CN1827323A - 屋面盖板 - Google Patents

屋面盖板 Download PDF

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CN1827323A
CN1827323A CNA200510118694XA CN200510118694A CN1827323A CN 1827323 A CN1827323 A CN 1827323A CN A200510118694X A CNA200510118694X A CN A200510118694XA CN 200510118694 A CN200510118694 A CN 200510118694A CN 1827323 A CN1827323 A CN 1827323A
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伯纳德·P·J·蒂埃尔斯
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24—Pressing or stamping ornamental designs on surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0446—Ornamental plaques, e.g. decorative panels, decorative veneers bearing graphical information
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0453—Ornamental plaques, e.g. decorative panels, decorative veneers produced by processes involving moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/02—Designs imitating natural patterns wood grain effects
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02005—Construction of joints, e.g. dividing strips
    • E04F15/02033—Joints with beveled or recessed upper edges
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0107—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges
    • E04F2201/0115—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges with snap action of the edge connectors
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0153—Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
    • E04F2290/043—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a bottom layer for sound insulation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1039—Surface deformation only of sandwich or lamina [e.g., embossed panels]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1043—Subsequent to assembly
    • Y10T156/1044—Subsequent to assembly of parallel stacked sheets only
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24438—Artificial wood or leather grain surface
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

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  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Floor Finish (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Laminated Bodies (AREA)
  • Clamps And Clips (AREA)
  • Body Structure For Vehicles (AREA)
  • Road Paving Structures (AREA)

Abstract

一种屋面盖板，它包括硬板条(2)，在这些板条(2)的至少两个相对边缘(3－4；5－6)带有与板条(2)形成为一个整体的联接装置(7)，从而多个板条(2)可相互装配，由此该联接装置(7)在垂直于屋面盖板(1)平面的方向(R1)和垂直于所涉及的边缘(3－4；5－6)且平行于屋面盖板(1)平面的方向(R2)起互锁作用，由此这些联接装置(7)可使板条(2)在至少沿上述边缘(3－4；5－6)处旋进和/或旋出另一个板条，其特征在于板条(2)至少在上述边缘(3－4；5－6)处，靠近其顶侧具有去除某些材料的部分。

Description

屋面盖板
本发明涉及一种屋面盖板(floor covering)，尤其涉及包含硬板条的一类盖板。
以不受限制的方式，在实际应用中，本发明涉及一种形成为叠层板条的屋面盖板，也称为叠层镶板。
众所周知，这种叠层板条由不同的层构成。通常，板条形成为在木质材料上，如在硬纸板或纤维板上，尤其在MDF或HDF上的木板，至少在顶侧铺设有一层或多层包含装饰层的板层。该装饰层可为印刷好的纸层，但在某些实施例中也可为木质材料层，尤其是胶合板。这种板条也可由其它材料制成，如仅由合成材料制成，或者由在木质材料，如硬纸板，MDF或HDF等上的板制成，在其上替代印刷好的纸层或胶合板，也可使用其它材料，如软木或木质的板条等。
在现有技术中，当将板条铺设好后，在其边缘用联接装置连接所述板条，该连接可通过普通的突舌和凹槽连接，由此可将其粘接在一起，也可使用无粘结剂的联接以提供板条在水平和竖直方向的相互锁定，如国际申请WO97/47934中所描述的。
本发明的目的在于提供一种硬板条的屋面盖板(楼板覆盖件)，尤其是层叠板条，下面根据阐述其优点的不同方面提供新的实施例。
根据第一方面，本发明提供一种包含硬板条的屋面(地面)盖板，至少在所述板条的两个相对边缘带有与板条形成为一个整体的联接装置，从而多个板条可相互装配，由此该联接装置在垂直于屋面盖板的方向和垂直于所涉及的边缘且平行于屋面盖板平面的方向起互锁作用，由此这些联接装置可使板条在至少沿上述边缘处旋进和/或旋出另一个板条，其特征在于板条至少在上述边缘处，靠近其顶侧具有去除某些材料的部分。
当从顶侧边缘处去除了某些材料后，该板条具有很多优点。第一个优点体现在板条上，当旋转板条时，不论是彼此旋进还是彼此旋出，板条都可相对于另一个板条更容易地移动，因为再不存在角部以阻挡板条的相互旋转。第二个优点体现在板条可制成的体积较大，尤其是比通常的厚，由于有斜角，在旋进和/或旋出的过程中，板条的厚度对上述联接装置产生极小或不产生任何影响。
上述部分最好包含斜角，尤其是45°的斜角。实际上斜角最好在水平方向上延伸超过至少1mm。但最好该距离以2mm为数量级。
根据本发明第一方面的不同变化，该联接装置使板条至少以其它形式彼此解除连接，以替代至少通过旋转而解除连接。尽管这样，通过进一步的描述也可明确上述斜角仍具有某些优点。
根据最佳实施例，板条为矩形，并在所有四个侧边分别带有上述部分和上述斜角。
根据与第一方面结合或不与第一方面结合的第二方面，本发明提供一种屋面盖板，该盖板包括带有中心部分的硬板条，在板条上具有装饰层，由此这些板条为矩形或细长条形，并在至少两个相对的纵向边缘上具有联接装置，由此多个板条可相互彼此联接，从而联接装置在垂直于屋面盖板平面的方向上，和在垂直于所涉及的边缘并平行于屋面盖板平面的方向上起互锁作用，由此联接装置使板条通过沿其纵向边缘旋转而装配和/或解除装配，其特征在于板条的宽度小于17cm，最好小于16cm。
另外，除上述最大宽度之外，板条的长度最好为宽度的8倍。
已知硬板条带有联接装置，该联接装置在板条至少两个边缘处提供水平和竖直方向的互锁，这可使板条有相对小的尺寸，其宽度为19-20cm，长度为1.20-1.40m。当铺设好板条时，偶尔彼此旋进或旋出板条，从而可将其抵靠住墙壁，壁角板等进行装配。在现有技术中，例如当将板的远端安装在悬臂碗橱等的下面时，上述板的实施例的缺点在于通常很难实施所述的旋转。根据本发明上述的第二方面，可使上述缺陷降到最低或解决上述缺陷。由于有较小的宽度，当旋转板条时，该板条的高度也较小，从而在实际应用中安装大量板条时就不存在缺陷。
另外，上述长度和宽度之间的关系消除了板的视觉效果。
根据本发明的第三方面，本发明提供一种包含有叠层结构的硬板条的屋面盖板，在板条的顶侧具有装饰层，其特征在于在板条的一个或多个边缘，靠近顶侧形成有斜角，并且斜角的表面也具有装饰层，该斜角的装饰层最好与板条的装饰层分离开。尤其是，该装饰层最好包含分离开的印刷层，从而可轻易地在斜角上加装饰层。可以普通方式通过锯开带有装饰层的大块板材得到基板，随后在斜角上涂刷装饰层。
根据第三方面的主要实施例，上述印刷层通过中转印刷而得到。这种中转印刷结合屋面板条上的应用，其优点在于可获得较高的生产率，并可获得任何图案。另外，该工艺还避免顶表面的装饰受到污染。另一个主要的优点在于印刷可立即或几乎立即干燥，从而几乎可立即堆叠并包装板条。
根据本发明第三方面制成的屋面板条最好具有以木质材料，尤其是碾成微粒或纤维的木制材料混合胶粘粘合剂为基料制成的中心部分，在其上加有装饰层，由此上述斜角延伸进入中心部分的材料。这样可在斜角上获得多孔表面，保证良好的印刷粘结性。
通常，装饰层最好包含印刷有图案的层，例如木纹图案，根据本发明的装饰层，尤其是斜角上的印刷最好由简单的图案构成。
另外，最好分别采用防潮，不渗透的装饰层或印刷层，其优点在于板条包含由多孔材料，如MDF，HDF等构成的基板。这样一方面可通过在平坦的表面附加普通的合成材料层而在顶面形成整体的防潮结构，另一方面可通过在斜角上附加装饰层而形成斜角的防潮结构。
尽管最好通过中转印刷获得斜角上的装饰层，但也不排除其它的可能性。例如可采用自粘贴板条。
根据第四方面，本发明提供一种屋面盖板，包含在MDF或HDF或其它类似材料上带有中心部分的硬板条，其特征在于每个分离开的板条都带有位于底侧并固定在其上的底层，该底层最好由聚乙烯或以聚乙烯为基的物质构成。MDF或HDF结合底层固定在板条上，尤其当底层由聚乙烯或以聚乙烯为基的物质构成时，可获得良好的隔音性能。
本发明涉及的内容可仅应用于上述一个方面的实施例，也可应用于上述两个或多个方面结合的实施例中。应注意，两个或多个上述实施例可任意相互结合，在任何可能的结合中，所述实施例不存在相对立的性能。
根据上述一些方面，尽管板条包含不同种类的材料，但本发明尤其适用于由MDF或HDF或类似材料制成的板条。
根据特殊的实施例，与普通厚度7或8mm不同的是，板条的厚度至少为9mm，最好至少为10mm。
这样可获得相对较厚的板，从而可获得较好的隔音性能，由此当踩在上面时几乎不产生声音。
只要采用上述可提供无粘结剂互锁的联接装置，则它可为不同的类型。这样该联接装置可体现下列特征中的一个或体现两个或多个特征的结合：
-联接装置位于板条的两个相对边缘；
-联接装置位于矩形板条上，由此可位于两对相对的边缘上；
-根据下列可能性之一至少多个边缘适于组装：
-至少通过彼此相向地平移板条；
-不通过彼此相向地平移板条；
-至少通过沿所涉及的边缘旋转板条；
-不通过沿所涉及的边缘旋转板条；
-按需要通过彼此相向地平移板条或旋转它们；
-根据下列任一可能性至少对于多个边缘可解除联接：
-至少通过在垂直于边缘的方向彼此平移出板条；
-不通过在垂直于边缘的方向彼此平移出板条；
-至少通过沿所涉及的边缘旋转板条；
-不通过沿所涉及的边缘旋转板条；
-通过彼此平移出板条，并通过旋转它们；
-一方面联接装置包括凸舌和凹槽，另一方面包括锁定装置，该锁定装置保证在垂直于装配好的板条边缘，并平行于板条平面的方向起至少是特殊互锁的作用；
-在上一段中可获得联接装置，由此从横截面方向看，限于凹槽底侧的凸缘延伸超过上凸缘，由此锁定装置一方面包括限于凹槽底侧的凸缘上的一个或多个部分，另一方面包括与下一个锁联接装置连接的凸舌底侧的一个或多个部分；
-当两个板条彼此相向地自由平移时，上述凸舌和凹槽使凸舌在基础平面上自动终止于凹槽中；
-当板条装配好时，联接装置使板条彼此配合固定，不需任何措施或几乎不需要任何措施。
当然，本发明也涉及板条，采用该板条可获得上述屋面盖板。
为了更好地阐述本发明的特征，参照附图对于下列最佳实施例仅作为实例描述，而不以任何方式受限制，其中：
图1图示地表示根据本发明由板条组建的屋面盖板的一部分；
图2表示从图1中的屋面盖板看板条的顶视图；
图3和4为分别根据图2中的剖线III-III和IV-IV的剖面图；
图5为根据图1中的剖线V-V的剖面的放大图；
图6为根据图1中的剖线VI-VI的剖面的放大图；
图7为在图6中表示为F7的部分的放大图；
图8为类似于图7的视图，但由此板条可在一个或相同的平面中彼此相向地大致平移；
图9示出了根据本发明的另一个板条的横截面，其上带有具有印刷的斜角；
图10图示地表示如何形成图9中实施例中的印刷；
图11图示地表示图10中剖线XI-XI处的横截面；
图12表示根据本发明另一个板条的横截面。
如图1和2所示，本发明涉及屋面(楼层)盖板1和硬板条2，该屋面盖板1在硬板条2上建立起来。
根据本发明的第一方面，所涉及的屋面盖板1由板条2构成，由此这些板条2至少位于两个相对的边缘3-4上，并且分别如图2-8所示分别位于两对边缘3-4，5-6上，该板条由联接装置7装配成除板条2的材料之外的一个部件，从而多个该种板条2可互相装配，由此联接装置7在垂直于屋面盖板1的平面的方向R1上起互锁作用，同时在垂直于所涉及的边缘3-4或5-6，并平行于屋面盖板1的平面的方向R2上起互锁作用，由此这些联接装置7使板条2通过旋转，至少分别沿上述边缘3-4，5-6可组装和/或拆卸。
使板条2组装而不需任何粘结剂的该种联接装置7至少位于两侧，最好位于所有侧边上，由此可通过旋转它们而彼此脱离组装，如国际申请WO97/47834所述。
由WO97/47834可知，如本申请图3-8中表示的，上述联接装置7一方面包括凸舌8和凹槽9，另一方面包括锁定装置10，该锁定装置至少保证在分别垂直于边缘3-4，5-6的方向，并且平行于板条2的平面的方向上进行特殊的互锁。作为进一步的描述，联接装置7最好还可使限于凹槽9底侧的凸缘11延伸突出于上部凸缘12(从横截面看)，同时锁定装置10形成为联接在一起的互锁部分13-14，该锁定装置10分别位于限于凹槽9底侧的上述凸缘11和组装好的板条2的底侧上，尤其位于突舌8的底侧或该底侧的延伸位置。
如WO97/47834所述，这种联接装置7依据它们的形状适于不同的组装。根据最佳实施例，下面参照图1将会描述，联接装置通过旋转而彼此插入，并彼此相向平移而进行组装。所述平移运动在先前彼此旋转插入的基础上使板条在其边缘3-4进行装配，如图1中板条2A所表示的，通过旋转运动W1，再由直线运动T1，使板条在其边缘5-6处迅速关合在一起。根据变化的实施例，可以标号2B图示表示的位置开始，由直线运动T2装配涉及的板条，从而完成所涉及板条边缘3-4的连接。
上述旋转运动还在图6和7中有所表示，图8表示滑移运动。应注意，突舌8和凹槽9最好如图8所示的，当两个板条2在底侧上自由地彼此相向平移时，突舌8自动终止于凹槽9。
当在旋转位置中夹持住板条2A时，通过直线运动T3，或通过板条2A和2C之间的相互转动使其它板条2C装配到所涉及的边缘5和6上，随后两个板条2A和2C向上旋转以与先前的一排板条互锁。
另一个优点在于无需粘结剂的装配不需任何措施，或者实际不需任何延长耐久性的措施，也可使用彼此可旋进和/或旋出的较厚的板条，而不需任何在旋转过程中在边缘部分增加的超高的压力。斜角可排除这种力并且/或者限制这种力，如果不加限制的话，其它部件加在顶层或加在斜角表面时，可排除受损的危险。
本发明的第一方面是提供有上述板条2，在至少两个边缘3-4或5-6处，最好在所有四个边缘3-6处，靠近上侧的位置，去掉一部分材料，该部分最好在每一时刻都包含斜角15。
如图6和7所示，斜角15的优点在于可使板条2轻易地彼此相对地旋转，以其它形式存在的原料部分16和17不再彼此压迫，在相对较低的位置得到接触点18。
另一个优点在于当需要上述互锁部分13和14，尤其需要相配的接触面19和20沿切线延伸或基本正切地环绕以接触点18为中心的圆时，在下凸缘11突出部分的，距离E相同的情况下，接触面的平均倾斜度A可保持相对较大，如图5所示，结果即使使用较厚的板条2，也可保证坚固的互锁。
另一个优点在于不用考虑板条2的厚度D，接触点18总能适合板条2底侧之上的某一高度H，在适当的高度H1之上可得到斜角15。如果需要，对于薄和厚的板条都可使用类似的切割工具形成突舌8和凹槽9。
尽管通过典型实施例可明确上述优点，并通过绕上述接触点18旋转可拆卸板条2，但应注意，上述斜角15的优点在于不必考虑能否通过旋转而拆卸板条2的事实。斜角15的优点为板条2不在彼此压迫其顶面，从而可避免由于板条2之间3相互接触而使顶层受损，尤其重要的是在层叠镶嵌的情况下，在无需粘结剂连接的屋面盖板中也是如此，由此可通过敲击或止动块而使板条彼此嵌合。
另外根据不同的实施例，本发明的第一方面不再限于应用于通过旋转而拆卸的板条2，还可应用于所有分别在其边缘3-4，5-6处水平和竖直进行互锁的板条2，而不必考虑是否可通过旋转运动或滑移运动可以或能够完成装配和/或拆卸。
上述斜角15最好沿相对于板条2确定的平面以45°的角度X延伸。但也不排除其它的倾斜度。
实际上，斜角15沿水平方向以2mm的数量级延伸距离Z，这里也不排除其它的尺寸。
如图5进一步所示，横向表面，尤其是接触面21-22位于上述斜角15之下，当板条2装配时，至少在顶部横向表面彼此配合，以形成相互的止动件。
本发明的第一方面可与细长的板条2一同应用，如图2所示，也可与正方形板条2一同应用。
根据上述本发明的第二方面，图1和2为结合了上述第一方面的实施例，但也可脱离第一方面而实现，该发明涉及屋面盖板1，由具有中心部分33的硬板条2和装饰性上表面24构成，由此板条2为矩形和长条形，并在其至少两个相对的细长边缘3-4和/或5-6上带有联接装置7，由此多个板条2可相互彼此装配，联接装置7在垂直于屋面盖板1的平面方向，和在垂直于所涉及的边缘3-4-5-6方向且平行于屋面盖板平面方向上具有互锁功能，由此联接装置7可通过沿其细长边缘3-4和/或5-6旋转而使板条2装配和/或拆卸，其特征在于板条2的可用宽度B小于17cm，最好为15.5cm。
通过彼此旋转板条2，可解除该较窄的宽度B和典型的联接装置7的组合，如图6所示，其优点在于在分离之前，使将要拆卸的板条2之上的高度H2旋转，并保持该高度相对较小，由此可将简介中提到的缺点最小化。
另外，根据本发明的第二方面，板条2的长度L最好至少为宽度B的8倍。
根据本发明的第二方面，板条2最好具有单一的可在整个上表面重复的图案，尤其是木纹图案。
图9示出了本发明的第三方面。根据第三方面，本发明涉及一种屋面盖板1，它由具有层叠结构的硬板条2构成，在其上表面具有装饰层25，其特征在于斜角形成于板条2的一个或多个边缘3-6处，靠近于顶边，斜角15的表面还带有装饰层，通过印刷在表面印刷图案26，最好为涂料层。
装饰层25由多层构成，最好至少有一层为具有图案的，例如在纸层上印刷木质图案。在这种情况下，在斜角15上的图案26可以类似的图案形成。当在装饰层上完成印刷图案26的印刷工艺时，所涉及的颜色和/或设计就容易相配了。
如在简介中提到的，图案26最好分别为防潮且不渗透的。这样可保证斜角15上的密封，当板条具有多孔的中心部分，如由MDF或HDF制成时，所述密封尤其有用。
图10和11表示如何通过印刷使图案26印刷在表面27上。将带有涂料层29的支撑物28与表面27接触，并最好通过压力辊30加热设置，由此涂料层29粘在板条2的材料上，并与支撑物28分开，由此形成上述图案26。带有涂料层29的支撑物28可作为辊31，当涂料层改变成表面27之后，所述支撑物28被辊压在辊31上。
不排除其它已知的中转印刷工艺。
应注意，就所涉及的上述第一和第三方面而言，根据最佳实施例，一个或多个，最好所有斜角15沿所述斜角15确定的延伸角度延伸，该斜角位于板条2轮廓的外侧或恰好接触到轮廓线，如图3，4和10中的直线W表示。其优点在于当形成斜角15并且形成印刷图案层26时，斜角15很容易达到用到的机器切割的部分。
根据本发明的第四方面，本发明涉及一种屋面盖板，它由具有在MDF或HDF或类似材料基础上形成的中心部分23的硬板条2构成，其特征在于板条2具有彼此分开的下层36，该层由合成材料或其它受潮的或隔绝材料制成，它位于板条底侧，并固定在板条上，最好由聚乙烯或以聚乙烯为基的材料制成，如图12所示。这些材料的结合的优点在于当使用板条2时不产生什么噪音。
上述下层36可以任何方式固定在板条2的底侧，例如粘结剂或焊接固定在其上。在普通的叠层结构中，通常在MDF或HDF反向层37和上述下层36上叠加装饰层25和中心部分23。
本发明的第四方面可用于在其边缘带有普通突舌和凹槽的屋面板条相结合，也用于与带有联接装置的屋面板条相结合，该联接装置在水平和竖直方向起互锁作用，例如上述联接装置7。
本发明不限于上述由附图表示的实施例，相反，屋面盖板，尤其是上述板条可由不脱离本发明范围的所有形状和尺寸制成。

Claims (12)

1.生产硬板条(2)的方法，该板条具有中心部分(23)和位于中心部分(23)顶表面之上的装饰层(25)，该方法至少包括下面的步骤：
从一大板上锯下一基板而形成用于产生所述硬板条(2)的基板，大板已具有一个装饰层(25)；
在所述基板的至少一些边缘(3-4；5-6)提供与所述板条形成一整体的联接装置(7)，从而使多个板条可以相互装配，由此该联接装置(7)在垂直于所述顶表面的方向(R1)和在垂直于所述边缘(3-4；5-6)并平行于所述顶表面平面的方向(R2)起互锁作用；
其特征在于该方法至少还包括下述步骤：
在顶侧附近在所述基板的边缘(3-4；5-6)上形成斜角(15)或相同结构，使所述斜角(15)延伸穿过所述中心部分(23)的材料；
在斜角(15)或相同结构的表面(27)上提供分离的装饰层。
2.根据权利要求1的方法，其特征在于：所述方法包括应用印刷工艺在所述斜角(15)的表面(27)上进行提供所述分离的装饰层，在本例中为印刷图案(26)的步骤。
3.根据权利要求2的方法，其特征在于：所述方法通过转移印刷向斜角(15)的表面(27)提供印刷图案(26)。
4.根据权利要求3的方法，其特征在于：该方法通过将带有涂料层(29)的支撑物(28)与表面(27)接触，并通过一加热的压力辊(30)作用于支撑物(28)，而将所述印刷图案(26)提供到所述斜角的表面(27)上，从而，涂料层(29)附着在板条的材料上，并离开支撑物(28)。
5.根据前面权利要求中任一的方法，其特征在于：在向板条提供联接装置(7)的步骤之后，进行向斜角(15)的表面(27)提供分离的装饰层的步骤。
6.根据前面权利要求中任一的方法，其特征在于：所述方法包括以这样的方法形成斜角(15)的步骤，使斜角(15)以角度(X)延伸，该角度使通过所述斜角(15)确定的延伸(W)位于板条的轮廓线外侧。
7.根据前面权利要求中任一的方法，其特征在于：所述方法包括以这种方式形成所述斜角(15)的方法，使斜角相对于由板条确定的平面成45度的角度(X)延伸。
8.根据前面权利要求中任一的方法，其特征在于：所述板条是矩形的，所述方法包括在所有四个侧边(3-4；5-6)形成所述斜角(15)的步骤。
9.根据前面权利要求中任一的方法，其特征在于：所述中心部分(23)由以粉碎成纤维的木质为基础材料混合粘结剂制成。
10.根据前面权利要求中任一的方法，其特征在于：所述在顶表面的装饰层(25)含有印刷有图案的纸层。
11.根据前面权利要求中任一的方法，其特征在于：所述向斜角(15)的表面(27)提供分离的装饰层的步骤包括获得与顶表面的装饰层(25)有相同图案的印刷图案(26)。
12.根据前面权利要求中任一的方法，其特征在于：在向斜角(15)的表面(27)提供分离的装饰层的步骤期间，使用防潮，不渗透的装饰层。
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JP4989010B2 (ja) 2012-08-01
ES2338865T3 (es) 2010-05-13
CA2583648C (en) 2012-10-23

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Contract record no.: 2018990000117

Date of cancellation: 20240516