JP2014511292A - 入れ子式吹込み成形ライナーおよびオーバーパックならびにその作製方法 - Google Patents
入れ子式吹込み成形ライナーおよびオーバーパックならびにその作製方法 Download PDFInfo
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Abstract
Description
本開示は、ライナーベースの貯蔵および分注システムに関する。より具体的には、本開示は、入れ子式吹込み成形プロセスによって作り出されるライナーベースシステムに関する。
多数の製造プロセスは、酸、溶剤、塩基、フォトレジスト、スラリー、洗浄製剤、ドーパント、無機、有機、有機金属、および生物学的溶液、医薬品、および放射性化学薬品等の超高純度液体の使用を要求する。そのような用途は、超高純度液体内の粒子の数およびサイズが最小化されることを要求する。具体的には、超高純度液体がマイクロ電子製造プロセスの多くの側面で使用されるため、半導体製造業者は、プロセス化学薬品および化学薬品取扱機器の厳しい粒子濃度仕様を確立してきた。製造プロセス中に使用される液体が高レベルの粒子または気泡を含有する場合、粒子または気泡がシリコンの固体表面上に堆積され得るため、そのような仕様が必要とされる。これは、ひいては、製品の故障、ならびに品質および信頼性の低減につながり得る。
Claims (21)
- ライナーベースシステムであって、該システムは、
オーバーパックの内部に配置されるライナーを備え、該ライナーおよびオーバーパックは、入れ子状態のプレフォームを使用して、該ライナーと該オーバーパックとを同時に吹込み成形することによって作製され、該ライナーと該オーバーパックとは、異なる融点を有する異なる材料から構成されている、システム。 - 前記ライナーは、該ライナーが拡張状態において実質的に自立しているような厚さを有する、請求項1に記載のライナーベースシステム。
- 前記ライナーは、該ライナーと前記オーバーパックとの間の環状空間の中に気体または液体を導入すると、該オーバーパックの内壁から離れるように崩壊し、それによって、該ライナーの内容物を分注するように構成されている、請求項1に記載のライナーベースシステム。
- 前記ライナーまたはオーバーパックのうちの少なくとも1つは、該ライナーの崩壊を制御するための1つ以上の表面特徴を備える、請求項3に記載のライナーベースシステム。
- 前記1つ以上の表面特徴は、複数の長方形形状のパネルを備え、該複数の長方形形状のパネルは、前記ライナーまたはオーバーパックのうちの少なくとも1つについての外周の周囲において離間している、請求項4に記載のライナーベースシステム。
- 前記ライナーの前記崩壊を制御するための前記1つ以上の表面特徴は、能動的な分注の状態にないときに、該ライナーとオーバーパックとの間の完全性を維持するように構成されている、請求項5に記載のライナーベースシステム。
- 前記オーバーパックの外側に連結されるチャイムをさらに備える、請求項4に記載のライナーベースシステム。
- 前記チャイムは、スナップ嵌合によって前記オーバーパックに連結され、該チャイムは、前記1つ以上の表面特徴を実質的に完全に覆う、請求項7に記載のライナーベースシステム。
- 前記ライナーまたはオーバーパックのうちの少なくとも1つは、該ライナーの前記崩壊を制御するように構成され、その結果、該ライナーが該オーバーパックの内壁から離れるように、円周方向に実質的に均等に崩壊する、請求項3に記載のライナーベースシステム。
- 前記ライナーまたはオーバーパックのうちの少なくとも1つは、該ライナーの内容物を保護するための障壁被覆を備える、請求項3に記載のライナーベースシステム。
- 前記ライナーまたはオーバーパックのうちの少なくとも1つは、該ライナーの前記内容物を紫外線から少なくとも部分的に保護する被覆または包装を含む、請求項3に記載のライナーベースシステム。
- 前記ライナーまたはオーバーパックを構成する前記材料のうちの少なくとも1つは、付加的な添加剤を含み、該添加剤は、紫外線遮断添加剤、エネルギー吸収添加剤、エネルギー放出添加剤、または着色剤のうちの少なくとも1つを含む、請求項3に記載のライナーベースシステム。
- 前記ライナーまたはオーバーパックプレフォームのうちの少なくとも1つは、前記吹込み成形プロセス中に空気チャネルを形成する特徴を含み、該空気チャネルは、圧力分注または圧力支援ポンプ分注中に導入された気体が、該オーバーパックとライナーとの間の前記環状空間の全体を通してより均等に流れることを可能にする、請求項3に記載のライナーベースシステム。
- 前記ライナーまたはオーバーパックのうちの少なくとも1つは、複数の壁層を備える、請求項3に記載のライナーベースシステム。
- 前記ライナーまたはオーバーパックのうちの少なくとも1つは、生体分解性材料から構成されている、請求項3に記載のライナーベースシステム。
- 拡張形状の前記ライナーおよびオーバーパック壁は、実質的に円筒形である、請求項3に記載のライナーベースシステム。
- 前記オーバーパックまたはライナーのうちの少なくとも1つに連結されるハンドルをさらに備える、請求項8に記載のライナーベースシステム。
- ライナーベースシステムを提供するための方法であって、該方法は、
ライナープレフォームを提供することと、
オーバーパックプレフォームを提供することであって、該オーバーパックプレフォームを構成する材料は、該ライナープレフォームを構成する材料とは異なる、ことと、
該ライナープレフォームを第1の温度まで加熱することと、
該加熱されたライナープレフォームを該オーバーパックプレフォームの中に挿入することと、
該入れ子状態のライナーおよびオーバーパックプレフォームを加熱することと、
該加熱された入れ子状態のプレフォームを同時に吹込み成形することと
を含む、方法。 - 前記吹込み成形プロセス中に空気チャネルを形成するための特徴を、前記ライナーまたはオーバーパックプレフォームのうちの少なくとも1つの中に提供することをさらに含み、該空気チャネルは、圧力分注または圧力支援ポンプ分注中に導入される気体が、該オーバーパックとライナーとの間の環状空間の全体を通してより均等に流れることを可能にする、請求項18に記載の方法。
- 前記ライナープレフォームまたは前記オーバーパックプレフォームを作製するために使用される前記材料のうちの少なくとも1つの中に添加剤を提供することをさらに含み、該添加剤は、紫外線遮断添加剤、エネルギー吸収添加剤、エネルギー放出添加剤、または着色剤のうちの少なくとも1つを含む、請求項18に記載の方法。
- 統合されたライナーベースシステムであって、該システムは、
オーバーパックと、
該オーバーパックの内部に提供されるライナーと
を備え、
該ライナーは、口と、該ライナーの内部キャビティーを形成するライナー壁とを備え、該ライナーは、該ライナーが拡張状態で実質的に自立しているが、約20psi未満の圧力において崩壊可能であるような厚さを有し、
該ライナーおよびオーバーパックは、入れ子状態のプレフォームを使用して、該ライナーと該オーバーパックとを同時に吹込み成形することによって作製される、システム。
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- 2011-10-10 JP JP2013556603A patent/JP5932847B2/ja active Active
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JP5932847B2 (ja) | 2016-06-08 |
US20160145003A1 (en) | 2016-05-26 |
BR112013022316A2 (pt) | 2017-05-30 |
EP2681124A1 (en) | 2014-01-08 |
US20140202975A1 (en) | 2014-07-24 |
US9650169B2 (en) | 2017-05-16 |
CN103648920A (zh) | 2014-03-19 |
KR20140008418A (ko) | 2014-01-21 |
TWI532584B (zh) | 2016-05-11 |
EP2681124A4 (en) | 2015-05-27 |
TW201236850A (en) | 2012-09-16 |
US20160236806A1 (en) | 2016-08-18 |
US9211993B2 (en) | 2015-12-15 |
CN103648920B (zh) | 2016-10-05 |
WO2012118527A1 (en) | 2012-09-07 |
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