还具有第二面118,其被设置成与第一面114相对,其特征在于凹形形状的竖直设置的表面槽120,该表面槽120在两侧有左和右侧壁122、124,这两个侧壁是平坦的且沿着竖直截断平面126被截断(见图11和12)。
每个半圆形阳型对准特征102具有短柱长度128,如在第一基部112处确定的,其被平行于截断平面126测量(见图10)。短柱长度128比短柱宽度130长得多(见图12),其中短柱宽度,其被确定在第一和第二面114、118之间,是相对于第二面的左和右侧壁122、124中任一个和第一面的表面顶点116测量的。半圆形阳型对准特征102具有在第一基部112上方的短柱高度132,其用于实现第一和第二部件102、108的最初对准(见图10)。对准短柱优选地是随着距离第一基部的高度的增加而逐渐变窄,终止于基本上圆形的顶峰134,该顶部优选地特征在于基本上平坦的顶部135,其中逐渐变窄优选地特征在于下锥形137和上锥形139,其中上锥形的角度比下锥形的更尖锐。
与每个半圆形阳型对准特征102并列的是多个凸台136,凸台136与第一基部112连接。举例来说,示出了四个凸台136,在第一和第二面114、118中每一个各有两个。
阴型对准特征106是形成在第二部件108的第二基部142中的小孔140(见图13)。第二基部142例如通过倒转的U形144被定位,使得在第一和第二部件104、108彼此完全配合时安置在凸台136上(见图14)。每个小孔140的形状优选地是细长狭槽的形式(如所示),但是可以是其它形式,例如带有圆形端部的椭圆孔,具有小孔长度146,其比小孔宽度148大得多。
阴型对准特征106相对于半圆形阳型对准特征102的尺寸使得在它们之间提供了干涉配合,其中小孔长度146超过了短柱长度128,并且小孔宽度148小于邻近凸台136的短柱宽度130(见图14)。另外,短柱高度132要比第二基部142的厚度(包括倒转的U形144在内)150大得多。如此,当第一部件104被配合到第二部件108并且半圆形短柱110插入小孔140时,短柱宽度130将首先小于、然后等于(由于前述的其逐渐变窄)、并且然后在第一基部112接近凸台136时超过小孔宽度148,这使得第二基部142被弹性变形(见图16),由此半圆形短柱110相对于小孔140被弹性平均。
前面描述的弹性平均如下地发生。随着第一和第二部件104、108的配合的进行,到达一个点,在那里半圆形短柱110的第一面114抵接其相应的小孔140的第一小孔壁152,而与此同时,第二面118抵接第二小孔壁154。更具体地说,表面顶点116抵接第一小孔壁152而左和右侧壁122、124抵接第二小孔壁154。当配合在第一基部112安置在凸台136时进行到其最终结果时,弹性压缩状态被应用在半圆形阳型对准特征和阴型对准特征的界面处,由此相对于第一和第二小孔壁152、154,通过半圆形短柱110提供干涉配合给第二基部142。这在全部半圆形短柱和它们的相应小孔上被弹性平均。优选地,在这方面,每个半圆形短柱110以及第二基部142的结构刚性足以使弹性变形仅发生在第二基部的第一小孔壁152处,这通过由表面顶点116应用到其的压力而发生。
如果在第一和第二部件104、108的配合期间,第一和/或第二侧壁122、124由于几何形状变化不是与第二小孔壁154准确对准,那么当配合进行到完成时,为被对准的一个或多个半圆形短柱110将弹性扭转,使得左和右侧壁两者平坦地且固定地与第二小孔壁抵接。在这种扭转期间,在第一小孔壁152上存在表面顶点116的枢转。通过凸台136促进这种弹性扭转,凸台136将扭转转矩160升高在第一基部之上。举例来说,参见图17中的半圆形阳型对准特征的虚线和实线的比较,其中扭转是沿箭头125的方向。
在配合操作之后,第一和第二部件此时被附接到彼此,例如通过阳型对准特征的热铆固162(见图8),通过螺纹紧固件等。
其中设置有小孔140的第二部件108的优选塑性材料是具有塑性性质的材料,使得变形而没有断裂,例如丙烯晴丁二烯苯乙烯(ABS)。
因此,看到与阴型对准特征106协作的半圆形阳型对准特征102一起提供了两位对准特征,其中对准轴线155(见图16)垂直于第一和第二小孔壁152、154,并且与第一和第二侧壁122、124和表面顶点116成角平分线关系地居中地穿过阳型对准特征。在这方面,通过在图7绘制的示例性组件105看到,阳型对准特征的各种取向(沿着它们相应的阴型对准特征)提供了第一部件的相对与第二部件的多方向对准,使得它们之间的配合是精确的,这是由于全部的阳型和阴型对准特征的弹性平均。
根据本发明,弹性平均提过了部件在变化X'内的精确对准,由定义,其中X是短柱和小孔的平均几何形状变化,并且N是它们的数量。因此,通过本发明可消除现有技术的阳型和阴型对准特征所需的间隙。在图7的示例组件105中,N在顶部行(在图8中示出)上等于五,由此它们的对准轴线是沿着纵坐标165,并且对于左和右侧行,N总和为八,由此,它们的对准轴线沿着横坐标175。
半圆形阳型对准特征102可被与根据Steven E. Morris于2011年7月21日提交的US专利申请13/187,675的弹性管阳型对准特征一起使用,该文献公开内容通过引用并入本文。在这方面,例如关于图7,五个半圆形阳型对准特征102如图所示地保持在顶部行处,并且弹性管阳型对准特征被设置在该组件的左和右侧,代替在该组件的左和右侧中每一个处描述的四个半圆形阳型对准特征。
从前面的描述应当理解,本发明由若干值得注意的方面。本发明: 1)消除了与现有技术的2位和4位定位方案需要的间隙相关联的几何形状变化;2)通过在半圆形阳型对准特征和阴型对准特征之间的弹性平均容纳了几何形状的变化;3)消除了现有技术中出现的部件的浮动;4)提供了在半圆形阳型对准特征和阴型对准特征之间的界面处的过约束条件,由此提供了配合的第一和第二部件的组件的硬挺并且消除了它们之间的喀哒声;5)提供了第一和第二部件的精确位置;6)弹性平均(其可使用标准光束计算技术计算)提供了第一和第二部件被配合时在它们之间的配合的可预测的一致性和连贯性;7)还通过半圆形阳型对准特征相对于阴型对准特征的扭转提供了弹性平均;以及8)服务对准特征和铆固特征(如果期望)的双重目的。
位于本发明所属领域的本领域技术人员来说,上面描述的优选实施例可进行改变或改进。这种改变或改进可被实施,而不脱离本发明的范围,该范围仅由所附权利要求的范围限定。
Claims (10)
1. 一种半圆形阳型对准特征弹性平均对准系统,包括:
具有第一基部的第一部件;
具有第二基部的第二部件,所述第二基部具有基部厚度;
多个半圆形阳型对准特征,其与所述第一基部成直立关系地被设置在第一基部;以及
形成在所述第二基部中的多个阴型对准特征,其中在所述第一部件被配合到所述第二部件中时每个半圆形阳型对准特征被相应的阴型对准特征接收;
其中在所述第一部件相对于所述第二部件的配合期间,当每个所述半圆形阳型对准特征被接收在其相应的阴型对准特征中时,弹性变形发生在每个半圆形阳型对准特征和其相应的所述阴型对准特征之间的界面处,其中所述弹性变形是响应于每个所述半圆形阳型对准特征被其相应的小孔干涉地接收;以及
其中,所述弹性变形是在所述多个半圆形阳型对准特征上的弹性平均,使得所述第一部件被相对于所述第二部件精确地定位。
2. 如权利要求1所述的半圆形阳型对准特征弹性平均对准系统,其中,每个所述半圆形阳型对准特征包括半圆形短柱,其具有半圆形截面,该截面包括:
第一面,其具有形成表面顶点的凸形形状;
第二面,其具有表面槽,该表面槽的两侧有左侧壁和右侧壁;以及
短柱高度,其大于所述基部厚度;
其中,所述半圆形短柱从所述第一基部开始逐渐变窄并且在远离该第一基部的远端终止于基本上圆形的顶峰。
3. 如权利要求2所述的半圆形阳型对准特征弹性平均对准系统,其中,每个所述半圆形短柱在所述第一基部附近具有在所述第一和第二面之间的短柱宽度;其中其所述相应的小孔具有小孔宽度;以及其中所述弹性变形是响应于所述短柱宽度超过所述小孔宽度。
4. 如权利要求3所述的半圆形阳型对准特征弹性平均对准系统,其中,所述弹性变形发生在邻接所述第一面的所述第二基部中。
5. 如权利要求4所述的半圆形阳型对准特征弹性平均对准系统,其中,每个所述左和右侧壁是平坦的且截断的。
6. 如权利要求5所述的半圆形阳型对准特征弹性平均对准系统,其中,所述弹性平均还通过任一所述半圆形短柱的扭转而发生,在该半圆形短柱中所述左和右侧壁在所述第一和第二部件配合之前未与其所述相应的小孔对准。
7. 如权利要求6所述的半圆形阳型对准特征弹性平均对准系统,其中,所述弹性变形提供了在所述第一和第二部件被相互配合时所述第一和第二部件的硬挺的组件。
8. 一种半圆形阳型对准特征弹性平均对准系统,包括:
具有第一基部的第一部件;
具有第二基部的第二部件,所述第二基部具有基部厚度;
多个半圆形阳型对准特征,其与所述第一基部成直立关系地被设置在第一基部;以及
形成在所述第二基部中的多个阴型对准特征,其中在所述第一部件被配合到所述第二部件中时每个半圆形阳型对准特征被相应的阴型对准特征接收;
其中在所述第一部件相对于所述第二部件的配合期间,当每个所述半圆形阳型对准特征被接收在其相应的阴型对准特征中时,弹性变形发生在每个半圆形阳型对准特征和其相应的所述阴型对准特征之间的界面处,其中所述弹性变形是响应于每个所述半圆形阳型对准特征被其相应的小孔干涉地接收;
其中每个所述半圆形阳型对准特征包括半圆形短柱,该短柱具有半圆形截面,该截面包括:
第一面,其具有形成表面顶点的凸形形状;
第二面,其具有表面槽,该表面槽的两侧有左侧壁和右侧壁;以及
短柱高度,其大于所述基部厚度;
其中,所述半圆形短柱从所述第一基部开始逐渐变窄并且在远离该第一基部的远端终止于基本上圆形的顶峰;
其中,每个所述半圆形短柱在所述第一基部附近具有在所述第一和第二面之间的短柱宽度;其中其所述相应的小孔具有小孔宽度;以及其中所述弹性变形是响应于所述短柱宽度超过所述小孔宽度;
其中所述弹性变形还包括任一所述半圆形短柱的扭转,在该半圆形短柱中所述左和右侧壁在所述第一和第二部件的配合之前未与其所述相应小孔对准;以及
其中,所述弹性变形是在所述多个半圆形阳型对准特征上的弹性平均,使得所述第一部件被相对于所述第二部件精确地定位。
9. 一种用于在配合过程中精确对准第一和第二部件的方法,所述方法包括以下步骤:
提供第一部件,该第一部件具有以与其成直立关系布置在其上的多个半圆形阳型对准特征;
提供第二部件,该第二部件具有形成在其内的多个阴型对准特征;
将第一部件配合到第二部件,在此过程中通过将每个所述半圆形阳型对准特征接收在相应的阴型对准特征中而将第一部件与第二部件对准;
使每个半圆形阳型对准特征和其相应的弹性管与其相应的阴型对准特征之间的界面弹性变形;以及
在所述多个半圆形阳型对准特征上弹性平均该弹性变形,使得在配合时,发生第一部件与第二部件的精确定位。
10. 如权利要求9所述的方法,其中,所述弹性变形步骤发生在邻近每个所述半圆形阳型对准特征的凸形面的所述第二部件处。
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Also Published As
Publication number | Publication date |
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CN103573761B (zh) | 2016-05-18 |
DE102013214884B4 (de) | 2020-10-01 |
DE102013214884A1 (de) | 2014-02-06 |
BR102013019935A2 (pt) | 2015-11-10 |
US9618026B2 (en) | 2017-04-11 |
US20140033493A1 (en) | 2014-02-06 |
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