JP4677644B2 - 多層コーティングを個別のシートにデポジットする装置 - Google Patents
多層コーティングを個別のシートにデポジットする装置 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/54—Apparatus specially adapted for continuous coating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67236—Apparatus for manufacturing or treating in a plurality of work-stations the substrates being processed being not semiconductor wafers, e.g. leadframes or chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02225—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
- H01L21/0226—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
- H01L21/02263—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase
- H01L21/02271—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
- H01L21/02274—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition in the presence of a plasma [PECVD]
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/16—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
- H10K71/166—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using selective deposition, e.g. using a mask
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/70—Testing, e.g. accelerated lifetime tests
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/16—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
- H10K71/164—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using vacuum deposition
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/40—Thermal treatment, e.g. annealing in the presence of a solvent vapour
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Description
上述の亀裂鈍化機能を実施することに加えて、有機層9Aは、とりわけ、平面化を提供するために、より厚く作成することが可能である(図に示すように)。更に、層9Aは、下にある基板又はデバイスの熱隔離を提供することができ、これは、その後の無機層9Bのデポジションに関連する熱入力を低減するのに有益である。幾つかのより厚い層の上の交互の別個の層に由来するコーティング性能の利点は、簡単な冗長性ということによって説明することが可能であるが、バルク構造に固有ではない改善されたバリヤ特性を伴う、第1無機層9Bの上に最初にデポジットされた有機層9Aの上にその後にデポジットされた無機層9Bの核形成の結果とすることもできる。
図に示す無機層9Bは、セラミック層とすることができ、デバイス90の上面の上、シート基板6の表面の上、又は既にシート基板6の上にある有機層9Aの上に、真空蒸着させることができる。限定するものではないが、無機層9Bの真空蒸着法は、スパッタリング、化学蒸着、プラズマ・エンハンスト化学蒸着、蒸着(evaporation)、昇華、電子サイクロトロン共鳴プラズマ・エンハンスト蒸着、及びそれらの組み合わせを含む。スパッタリングは、典型的には、低圧環境における気体イオンによるカソード材料のボンバードを含み、それにより、カソード材料の原子をカソード表面から放出させる。次いで、放出された原子は、その経路に配置された基板に衝突し、その結果として、カソード材料原子が基板表面の上にデポジットされる。スパッタリング・デバイスは、カソード表面に向けて気体イオンを加速するために、電場及び磁場の両方を使用していた。磁場がカソード材料を通過することによって、蒸着率を改善することができる。更に、隣接する磁石が固定されて存在することによって創出されるカソード材料のバーンスルー(burn-through)を回避するために、磁石は、ターゲット・カソードに相対して動かされていた(回転されていた等)。この概念の具体的な改善は、固定の磁石の回りを回転する円筒管カソードを含み、これにより、カソード材料の比較的一様な消費を促進する。反応能力を追加することによって、スパッタリング・デバイス(回転円筒デバイスを含む)を使用して、セラミック及び関係する非金属材料をデポジットすることができ、一方、スパッタリング材料の非導電層の構築の制御は、プロセス・パラメータのドリフトを回避する。このようにしない場合はドリフトが生じる。回転スパッタリングは、米国特許第6,488,824 B1号によって教示されている。
Claims (41)
- 多層コーティングを基板の上にインラインでデポジットするツールであって、
前記基板を受け取るように構成される近位端と、
前記近位端と反対側の遠位端と、
前記近位端と前記遠位端との間に配置される少なくとも1つのハウジングとを備え、前記ハウジングが、その中に共通の真空及び線形のデポジション経路を定め、前記共通の真空は真空源に結合されるように構成され、前記線形のデポジション経路は、前記ハウジングを通しての前記基板の輸送を容易にするように構成され、前記ハウジングが、
前記多層コーティングの少なくとも1つの有機層を前記基板の上にデポジットするように構成される少なくとも1つの有機層デポジション・ステーションと、
前記有機層デポジション・ステーションによってデポジットされた有機層を硬化させるように構成される少なくとも1つの硬化ステーションであって、前記少なくとも1つの有機層デポジション・ステーションに隣接して位置するものであり、デポジットされた前記有機層の硬化が前記デポジットの直後に行われるものである、少なくとも1つの硬化ステーションと、
前記多層コーティングの少なくとも1つの無機層を前記基板の上にデポジットするように構成される少なくとも1つの無機層デポジション・ステーションと、
前記有機層を作成する材料が、前記材料の源である前記有機層デポジション・ステーションから移動するのを制御する少なくとも1つの熱制御汚染低減デバイスと
を備える、
ツール。 - 請求項1に記載のツールであって、前記ハウジングに配されるマスク・ステーションを更に備え、前記マスク・ステーションが、少なくとも1つのマスクを前記基板に配するように構成される、ツール。
- 請求項2に記載のツールであって、前記マスク・ステーションが、有機マスク配置デバイス及び無機マスク配置デバイスを備える、ツール。
- 請求項1に記載のツールであって、前記近位端及び前記遠位端の少なくとも一方がアキュムレータを定め、前記アキュムレータは、前記基板の上に前記多層コーティングをデポジットするステップの少なくとも前、後、又は間に、前記基板のバッチをその内に含むように構成される、ツール。
- 請求項4に記載のツールであって、前記近位端及び前記遠位端の両方がアキュムレータを定める、ツール。
- 請求項4に記載のツールであって、複数の有機デポジション・ステーション及び複数の無機デポジション・ステーションを備えるツール。
- 請求項4に記載のツールであって、基板の複数のバッチを同時に処理するように構成されるツール。
- 請求項7に記載のツールであって、前記アキュムレータが、前記多層コーティングの複数の層をデポジットすることが可能なように、前記線形のデポジション経路に沿って前記基板を反対向きにさせるように更に構成される、ツール。
- 請求項4に記載のツールであって、前記アキュムレータの少なくとも1つが、前記アキュムレータ内の温度を低減するように構成されるデバイスを更に備える、ツール。
- 請求項4に記載のツールであって、前記アキュムレータが環境隔離バルブを備える、ツール。
- 請求項4に記載のツールであって、前記多層コーティングの個々の層が前記基板又は隣接する層に付着する能力を向上するように構成される少なくとも1つの表面処理チャンバを更に備えるツール。
- 請求項11に記載のツールであって、前記表面処理チャンバが前記アキュムレータに配される、ツール。
- 請求項12に記載のツールであって、前記表面処理チャンバがプラズマ・エネルギ源を備える、ツール。
- 請求項12に記載のツールであって、前記表面処理チャンバが熱蒸着デバイスを備える、ツール。
- 請求項14に記載のツールであって、前記熱蒸着デバイスが非酸化物材料をデポジットするように構成される、ツール。
- 請求項15に記載のツールであって、前記非酸化物材料がフッ化リチウム又はフッ化マグネシウムの少なくとも一つを備える、ツール。
- 請求項1に記載のツールであって、前記無機層デポジション・ステーションが、前記基板の上に、前記有機層デポジション・ステーションから有機層が配される前に、無機層を配するように構成される、ツール。
- 請求項1に記載のツールであって、前記少なくとも1つの熱制御汚染低減デバイスが、前記線形のデポジション経路に沿った前記有機層デポジション・ステーションの少なくとも一側に隣接して配される、ツール。
- 請求項18に記載のツールであって、前記熱制御汚染低減デバイスが、前記線形のデポジション経路に沿った前記有機層デポジション・ステーションの上流側及び下流側に隣接して配される、ツール。
- 請求項18に記載のツールであって、前記熱制御汚染低減デバイスがチラーである、ツール。
- 請求項1に記載のツールであって、前記熱制御汚染低減デバイスが、前記有機層デポジション・ステーションの少なくとも一側に隣接する前記線形のデポジション経路に沿って配される少なくとも1つのバフルを更に備える、ツール。
- 請求項1に記載のツールであって、前記ハウジングを通じて延びるコンベヤを更に備え、前記コンベヤが、前記ツールの少なくとも一部を通して前記基板を輸送するように構成される、ツール。
- 請求項22に記載のツールであって、前記コンベヤが、前記近位端と前記遠位端との間で両方向に動くように構成される、ツール。
- 請求項1に記載のツールであって、前記ツールに動作可能に結合される試験チャンバを更に備え、前記試験チャンバが浸透耐性を試験するように構成される、ツール。
- 請求項24に記載のツールであって、前記試験チャンバが、酸素又は湿度の少なくとも一つの環境攻撃をシミュレーションするように構成される、ツール。
- 請求項1に記載のツールであって、前記ハウジング内の処理条件を決定するように構成される制御システムを更に備える、ツール。
- 請求項1に記載のツールであって、前記真空源が、前記有機層のデポジション中とは異なる真空レベルを前記無機層のデポジション中に提供するように構成される、ツール。
- 請求項27に記載のツールであって、前記無機層のデポジション中の前記真空レベルが3ミリトルである、ツール。
- 請求項27に記載のツールであって、前記有機層のデポジション中の前記真空レベルが10ミリトルである、ツール。
- 請求項1に記載のツールであって、前記無機層デポジション・ステーションが回転スパッタリング源を備える、ツール。
- 請求項30に記載のツールであって、前記回転スパッタリング源が少なくとも1つの回転可能カソードを備える、ツール。
- 多層コーティングと柔軟性基板との間に物体をカプセル化するツールであって、
共通の真空及び線形のデポジション経路を内部に定める少なくとも1つのハウジングを備え、前記線形のデポジション経路が、前記ハウジングを通しての前記基板の輸送を容易にするように構成され、前記ハウジングが、
前記多層コーティングの少なくとも1つの有機層を前記基板の上にデポジットするように構成される少なくとも1つの有機層デポジション・ステーションと、
前記有機層デポジション・ステーションによってデポジットされた有機層を硬化させるように構成される少なくとも1つの硬化ステーションであって、前記少なくとも1つの有機層デポジション・ステーションに隣接して位置するものであり、デポジットされた前記有機層の硬化が前記デポジットの直後に行われるものである、少なくとも1つの硬化ステーションと、
前記多層コーティングの少なくとも1つの無機層を前記基板の上にデポジットするように構成される少なくとも1つの無機層デポジション・ステーションと、
有機マスク及び無機マスクを前記基板の上に配するように構成されるマスク・ステーションと、
前記有機層を作成する材料が、前記材料の源である前記有機層デポジション・ステーションから移動するのを制御する少なくとも1つの熱制御汚染低減デバイスと
を備え、前記ツールが更に、
前記真空チャンバに結合された真空ポンプと、
前記ハウジングの上流に配される第1アキュムレータであって、前記基板が前記線形のデポジション経路に配されると、外部周囲環境からの前記基板の少なくとも部分的な環境隔離を提供するように構成される第1アキュムレータと、
前記ハウジングの下流に配置される第2アキュムレータであって、外部周囲環境からの前記基板の少なくとも部分的な環境隔離を提供するように、および、前記多層コーティングの複数の層を前記基板の上にデポジットすることを可能とするように、前記線形のデポジション経路に沿って前記基板を反転させるように構成される第2アキュムレータと
を備えるツール。 - 請求項32に記載のツールであって、前記第1アキュムレータの上流に配され、前記基板をそこから受け取るようにするための固定デバイスを更に備える、ツール。
- 請求項33に記載のツールであって、前記アキュムレータの少なくとも一つが熱制御デバイスを備える、ツール。
- 請求項32に記載のツールであって、前記第1アキュムレータが、基板を入れる経路及び基板を出す経路を備え、前記基板を出す経路が前記基板を入れる経路から間隔をおいて配される、ツール。
- 基板の上に配された物体を保護するために基板に多層コーティングをインラインでデポジットするカプセル化ツールであって、
共通の真空及び線形のデポジション経路を内部に定める少なくとも1つのハウジングであって、前記線形のデポジション経路が、前記ハウジングを通しての前記基板の輸送を容易にするように構成される、ハウジングと、
前記物体が前記少なくとも1つのハウジングにある間に、前記物体の上に第1材料をデポジットする手段と、
前記物体が前記少なくとも1つのハウジングにある間に、前記第1材料を硬化させる手段であって、前記第1材料をデポジットする手段に隣接して位置するものであり、デポジットされた前記第1材料の硬化が、前記第1材料をデポジットした直後に行われるものである、前記第1材料を硬化させる手段と、
前記物体が前記少なくとも1つのハウジングにある間に、前記物体の上に第2材料をデポジットする手段と、
前記第1材料をデポジットする手段、前記第2材料をデポジットする手段、及び前記第1材料を硬化させる手段が互いに真空で接続されるように、前記少なくとも1つのハウジングにおいて真空を提供する手段と、
前記第1材料をデポジットする手段からの前記第1材料の移動を熱的に制御する手段と
を備えるカプセル化ツール。 - 請求項36に記載のカプセル化ツールであって、前記第1材料又は前記第2材料を前記基板に隣接するように最初に加えることができるように前記カプセル化ツールが構成される、カプセル化ツール。
- 請求項36に記載のカプセル化ツールであって、前記少なくとも1つのハウジングが、順に結合された複数のハウジングであり、前記共通の真空が、前記複数のハウジングのそれぞれに共通である、カプセル化ツール。
- 請求項38に記載のカプセル化ツールであって、前記基板を外部周囲環境から少なくとも部分的に隔離するように構成される少なくとも1つのアキュムレータを更に備える、カプセル化ツール。
- 請求項39に記載のカプセル化ツールであって、前記アキュムレータが、前記ハウジングと選択的に真空で接続される、カプセル化ツール。
- 請求項40に記載のカプセル化ツールであって、前記アキュムレータが、前記アキュムレータ内の温度を低減するように構成されるデバイスを備える、カプセル化ツール。
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AU2003228522A1 (en) | 2003-11-03 |
CN101231974B (zh) | 2010-06-02 |
JP2005522891A (ja) | 2005-07-28 |
EP1758181A2 (en) | 2007-02-28 |
WO2003090260A3 (en) | 2004-04-01 |
DE60310907D1 (de) | 2007-02-15 |
TWI319626B (en) | 2010-01-11 |
CN100358091C (zh) | 2007-12-26 |
EP1497853B1 (en) | 2007-01-03 |
US8808457B2 (en) | 2014-08-19 |
US20140037845A1 (en) | 2014-02-06 |
KR100934544B1 (ko) | 2009-12-29 |
EP1758181A3 (en) | 2009-04-01 |
AU2003228522A8 (en) | 2003-11-03 |
KR20040101479A (ko) | 2004-12-02 |
DE60310907T2 (de) | 2007-10-25 |
CN1647247A (zh) | 2005-07-27 |
CN101231974A (zh) | 2008-07-30 |
TW200402152A (en) | 2004-02-01 |
US20040018305A1 (en) | 2004-01-29 |
WO2003090260A2 (en) | 2003-10-30 |
EP1497853A2 (en) | 2005-01-19 |
US9839940B2 (en) | 2017-12-12 |
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