JP2019105157A - フロアパネル用機械式係止システム - Google Patents
フロアパネル用機械式係止システム Download PDFInfo
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Abstract
Description
b)突出部の一部をスクリューカッタで形成する工程とを含む。
本質的にV字形状又はU字形状の開放した切削縁部を持つナイフで係止システムの一部を形成する工程と、
切削中、切除された材料を、開放した切削縁部の内部分を流れるように変位する工程とを含む。
水平方向及び垂直方向で切断する切断ナイフによってシートを切断し、パネルを分離する工程と、
切断工程によって、第1パネルに下部分を形成し、第2パネルに上部分を形成する工程とを含む。
係止エレメント8及び係止溝14は材料を必要としない。これは、パネルの厚さを減少することによって、かなりの費用節約がなされるということを意味する。
別体の、好ましくは可撓性及び/又は変位可能なタング11を、固定溝12に挿入してもよい。固定溝12は、その下部分が、本質的に、ストリップ6の上部分と同じ水平方向平面HPに配置されるように形成されている。ストリップ6は、固定溝12の下部分の延長部である。タング溝9の下部分9aは、係止位置では、本質的に、ストリップ表面7aの上部分と同じ水平方向平面HPに配置される。図8bは、上下逆さまにして表面を下に向けた第2パネル1’を示す。別体のタング11は、キャビティ20の内部分と垂直方向で重なっている。突出部21がストリップ表面7aの上部分の下のキャビティ20に配置されるため、薄いパネルに係止システムを形成できるという利点が得られる。
これにより、係止中に外方に押される可撓性部分22が容易に撓む。パネルは、係止エレメントの強度及び可撓性を向上する、例えばガラスファイバ製の強化層5c又は強化プラスチック層を含んでいてもよい。強化層は、好ましくは、キャビティ20全体の周囲に亘って連続している。突出部の外方部分10a又は内方部分10cに、又は接合部に沿って縁部10b、10dの一方又は両方に、一つ又は幾つかのタングが形成されていてもよい。
係止ストリップは、図22dに示すように、上方に延びる幾つかの突出部48’、48を備えていてもよい。
1’ 第2パネル
6 ストリップ
7 ストリップ本体
7a ストリップ表面
8 係止エレメント
10 タング
14 係止溝
20 キャビティ
21 突出部
23 縁部
30 打ち抜きホイール
31 切削工具
32 スクリューカッタ
42、43 係止面
SP ストリップ平面
GP 溝平面
Claims (27)
- 隣接したパネルの第1縁部(1)及び第2縁部(1’)を垂直方向及び水平方向で係止するための係止システムを備えた建物用パネルであって、前記係止システムは、垂直方向で係止するためのタング(10)及びタング溝(9)を含み、前記第1縁部(1)のストリップ(6)には係止エレメント(8)が設けられており、この係止エレメント(8)は、前記第2縁部(1’)に形成された下方に開放した係止溝(14)と水平方向で係止するように協働する、建物用パネルにおいて、
前記ストリップ(6)は、キャビティ(20)を持つストリップ本体(7)を含み、
前記第2縁部(1’)は、下方に延びる局所的突出部(21)を含み、
前記突出部(21)は、前記パネルが水平方向及び水平方向で係止されたとき、前記キャビティ(20)に配置される、ことを特徴とする建物用パネル。 - 請求項1に記載の建物用パネルにおいて、
前記係止エレメント(8)は、前記キャビティ(20)の一部である、建物用パネル。 - 請求項1又は2に記載の建物用パネルにおいて、
前記キャビティ(20)は、前記ストリップ本体(7)を貫通している、建物用パネル。 - 請求項1、2、又は3に記載の建物用パネルにおいて、
前記係止エレメント(8)は、前記第1縁部(1)に沿って不連続である、建物用パネル。 - 請求項1乃至4のうちのいずれか一項に記載の建物用パネルにおいて、
前記突出部(21)は、前記第2縁部(1’)に沿って不連続である、建物用パネル。 - 請求項1乃至5のうちのいずれか一項に記載の建物用パネルにおいて、
前記ストリップ本体(7)は、幾つかの前記キャビティ(20)を含む、建物用パネル。 - 請求項1乃至6のうちのいずれか一項に記載の建物用パネルにおいて、
前記第2縁部(1’)は幾つかの局所的突出部(21)を含む、建物用パネル。 - 請求項1乃至7のうちのいずれか一項に記載の建物用パネルにおいて、
前記ストリップ本体(7)は、上ストリップ表面(7a)の最下部分に位置決めする水平方向ストリップ平面(SP)を含み、前記係止溝(14)は、前記係止溝(14)の上方内側部分に位置する水平方向溝平面(GP)を含み、前記ストリップ平面(SP)及び前記溝平面(GP)は、前記係止エレメント(8)の前記垂直方向長さより短い距離で互いに垂直方向で近接している、建物用パネル。 - 請求項8に記載の建物用パネルにおいて、
前記ストリップ平面(SP)及び前記溝平面(GP)は、同一の垂直方向位置に配置されている、建物用パネル。 - 請求項1乃至9のうちのいずれか一項に記載の係止システムを持つパネルを製造する方法において、
前記キャビティの少なくとも一部を打ち抜きで形成する工程と、
前記突出部の少なくとも一部をスクリューカッタで形成する工程とを含む、方法。 - 隣接したパネルの第1縁部(1)及び第2縁部(1’)を垂直方向及び水平方向で係止するための係止システムを持つ建物用パネルであって、前記係止システムは、前記第1縁部(1)及び前記第2縁部(1’)の垂直方向変位によって前記縁部を係止するように形成されており、前記係止システムは、固定溝(12)内に設けられる別体のタング(11)を含み、前記タングは、垂直方向係止のため、タング溝(9)と協働し、前記第1縁部(1)のストリップ(6)には係止エレメント(8)が設けられており、前記係止エレメント(8)は、水平方向係止のため、前記第2縁部(1’)に形成された下方に開放した係止溝と協働する、建物用パネルにおいて、
前記ストリップ(6)は、キャビティ(20)を持つストリップ本体(7)を含み、
前記第2縁部(1’)は、下方に延びる局所的突出部(21)を含み、
前記パネルが垂直方向及び水平方向で係止されたとき、前記突出部(21)は前記キャビティ(20)に配置され、
前記隣接したパネルを垂直方向及び水平方向で係止するとき、前記タング溝(9)の下部分(9a)は、本質的に、前記ストリップ表面(7a)の上方部分と同じ水平方向平面(HP)に配置される、ことを特徴とする建物用パネル。 - 請求項11に記載の建物用パネルにおいて、
前記係止エレメント(8)は、前記キャビティ(20)の一部である、建物用パネル。 - 請求項11又は12に記載の建物用パネルにおいて、
前記キャビティ(20)は、前記ストリップ本体(7)を貫通している、建物用パネル。 - 請求項12又は13に記載の建物用パネルにおいて、
前記ストリップ本体(7)は、幾つかのキャビティ(20)を含む、建物用パネル。 - 請求項11乃至14のうちのいずれか一項に記載の建物用パネルにおいて、
前記第2縁部(1’)は、幾つかの局所的突出部(21)を含む、建物用パネル。 - 隣接したパネルの第1縁部(1)及び第2縁部(1’)を垂直方向及び水平方向で係止するための係止システムを持つ建物用パネルであって、前記システムは、前記第1縁部(1)及び前記第2縁部(1’)の互いに対する垂直方向変位によって前記縁部を係止するように形成されており、前記係止システムは、垂直方向で係止するため、タング溝(9)又はアンダーカット(15、15a)と協働するタング(10a、10b、10c、10d)を含み、前記第1縁部(1)のストリップ(6)には、第1縁部(1)に水平方向で係止するため、隣接した前記第2縁部(1’)に形成された下方に開放した係止溝(14)と協働する係止エレメント(8)が設けられている、建物用パネルにおいて、
前記ストリップ(6)は、キャビティ(20)を持つストリップ本体(7)を含み、
前記第2縁部(1’)は、下方に延びる局所的突出部(21)を含み、
前記パネルを垂直方向及び水平方向で係止するとき、前記突出部(21)は前記キャビティ(20)に配置される、ことを特徴とする建物用パネル。 - 請求項16に記載の建物用パネルにおいて、
前記係止エレメント(8)は、前記キャビティ(20)の一部である、建物用パネル。 - 請求項16又は17に記載の建物用パネルにおいて、
前記キャビティ(20)は、前記ストリップ本体(7)を貫通している、建物用パネル。 - 請求項16、17、又は18に記載の建物用パネルにおいて、
前記タングは、前記突出部(21)の下部分に配置されている、建物用パネル。 - 垂直方向及び/又は水平方向で係止する係止システムを含むパネルを製造するための方法において、
本質的にV字形状又はU字形状の開放した切削縁部を持つナイフ(35e、35f、35g)で前記係止システムの一部を形成する工程と、
切削中、切除された材料を、前記開放した切削縁部の内部分を流れるように移動させる工程とを含む、方法。 - シートを第1フロアパネル(1)及び第2フロアパネル(1’)に分離し、水平方向及び/又は水平方向で係止する係止システムを持つ二つの隣接した縁部(1、1’)を形成する方法であって、前記第1縁部(1)は、上方部分を越えて水平方向に突出する下方部分(40)を有し、前記第2縁部(1’)は、下方部分を越えて水平方向に突出する上方部分(41)を有する、方法において、
水平方向及び垂直方向で切断する切断ナイフによって前記シートを切断し、前記パネルを分離する工程と、
前記切断工程によって、前記第1パネル(1)の前記下部分(40)を形成し、前記第2パネル(1’)の前記上部分(41)を形成する工程とを含む、方法。 - プラスチック製摩擦層(3)及び一つ又は幾つかのプラスチック製コア層(5a、5b)を含む隣接したパネルの第1縁部(1)及び第2縁部(1’)を垂直方向及び/又は水平方向で係止するための係止システムを持つフロアパネルであって、フロアパネルにおいて、
前記コア層(5b)は、垂直方向長さが前記コアの厚さの少なくとも約1/3の本質的に垂直な撓み溝(19)を含む、ことを特徴とするパネル。 - 請求項22に記載のパネルにおいて、
前記撓み溝は、アンダーレイ(18)によって覆われている、パネル。 - 請求項22又は23に記載のパネルにおいて、
前記撓み溝(19)は、長縁部と本質的に平行であり、前記撓み溝(19)の長さは、短縁部に設けられた前記係止システム間の距離よりも小さい、パネル。 - 短縁部が重なった状態で曲げることができる弾性材料で形成された隣接したパネルの第1縁部(1)及び第2縁部(1’)を垂直方向及び/又は水平方向で係止するための係止システムが設けられた長縁部及び短縁部を持つ弾性フロアパネルにおいて、
前記第1縁部(1)は、前記第1縁部に沿って延び、前記縁部から水平方向に突出するプラスチック製係止ストリップ(46)が設けられた長縁部(1)であり、
前記係止ストリップ(46)は、隣接したパネルの長縁部である前記第2縁部に形成された係止溝(14)に挿入されるように形成された垂直方向に延びる少なくとも一つの突出部(48)を含む、弾性フロアパネル。 - 請求項15に記載の弾性フロアパネルにおいて、
前記係止ストリップ(46)は、熱可塑性プラスチック製押し出し形材である、弾性フロアパネル。 - 請求項25又は26に記載の弾性フロアパネルにおいて、
前記長さは、前記幅よりも少なくとも15倍大きい、弾性フロアパネル。
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