JP6983853B2 - ベニヤ要素の製造方法 - Google Patents
ベニヤ要素の製造方法 Download PDFInfo
- Publication number
- JP6983853B2 JP6983853B2 JP2019204866A JP2019204866A JP6983853B2 JP 6983853 B2 JP6983853 B2 JP 6983853B2 JP 2019204866 A JP2019204866 A JP 2019204866A JP 2019204866 A JP2019204866 A JP 2019204866A JP 6983853 B2 JP6983853 B2 JP 6983853B2
- Authority
- JP
- Japan
- Prior art keywords
- layer
- sub
- veneer
- wood veneer
- veneer layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/00—Stock material or miscellaneous articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/256—Heavy metal or aluminum or compound thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/256—Heavy metal or aluminum or compound thereof
- Y10T428/257—Iron oxide or aluminum oxide
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31859—Next to an aldehyde or ketone condensation product
- Y10T428/31862—Melamine-aldehyde
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31859—Next to an aldehyde or ketone condensation product
- Y10T428/31862—Melamine-aldehyde
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/31504—Composite [nonstructural laminate]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/00—Stock material or miscellaneous articles
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Description
−基板を準備する工程と、
−サブ層を前記基板の第1面に設ける工程と、
−ベニヤ層を前記サブ層に設ける工程と、
−前記サブ層の少なくとも一部分が前記ベニヤ層に浸透するように、前記ベニヤ層及び/又は前記基板に圧力を加える工程と、を備えたベニヤ要素を製造する方法、により達成された。
−基板を準備する工程と、
−サブ層を基板の第1表面に設ける工程と、
−多孔質構造を有する表面層をサブ層に設ける工程と、
−サブ層の少なくとも一部が表面層の多孔質構造に浸透するように、圧力を表面層及び/又は基板に加える工程と、を備えている。
40重量%の木材ファイバと、10重量%の酸化アルミニウム(Alodur ZWSK 180−ST)と、49.5重量%のメラミン・ホルムアルデヒド樹脂(Kauramin 773)と、0.5重量%のカーボンブラック(Printex 60)とを含む、400g/m2の粉末混合体を、サブ層を形成する10.0mm厚さのHDFボードに分散させた。サブ層を形成する粉末層を、20g/m2の離型剤(PAT−660)の水溶液と共に噴霧した。プレスプレート温度160℃で40バールにおける30秒間のショートサイクルプレス工程におけるアセンブリのプレス加工前に、0.6mm厚さのオークベニヤ層をサブ層に配置した。得られた製品は、ベニヤ層に形成された細孔や割目がサブ層の硬化した粉末混合体で充填されたベニヤHDFであった。
40重量%の木材ファイバと、10重量%の酸化アルミニウム(Alodur ZWSK 180−ST)と、49.5重量%のメラミン・ホルムアルデヒド樹脂(Kauramin 773)と、0.5重量%のカーボンブラック(Printex 60)とを含む、800g/m2の粉末混合体を、サブ層を形成する10.0mm厚さのHDFボードに分散させた。サブ層を形成する粉末層を、20g/m2の離型剤(PAT−660)の水溶液と共に噴霧した。プレスプレート温度160℃で40バールにおける30秒間のショートサイクルプレス工程におけるアセンブリのプレス加工前に、0.6mm厚さのオークベニヤ層をサブ層に配置した。得られた製品は、実施例1の製品に比較してベニヤ層に形成された割目及びより多くの細孔がサブ層の硬化した粉末混合体で充填されたベニヤHDFであった。
17.5重量%の木材ファイバと、17.5重量%の鉱物ファイバと、10重量%の酸化アルミニウム(Alodur ZWSK 180−ST)と、52.5重量%のメラミン・ホルムアルデヒド樹脂(Kauramin 773)と、0.5重量%のカーボンブラック(Printex 60)とを含む、400g/m2の粉末混合体を、サブ層を形成する10.0mm厚さのHDFボードに分散させた。サブ層を形成する粉末層を、20g/m2の離型剤(PAT−660)の水溶液と共に噴霧した。プレスプレート温度160℃で40バールにおける30秒間のショートサイクルプレス工程におけるアセンブリのプレス加工前に、0.6mm厚さのオークベニヤ層をサブ層に配置した。得られた製品は、実施例1の製品に比較してベニヤ層に形成された割目及びより少ない細孔がサブ層の硬化した粉末混合体で充填されたベニヤHDFであった。
10重量%の酸化アルミニウム(Alodur ZWSK 180−ST)と、89.5重量%のメラミン・ホルムアルデヒド樹脂(Kauramin 773)と、0.5重量%のカーボンブラック(Printex 60)とを含む、400g/m2の粉末混合体を、基板を形成する10.0mm厚さのHDFボードに分散させた。サブ層を形成する粉末層を、20g/m2の離型剤(PAT−660)の水溶液と共に噴霧した。プレスプレート温度160℃で40バールにおける30秒間のショートサイクルプレス工程におけるアセンブリのプレス加工前に、0.6mm厚さのオークベニヤ層をサブ層に配置した。得られた製品は、実施例1の製品に比較してベニヤ層に形成された割目及びより多くの細孔がサブ層の硬化した粉末混合体で充填されたベニヤHDFであった。
40.0重量%の木材ファイバと、10重量%の酸化アルミニウム(Alodur ZWSK 180−ST)と、49.5重量%の熱硬化性バインダ(Vinnapas 5010N)と、0.5重量%のカーボンブラック(Printex 60)とを含む、400g/m2の粉末混合体を、サブ層を形成する10.0mm厚さのHDFボードに分散させた。サブ層を形成する粉末層を、20g/m2の離型剤(PAT−660)の水溶液と共に噴霧した。プレスプレート温度160℃で40バールにおける30秒間のショートサイクルプレス工程におけるアセンブリのプレス加工前に、0.6mm厚さのオークベニヤ層をサブ層に配置した。得られた製品は、実施例1の製品に比較してベニヤ層に形成されたより少ない細孔及び割目がサブ層の硬化した粉末混合体で充填されたベニヤHDFであった。
45重量%の水と、10重量%の酸化アルミニウム(Alodur ZWSK 180−ST)と、44.5重量%のメラミン・ホルムアルデヒド樹脂(Kauramin 773)と、0.5重量%のカーボンブラック(Printex 60)とを含む、400g/m2の液体混合体を、サブ層を形成する10.0mm厚さのHDFボードに分散させた。サブ層を形成する粉末層を、20g/m2の離型剤(PAT−660)の水溶液と共に噴霧した。プレスプレート温度160℃で40バールにおける30秒間のショートサイクルプレス工程におけるアセンブリのプレス加工前に、0.6mm厚さのオークベニヤ層をサブ層に配置した。得られた製品は、ベニヤ層に形成された細孔及び割目がサブ層の硬化した混合体で充填されたベニヤHDFであった。
Claims (31)
- −基板(1)を準備する工程と、
−サブ層(2)を前記基板(1)の表面に設ける工程であって、前記サブ層(2)はバインダを含む工程と、
−木材ベニヤ層(3)を前記サブ層(2)に設ける工程であって、前記木材ベニヤ層は細孔(8)を含む多孔質構造を備える工程と、
−前記サブ層(2)の少なくとも一部分(2a)が前記木材ベニヤ層(3)に浸透するように、前記木材ベニヤ層(3)及び/又は前記基板(1)に圧力を加える工程であって、前記サブ層(2)の前記少なくとも一部分(2a)が前記木材ベニヤ層(3)の前記細孔(8)内を浸透し、これによって前記サブ層(2)の前記少なくとも一部分は前記基板から離れた前記木材ベニヤ層(3)の表面において見えることができる工程と、を備えたベニヤ要素(10)を製造する方法において、
前記方法は、更に、
前記サブ層(2)の前記木材ベニヤ層(3)への浸透を調整することによって前記木材ベニヤ層のデザインを制御する工程、
を備える方法。 - 前記サブ層は、粉末状に設けられる、請求項1に記載の方法。
- 圧力を加えた後、前記木材ベニヤ層(3)は、前記サブ層により強化される、請求項1または2に記載の方法。
- 圧力を加えた後、前記木材ベニヤ層(3)は、前記サブ層により含漬される、請求項1乃至3のいずれか一項に記載の方法。
- 前記木材ベニヤ層は、多孔性部分と非多孔性部分とを有し、圧力を加えた後、前記木材ベニヤ層はエンボスされた部分と突起部分を有し、前記サブ層(2)のバインダは加圧位置において前記木材ベニヤ層の多孔性部分と結合して前記エンボスされた部分を形成し、前記バインダは加圧位置において前記木材ベニヤ層の非多孔性部分とは結合せず、これにより前記木材ベニヤ層の非多孔性部分により前記突起部分を形成する、請求項1乃至4のいずれか一項に記載の方法。
- 前記サブ層(2)の前記木材ベニヤ層(3)への浸透を調整する工程は、前記サブ層(2)の流圧を調整する工程を備えている
請求項1乃至5のいずれか一項に記載の方法。 - 圧力を加えるときに前記サブ層(2)の流圧を調整する工程は、以下のパラメータ:−前記サブ層(2)の前記バインダの濃度;
−前記サブ層(2)の水分含量;
−前記木材ベニヤ層(3)及び/又は前記基板(1)に加えられる圧力;
−前記サブ層(2)の気体圧力;
−前記サブ層(2)の充填剤の濃度;及び
−前記木材ベニヤ層(3)の厚さ;
のうちの1つ又は複数のパラメータを調整する工程を有している、
請求項6に記載の方法。 - 前記サブ層(2)は、更に顔料を備えている、
請求項1乃至7のいずれか一項に記載の方法。 - 前記基板(1)は木材をベースとするボードである、
請求項1乃至8のいずれか一項に記載の方法。 - 前記サブ層(2)の流圧を調整する工程は、前記サブ層(2)の前記バインダの濃度を調整する工程を備えている、
請求項6乃至9のいずれか一項に記載の方法。 - 流圧を調整する工程は、前記サブ層(2)の水分含量を調整する工程を備えている、 請求項6乃至10のいずれか一項に記載の方法。
- 流圧を調整する工程は、前記木材ベニヤ層(3)及び/又は前記基板(1)に加えられる圧力を調整する工程を備えている、
請求項6乃至11のいずれか一項に記載の方法。 - 流圧を調整する工程は、前記サブ層(2)に気体圧力を生成する工程を備えている、 請求項6乃至12のいずれか一項に記載の方法。
- 前記気体圧力を生成する工程は、前記サブ層(2)に化学的及び/又は物理的発泡剤を含有させる工程を備えている、
請求項13に記載の方法。 - 前記サブ層(2)の前記木材ベニヤ層(3)への浸透を調整する工程は、前記サブ層(2)に充填剤を含有させる工程を備えている、
請求項1乃至14のいずれか一項に記載の方法。 - 前記サブ層(2)の前記木材ベニヤ層(3)への浸透を調整する工程は、前記木材ベニヤ層(3)及び/又は前記基板(1)に圧力を加える前に、前記木材ベニヤ層(3)を砥粒加工する工程を備えている、
請求項1乃至15のいずれか一項に記載の方法。 - 前記砥粒加工工程は、前記木材ベニヤ層(3)及び/又は前記基板(1)に圧力を加える前に、前記木材ベニヤ層(3)をブラッシング加工する工程を備えている、
請求項16に記載の方法。 - 前記サブ層(2)の前記木材ベニヤ層(3)への浸透を調整する工程は、前記木材ベニヤ層(3)に穴(6)、空洞(6)及び/又は割目(7)を形成する工程を備えている、 請求項1乃至17のいずれか一項に記載の方法。
- 前記サブ層(2)の前記木材ベニヤ層(3)への浸透を調整する工程は、前記木材ベニヤ層(3)の厚さを調整する工程を備えている、
請求項1乃至18のいずれか一項に記載の方法。 - 前記サブ層(2)の前記少なくとも一部分(2a)は、前記木材ベニヤ層(3)の割目(7)及び/又は穴(6)に浸透する、
請求項1乃至19のいずれか一項に記載の方法。 - 前記サブ層(2)は充填剤を備えている、
請求項1乃至20のいずれか一項に記載の方法。 - 前記バインダは、熱硬化性バインダである、
請求項1乃至21のいずれか一項に記載の方法。 - 前記サブ層(2)は耐摩耗性粒子を備えている、
請求項1乃至22のいずれか一項に記載の方法。 - 圧力を加えた後に、前記木材ベニヤ層はエンボスされた部分を備え、
前記サブ層(2)の一部は、エンボスされた部分において、エンボスされていない表面部分より圧縮されている、
請求項1乃至23のいずれか一項に記載の方法。 - 木材をベースとするボードである基板(1)と、
前記基板(1)に配設されたサブ層(2)であってバインダを含むサブ層(2)と、
前記サブ層(2)に配設された木材ベニヤ層(3)であって、細孔(8)を含む多孔質構造を備える木材ベニヤ層(3)と、
を備えたベニヤ要素(10)において、
前記サブ層(2)の少なくとも一部分(2a)が前記木材ベニヤ層(3)に浸透するとともに、前記サブ層(2)の前記少なくとも一部分(2a)が前記木材ベニヤ層(3)の前記細孔(8)内を浸透し、これによって前記サブ層(2)の前記少なくとも一部分(2a)が前記基板(1)から離れた前記木材ベニヤ層(3)の表面において見ることができ、
前記サブ層(2)は顔料を備えている、
ベニヤ要素。 - 前記サブ層(2)は耐摩耗性粒子を備えている、
請求項25に記載のベニヤ要素。 - 前記サブ層(2)は充填剤を備えている、
請求項25又は26に記載のベニヤ要素。 - 前記木材ベニヤ層(3)はエンボスされた部分を備え、
前記サブ層(2)の一部は、エンボスされた部分において、エンボスされていない表面部分より圧縮されている、
請求項25乃至27のいずれか一項に記載のベニヤ要素。 - 前記木材ベニヤ層(3)は前記サブ層(2)により強化されている、請求項25乃至28のいずれか一項に記載のベニヤ要素。
- 前記木材ベニヤ層(3)は、前記サブ層(2)のより含漬されている、請求項25乃至29のいずれか一項に記載のベニヤ要素。
- 前記木材ベニヤ層は、多孔性部分と非多孔性部分とを有し、前記木材ベニヤ層はエンボスされた部分と突起部分を有し、前記サブ層(2)のバインダは加圧位置において前記木材ベニヤ層の多孔性部分と結合して前記エンボスされた部分を形成し、前記バインダは加圧位置において前記木材ベニヤ層の非多孔性部分とは結合せず、これにより前記木材ベニヤ層の非多孔性部分により前記突起部分を形成する、請求項25乃至30のいずれか一項に記載のベニヤ要素。
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