CN105041795A - 用于将部件的组件弹性平均的系统 - Google Patents

用于将部件的组件弹性平均的系统 Download PDF

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CN105041795A
CN105041795A CN201510195884.5A CN201510195884A CN105041795A CN 105041795 A CN105041795 A CN 105041795A CN 201510195884 A CN201510195884 A CN 201510195884A CN 105041795 A CN105041795 A CN 105041795A
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internal surface
elastically deformable
inner panel
plate
sidewall
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S.E.莫里斯
J.P.拉瓦尔
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GM Global Technology Operations LLC
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/08Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B21/00Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings
    • F16B21/06Releasable fastening devices with snap-action
    • F16B21/08Releasable fastening devices with snap-action in which the stud, pin, or spigot has a resilient part
    • F16B21/084Releasable fastening devices with snap-action in which the stud, pin, or spigot has a resilient part with a series of flexible ribs or fins extending laterally from the shank of the stud, pin or spigot, said ribs or fins deforming predominantly in a direction parallel to the direction of insertion of the shank
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/06Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips
    • F16B5/0607Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other
    • F16B5/0621Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other in parallel relationship
    • F16B5/0628Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other in parallel relationship allowing for adjustment parallel or perpendicular to the plane of the sheets or plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/06Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips
    • F16B5/0607Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other
    • F16B5/0621Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other in parallel relationship
    • F16B5/0657Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other in parallel relationship at least one of the plates providing a raised structure, e.g. of the doghouse type, for connection with the clamps or clips of the other plate

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Connection Of Plates (AREA)

Abstract

本发明提供一种用于将部件的组件弹性平均的系统。一种用于匹配部件的弹性平均系统包括以间隔配置设置的内板和外板。可弹性变形台座固定到第一板并且从第一板朝向第二板延伸。可弹性变形台座包括形成局部壳体的侧壁,局部壳体具有限定面向外板的上表面的闭合表面。柔性翼部从侧壁向外延伸。接纳部构件从外板朝向对应内板向外延伸,并且包括侧壁,其延伸形成配置为接纳可弹性变形台座的局部壳体。可弹性变形台座配置为当所述台座进入接纳部构件的局部壳体并且朝向完全接合位置移动时弹性地变形。

Description

用于将部件的组件弹性平均的系统
发明领域
本发明涉及可匹配部件,并且更具体地涉及一种用于弹性间隔开且匹配的部件的组件。
背景技术
在制造过程中待匹配在一起的部件基于部件之间的匹配布置结构可能经受位置偏差。一种常见布置结构包括通过二向和/或四向外对准零件相对于彼此相互定位的部件;接纳到对应大尺寸的内对准零件例如开口和/或狭槽形式的孔中的通常小尺寸结构。替代地,可以使用双面胶、粘合剂或焊接工艺来匹配部件。与精确匹配布置结构无关,在对准零件的至少一部分之间可能有空隙,其被预先确定来配合匹配零件的由于制造(或加工)偏差而产生的预期尺寸和位置偏差公差。在匹配部件之间可能产生显著的位置偏差,其可能促成不期望大的且变化的间隙的存在以及其它方式的较差装配。对准且附接零件之间的空隙可能导致匹配部件之间的相对运动。
因而,对准系统的领域可以通过提供一种这样的对准和保持系统或机构来加强:其能够经由多个可弹性变形对准和保持元件的弹性平均来确保其中至少一个为柔性的两个或更多个部件的精确二向、四向或六向对准和紧固,其中可弹性变形对准和保持元件设置为与多个对应的对准零件匹配接合。
发明内容
在一示例性实施例中,一种用于匹配部件的弹性平均系统,包括:第一内板;第二外板,以与所述第一内板匹配且间隔开的配置设置;和可弹性变形台座,固定到所述第一内板的内表面,并且从所述第一内板的内表面朝向所述第二外板的对应内表面向外延伸。可弹性变形台座包括:侧壁,从所述第一内板的内表面向外延伸以形成局部壳体;闭合表面,基本上平行于所述第一内板的内表面延伸,并且闭合所述局部壳体,从而限定面向所述第二外板的内表面的上表面;柔性保持翼部,与所述侧壁是一体的并且从所述侧壁向外延伸。接纳部构件固定到所述第二外板的内表面,并且从所述第二外板的内表面朝向所述第一内板的对应内表面向外延伸,并包括侧壁,该侧壁从所述第二外板的内表面向外延伸以形成局部壳体,该局部壳体配置为接纳所述可弹性变形台座。可弹性变形台座配置为当所述台座进入所述接纳部构件的局部壳体并且朝向完全接合位置移动时弹性地变形。
在另一个示例性实施例中,一种用于匹配部件的弹性平均系统,包括:第一内板;第二外板,以与所述第一内板匹配且间隔开的配置设置;第三板,设置在所述第一内板与所述第二外板之间;和可弹性变形台座,固定到所述第一内板的内表面,并且从所述第一内板的内表面朝向所述第二外板的对应内表面向外延伸。可弹性变形台座包括:侧壁,从所述第一内板的内表面向外延伸以形成局部壳体;闭合表面,基本上平行于所述第一内板的内表面延伸,并且闭合所述局部壳体,从而限定面向所述第二外板的内表面的闭合表面;柔性保持翼部,与所述侧壁是一体的并且从所述侧壁向外延伸;在所述闭合表面中的开口,配置为接纳保持构件;以及保持构件,配置用于组装到所述开口中并且延伸到所述局部壳体中。所述第三板中的开口的位置对应于所述可弹性变形台座,并且配置为容许所述可弹性变形台座的一部分穿过其中。所述第二外板中的开口配置为当所述第一内板和所述第二外板实现彼此可操作接合时接纳所述保持构件,其中在所述完全接合位置,所述第三板使所述柔性保持翼部变形,所述柔性保持翼部工作来在所述可弹性变形台座与所述第三板之间施加保持力,以维持所述三个板之间的间隔配置。
在又一个实施例中,一种用于匹配部件的弹性平均系统,包括:第一板;第二板,以与所述第一板间隔开的配置设置;可弹性变形台座,固定到所述第一板并且从所述第一板朝向所述第二板延伸,所述可弹性变形台座包括从所述侧壁向外延伸的柔性翼部。接纳部构件从所述第二板朝向所述第一板向外延伸,并且包括形成配置为接纳所述可弹性变形台座的局部壳体的侧壁,并且所述可弹性变形台座配置为当所述台座进入所述接纳部构件的局部壳体并且朝向完全接合位置移动时弹性地变形。
1.一种用于匹配部件的弹性平均系统,包括:第一内板;第二外板,以与所述第一内板匹配且间隔开的配置设置;可弹性变形台座,固定到所述第一内板的内表面,并且从所述第一内板的内表面朝向所述第二外板的对应内表面向外延伸,该可弹性变形台座包括:侧壁,从所述第一内板的内表面向外延伸以形成局部壳体;闭合表面,基本上平行于所述第一内板的内表面延伸,并且闭合所述局部壳体,从而限定面向所述第二外板的内表面的闭合表面;柔性保持翼部,与所述侧壁是一体的并且从所述侧壁向外延伸;接纳部构件,固定到所述第二外板的内表面,并且从所述第二外板的内表面朝向所述第一内板的对应内表面向外延伸,该接纳部构件包括侧壁,该侧壁从所述第二外板的内表面向外延伸以形成局部壳体并且配置为接纳所述可弹性变形台座,所述可弹性变形台座配置为当所述台座进入所述接纳部构件的局部壳体并且朝向完全接合位置移动时弹性地变形。
2.如方案1所述的弹性平均系统,其中当所述可弹性变形台座进入所述接纳部构件的局部壳体时,所述柔性保持翼部抵靠所述接纳部构件的所述侧壁弹性地变形。
3.如方案2所述的弹性平均系统,还包括从外部边缘延伸到所述保持翼部中的狭槽状开口,以增加所述翼部的柔性。
4.如方案4所述的弹性平均系统,其中所述柔性保持翼部从接近或邻近所述闭合表面的位置以角度“α”向下和向外延伸,以在所述第一内板的所述内表面终止。
5.如方案1所述的弹性平均系统,其中当所述可弹性变形台座进入所述接纳部构件的局部壳体时,所述可弹性变形台座的所述侧壁弹性地变形。
6.如方案5所述的弹性平均系统,还包括在所述侧壁中配置为产生期望变形的开口。
7.如方案6所述的弹性平均系统,其中所述开口包括纵向延伸狭槽,该纵向延伸狭槽从邻近所述第一内板的内表面的位置沿着向后壁部延伸到邻近所述闭合表面的位置。
8.如方案1所述的弹性平均系统,其中所述完全接合状态提供合计平均的变形量。
9.如方案1所述的弹性平均系统,包括超过一个的可弹性变形台座,其设置在所述第一内板的内表面周围的位置,与相似地位于所述第二外板的内表面上的对应接纳部构件相对。
10.如方案9所述的弹性平均系统,其中所述完全接合状态提供合计平均的变形量。
11.如方案1所述的弹性平均系统,还包括:延伸通过所述可弹性变形台座的所述闭合表面的开口;配置为组装到所述开口中并且延伸到所述局部壳体中的保持构件,包括从其向外延伸的轴向间隔柔性摩擦构件;以及位于所述接纳部构件的局部壳体内的开口,配置为当所述第一内板和所述第二外板实现彼此可操作接合时接纳所述保持构件。
12.一种用于匹配部件的弹性平均系统,包括:第一内板;第二外板,以与所述第一内板匹配且间隔开的配置设置;第三板,设置在所述第一内板与所述第二外板之间;可弹性变形台座,固定到所述第一内板的内表面,并且从所述第一内板的内表面朝向所述第二外板的对应内表面向外延伸,该可弹性变形台座包括:侧壁,从所述第一内板的内表面向外延伸以形成局部壳体;闭合表面,基本上平行于所述第一内板的内表面延伸,并且闭合所述局部壳体,从而限定面向所述第二外板的内表面的闭合表面;柔性保持翼部,与所述侧壁是一体的并且从所述侧壁向外延伸;在所述闭合表面中的开口,配置为接纳保持构件;以及保持构件,配置用于组装到所述开口中并且延伸到所述局部壳体中,包括从其向外延伸的轴向间隔柔性摩擦构件;在所述第三板中的开口,其位置对应于所述可弹性变形台座,并且配置为容许所述可弹性变形台座的一部分穿过其中;在所述第二外板中的开口,配置为当所述第一内板和所述第二外板实现彼此可操作接合时接纳所述保持构件,其中在所述完全接合位置,所述第三板使所述柔性保持翼部变形,所述柔性保持翼部工作来在所述可弹性变形台座与所述第三板之间施加保持力,以维持所述三个板之间的间隔配置。
13.如方案12所述的弹性平均系统,其中所述第一内板包括车门内板,所述第二外板包括车门外板,并且所述第三板包括车门内衬。
14.如方案12所述的弹性平均系统,其中所述完全接合状态提供合计平均的变形量。
15.如方案12所述的弹性平均系统,包括超过一个的可弹性变形台座,其设置在所述第一内板的内表面周围的位置,与对应的第二外板开口及所述第三板相对。
16.如方案15所述的弹性平均系统,其中所述完全接合状态提供合计平均的变形量。
17.一种用于匹配部件的弹性平均系统,包括:第一板;第二板,以与所述第一板间隔开的配置设置;可弹性变形台座,固定到所述第一板并且从所述第一板朝向所述第二板延伸,所述可弹性变形台座包括从所述侧壁向外延伸的柔性翼部;接纳部构件,从所述第二板朝向所述第一板向外延伸,并且包括形成配置为接纳所述可弹性变形台座的局部壳体的侧壁;所述可弹性变形台座配置为当所述台座进入所述接纳部构件的局部壳体并且朝向完全接合位置移动时弹性地变形。
18.如方案17所述的弹性平均系统,其中所述完全接合状态提供合计平均的变形量。
从下面结合附图时对本发明的详细描述,本发明的上述特征和优点以及其他特征和优点是容易清楚的。
附图说明
其他特征、优点和细节仅以示例方式出现在下面对实施例的详细描述中,详细描述涉及附图,在附图中:
图1为本发明的弹性平均系统实施零件的一部分的立体图;
图2为本发明的弹性平均系统实施零件的另一部分的立体图;
图3为组装之前的如图1和图2所示的部件的正视图;
图4为组装之后的如图1和图2所示的部件的正视图;
图5为本发明的弹性平均系统实施零件的另一个正视图;以及
图6为如图1至图4所示的弹性平均系统的另一个实施例的正视图。
具体实施方式
下面的描述实质上仅为示例性的而不意在限制本发明、其应用或使用。例如,所示实施例包括车辆部件,但对准系统可以与任何适当的部件一起使用,以提供用于所有方式的匹配部件和部件应用的精确位置和对准的弹性平均,所述部件和部件应用包括许多工业产品、消费类产品(例如消费电子设备、各种器具等)、运输、能量和航空应用,并且尤其包括许多其他类型的车辆部件和应用,例如各种内部、外部和发动机罩下的车辆部件和应用。应该理解,在所有附图中,对应的附图标记表示相同或相应的部件和特征。
当在本文中使用时,术语“可弹性变形”是指部件或部件的一部分,包括部件特征,包括具有大体上弹性变形特性的材料,其中该材料构造为响应于力的施加而经历其形状、尺寸或两者方面的弹性可逆改变。引起材料的弹性可逆或弹性变形的力可以包括张力、压缩力、剪切力、弯曲力或扭转力、或者这些力的各种组合。可弹性变形材料可以呈现线性弹性变形,例如根据虎克定律描述的变形,或者呈现非线性弹性变形。
弹性平均提供匹配部件之间的界面的弹性变形,其中平均变形提供精确对准,制造位置偏差最小化为Xmin,由Xmin=X/√N限定,其中X是匹配部件的定位零件的制造位置偏差,并且N是插入的零件的数量。为了获得弹性平均,可弹性变形部件构造为具有至少一个零件及其被过度约束的接触表面,并且提供与另一个部件的匹配零件及其接触表面的干涉配合。过度约束条件和干涉配合使至少一个零件或匹配零件中的至少一个或两个零件弹性可逆地(弹性地)变形。部件的这些零件的弹性可逆属性允许部件的可反复插拔,这有利于其组装和拆卸。在一些实施例中,根据具体实施例的要求,配置为具有在本文中公开的至少一个零件和相关联匹配零件的可弹性变形部件可以要求超过一个的这种零件。部件的位置偏差可能导致在接触表面的区域上施加不同的力,所述接触表面在干涉条件下插入部件期间被过度约束和接合。可以认识到,单个插入的部件可以关于部件的周长弹性平均。弹性平均的原理在共同拥有的同在审查中的美国专利申请No.13/187,675(现在的美国公开文献No.US2013-0019455)中详细地描述,其公开内容通过参考以其整体并入本文。以上公开的实施例提供以下能力:将与上述弹性平均原理不一致或者通过包括如本文公开的弹性平均对准保持系统而会进一步得到帮助的现有部件转变成确实促进弹性平均和与之相关的优点的组件。
可以使用任何适当的可弹性变形材料用于本文公开和下面进一步讨论的匹配部件和对准零件,尤其是在形成为本文描述的零件时可弹性变形的那些材料。这包括各种金属、聚合物、陶瓷、无机材料或玻璃、或者上述材料的任何复合物,或者适合于本文公开的目的的其任何其他组合。许多复合材料是可以想到的,包括各种填充聚合物,包括玻璃、陶瓷、金属和无机材料填充聚合物,尤其是玻璃、金属、陶瓷、无机或碳纤维填充聚合物。可以采用任何适当的填充物形态,包括各种形状和尺寸的颗粒或纤维。更具体地,可以使用任何适当类型的纤维,包括连续纤维和不连续纤维,织造或非织造布、毛毡或短亚麻或者其组合。可以使用任何适当的金属,包括各种级别的钢和钢合金、铸铁、铝、镁或钛或者其复合物,或者其任何其它组合。聚合物可以包括热塑性聚合物或热固性聚合物两者、或者其复合物、或者其任何其它组合,包括各种类型的共聚物和共混聚合物。在一个实施例中,优选的塑性材料是具有弹性特性的材料,以便于不断裂地弹性变形,例如,包括丙烯腈丁二烯苯乙烯(ABS)聚合物的材料,并且更特别地包括聚碳酸酯ABS共混聚合物(PC/ABS)的材料。材料可以是任何形式,并且通过任何适当的工艺形成或制造,包括冲压或成形金属、复合物或其他板材、锻件、挤压件、压制件、铸件或模制件等,以包括本文描述的可变形零件。可弹性变形对准零件和相关部件可以以任何适当的方式形成。例如,可弹性变形对准零件和相关部件可以一体地形成,或者它们可以整体地单独形成并且随后附接在一起。当一体地形成时,它们例如可以由注塑成型机形成为单个件。当单独形成时,它们例如可以由不同的材料形成以提供预定的弹性响应特性。可以选择一种或多种材料来提供任何或所有可弹性变形对准零件、相关部件、或匹配部件的预定弹性响应特性。预定弹性响应特性例如可以包括预定弹性模量。
当在本文中使用时,术语车辆不仅限于汽车、卡车、货车或运动型多用途车,而是包括适于运输或支撑负载的任何自推式、牵引式或可移动的运输工具。
根据本发明的示例性实施例,并且参考图1和图2,图示了用于部件组装的弹性平均对准系统10。弹性平均系统包括可匹配部件,例如第一内板12和第二外板14,它们可以相对于彼此以匹配且间隔开的配置设置。在示例性实施例中,弹性平均系统10可以在汽车应用中使用,并且例如包括车辆内饰,例如壁或车门内板和外板。
在示例性实施例中,如图3所示,当使第一内板12和第二外板14相对于彼此来到组装位置时,使用可弹性变形台座16(其可以称为“罩”)将第一内板12操作性地联接到第二外板14并且与第二外板14间隔开,可弹性变形台座16固定到第一内板12的内表面18,并且从第一内板12的内表面18朝向第二外板14的对应内表面20向外延伸。在第一内板12和第二外板14的组装之后,内表面18和内表面20将相对于彼此定位在间隔开的预定位置,其部分由可弹性变形台座16促进。
在一实施例中,可弹性变形台座16与第一内板12的内表面18一体地形成,或者操作性地联接到第一内板12的内表面18。台座16可以由与在第一内板12的构造中使用的材料相同的材料构造或形成,或者它可以由将在本文中描述的具有为特定性能特征选定的特性的不同材料形成。可弹性变形台座16可以包括从内表面18向外延伸的一个或多个侧壁22,以形成局部壳体24。在所示的实施例中,壳体24由单个弯曲侧壁22限定,但是也可以包括限定“箱”形壳体或适合于具体应用的任何其他壳体的若干个壁。闭合表面26基本上平行于内表面18延伸,并且闭合由弯曲侧壁22限定的局部壳体24,从而限定面向第二外板14的内表面20的表面。如所公开的那样,具有侧壁22和闭合表面26的可弹性变形台座16类似于名副其实的“罩”。
在一实施例中,闭合表面26可以包括由壁32限定的开口30。开口配置为接纳将在本文中描述的保持构件28,当使第一板12和第二板14来到一起时,保持构件28可以附接到第二外板14的内表面20。插入狭槽34从开口30延伸到闭合表面26的前缘36,以将保持构件28容易且滑动地在开口30中插入就位。在插入狭槽34和前缘36的接口处可以形成锥形肩部38,以在其中组装期间允许容易地将保持构件28插入到狭槽中。
在一实施例中,图3中的开口42可以位于可弹性变形台座16的侧壁22中。开口42可以包括许多配置,并且在如附图所示的实施例中,是纵向延伸狭槽,其从接近或邻近第一内板12的内表面18的位置沿着向后壁部44延伸到接近或邻近闭合表面26的位置。开口42可以具有任何适当的数量并且可以放置在侧壁22上的任何适当位置。此外,并且在一实施例中,一个或多个柔性保持翼部50与可弹性变形台座16的侧壁22是一体的,并且从可弹性变形台座16的侧壁22向外延伸。柔性保持翼部50可以包括许多适当配置,并且在图示的形式中,从接近或邻近闭合表面26的位置以角度“α”向下和向外延伸以在第一内板12的内表面18终止。在一实施例中,角度“α”的范围为从10度到45度。在一实施例中,狭槽状开口52可以从外部边缘54延伸到保持翼部50中,并且可操作来增加翼部50的柔性,如本文将描述的那样。
现在转向图2,并且继续参考图1和图3,当使第一内板12和第二外板14相对于彼此来到组装位置时,接纳部构件58固定到第二外板14的内表面20,并且从第二外板14的内表面20朝向第一内板12的对应内表面18向外延伸。在一实施例中,接纳部构件58与第二外板14的内表面20一体地形成,或者操作性地联接到第二外板14的内表面20。接纳部构件可以由与在第二外板14的构造中使用的材料相同的材料构造或形成,或者它可以由将在本文中描述的具有特定特性的不同材料形成。接纳部构件58可以包括从内表面20向外延伸的一个或多个侧壁60,以形成局部壳体62,如图4所示,局部壳体62配置为当使第一内板12和第二外板14彼此可操作接合时接纳可弹性变形台座16。在所示的实施例中,局部壳体62由单个弯曲侧壁60限定,但是可以包括限定“箱”形壳体或适合于具体应用的任何其他壳体的若干个壁。在一实施例中,内表面20可以包括开口64,其由壁66限定并且位于局部壳体62内。开口配置为当第一内板12和第二外板14彼此完全接合时,接纳附接到可弹性变形台座16并且从可弹性变形台座16延伸的保持构件28。
如图3和图4所示,促进第一内板12和第二外板14的组装。在图3中,使两个板面对面对准,以便第一内板12的内表面18面向第二外板14的内表面20。一个和通常超过一个的可弹性变形台座16设置在第一内板12的内表面周围的位置,与相似地位于第二外板14的内表面上的对应接纳部构件58相对。当板12、14联在一起,如图3的箭头所示;每个可弹性变形台座16进入对应接纳部构件58的局部壳体62。当台座16朝向第二外板的内表面20向内移动时,如图4所示,柔性保持翼部50的倾斜表面54接合侧壁60的内表面68,以开始柔性保持翼部在接纳部构件的侧壁与可弹性变形台座16的侧壁22之间的变形。随着将板12和板14联在一起,柔性保持翼部50的变形将继续增加,直到闭合表面26在完全接合位置接触第二外板14的内表面20。柔性保持翼部50的变形在部件16、58之间施加保持力,其可操作以便一旦组装就阻止分离。
在一实施例中,并且也如图4所示,可弹性变形台座16的侧壁22还可以配置为在将台座插入到接纳部构件58中期间变形。在这样的应用中,选择来构造侧壁22的材料以及开口42的数量和放置是这样的,部件16、58之间的期望变形和所产生的保持力工作,使得部件一旦组装就阻止分离。如图1至图4所示,保持构件28可以组装到可弹性变形台座16中的开口30中。当使第一内板12与第二外板14接合时,保持构件接合内表面20中的开口64。这样的接合将两个部件可拆卸地固定在一起。保持构件28可以包括从其向外延伸的一系列轴向间隔的柔性摩擦构件29。当保持构件28插入到开口64中时,柔性摩擦构件29弯曲,并且随后施加阻止从其拆卸的保持力。
现在参考图4和图5,当使用一个或多个弹性平均系统10来组装部件例如第一内板12和第二外板14时,柔性保持翼部50的柔性以及可弹性变形台座16的侧壁22的可压缩性将工作,以考虑或弹性平均可能由于正常零件装配而产生的容差。这样的容差由可弹性变形台座16和相关联的柔性保持翼部50调节,不允许在匹配部件零件例如接纳部构件58之间的间隙,从而确保牢固的无噪声组装。
参考图6,图示了本发明的另一个实施例。在图示中,在有用的情况下使用相同的标记来指示在本文中已经提供的相同描述。用于部件组装的弹性平均系统10包括可匹配部件,例如可以相对于彼此以匹配且间隔开的配置设置的第一内板12和第二外板14。另外,可以在两个板12、14之间分别设置第三板80,例如在汽车车门应用中使用来将内部部件(内饰、电子产品等)与水和其他元件密封隔离的车门内衬。
在示例性实施例中,当使第一内板12和第二外板14相对于彼此来到组装位置时,使用可弹性变形台座16将第一内板12操作性地联接到第二外板14并且与第二外板14间隔开,可弹性变形台座16固定到第一内板12的内表面18,并且从第一内板12的内表面18朝向第二外板14的对应内表面20向外延伸。可弹性变形台座16可以包括从内表面18向外延伸的一个或多个侧壁22,以形成局部壳体24。闭合表面26基本上平行于内表面18延伸并且闭合局部壳体24,从而限定面向第二外板14的内表面20的闭合表面或“停止”表面。在一实施例中,闭合表面26可以包括由壁32限定的开口30。开口配置为接纳可以附接到闭合表面26的保持构件28。在一实施例中,开口42可以位于可弹性变形台座16的侧壁22中。开口42可以包括许多配置,并且在所示实施例中是纵向延伸狭槽。此外,并且在一实施例中,柔性保持翼部50与可弹性变形台座16的侧壁22是一体的,并且从可弹性变形台座16的侧壁22向外延伸。柔性保持翼部50可以包括许多适当配置,并且在图示的形式中,从接近或邻近闭合表面26的位置延伸以在第一内板12的内表面18终止。在一实施例中,狭槽状开口52可以从外部边缘54延伸到保持翼部50中,并且可操作来增加翼部50的柔性。
在一实施例中,第三板80包括位置对应于可弹性变形台座16的开口82。在多个台座16的情况下,多个开口82将在第三板80中对应地定位,以容许台座的一部分穿过其中。
在一实施例中,第二外板14的内表面20可以包括开口64,开口64配置为当使第一内板12和第二外板14相对于彼此来到完全接合位置时接纳保持构件28,保持构件28附接到可弹性变形台座16并且从可弹性变形台座16延伸。在多个台座16的情况下,多个开口64将在第二板20中对应地定位,以容许保持构件的一部分穿过其中。
当使三个板面对面对准以便第一内板12的内表面18面向第二外板14的内表面20并且第三板18设置在它们之间时,促进了第一内板12和第二外板14的组装,并且第三板18处于它们之间。可弹性变形台座16设置在第一内板12的内表面周围的位置。当使板12、80和14来到一起时,每个可弹性变形台座16穿过第三板80的对应开口82,并且随后到达完全接合位置,随着保持构件28进入开口64并且闭合表面26接合第二外板14的内表面20。
当台座16朝向第二外板的内表面20向内移动时,柔性保持翼部50的倾斜表面54接合第三板80以开始柔性保持翼部的变形。柔性保持翼部的变形将随着板12和板14来到一起而继续增加,并且将在可弹性变形台座与第三板之间施加保持力,以维持三个板之间的间隔配置。
虽然已经参考示例实施例描述了本发明,但是本领域的技术人员将理解,在不脱离本发明范围的情况下,可以作出各种改变并且等同物可以替代其元件。此外,在不脱离其本质范围的情况下,可以作出许多变更以使具体的情况或材料适应本发明的教导。因此,本发明意在不被限制为所公开的具体实施例,而是本发明将包括落入本申请范围内的所有实施例。

Claims (10)

1.一种用于匹配部件的弹性平均系统,包括:
第一内板;
第二外板,以与所述第一内板匹配且间隔开的配置设置;
可弹性变形台座,固定到所述第一内板的内表面,并且从所述第一内板的内表面朝向所述第二外板的对应内表面向外延伸,该可弹性变形台座包括:
  侧壁,从所述第一内板的内表面向外延伸以形成局部壳体;
  闭合表面,基本上平行于所述第一内板的内表面延伸,并且闭合所述局部壳体,从而限定面向所述第二外板的内表面的闭合表面;
  柔性保持翼部,与所述侧壁是一体的并且从所述侧壁向外延伸;
接纳部构件,固定到所述第二外板的内表面,并且从所述第二外板的内表面朝向所述第一内板的对应内表面向外延伸,该接纳部构件包括侧壁,该侧壁从所述第二外板的内表面向外延伸以形成局部壳体并且配置为接纳所述可弹性变形台座,所述可弹性变形台座配置为当所述台座进入所述接纳部构件的局部壳体并且朝向完全接合位置移动时弹性地变形。
2.如权利要求1所述的弹性平均系统,其中当所述可弹性变形台座进入所述接纳部构件的局部壳体时,所述柔性保持翼部抵靠所述接纳部构件的所述侧壁弹性地变形。
3.如权利要求2所述的弹性平均系统,还包括从外部边缘延伸到所述保持翼部中的狭槽状开口,以增加所述翼部的柔性。
4.如权利要求4所述的弹性平均系统,其中所述柔性保持翼部从接近或邻近所述闭合表面的位置以角度“α”向下和向外延伸,以在所述第一内板的所述内表面终止。
5.如权利要求1所述的弹性平均系统,其中当所述可弹性变形台座进入所述接纳部构件的局部壳体时,所述可弹性变形台座的所述侧壁弹性地变形。
6.如权利要求5所述的弹性平均系统,还包括在所述侧壁中配置为产生期望变形的开口。
7.如权利要求6所述的弹性平均系统,其中所述开口包括纵向延伸狭槽,该纵向延伸狭槽从邻近所述第一内板的内表面的位置沿着向后壁部延伸到邻近所述闭合表面的位置。
8.如权利要求1所述的弹性平均系统,其中所述完全接合状态提供合计平均的变形量。
9.一种用于匹配部件的弹性平均系统,包括:
第一内板;
第二外板,以与所述第一内板匹配且间隔开的配置设置;
第三板,设置在所述第一内板与所述第二外板之间;
可弹性变形台座,固定到所述第一内板的内表面,并且从所述第一内板的内表面朝向所述第二外板的对应内表面向外延伸,该可弹性变形台座包括:
  侧壁,从所述第一内板的内表面向外延伸以形成局部壳体;
  闭合表面,基本上平行于所述第一内板的内表面延伸,并且闭合所述局部壳体,从而限定面向所述第二外板的内表面的闭合表面;
  柔性保持翼部,与所述侧壁是一体的并且从所述侧壁向外延伸;
  在所述闭合表面中的开口,配置为接纳保持构件;以及
  保持构件,配置用于组装到所述开口中并且延伸到所述局部壳体中,包括从其向外延伸的轴向间隔柔性摩擦构件;
在所述第三板中的开口,其位置对应于所述可弹性变形台座,并且配置为容许所述可弹性变形台座的一部分穿过其中;
在所述第二外板中的开口,配置为当所述第一内板和所述第二外板实现彼此可操作接合时接纳所述保持构件,其中在所述完全接合位置,所述第三板使所述柔性保持翼部变形,所述柔性保持翼部工作来在所述可弹性变形台座与所述第三板之间施加保持力,以维持所述三个板之间的间隔配置。
10.一种用于匹配部件的弹性平均系统,包括:
第一板;
第二板,以与所述第一板间隔开的配置设置;
可弹性变形台座,固定到所述第一板并且从所述第一板朝向所述第二板延伸,所述可弹性变形台座包括从所述侧壁向外延伸的柔性翼部;
接纳部构件,从所述第二板朝向所述第一板向外延伸,并且包括形成配置为接纳所述可弹性变形台座的局部壳体的侧壁;
所述可弹性变形台座配置为当所述台座进入所述接纳部构件的局部壳体并且朝向完全接合位置移动时弹性地变形。
CN201510195884.5A 2014-04-23 2015-04-23 用于将部件的组件弹性平均的系统 Pending CN105041795A (zh)

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