RU2012129984A - Способ формирования катализатора с ингибированной подвижностью наноактивного материала - Google Patents
Способ формирования катализатора с ингибированной подвижностью наноактивного материала Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract 39
- 239000003054 catalyst Substances 0.000 title claims abstract 16
- 239000000463 material Substances 0.000 title 1
- 239000002245 particle Substances 0.000 claims abstract 169
- 239000000758 substrate Substances 0.000 claims abstract 70
- 239000000843 powder Substances 0.000 claims abstract 39
- 230000003197 catalytic effect Effects 0.000 claims abstract 29
- 230000002401 inhibitory effect Effects 0.000 claims abstract 26
- 239000002243 precursor Substances 0.000 claims abstract 26
- 239000002105 nanoparticle Substances 0.000 claims abstract 7
- 239000006185 dispersion Substances 0.000 claims 18
- 239000000203 mixture Substances 0.000 claims 14
- 239000007788 liquid Substances 0.000 claims 11
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims 6
- 230000015572 biosynthetic process Effects 0.000 claims 4
- 239000004094 surface-active agent Substances 0.000 claims 4
- 239000000919 ceramic Substances 0.000 claims 3
- 238000001704 evaporation Methods 0.000 claims 3
- 239000012530 fluid Substances 0.000 claims 3
- 229910044991 metal oxide Inorganic materials 0.000 claims 3
- 150000004706 metal oxides Chemical class 0.000 claims 3
- 238000002156 mixing Methods 0.000 claims 3
- 229910052697 platinum Inorganic materials 0.000 claims 3
- 239000000126 substance Substances 0.000 claims 3
- 239000004721 Polyphenylene oxide Substances 0.000 claims 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 2
- 238000001354 calcination Methods 0.000 claims 2
- 238000009833 condensation Methods 0.000 claims 2
- 230000005494 condensation Effects 0.000 claims 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims 2
- 238000004108 freeze drying Methods 0.000 claims 2
- 229920000768 polyamine Polymers 0.000 claims 2
- 229920000570 polyether Polymers 0.000 claims 2
- 238000002604 ultrasonography Methods 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims 1
- 150000001735 carboxylic acids Chemical class 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 230000008016 vaporization Effects 0.000 abstract 1
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Abstract
1. Способ формирования катализатора, включающий:создание большого числа частиц подложки и большого числа частиц, ингибирующих мобильность, причем каждая частица из большого числа частиц подложки, связана со своей каталитической частицей, исвязывание большого числа частиц, ингибирующих мобильность, с большим числом частиц подложки,в котором каждая частица подложки отделена от всех других частиц подложки из большого числа частиц подложки, по меньшей мере, одной из частиц, ингибирующих мобильность,в котором частицы, ингибирующие мобильность, предназначены для предотвращения перемещения каталитических частиц от одной частицы подложки к другой частице подложки.2. Способ по п.1, в котором создание большого числа частиц подложки включает:получение наноразмерного предшественника порошка подложки со средним размером зерна 1 мкм или более;получение нано-размерного предшественника каталитического порошка со средним размером зерна 1 мкм или более,связывание наноразмерного каталитического порошка с наноразмерным порошком подложки, формирующее тем самым большое число частиц подложки с каждой частицей из большого числа частиц подложки, связанной со своей каталитической частицей.3. Способ по п.2, в котором:получение наноразмерного предшественника порошка подложки и предшественника каталитического порошка включает воздействие потока плазмы на предшественник порошка подложки и предшественник каталитического порошка, испаряя тем самым предшественник порошка подложки, и предшественник каталитического порошка, исвязывание наноразмерного каталитического порошка с наноразмерным порошком подложки включает конд�
Claims (42)
1. Способ формирования катализатора, включающий:
создание большого числа частиц подложки и большого числа частиц, ингибирующих мобильность, причем каждая частица из большого числа частиц подложки, связана со своей каталитической частицей, и
связывание большого числа частиц, ингибирующих мобильность, с большим числом частиц подложки,
в котором каждая частица подложки отделена от всех других частиц подложки из большого числа частиц подложки, по меньшей мере, одной из частиц, ингибирующих мобильность,
в котором частицы, ингибирующие мобильность, предназначены для предотвращения перемещения каталитических частиц от одной частицы подложки к другой частице подложки.
2. Способ по п.1, в котором создание большого числа частиц подложки включает:
получение наноразмерного предшественника порошка подложки со средним размером зерна 1 мкм или более;
получение нано-размерного предшественника каталитического порошка со средним размером зерна 1 мкм или более,
связывание наноразмерного каталитического порошка с наноразмерным порошком подложки, формирующее тем самым большое число частиц подложки с каждой частицей из большого числа частиц подложки, связанной со своей каталитической частицей.
3. Способ по п.2, в котором:
получение наноразмерного предшественника порошка подложки и предшественника каталитического порошка включает воздействие потока плазмы на предшественник порошка подложки и предшественник каталитического порошка, испаряя тем самым предшественник порошка подложки, и предшественник каталитического порошка, и
связывание наноразмерного каталитического порошка с наноразмерным порошком подложки включает конденсацию испаренного порошка подложки и испаренного каталитического порошка, формируя большое число частиц подложки с каждой частицей из большого числа частиц подложки, связанной со своей каталитической частицей.
4. Способ по п.1, в котором создание большого числа частиц, ингибирующих мобильность, включает получение наноразмерного предшественника порошка, ингибирующего мобильность, со средним размером зерна 1 мкм или более.
5. Способ по п.4, в котором получение наноразмерного предшественника порошка, ингибирующего мобильность, включает:
действие потока плазмы на предшественник порошка, ингибирующего мобильность, испаряя тем самым предшественник порошка, ингибирующего мобильность; и
конденсацию испаренного порошка, ингибирующего мобильность.
6. Способ по п.1, в котором создание большого числа частиц подложки и большого числа частиц, ингибирующих мобильность, включает:
диспергирование большого числа частиц подложки в жидкости дисперсии, причем каждая частица из большого числа частиц подложки связана со своей каталитической частицей;
диспергирование большого числа частиц, ингибирующих мобильность, в жидкости дисперсии,
смешивание диспергированных частиц подложки с диспергированными частицами, ингибирующими мобильность, с образованием смеси диспергированных частиц подложки и диспергированных частиц, ингибирующих мобильность.
7. Способ по п.6, в котором жидкость дисперсии, по меньшей мере, для одной из частиц подложки и частиц, ингибирующих мобильность, включает воду.
8. Способ по п.6, в котором жидкость дисперсии, по меньшей мере, для одной из частиц подложки и частиц, ингибирующих мобильность, включает органическую жидкость.
9. Способ по п.8, в котором органической жидкостью является гликолевый эфир.
10. Способ по п.6, в котором, по меньшей мере, одно из диспергирований большого числа частиц подложки и диспергирований большого числа частиц, ингибирующих мобильность, включает добавление поверхностно-активных веществ к жидкости дисперсии.
11. Способ по п.10, в котором поверхностно-активное вещество выбрано из группы, состоящей из карбоновых кислот, полиаминов и простого полиэфира.
12. Способ по п.6, в котором диспергированные частицы подложки и диспергированные частицы, ингибирующие мобильность, смешивают с помощью ультразвука.
13. Способ по п.6, в котором стадия связывания, по меньшей мере, одной частицы, ингибирующей мобильность, с каждой частицей подложки и между частицами подложки из большого числа частиц подложки, включает стадию сублимационной сушки смеси диспергированных частиц подложки и диспергированных частиц, ингибирующих мобильность, с образованием сухих смесей диспергированных частиц подложки и диспергированных частиц, ингибирующих мобильность.
14. Способ по п.13, в котором стадия связывания, по меньшей мере, одной частицы, ингибирующей мобильность, с каждой частицей подложки и между частицами подложки из большого числа частиц подложки, включает стадию прокаливания сухой смеси диспергированных частиц подложки и диспергированных частиц, ингибирующих мобильность.
15. Способ по п.1, в котором большое число частиц подложки включает большое число частиц оксида алюминия.
16. Способ по п.1, в котором каталитические частицы включают платину.
17. Способ по п.1, в котором химический состав большого числа частиц, ингибирующих мобильность, отличается от состава большого числа частиц подложки.
18. Способ по п.17, в котором большое число частиц, ингибирующих мобильность, включает большое число керамических частиц.
19. Способ по п.17, в котором большое число частиц, ингибирующих мобильность, включает большое число частиц металл-оксид.
20. Способ по п.1, в котором:
диаметр каждой частицы из большого числа частиц подложки составляет 1-500 нм;
диаметр каждой каталитической частицы составляет 0,5-5 нм, и
диаметр каждой частицы, ингибирующей мобильность, из большого числа частиц, ингибирующих мобильность, составляет 1-500 нм.
21. Способ формирования катализатора, включающий:
создание большого числа частиц подложки и большого числа частиц, ингибирующих мобильность, причем каждая частица из большого числа частиц подложки, связана со своей каталитической частицей;
диспергирование большого числа частиц подложки в жидкости дисперсии, с образованием дисперсии частиц подложки;
диспергирование большого числа частиц, ингибирующих мобильность, в жидкости дисперсии, с образованием дисперсии частиц, ингибирующих мобильность;
смешивание дисперсии частиц подложки с дисперсией частиц, ингибирующих мобильность, с образованием влажной смеси;
сублимационную сушку влажной смеси, с образованием сухой смеси, и
прокаливание сухой смеси, с образованием кластера из большого числа частиц подложки и большого числа частиц, ингибирующих мобильность, в котором каждая из частиц подложки отделена от всех других частиц большого числа частиц подложки, по меньшей мере, одной из частиц, ингибирующих мобильность, и в котором частицы, ингибирующие мобильность, предназначены для предотвращения перемещения каталитических частиц от одной частицы подложки к другой частице подложки.
22. Способ по п.21, в котором создание большого числа частиц подложки и большого числа частиц, ингибирующих мобильность, включает:
получение наноразмерного предшественника порошка подложки со средним размером зерна 1 мкм или более;
получение наноразмерного предшественника каталитического порошка со средним размером зерна 1 мкм или более,
связывание наноразмерного каталитического порошка с наноразмерным порошком подложки, с образованием большого числа частиц подложки с каждой частицей из большого числа частиц подложки, связанной со своей каталитической частицей; и
получение наноразмерного предшественника порошка, ингибирующего мобильность, со средним размером зерна 1 мкм или более.
23. Способ по п.22, в котором стадия получения наноразмерного предшественника порошков включает:
действие потока плазмы на предшественник порошка, испаряя таким образом предшественник порошков, и
конденсацию испаренных порошков.
24. Способ по п.21, в котором жидкость дисперсии, по меньшей мере, для одной из частиц подложки и частиц, ингибирующих мобильность, включает воду.
25. Способ по п.21, в котором жидкость дисперсии, по меньшей мере, для одной из частиц подложки и частиц, ингибирующих мобильность, включает органическую жидкость.
26. Способ по п.25, в котором органическая жидкость является гликолевым эфиром.
27. Способ по п.21, в котором, по меньшей мере, одно из диспергирований большого числа частиц подложки и диспергирований большого числа частиц, ингибирующих мобильность, включает добавление поверхностно-активных веществ к жидкости дисперсии.
28. Способ п.27, в котором поверхностно-активное вещество выбрано из группы, состоящей из карбоновой кислоты, полиамина и простого полиэфира.
29. Способ по п.21, в котором стадия смешивания диспергированных частиц подложки с диспергированными частицами, ингибирующими мобильность, включает использование ультразвука.
30. Способ по п.21, в котором большое число частиц подложки составляет большое число частиц оксида алюминия.
31. Способ по п.21, в котором каталитические частицы включают платину.
32. Способ по п.21, в котором химический состав большого числа частиц, ингибирующих мобильность, отличается от состава большого числа частиц подложки.
33. Способ по п.32, в котором большое число частиц, ингибирующих мобильность, включает большое число керамических частиц.
34. Способ по п.32, в котором большое число частиц, ингибирующих мобильность, включает большое число частиц металл-оксид.
35. Способ по п.21, в котором:
диаметр каждой частицы из большого числа частиц подложки составляет 1-500 нм;
диаметр каждой каталитической частицы составляет 0,5-5 нм, и
диаметр каждой частицы из большого числа частиц, ингибирующих мобильность, составляет 1-500 нм.
36. Катализатор, включающий:
большое число частиц подложки, причем каждая частица из большого числа частиц подложки, связана со своей каталитической частицей; и
большое число частиц, ингибирующих мобильность, связанных с большим числом частиц подложки,
в котором каждая частица подложки отделена от всех других частиц в большом числе частиц подложки, по меньшей мере, одной из частиц, ингибирующих мобильность, и
в котором частицы, ингибирующие мобильность, предназначены для предотвращения перемещения каталитических частиц от одной частицы подложки к другой частице подложки.
37. Катализатор по п.36, в котором большое число частиц подложки включает большое число частиц оксида алюминия.
38. Катализатор по п.36, в котором каталитические частицы включают платину.
39. Катализатор по п.36, в котором химический состав большого числа частиц, ингибирующих мобильность, отличается от состава большого числа частиц подложки.
40. Катализатор по п.39, в котором большое число частиц, ингибирующих мобильность, включает большое число керамических частиц.
41. Катализатор по п.39, в котором большое число частиц, ингибирующих мобильность, включает большое число частиц металл-оксид.
42. Катализатор по п.36, в котором:
диаметр каждой частицы из большого числа частиц подложки составляет 1-500 нм;
диаметр каждой каталитической частицы составляет 0,5-5 нм, и
диаметр каждой частицы из большого числа частиц, ингибирующих мобильность, составляет 1-500 нм.
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US8652992B2 (en) | 2014-02-18 |
RU2579144C2 (ru) | 2016-04-10 |
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CA2784523A1 (en) | 2011-07-07 |
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EP2513951A4 (en) | 2013-06-05 |
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JP2013513484A (ja) | 2013-04-22 |
US9522388B2 (en) | 2016-12-20 |
BR112012014464A2 (pt) | 2017-06-06 |
WO2011081834A1 (en) | 2011-07-07 |
JP2016196005A (ja) | 2016-11-24 |
RU2012129996A (ru) | 2014-01-27 |
MX2012006990A (es) | 2012-10-15 |
RU2567859C2 (ru) | 2015-11-10 |
IL220390A0 (en) | 2012-08-30 |
US20110143915A1 (en) | 2011-06-16 |
AU2010337189B2 (en) | 2015-04-23 |
KR20120112565A (ko) | 2012-10-11 |
CN102812536A (zh) | 2012-12-05 |
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