JP2008535968A - オルガノシロキサン組成物 - Google Patents
オルガノシロキサン組成物 Download PDFInfo
- Publication number
- JP2008535968A JP2008535968A JP2008504857A JP2008504857A JP2008535968A JP 2008535968 A JP2008535968 A JP 2008535968A JP 2008504857 A JP2008504857 A JP 2008504857A JP 2008504857 A JP2008504857 A JP 2008504857A JP 2008535968 A JP2008535968 A JP 2008535968A
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- Granted
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- 239000000203 mixture Substances 0.000 title claims description 254
- 125000005375 organosiloxane group Chemical group 0.000 title description 7
- 229920000642 polymer Polymers 0.000 claims abstract description 207
- -1 polysiloxane Polymers 0.000 claims abstract description 163
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 109
- 239000003054 catalyst Substances 0.000 claims abstract description 106
- 239000003085 diluting agent Substances 0.000 claims abstract description 90
- 238000000034 method Methods 0.000 claims abstract description 76
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 54
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 51
- 230000008569 process Effects 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 37
- 239000000178 monomer Substances 0.000 claims abstract description 29
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000006068 polycondensation reaction Methods 0.000 claims abstract description 17
- 230000000717 retained effect Effects 0.000 claims abstract description 6
- 239000000565 sealant Substances 0.000 claims description 109
- 125000000217 alkyl group Chemical group 0.000 claims description 62
- 125000004432 carbon atom Chemical group C* 0.000 claims description 46
- 239000004014 plasticizer Substances 0.000 claims description 43
- 239000004067 bulking agent Substances 0.000 claims description 37
- 239000000945 filler Substances 0.000 claims description 35
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 35
- 238000009833 condensation Methods 0.000 claims description 28
- 230000005494 condensation Effects 0.000 claims description 28
- 239000012530 fluid Substances 0.000 claims description 27
- 229930195733 hydrocarbon Natural products 0.000 claims description 27
- 238000002156 mixing Methods 0.000 claims description 27
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 27
- 150000002430 hydrocarbons Chemical class 0.000 claims description 26
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 25
- 239000002480 mineral oil Substances 0.000 claims description 23
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 22
- 239000004971 Cross linker Substances 0.000 claims description 21
- 235000010446 mineral oil Nutrition 0.000 claims description 20
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 20
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical group CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000002253 acid Substances 0.000 claims description 18
- 125000003545 alkoxy group Chemical group 0.000 claims description 18
- 125000004122 cyclic group Chemical group 0.000 claims description 18
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 claims description 18
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 18
- 229920002379 silicone rubber Polymers 0.000 claims description 18
- 229920001971 elastomer Polymers 0.000 claims description 17
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 16
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 16
- 239000004945 silicone rubber Substances 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 14
- 229910000077 silane Inorganic materials 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 13
- 239000010948 rhodium Substances 0.000 claims description 13
- 229910020175 SiOH Inorganic materials 0.000 claims description 12
- 239000000654 additive Substances 0.000 claims description 12
- 239000003431 cross linking reagent Substances 0.000 claims description 12
- 125000003118 aryl group Chemical group 0.000 claims description 11
- 239000000806 elastomer Substances 0.000 claims description 11
- 150000004756 silanes Chemical class 0.000 claims description 11
- 239000004215 Carbon black (E152) Substances 0.000 claims description 10
- 238000006459 hydrosilylation reaction Methods 0.000 claims description 10
- 230000001965 increasing effect Effects 0.000 claims description 10
- 229910052710 silicon Inorganic materials 0.000 claims description 10
- 239000004094 surface-active agent Substances 0.000 claims description 10
- 239000003599 detergent Substances 0.000 claims description 9
- 150000002978 peroxides Chemical class 0.000 claims description 9
- 229920002367 Polyisobutene Polymers 0.000 claims description 8
- 125000003342 alkenyl group Chemical group 0.000 claims description 8
- 239000011253 protective coating Substances 0.000 claims description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 7
- 150000004996 alkyl benzenes Chemical class 0.000 claims description 7
- 239000003086 colorant Substances 0.000 claims description 7
- 229910052697 platinum Inorganic materials 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000002318 adhesion promoter Substances 0.000 claims description 6
- 239000012763 reinforcing filler Substances 0.000 claims description 6
- 239000005060 rubber Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 5
- 150000001336 alkenes Chemical class 0.000 claims description 5
- 239000006229 carbon black Substances 0.000 claims description 5
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 claims description 5
- 239000006260 foam Substances 0.000 claims description 5
- 230000003472 neutralizing effect Effects 0.000 claims description 5
- 239000000049 pigment Substances 0.000 claims description 5
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 claims description 5
- 239000002562 thickening agent Substances 0.000 claims description 5
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 5
- 239000002841 Lewis acid Substances 0.000 claims description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 4
- 230000000996 additive effect Effects 0.000 claims description 4
- 239000000443 aerosol Substances 0.000 claims description 4
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 4
- 239000003242 anti bacterial agent Substances 0.000 claims description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- 230000003750 conditioning effect Effects 0.000 claims description 4
- 239000003063 flame retardant Substances 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 239000003112 inhibitor Substances 0.000 claims description 4
- 150000007517 lewis acids Chemical class 0.000 claims description 4
- 238000012643 polycondensation polymerization Methods 0.000 claims description 4
- 239000003755 preservative agent Substances 0.000 claims description 4
- 239000006254 rheological additive Substances 0.000 claims description 4
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 claims description 4
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 3
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- ZSTLPJLUQNQBDQ-UHFFFAOYSA-N azanylidyne(dihydroxy)-$l^{5}-phosphane Chemical class OP(O)#N ZSTLPJLUQNQBDQ-UHFFFAOYSA-N 0.000 claims description 3
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 3
- 239000007844 bleaching agent Substances 0.000 claims description 3
- 238000010790 dilution Methods 0.000 claims description 3
- 239000012895 dilution Substances 0.000 claims description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 3
- 239000003792 electrolyte Substances 0.000 claims description 3
- 239000003205 fragrance Substances 0.000 claims description 3
- 229910021485 fumed silica Inorganic materials 0.000 claims description 3
- 239000000499 gel Substances 0.000 claims description 3
- 150000001451 organic peroxides Chemical class 0.000 claims description 3
- 239000012188 paraffin wax Substances 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- 238000010791 quenching Methods 0.000 claims description 3
- 230000000171 quenching effect Effects 0.000 claims description 3
- 229910052703 rhodium Inorganic materials 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000000454 talc Substances 0.000 claims description 3
- 229910052623 talc Inorganic materials 0.000 claims description 3
- 239000010457 zeolite Substances 0.000 claims description 3
- WWNRKHUOXUIPKO-UHFFFAOYSA-N (1,4-dichlorocyclohexa-2,4-diene-1-carbonyl) 1,4-dichlorocyclohexa-2,4-diene-1-carboperoxoate Chemical compound C1=CC(Cl)=CCC1(Cl)C(=O)OOC(=O)C1(Cl)C=CC(Cl)=CC1 WWNRKHUOXUIPKO-UHFFFAOYSA-N 0.000 claims description 2
- WRXCBRHBHGNNQA-UHFFFAOYSA-N (2,4-dichlorobenzoyl) 2,4-dichlorobenzenecarboperoxoate Chemical compound ClC1=CC(Cl)=CC=C1C(=O)OOC(=O)C1=CC=C(Cl)C=C1Cl WRXCBRHBHGNNQA-UHFFFAOYSA-N 0.000 claims description 2
- OXYKVVLTXXXVRT-UHFFFAOYSA-N (4-chlorobenzoyl) 4-chlorobenzenecarboperoxoate Chemical compound C1=CC(Cl)=CC=C1C(=O)OOC(=O)C1=CC=C(Cl)C=C1 OXYKVVLTXXXVRT-UHFFFAOYSA-N 0.000 claims description 2
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 claims description 2
- 239000004342 Benzoyl peroxide Substances 0.000 claims description 2
- 208000001840 Dandruff Diseases 0.000 claims description 2
- 201000004624 Dermatitis Diseases 0.000 claims description 2
- 206010013786 Dry skin Diseases 0.000 claims description 2
- 239000005909 Kieselgur Substances 0.000 claims description 2
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 2
- 229910021536 Zeolite Inorganic materials 0.000 claims description 2
- 125000004423 acyloxy group Chemical group 0.000 claims description 2
- 125000003302 alkenyloxy group Chemical group 0.000 claims description 2
- 229940035676 analgesics Drugs 0.000 claims description 2
- 229940035674 anesthetics Drugs 0.000 claims description 2
- 230000000954 anitussive effect Effects 0.000 claims description 2
- 239000000730 antalgic agent Substances 0.000 claims description 2
- 239000000058 anti acne agent Substances 0.000 claims description 2
- 230000003712 anti-aging effect Effects 0.000 claims description 2
- 230000003474 anti-emetic effect Effects 0.000 claims description 2
- 239000002260 anti-inflammatory agent Substances 0.000 claims description 2
- 229940121363 anti-inflammatory agent Drugs 0.000 claims description 2
- 230000001166 anti-perspirative effect Effects 0.000 claims description 2
- 230000002682 anti-psoriatic effect Effects 0.000 claims description 2
- 230000001153 anti-wrinkle effect Effects 0.000 claims description 2
- 230000000656 anti-yeast Effects 0.000 claims description 2
- 229940124340 antiacne agent Drugs 0.000 claims description 2
- 239000000924 antiasthmatic agent Substances 0.000 claims description 2
- 239000002111 antiemetic agent Substances 0.000 claims description 2
- 229940125683 antiemetic agent Drugs 0.000 claims description 2
- 239000003429 antifungal agent Substances 0.000 claims description 2
- 229940121375 antifungal agent Drugs 0.000 claims description 2
- 239000000739 antihistaminic agent Substances 0.000 claims description 2
- 239000003963 antioxidant agent Substances 0.000 claims description 2
- 239000003213 antiperspirant Substances 0.000 claims description 2
- 239000003434 antitussive agent Substances 0.000 claims description 2
- 229940124584 antitussives Drugs 0.000 claims description 2
- 239000003443 antiviral agent Substances 0.000 claims description 2
- 229940124630 bronchodilator Drugs 0.000 claims description 2
- 239000007809 chemical reaction catalyst Substances 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 239000003246 corticosteroid Substances 0.000 claims description 2
- 229960001334 corticosteroids Drugs 0.000 claims description 2
- 239000006071 cream Substances 0.000 claims description 2
- 239000007854 depigmenting agent Substances 0.000 claims description 2
- 239000002274 desiccant Substances 0.000 claims description 2
- 230000037336 dry skin Effects 0.000 claims description 2
- 239000004088 foaming agent Substances 0.000 claims description 2
- 239000003193 general anesthetic agent Substances 0.000 claims description 2
- 239000005556 hormone Substances 0.000 claims description 2
- 229940088597 hormone Drugs 0.000 claims description 2
- 229910052738 indium Inorganic materials 0.000 claims description 2
- 150000007529 inorganic bases Chemical class 0.000 claims description 2
- 239000003410 keratolytic agent Substances 0.000 claims description 2
- 201000003152 motion sickness Diseases 0.000 claims description 2
- 239000002674 ointment Substances 0.000 claims description 2
- 150000007530 organic bases Chemical class 0.000 claims description 2
- 229910052763 palladium Inorganic materials 0.000 claims description 2
- 239000006072 paste Substances 0.000 claims description 2
- VWSUVZVPDQDVRT-UHFFFAOYSA-N phenylperoxybenzene Chemical compound C=1C=CC=CC=1OOC1=CC=CC=C1 VWSUVZVPDQDVRT-UHFFFAOYSA-N 0.000 claims description 2
- 230000019612 pigmentation Effects 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052707 ruthenium Inorganic materials 0.000 claims description 2
- 239000003381 stabilizer Substances 0.000 claims description 2
- 230000000475 sunscreen effect Effects 0.000 claims description 2
- 239000000516 sunscreening agent Substances 0.000 claims description 2
- 230000001225 therapeutic effect Effects 0.000 claims description 2
- 239000004408 titanium dioxide Substances 0.000 claims description 2
- 239000011782 vitamin Substances 0.000 claims description 2
- 229940088594 vitamin Drugs 0.000 claims description 2
- 229930003231 vitamin Natural products 0.000 claims description 2
- 235000013343 vitamin Nutrition 0.000 claims description 2
- 239000003357 wound healing promoting agent Substances 0.000 claims description 2
- 239000008194 pharmaceutical composition Substances 0.000 claims 3
- 239000003814 drug Substances 0.000 claims 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims 1
- GUGOEEXESWIERI-UHFFFAOYSA-N Terfenadine Chemical compound C1=CC(C(C)(C)C)=CC=C1C(O)CCCN1CCC(C(O)(C=2C=CC=CC=2)C=2C=CC=CC=2)CC1 GUGOEEXESWIERI-UHFFFAOYSA-N 0.000 claims 1
- 230000001387 anti-histamine Effects 0.000 claims 1
- 230000003078 antioxidant effect Effects 0.000 claims 1
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical class B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 claims 1
- 229910000085 borane Inorganic materials 0.000 claims 1
- ZADPBFCGQRWHPN-UHFFFAOYSA-N boronic acid Chemical compound OBO ZADPBFCGQRWHPN-UHFFFAOYSA-N 0.000 claims 1
- 239000003937 drug carrier Substances 0.000 claims 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims 1
- 229940127554 medical product Drugs 0.000 claims 1
- 239000008017 pharmaceutical colorant Substances 0.000 claims 1
- 239000010452 phosphate Substances 0.000 claims 1
- 229940088417 precipitated calcium carbonate Drugs 0.000 claims 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 claims 1
- 239000012974 tin catalyst Substances 0.000 claims 1
- 230000000699 topical effect Effects 0.000 claims 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims 1
- 239000004606 Fillers/Extenders Substances 0.000 description 46
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- 150000001875 compounds Chemical class 0.000 description 32
- 238000001723 curing Methods 0.000 description 29
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 26
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 23
- 125000003785 benzimidazolyl group Chemical group N1=C(NC2=C1C=CC=C2)* 0.000 description 17
- 150000001450 anions Chemical class 0.000 description 16
- 235000014113 dietary fatty acids Nutrition 0.000 description 16
- 239000000194 fatty acid Substances 0.000 description 16
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical group [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 15
- 125000005843 halogen group Chemical group 0.000 description 14
- 125000001424 substituent group Chemical group 0.000 description 14
- 238000012360 testing method Methods 0.000 description 14
- 150000001412 amines Chemical class 0.000 description 13
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- 239000004590 silicone sealant Substances 0.000 description 13
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 12
- 150000004665 fatty acids Chemical class 0.000 description 12
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 11
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 11
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- 150000003254 radicals Chemical group 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 9
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- 230000000704 physical effect Effects 0.000 description 9
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 8
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 8
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 8
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- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 7
- 125000003668 acetyloxy group Chemical group [H]C([H])([H])C(=O)O[*] 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 7
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 7
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- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000004793 Polystyrene Substances 0.000 description 6
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical class CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 230000008901 benefit Effects 0.000 description 6
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 6
- 229910052794 bromium Inorganic materials 0.000 description 6
- 239000006227 byproduct Substances 0.000 description 6
- 125000002091 cationic group Chemical group 0.000 description 6
- 239000007795 chemical reaction product Substances 0.000 description 6
- 125000001309 chloro group Chemical group Cl* 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
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- 239000011777 magnesium Substances 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 229920002223 polystyrene Polymers 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 6
- 125000005372 silanol group Chemical group 0.000 description 6
- 229920005573 silicon-containing polymer Polymers 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 5
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- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
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- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
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- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- JZALLXAUNPOCEU-UHFFFAOYSA-N tetradecylbenzene Chemical compound CCCCCCCCCCCCCCC1=CC=CC=C1 JZALLXAUNPOCEU-UHFFFAOYSA-N 0.000 description 1
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- WJCNZQLZVWNLKY-UHFFFAOYSA-N thiabendazole Chemical compound S1C=NC(C=2NC3=CC=CC=C3N=2)=C1 WJCNZQLZVWNLKY-UHFFFAOYSA-N 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
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- 150000003609 titanium compounds Chemical class 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
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- LSZKGNJKKQYFLR-UHFFFAOYSA-J tri(butanoyloxy)stannyl butanoate Chemical compound [Sn+4].CCCC([O-])=O.CCCC([O-])=O.CCCC([O-])=O.CCCC([O-])=O LSZKGNJKKQYFLR-UHFFFAOYSA-J 0.000 description 1
- 125000004665 trialkylsilyl group Chemical group 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-O triethanolammonium Chemical compound OCC[NH+](CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-O 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- CPRPKIMXLHBUGA-UHFFFAOYSA-N triethyltin Chemical compound CC[Sn](CC)CC CPRPKIMXLHBUGA-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- JLGNHOJUQFHYEZ-UHFFFAOYSA-N trimethoxy(3,3,3-trifluoropropyl)silane Chemical compound CO[Si](OC)(OC)CCC(F)(F)F JLGNHOJUQFHYEZ-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
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- 239000010455 vermiculite Substances 0.000 description 1
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- 239000008096 xylene Substances 0.000 description 1
- 229940043810 zinc pyrithione Drugs 0.000 description 1
- PICXIOQBANWBIZ-UHFFFAOYSA-N zinc;1-oxidopyridine-2-thione Chemical compound [Zn+2].[O-]N1C=CC=CC1=S.[O-]N1C=CC=CC1=S PICXIOQBANWBIZ-UHFFFAOYSA-N 0.000 description 1
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- 239000002888 zwitterionic surfactant Substances 0.000 description 1
Classifications
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- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
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- C08G77/08—Preparatory processes characterised by the catalysts used
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- C08L83/04—Polysiloxanes
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- C08L83/06—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C08L83/10—Block- or graft-copolymers containing polysiloxane sequences
- C08L83/12—Block- or graft-copolymers containing polysiloxane sequences containing polyether sequences
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- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K3/1006—Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
- C09K3/1018—Macromolecular compounds having one or more carbon-to-silicon linkages
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- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C08G77/48—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
- C08G77/50—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms by carbon linkages
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- C08K5/5419—Silicon-containing compounds containing oxygen containing at least one Si—O bond containing at least one Si—C bond
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- C08K5/56—Organo-metallic compounds, i.e. organic compounds containing a metal-to-carbon bond
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Abstract
Description
(i)UV安定性−UV光に長期間曝されたときの、増量剤を含有する硬化シーラントの変色、
(ii)時間と共にシーラントからの増量剤のブリードをもたらし、物理的及び審美的な特性並びに硬化製品、例えばシーラントの寿命に悪い影響を与える、ポリマー組成物(例えば、シーラント組成物)との貧相溶性、及び
(iii)増量剤が組成物からブリードすることによる周囲の基材の汚染
が含まれる。
英国特許第2041955号は、有機増量剤としてのドデシルベンゼン及び他のアルキルアレーンの使用を記載している。英国特許第2012789号は、PDMSを部分的に置き換えるためのトリオクチルホスフェートの使用を記載している。独国特許第3342026号及び同第3342027号は、増量剤としての脂肪族モノカルボン酸エステルの使用を記載している。欧州特許第0043501号は、シーラント組成物の0.2〜15重量%の、シクロヘキサン、イソへキサン及びイソオクトデカン等の分枝状及び/又は環状パラフィン炭化水素の使用を提案する。欧州特許第0801101号は、1つ又は複数のアルキル芳香族化合物と組み合わせたパラフィン油(分子量>180)の混合物の使用を記載している。欧州特許第0842974号は、アルキルシクロヘキサン(分子量>220)の使用を記載している。国際公開第99/66012号及び同第00/27910号は、増量剤として、1つ又は複数の脂肪族液体ポリマー及び油、石油由来の有機油、アルキルホスフェート、ポリアルキレングリコール、ポリ(プロピレンオキシド)、ヒドロキシエチル化アルキルフェノール、ジアルキルジチオホスホネート、ポリ(イソブチレン)、ポリ(a−オレフィン)及びこれらの混合物を含有する耐油性シリコーン組成物について記載している。
i)オルガノポリシロキサン及び/又は有機系の希釈材料、適当な触媒、及び任意で末端封鎖剤の存在下で、縮合性基を含むシロキサン含有モノマー及び/又はオリゴマーの重縮合によってポリシロキサン含有ポリマーを調製する工程と、
ii)必要ならば重合プロセスを失活させる(quenching:クエンチさせる)工程と
を含み、希釈材料は、結果として得られる希釈オルガノポリシロキサン中に実質的に保持される、希釈ポリシロキサン含有ポリマーの製造方法が提供される。
(i)オルガノポリシロキサン及び/又は有機系の希釈材料、適当な触媒、及び任意で末端封鎖剤の存在下で、縮合性基を含むシロキサン含有モノマー及び/又はオリゴマーの重縮合によってオルガノポリシロキサン含有ポリマーを調製する工程と、
(ii)必要ならば重合プロセスを失活させる(クエンチさせる)工程と
を含み、希釈材料は、結果として得られる希釈オルガノポリシロキサン中に実質的に保持されるプロセスを用いて得ることができる希釈オルガノポリシロキサン含有ポリマーが提供される。
1)オルガノハロシリル基と、オルガノアルコキシシリル基との縮合、
2)オルガノハロシリル基と、オルガノアシルオキシシリル基との縮合、
3)オルガノハロシリル基と、オルガノシラノールとの縮合、
4)オルガノハロシリル基と、シラノレートとの縮合、
5)オルガノ−ヒドロシリル基と、オルガノシラノール基との縮合、
6)オルガノアルコキシシリル基と、オルガノアシルオキシシリル基との縮合、
7)オルガノアルコキシシリル基と、オルガノシラノール基との縮合、
8)オルガノアミノシリル基と、オルガノシラノールとの縮合、
9)オルガノアシルオキシシリル基と、シラノレート基との縮合、
10)オルガノアシルオキシシリル基と、オルガノシラノールとの縮合、
11)オルガノオキシモシリル基と、オルガノシラノール基との縮合、
12)オルガノエノキシシリル基と、オルガノシラノールとの縮合、
13)1つ又は複数のヒドロシラン官能基を含むシロキサン化合物と、少なくとも1つのアルコキシシラン官能基を含有するシロキサン化合物との、炭化水素副生成物を生成する縮合
が含まれる。
R'aSiO4−a/2 (1a)
(式中、各R'は同じでも異なっていてもよく、1〜18個の炭素原子を有する炭化水素基、1〜18個の炭素原子を有する置換炭化水素基、又は18個までの炭素原子を有するヒドロカルボノキシ基を示し、aは、平均して1〜3の値、好ましくは1.8〜2.2の値を有する)の線状及び/又は分枝状オルガノポリシロキサンの重合である。
両方ともアルキル基(好ましくは両方ともメチル又はエチル)、又は
アルキル及びフェニル基、又は
アルキル及びフルオロプロピル、又は
アルキル及びビニル、又は
アルキル及び水素基である。
通常、少なくとも1つのブロックはシロキサン単位を含むことができ、ここでR5基は両方ともアルキル基である。
−[−Re−O−(−Rf−O−)p−Pn−CRg 2−Pn−O−(−Rf−O−)q−Re]−
(ここで、Pnは1,4−フェニレン基であり、各Reは同じであるか又は異なり、2〜8個の炭素原子を有する二価の炭化水素基であり、各Rfは同じであるか又は異なり、エチレン基又はプロピレン基であり、各Rgは同じであるか又は異なり、水素原子又はメチル基であり、下付き文字のp及びqはそれぞれ、3〜30の範囲の正の整数である)の単位を含むことができる。
(i)M(OR)4 又は(ii)M(OR')x(Z)z
(式中、Mはチタン又はジルコニウムであり、各R'は同じであるか又は異なり、第1級、第2級又は第3級脂肪族炭素基又は−SiR9 3であり、ここで各R9は1〜6個の炭素原子を有するアルキル基であり、Zは式−O−Y−O−の基であり、ここでYは、1〜8個の炭素原子を含む任意で分枝状アルキレン基であり、xは0又は2であり、ここでxが0の場合zは2であり、xが2の場合zは1である)と、
(iii)一般式:
A'は、
(!)−(CX2)nC(R2)3(式中、nは0〜5である)、
(!!)アダマンチル基、及び
(!!!)アダマンチル誘導体
から成る群から選択され、B'は、
a'')−(CX2)tC(R2)3(式中、tは0〜5の値を有する)、
b'')1〜6個の炭素原子を有する一価のアルキル基、及び
c'')OR3(式中、R3は(a'')又は(b'')から選択される)
から成る群から選択され、
各Xは同じであるか又は異なり、ハロゲン基又は水素であり、
各R2は同じであるか又は異なり、X又は1〜8個の炭素原子を有するアルキルラジカルである)
を有する化合物との混合物又は反応生成物を含み得る。
Z1−PCl2=N(−PCl2=N)n−PCl2−O
(式中、Z1は、酸素を介してリンに結合された有機ケイ素ラジカル、塩素原子又はヒドロキシル基を表し、nは0又は1〜8の整数を表す)
を有する有機ケイ素ラジカルを含有する酸素含有クロロホスファゼンを含み得る。また触媒は、上記の縮合生成物及び/又はその互変異性体(Z1がヒドロキシル基である場合には、触媒は互変異性形態で存在する)を含むことができる。塩素原子の全て又はいくつかは、Qラジカルによって置換することができ、ここでQは、ヒドロキシル基、アルコキシラジカル又はアリールオキシラジカル等の一価の有機ラジカル、塩素以外のハロゲン原子、有機ケイ素ラジカル及びリン含有ラジカルを表す。式(I)の酸素含有クロロホスファゼンは、好ましくは、どの塩素原子もQラジカルによって置換されていないものである。
X3−A−X1 (2)
(式中、X及びX1は、末端がヒドロキシル基又は加水分解性基であるシロキサン基から独立して選択され、Aはシロキサン含有ポリマー鎖である)を有する。ヒドロキシル末端基又は加水分解性基X3又はX1の例には、−SiOH3、−(Ra)SiOH2、−(Ra)2SiOH、−RaSi(ORb)2、−Si(ORb)3、−Ra 2SiORb又は−Ra 2Si−Rc−SiRd p(ORb)3−p(式中、各Raは独立して一価のヒドロカルビル基、例えば特に1〜8個の炭素原子を有するアルキル基を表し(好ましくはメチルである)、各Rb基及び各Rd基は独立してアルキル又はアルコキシ基(ここで、アルキル基は適切には6個までの炭素原子を有する)であり、Rcは、6個までのケイ素原子を有する1つ又は複数のシロキサンスペーサーが介在し得る二価の炭化水素基であり、pは0、1又は2の値を有する)が含まれる。好ましくは、X3及び/又はX1はヒドロキシル基、そうでなければ水分の存在下で加水分解可能である基を含有する。
−(R5 sSiO(4−s)/2)− (2)
(式中、各R5は独立して、塩素又はフッ素等の1つ又は複数のハロゲン基で任意で置換された1〜10個の炭素原子を有するヒドロカルビル基等の有機基であり、sは0、1又は2である)のシロキサン単位を含む。R5基の特定の例には、3,3,3−トリフルオロプロピル、クロロフェニル、β−(パーフルオロブチル)エチル又はクロロシクロヘキシル基等の塩素又はフッ素で置換されたメチル、エチル、プロピル、ブチル、ビニル、シクロヘキシル、フェニル、トリル基、プロピル基が含まれる。適切には、少なくともいくつか及び好ましくは実質的に全てのR5基はメチルである。
−(R5 2SiO)t− (3)
(式中、各R5は上記で定義されたとおりであり、好ましくはメチル基であり、tは200,000までの値を有する)に従うポリジオルガノシロキサン鎖を有する。適当なポリマーは、増量剤及び/又は可塑剤が存在しない場合に25℃で20,000,000mPa・sまで、又はそれ以上の粘度を有するが、増量剤及び/又は可塑剤の存在下で調製される場合には、ポリマーマトリックス中の増量剤及び/又は可塑剤の存在のために、粘度は通常、25℃で約1,000〜100,000mPa・sの程度である。
−[−Re−O−(−Rf−O−)p−Pn−CRg 2−Pn−O−(−Rf−O−)q−Re]−
(ここで、Pnは1,4−フェニレン基であり、各Reは同じであるか又は異なり、2〜8個の炭素原子を有する二価の炭化水素基であり、各Rfは同じであるか又は異なり、エチレン基又はプロピレン基であり、各Rgは同じであるか又は異なり、水素原子又はメチル基であり、下付き文字のp及びqはそれぞれ、3〜30の範囲の正の整数である)の単位を含むことができる。
トリアルキルシリル末端ポリジアルキルシロキサン(ここで、アルキル基は好ましくはメチル基であり、各アルキル基は同じでも異なっていてもよく、1〜6個の炭素原子を含むが、好ましくはメチル基であり、好ましくは25℃で100〜100,000mPa・s、最も好ましくは25℃で1,000〜60,000mPa・sの粘度を有する)、
ポリイソブチレン(PIB)、
トリオクチルホスフェート等のリン酸エステル、
ポリアルキルベンゼン、
重質アルキレート、ドデシルベンゼン及び他のアルキルアレーン等の線状及び/又は分枝状アルキルベンゼン、
脂肪族モノカルボン酸のエステル、
非反応性短鎖シロキサン、
12〜25個の炭素原子を含有する線状又は分枝状アルケン又はこれらの混合物等の線状又は分枝状モノ不飽和炭化水素、並びに/若しくは線状(例えば、n−パラフィン系)鉱油、分枝状(イソパラフィン系)鉱油、環状(当該技術分野ではナフテン系と称されることもある)鉱油及びこれらの混合物を含む鉱油留分
のそれぞれが単独で、又はリストの他のものと組み合わせて含まれる。好ましくは、使用される炭化水素は、1分子当たり5〜25個の炭素原子を含む。
(i)60〜80%のパラフィン系及び20〜40%のナフテン系及び最大1%の芳香族炭素原子、
(ii)30〜50%、好ましくは35〜45%のナフテン系及び70〜50%のパラフィン系及び/又はイソパラフィン系油、
(iii)60重量%よりも多いナフテン系、少なくとも20重量%の多環式ナフテン系及び沸点が235℃よりも高いASTM D−86を含有する炭化水素流体、
(iv)炭化水素100重量部を基準として40重量部よりも多いナフテン系炭化水素及び60重量部よりも少ないパラフィン系及び/又はイソパラフィン系炭化水素を有する炭化水素流体
を含有する混合物を用いることができる。
(i)150よりも大きく、最も好ましくは200よりも大きい分子量、
(ii)230℃以上の初留点(ASTM D86に準ずる)、
(iii)0.9以下の粘度密度定数(ASTM 2501に準ずる)
(iv)平均して1分子当たり少なくとも12個の炭素原子、最も好ましくは1分子当たり12〜30個の炭素原子、
(v)70℃以上のアニリン点、最も好ましくは、アニリン点は80〜110℃である(ASTM D611に準ずる)、
(vi)増量剤の20〜70重量%のナフテン含量、鉱油をベースとする増量剤は、増量剤の30〜80重量%のパラフィン含量を有する(ASTM D3238に準ずる)、
(vii)−50〜60℃の流動点(ASTM D97に準ずる)、
(viii)40℃で1〜20cStの動粘度(ASTM D445に準ずる)、
(ix)0.7〜1.1の比重(ASTM D1298に準ずる)、
(x)20℃で1.1〜1.8の屈折率(ASTM D1218に準ずる)、
(xi)700kg/m3より大きい15℃の密度(ASTM D4052に準ずる)、及び/又は
(xii)100℃より高く、より好ましくは110℃より高い引火点(ASTM D93に準ずる)、
(xiii)少なくとも+30のセイボルト色度(ASTM D156に準ずる)、
(xiv)250ppm以下の含水量(ASTM D6304に準ずる)、
(xv)2.5ppm未満の硫黄含量(ASTM D4927に準ずる)
のうちの少なくとも1つを含む。
(i)上記で記載した希釈nオルガノポリシロキサンポリマーを調製する工程と、
(ii)得られた希釈オルガノポリシロキサンポリマーを、オルガノポリシロキサンポリマーと反応性を有する適当な架橋剤、適当な縮合触媒、及び任意で充填剤と配合する工程と
を含む、エラストマー体に硬化することができる湿分硬化性組成物の製造方法が提供される。
a)上記で記載された希釈オルガノポリシロキサンポリマーと、
b)1分子当たり少なくとも2つの、(a)の末端基と反応性を有する基を有するシロキサン及び/又はシラン架橋剤と、
c)任意で、1つ又は複数の充填剤と、
d)適当な硬化触媒と
を含む。
ジアルキルジアセトアミドシラン又はアルケニルアルキルジアセトアミドシラン等のジアセトアミドシラン、特にメチルビニルジ−ジ(N−メチルアセトアミド)シランと、ジアルキルジアセトキシシラン及びアルキルアルケニルジアセトキシシラン等のジアセトキシシランと、ジアルキルジアミノシラン又はアルキルアルケニルジアミノシラン等のジアミノシラン、特に各アミノ基が1つのSi−N結合及び2つのN−C結合を有するものと、ジアルコキシシロキサン(2〜25個のSi−O結合を有する)等のジアルコキシシランと、ジアルキルジアミドシラン又はアルキルアルケニルジアミドシラン等のジアミドシランと、ヘキサオルガノジシラザン(有機基はそれぞれ独立して、1〜6個の炭素原子を有するアルキル基又は1〜6個の炭素原子を有するアルケニル基である)と、ジアルキルジケトキシミノシラン及びアルキルアルケニルジケトキシミノシラン等のジケトキシミノシランと、α−アミノメチルジアルコキシメチルシラン等の、アルキル及びアルコキシ基が1〜5個の炭素原子を含有するα−アミノアルキルジアルコキシアルキルシラン(特に好ましいのは、アミノメチル基がN,N−ジアルキルアミノメチル基であるものである)と、
式
Z3Me2SiO(Me2SiO)ySiMe2Z3又は
Z3Me2Si−Y3−SiMe2Z3
(式中、Z3、Y3、y及びmは、上記で記載したとおりである)を有するケイ素化合物の形態の鎖延長剤とである。
上記で記載された希釈オルガノポリシロキサン含有ポリマーと共に、任意でアルケニル基、縮合性基、シリル−ヒドリド又はトリメチルシリル含有末端封鎖剤及びシロキサン系希釈剤を調製する工程と、結果として得られた希釈オルガノポリシロキサン含有ポリマーを、1つ又は複数の強化充填剤及び/又は非強化充填剤と、硬化剤と配合する工程と
を含む、シリコーンゴム組成物を製造する方法が提供される。
粘度の変化に応じてラインの出力を変更することにより、混合物を同じ速度(以下の実施例では、179回転/分(RPM))で連続的に混合する混合パドルを有する実験室用バッチ反応器において、以下の手順を用いてポリマーを製造した。
上記で議論したように、DBSA触媒は、失活/中和されなければ解重合を引き起こし得る。ポリマーを変性させないという条件で、任意の適当な塩基を用いることができる。この系のための特に適当な中和剤は、モノエタノールアミン(MEA)及びトリエタノールアミン(TEA)のようなアミンであることが分かった。代替例としては、DBSAを吸着して安定なシリコーン−希釈剤混合物を残すことが分かったアルミナシリケートゼオライトが挙げられる。表2は、1.5%DBSAと共に、30,000mPa・sまで重合された40%シリコーン及び60%有機希釈剤から成るシリコーン/希釈剤配合物の室温における粘度の変化を示す。
実質的に60重量%の希釈剤及び40重量%のポリマーを含有する本発明のプロセスに従って製造した20,000mPa・sの粘度を有するポリマーの分子量を気相クロマトグラフィを用いて分析し、60%希釈剤と、80,000mPa・s(希釈剤と混合する前)の粘度を有する40重量%ジメチルヒドロキシ末端ジメチルポリシロキサンとの配合物と比較した。ジメチルポリシロキサン相の数平均分子量及び多分散性はそれぞれ、本発明に従って製造されたポリマーについては182,200g/モル及び1.45であり、比較ポリマー配合物については79,300及び1.57であった。これは、本発明に従うプロセスの生成物が、より低い多分散性、すなわちより小さい分子量分布を有することを示す。
本発明の方法に従って調製したポリマーを用いてアセトキシシーラント配合物を調製し、従来通りに製造された80,000(mPa・s)の粘度を有する増量アセトキシシーラント配合物と物理的特性を比較した。試料1は、本発明に従う試料(上記の実施例1において調製)であり、比較1は、希釈材料を存在させずに重合したポリマーを用いて試験した比較生成物である。
標準物理的特性試験を行って、硬化後の2つのシーラント配合物の特性を比較した。接着試験(1)を実行して、23℃及び50%の相対湿度で7日間硬化させた後、シーラントのビーズが標準的なガラスプレートに首尾良く付着することを示した。硬化期間の後、ビーズを90°で引っ張り、不良な点を以下のように格付けすることによって接着を評価した。
0:接着不良−接着性に乏しい
1:境界モード又は混合モード(接着/凝集)不良−許容可能な接着性
2:凝集不良−優れた接着性
実施例1に記載される手順を用いて、0.6kgのジメチルヒドロキシ末端ポリジメチルシロキサン(70mPa・s)を混合機内に導入し、攪拌し、179RPMで攪拌し続けながら30gのDBSA触媒及び希釈剤としての0.40kgのトリメチル末端ポリジメチルシロキサン(粘度=100mPa・s)を順次添加してポリマーを生成した。得られた生成物の粘度は実施例1に記載したように測定し、24分後に23,854mPa・sまで上昇し、この時、DBSA触媒を10gのジエタノールアミン(DEA)の添加により中和した。
実施例1に記載される手順を用いて、0.5kgのジメチルヒドロキシシリル末端ポリジメチルシロキサン(70mPa・s)を混合機内に導入し、攪拌し、3gのモノエタノールアミン(この場合、反応速度抑制剤として使用される)、15gの硫酸触媒及び希釈剤としての0.50kgのHYDROSEAL(登録商標)G250H水素処理鉱油を順次添加してポリマーを生成した。反応混合物の粘度は21分後に47,209mPa・sまで上昇し、この時、硫酸触媒を20gのモノエタノールアミンで中和した。
実施例1に記載される手順を用いて、0.5kgのジメチルヒドロキシ末端ポリジメチルシロキサン(70mPa・s)を混合機内に導入し、攪拌し、25gのDBSA触媒及び希釈剤としての0.50kgのテトラデシルベンゼンを順次添加してポリマーを生成した。反応混合物の粘度は17分後に26,745mPa・sまで上昇し、この時、触媒を8gのジエタノールアミンで中和した。
実施例1に記載される手順を用いて、0.5kgのジメチルヒドロキシ末端ポリジメチルシロキサン(70mPa・s)を混合機内に導入し、攪拌し、2.5gのホスホニトリル触媒(ジクロロメタン溶媒中30重量%の[Cl(PCl2=N)2PCl3]+[PCl6]−)及び希釈剤としての0.50kgのHYDROSEAL(登録商標)G250H水素処理鉱油を順次添加してポリマーを生成した。粘度は10分間で37,728mPa・sまで上昇し、この時、ホスホニトリル触媒を5gのモノエタノールアミンで中和した。
実施例に記載される方法を用いて希釈ポリマーを調製した。反応成分は以下の表6aに記載される。次に、得られた希釈ポリマー生成物を、アルコキシシーラント配合物(表6b)の調製において使用した。試料2は本発明に従う試料であり、比較2は比較アルコキシシーラントである。
実施例4に示されるものと同じ試験方法を用いて、硬化後の2つのシーラント配合物の特性を比較するために、標準物理的特性試験を行った。行った接着試験は、実施例4のものと同一であった。
標準クロスハッチテストを用いて、完全性、すなわち塗料のシーラント表面への接着を評価した。試験の前に、塗装された硬化シーラント表面に外科用メスを用いてクロスハッチを作成した。これは、好ましくは100の小区分の格子を観察者に提供する。2つのタイプの接着剤テープ、ASTM03359及びISO2409を異なる試料、又は同じ試料の異なる領域に塗布した。次にテープを取り外して、塗料のシーラント表面への接着が悪いかどうかを決定した。これは、テープ上の接着剤を研究して、塗料が基材表面から接着剤へ移行したかどうかを決定することによって達成された。上記の試験では、硬化シーラントの試料(前もって24時間硬化させた)上にラッカーをコーティングし、次に室温で24時間乾燥させた。
この実施例において、組成物(A1)を4つの比較例(C1〜C4)と比較すると、シリコーン含量が低減されたチョーク充填アルコキシシーラントを配合するために増量剤の存在下で調製したポリマーを用いる驚くべき効果が示された。表7aに使用したシーラント組成物を示す。
80重量部のジメチルヒドロキシシリル末端封鎖ポリジメチルシロキサン(Mn=2400、粘度約70mPa・s)を20重量部のトリメチルシリル末端封鎖ポリジメチルシロキサン希釈剤(粘度60,000mPa・s)と混合し、ブラベンダー・プラスチコーダー混合機に入れた。次に、4重量部のDBSA(全シロキサン含量を基準として)を添加し、十分に混合した。室温で90分後、反応を酸化マグネシウムで中和し、ゲル浸透クロマトグラフィにより分析した。生成物は、ASTM D5296−05に従って求められる(ポリスチレン分子量相当として計算される)場合に、Mn=123,000、Mw=261,000を有することがわかった。
上記の重合プロセスの生成物100重量部に、100重量部のメチルトリメトキシシラン処理された焼成カオリンを添加した。ブラベンダー・プラスチコーダー混合機中で、混合物を20rpmにおいて90分間混合した。得られた生成物を冷却し、2本ロールミル上でシリコーンオイル中50部のジクロロベンゾイルパーオキサイドを有するペースト2phrと混合し、116℃で5分間硬化させ、その後200℃で4時間、後硬化させて、試験シートを得た。これを以下の手順に従って試験した。
Claims (35)
- 希釈ポリシロキサン含有ポリマーの製造方法であって、
i)オルガノポリシロキサン及び/又は有機系の希釈材料、適当な触媒、並びに任意に末端封鎖剤の存在下で、縮合性基を含むシロキサン含有モノマー及び/又はオリゴマーの重縮合によってポリシロキサン含有ポリマーを調製する工程と、
ii)必要であれば、前記重合プロセスを失活させる工程と
を含み、前記希釈材料が、得られる希釈オルガノポリシロキサン中に実質的に保持される、希釈ポリシロキサン含有ポリマーの製造方法。 - 前記重合生成物が、一般式
X3−A−X1
(式中、X及びX1は独立して、末端がヒドロキシル基又は加水分解性基であるシロキサン基から選択され、Aはシロキサン含有ポリマー鎖である。ヒドロキシル末端基又は加水分解性基であるX3又はX1の例には、−SiOH3、−(Ra)SiOH2、−(Ra)2SiOH、−RaSi(ORb)2、−Si(ORb)3、−Ra 2SiORb又は−Ra 2Si−Rc−SiRd p(ORb)3−pが挙げられ、ここで各Raは独立して、一価のヒドロカルビル基、例えばアルキル基、特に1〜8個の炭素原子を有するアルキル基を表し(好ましくはメチルである)、各Rb基及び各Rd基は独立してアルキル基又はアルコキシ基であり、ここで、該アルキル基は適切には6個までの炭素原子を有し、Rcは、6個までのケイ素原子を有する1つ又は複数のシロキサンスペーサーが介在し得る二価の炭化水素基であり、pは0、1又は2の値を有する)
を有する請求項1に記載の希釈ポリシロキサン含有ポリマーの製造方法。 - 前記重合プロセスが重縮合の重合プロセスであり、
(i)一般式R20SO3H(式中、R20はアルキル基、アリール又はアルカリル基を表す)の触媒、
(ii)ハロゲン化ホスホニトリル触媒、及び
(iii)ハロゲン化ホスホニトリルイオン系触媒、
(iv)チタネート及び/又はジルコネート、
(v)プロトン酸、
(vi)ルイス酸、
(vii)有機及び無機塩基、
(viii)ボロネート、並びに
(ix)カルボランを含むボラン
から選択される縮合触媒の存在下で、加水分解性末端基を有する線状及び/又は分枝状オルガノポリシロキサンが重合される請求項1又は2に記載の希釈ポリシロキサン含有ポリマーの製造方法。 - 前記触媒が、モノ/ジ及びトリアルカノールアミン又はアルミナシリケートゼオライトによって失活されるドデシルベンゼンスルホン酸である請求項3に記載の希釈ポリシロキサン含有ポリマーの製造方法。
- 前記希釈剤が、増量剤又は可塑剤である請求項1〜4のいずれか1項に記載の希釈ポリシロキサン含有ポリマーの製造方法。
- 前記希釈剤が、トリアルキルシリル末端ポリジメチルシロキサン、ポリイソブチレン(PIB)、リン酸エステル、ポリアルキルベンゼン、脂肪族モノカルボン酸エステルの線状及び/又は分枝状アルキルベンゼンの群の1つ又は複数から選択される請求項1〜5のいずれか1項に記載の希釈ポリシロキサン含有ポリマーの製造方法。
- 前記希釈剤が、12〜25個の炭素原子を含有する線状又は分枝状アルケン又はこれらの混合物のような線状又は分枝状モノ不飽和炭化水素、並びに/又は線状(n−パラフィン系)鉱油、分枝状(イソパラフィン系)鉱油及び/又は環状(ナフテン系)鉱油及びこれらの混合物を含む鉱油留分を含む群の1つ又は複数から選択される請求項1〜5のいずれか1項に記載の希釈ポリシロキサン含有ポリマーの製造方法。
- 前記希釈剤が、モノマー/オリゴマー及びポリマーと少なくとも実質的に混和性である請求項1〜7のいずれか1項に記載の希釈ポリシロキサン含有ポリマーの製造方法。
- 請求項1〜8のいずれか1項に記載の方法によって得ることができる希釈オルガノポリシロキサンポリマー。
- 前記ポリマーが、一般式
X3−A−X1
(式中、X3及びX1は、−SiOH3、−(Ra)SiOH2、−(Ra)2SiOH、−RaSi(ORb)2、−Si(ORb)3、−Ra 2SiORb及び−Ra 2Si−Rc−SiRd p(ORb)3−pから選択される、末端がヒドロキシル基又は加水分解性基であるシリル基から独立して選択され、各Raは独立して一価のヒドロカルビル基を表し、各Rb基及び各Rd基は独立してアルキル又はアルコキシ基(アルキル基は適宜6個までの炭素原子を有する)であり、Rcは、6個までのケイ素原子を有する1つ又は複数のシロキサンスペーサーが介在し得る二価の炭化水素基であり、pは0、1又は2の値を有し、Aはシロキサン含有分子鎖である)
を有する請求項9に記載の希釈オルガノポリシロキサンポリマー。 - 請求項1〜8のいずれか1項に記載の方法によって得ることができる希釈オルガノポリシロキサンポリマーを、前記オルガノポリシロキサンポリマーと反応性を有する適当な架橋剤、適当な縮合触媒、及び任意に充填剤と混合する工程を含む、エラストマー体に硬化することができる湿分硬化性組成物の製造方法。
- 前記架橋剤が、アシルオキシ基、ケトキシミノ基を含有する1つ又は複数のシラン又はシロキサンであり、前記触媒がスズ触媒である請求項10に記載のエラストマー体に硬化することができる湿分硬化性組成物の製造方法。
- 前記架橋剤が、アルコキシ基及びアルケニルオキシ基を含有する1つ又は複数のシラン又はシロキサンであり、前記触媒が、チタネート若しくはジルコネート、又はキレート化チタネート若しくはキレート化ジルコネートである請求項10に記載のエラストマー体に硬化することができる湿分硬化性組成物の製造方法。
- 高表面積ヒュームドシリカ、沈降シリカ及び沈降炭酸カルシウムのような1つ又は複数の微粉化強化充填剤、並びに/又は破砕石英、珪藻土、硫酸バリウム、酸化鉄、二酸化チタン、カーボンブラック、タルク又はウォラストナイトのような増量充填剤請求項8〜12のいずれか1項に記載のエラストマー体に硬化することができる湿分硬化性組成物の製造方法。
- エラストマー体に硬化することができる湿分硬化性組成物であって、
a.ケイ素に結合した2つ以上のヒドロキシル基又は加水分解性基を有する希釈オルガノポリシロキサンと、
b.ポリマー中のヒドロキシル基又は加水分解性基と反応性を有する基を1分子当たり少なくとも2つ有するシロキサン及び/又はシラン架橋剤と、
c.1つ又は複数の充填剤と、
d.適当な硬化触媒と
を含む、湿分硬化性組成物。 - 前記希釈オルガノポリシロキサンが、請求項1〜8のいずれか1項に記載の方法に従って製造される請求項13に記載のシーラント組成物。
- 硬化保護コーティングでコーティングされた表面を有する硬化シリコーンエラストマーの製造方法であって、
硬化エラストマー表面が得られ且つ均質なつや消し面が現れるまで、請求項16に記載の組成物を水分に曝すこと、その後、周囲条件で硬化可能な水系保護コーティング組成物を、前記硬化エラストマー表面の少なくとも一部に塗布すること(ここで、該保護コーティング組成物は塗布された表面を湿潤させ且つ本質的に欠陥のないフィルムを生じる)、及びその後該保護コーティング組成物を硬化させることを含む、硬化シリコーンエラストマーの製造方法。 - 請求項1又は15に記載の硬化組成物を含み、700%よりも大きい破断伸びを有する硬化シーラント。
- エラストマー体に硬化することができる湿分硬化性組成物であって、
該組成物は、請求項1〜8のいずれか1項に記載の方法に従って製造された希釈オルガノポリシロキサンポリマーを、該オルガノポリシロキサンポリマーと反応性を有する適当な架橋剤、適当な縮合触媒、任意で充填剤と配合して、一液型又は二液型のオルガノポリシロキサンシーラント組成物を形成することによって得ることができる、湿分硬化性組成物。 - 2つのユニット間の空間をシールする方法であって、請求項12、15又は16に記載の組成物を該空間に適用すること、及び該組成物を硬化させるか又は該組成物が硬化できるようにすることを含む、2つのユニット間の空間をシールする方法。
- 請求項15又は16に記載の組成物を含むシーラント。
- 請求項1〜17のいずれか1項に記載の組成物から得られるシーラントを含むガラス構造体又は建物ユニット。
- シーラントにおける、請求項1〜8のいずれか1項に記載の方法に従って調製された増量ポリマーの使用。
- 請求項1〜8のいずれか1項に記載の方法に従って得ることができる希釈ポリマーを含む組成物であって、前記希釈剤が、4mPa・s〜100mPa・sの粘度を有する揮発性又は不揮発性の低分子量オルガノポリシロキサンベースの流体を含み、任意で、追加の希釈剤が、重合完了後に該組成物に添加される、4mPa・s〜100mPa・sの粘度を有する前記揮発性又は不揮発性の低分子量オルガノポリシロキサンベースの流体を含む組成物。
- 界面活性剤、洗剤、増粘剤、香料、着色剤、電解質、pH調節成分、発泡促進剤及び泡安定剤、抗菌剤、酸化防止剤、紫外線吸収剤及び薬剤染料、還元剤、中和剤、並びに防腐剤の1つ又は複数をさらに含む請求項24に記載の組成物。
- 医薬用組成物、医療用組成物及び/又は治療用組成物における、請求項24又は25に記載の組成物の使用。
- 鎮痛剤、麻酔剤、抗座瘡剤、抗菌剤、抗酵母剤、抗真菌剤、抗ウイルス剤、ふけ防止剤、抗皮膚炎剤、鎮痒剤、制吐剤、乗り物酔い防止剤、抗炎症剤、抗過度角質溶解剤、乾燥皮膚防止剤、制汗剤、抗乾癬剤、抗脂漏剤、ヘアコンディショニング、ヘアトリートメント、老化防止剤、しわ防止剤、抗喘息剤、気管支拡張剤、日焼け止め、抗ヒスタミン剤、美白剤、脱色素剤、創傷治癒剤、ビタミン類、コルチコステロイド類、色素沈着剤又はホルモン類の用途の1つ又は複数のための医薬品、医療品及び/又は治療薬の製造における、請求項24又は25に記載の組成物の使用。
- 請求項24又は25に記載の組成物と、生理学的及び/又は薬学的に許容可能なキャリアとを含む医薬用組成物。
- 軟膏、クリーム、ゲル、ペースト、フォーム、又はエアロゾルを含む、局所適用のための請求項28に記載の医薬用組成物。
- 請求項24又は25に記載の組成物を含むヘアケア製品。
- シリコーンゴム組成物の製造方法であって、
請求項1〜14のいずれか1項に記載の希釈オルガノポリシロキサン含有ポリマーを調製すると共に、任意で、アルケニル基、縮合性基、シリル−ヒドリド又はトリメチルシリル含有末端封鎖剤及びシロキサンベースの希釈剤を調製する工程と、
得られる希釈オルガノポリシロキサンポリマーを、
1つ又は複数の強化充填剤及び/又は非強化充填剤と、
硬化剤と、
任意で、レオロジー調整剤、顔料、着色剤、粘着防止剤、接着促進剤、発泡剤、難燃剤及び乾燥剤の1つ又は複数の群から選択される添加剤と配合する工程と
を含む、シリコーンゴム組成物の製造方法。 - 前記硬化剤が、ジアルキルパーオキサイド、ジフェニルパーオキサイド、ベンゾイルパーオキサイド、1,4−ジクロロベンゾイルパーオキサイド、2,4−ジクロロベンゾイルパーオキサイド、ジ−t−ブチルパーオキサイド、ジクミルパーオキサイド、t−ブチルパーベンゾエート、モノクロロベンゾイルパーオキサイド、ジ−t−ブチルパーオキサイド、2,5−ビス−(t−ブチル−パーオキシ)−2,5−ジメチルヘキサン、t−ブチル−トリメチルパーオキサイド、t−ブチル−t−ブチル−t−トリフェニルパーオキサイド、及びt−ブチルパーベンゾエートの群から選択される1つ又は複数の有機過酸化物である請求項31に記載のシリコーンゴム組成物の製造方法。
- 前記ポリマーが、不飽和基を含み、且つ前記硬化剤が、オルガノハイドロジェンシロキサンと組み合わせたヒドロシリル化反応触媒である請求項31に記載のシリコーンゴム組成物の製造方法。
- 前記オルガノハイドロジェンシロキサンが、1分子当たり4〜20個のケイ素原子を含み且つ25℃において約10Pa・sまでの粘度を有する請求項31に記載のシリコーンゴム組成物の製造方法。
- 前記ヒドロシリル化触媒が、白金触媒、ロジウム触媒、インジウム触媒、パラジウム触媒又はルテニウム触媒から選択される白金族金属ベースの触媒である請求項31に記載のシリコーンゴム組成物の製造方法。
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