EP1762400A1 - Panneau de construction comprenant de couches de polyuréthane et une couche décorative - Google Patents

Panneau de construction comprenant de couches de polyuréthane et une couche décorative Download PDF

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Publication number
EP1762400A1
EP1762400A1 EP20060017623 EP06017623A EP1762400A1 EP 1762400 A1 EP1762400 A1 EP 1762400A1 EP 20060017623 EP20060017623 EP 20060017623 EP 06017623 A EP06017623 A EP 06017623A EP 1762400 A1 EP1762400 A1 EP 1762400A1
Authority
EP
European Patent Office
Prior art keywords
polyurethane layer
layer
building board
polyurethane
board according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP20060017623
Other languages
German (de)
English (en)
Other versions
EP1762400B2 (fr
EP1762400B1 (fr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Flooring Technologies Ltd
Original Assignee
Flooring Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=37400747&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP1762400(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Flooring Technologies Ltd filed Critical Flooring Technologies Ltd
Priority to PL06017623T priority Critical patent/PL1762400T5/pl
Publication of EP1762400A1 publication Critical patent/EP1762400A1/fr
Application granted granted Critical
Publication of EP1762400B1 publication Critical patent/EP1762400B1/fr
Publication of EP1762400B2 publication Critical patent/EP1762400B2/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials

Definitions

  • Building panel in particular floor panel made of wood material, plastic or a mixture of wood material and plastic, with a top and a bottom and side edges, in which at least on the top of a polyurethane layer is applied.
  • Such structural panels are used for example as floor panels.
  • Known floor panels are largely based on engineered wood base bodies made of HDF, MDF or OSB. Such panels have disadvantages, because wood-based materials have hygroscopic properties, which result in swelling and shrinkage size changes in the wood materials, which cause such floor panels are not used in wet rooms.
  • floor panels are often provided with hard, wear-resistant surfaces that create disturbing noises when walking and counteract the natural effect that laminate floors are designed to produce.
  • Laminates are known, on the plate-shaped base at least one decor-supporting paper layer is applied.
  • the decor imitates the look and feel of a natural material, such as wood or stone.
  • the decor may also have an embossed structure.
  • a disadvantage is the cost-intensive production by the use of decorated and impregnated paper layers as well as their exact alignment on the plate-shaped base and their exact alignment with respect to a the embossment structure introducing tool.
  • the control of the pressure and temperature conditions on the one hand and the control of the process speed on the other hand are also costly.
  • the imitated decor is printed on a paper web, which is then coated with synthetic resin and rolled up on a roll.
  • the thus prepared decorative sheet is then applied to the panel manufacturer on wood fiber boards.
  • the paper web changes in dimensions.
  • construction panels are to be provided which mimic natural materials almost perfectly and can also be used in damp rooms. Furthermore, the properties relating to the noise during walking should be improved. In addition, a simplified and cost-effective method for producing the building panels is to be provided.
  • the generic building board characterized by the fact that a natural material mimicking decorative layer is applied to the polyurethane layer.
  • the method for producing a building board is characterized in that a decorative layer imitating a natural material is applied to the polyurethane layer.
  • the building board can carry both on the bottom and on the top of a first polyurethane layer.
  • the underside polyurethane layer serves as a so-called counter-pull to avoid a tipping of the building board.
  • the lower-side polyurethane layer since it is elastic, can also be used as a sound-insulating layer.
  • the bottom polyurethane layer may contain admixtures to the polyurethane of heavier particles such as sands, flours or dusts of quartz, granite or marble or metal particles.
  • the underside polyurethane layer contains color particles to meet different demands on the optical design of the building board.
  • the elastic, top-side polyurethane layer it is possible to reduce the noise formation when walking through the building board.
  • the top side polyurethane layer seals the building board against the ingress of moisture, so that it can also be used in damp rooms.
  • top-side polyurethane layer serves as a primer and / or as a primer for a subsequent, composed of one or more individual layers, decorative layer.
  • the decorative layer may consist of one or more individual layers in order to realize even elaborate decors.
  • a final polyurethane layer is preferably applied to the decorative layer in order to protect the decorative layer, for example, against mechanical effects caused by walking and from damage caused by moisture. So that the building board can imitate a natural material very precisely, the upper polyurethane layer may have a structural embossing, which is tuned, for example, to a wood decor of the decorative layer to be imitated.
  • the application rate of the final polyurethane layer for weak embossing is between 50 and 100 g / m 2 and for strong embossing between 100 and 400 g / m 2 .
  • corundum may be added to the final polyurethane layer as wear-inhibiting particles.
  • the final polyurethane layer can contain as an effect-generating particles such as metals or color pigments to meet a variety of demands on the optical design can.
  • the uppermost polyurethane layer can also be monochrome.
  • the final polyurethane layer may contain optically brightening or antistatic admixtures. It is also conceivable for the polyurethane layer to have an antibacterial effect and / or add dirt-repellent admixtures in order to be able to produce, for example, floors for special fields of application with increased hygiene requirements from the building boards.
  • optically brightening or antistatic admixtures it is also conceivable for the polyurethane layer to have an antibacterial effect and / or add dirt-repellent admixtures in order to be able to produce, for example, floors for special fields of application with increased hygiene requirements from the building boards.
  • the composition of the polyurethane layer can be adjusted by the variation of the composition of the polyurethane layer, the gloss level of the surface to meet the different optical requirements of the various applications.
  • both the bottom and the top of the building board can receive a same layer structure.
  • an underlying structure has a slip-resistant effect on the substrate.
  • the top and bottom decoration layer and structuring give the impression of a nearly perfect imitation of a natural material, e.g. Wood or stone, still reinforce.
  • mutually corresponding connecting means for example tongue and groove, are integrally formed on the side edges of the building panel in order to connect a plurality of building panels to one another. It has been found that it is particularly advantageous if mechanical locking means for locking a plurality of building panels are integrally formed with each other on the connecting means, so that in addition to the connection of a plurality of building panels with each other, a mechanical locking of the building panels is possible without an additional gluing.
  • a decorative layer which imitates the respective natural material also on the edges of the building board.
  • a structure-imprinting embossing mimicking the respective natural material also into the polyurethane covering layer of the side edges of the building board.
  • the decorative layer and / or the structuring embossing are adapted to the decor located on the surface.
  • the method for producing a building board is characterized in that a decorative layer imitating a natural material is applied to the polyurethane layer is applied.
  • the polyurethane layer can be applied by pouring and doctoring, so that a flat surface is formed on the provided with a decorative layer top of the building board.
  • the decorative layer, which is applied to the polyurethane layer can also be applied by one or more rolling mills to apply different colors or multi-layer decors on the surface of the building board can.
  • the decorative layer can also be applied by at least one digital printer or printed by screen printing. Due to the different ways of applying the decorative layer on the top of the building board, the respective technical requirements can be discussed.
  • the decorative layer can be applied in one layer or in several layers. If the decorative layer is applied in several layers, a relief-like surface can already be produced by the decorative layer, which can imitate a natural surface, for example a wooden surface, with particular accuracy.
  • a final polyurethane layer is applied to the decorative layer, on the one hand to protect the decorative layer from abrasion and other mechanical influences, and on the other to improve the sound-insulating properties of the building board.
  • the order can be carried out by a roller printing unit.
  • the drying of the respective last polyurethane layer can take place to the multilayer structure of the final polyurethane layer to allow and also to realize very thick polyurethane layers, in which particularly deep imprints can be introduced.
  • the drying process can be active, for example by a fan heater, or passively, for example by venting in the ambient air done.
  • the division of a large building board into several individual small building boards can be done by means of a plurality of dividing saws.
  • other distribution methods such as water jet cutting, can be used.
  • edges can be at least partially decorated and / or receive a structuring embossing.
  • the decoration and / or the structuring embossing is adapted to the decor located on the surface. This enhances the impression of a perfect imitation of a natural material.
  • Fig. 1 shows the cross section of the building board with a top 1 and a bottom 2.
  • a polyurethane layer 3 is applied as a primer and adhesion promoter
  • a polyurethane layer 4 is applied as a back-up.
  • a decorative layer 5 is applied, which has a decorating a natural material decor.
  • the order of the polyurethane layers 3 and 4 is carried out by a roller printing unit 17 and the order of the decorative layer 5 on the polyurethane layer 3 is carried out with a rolling mill 18.
  • a final polyurethane layer 6 is applied, which is thicker than the first polyurethane layer 3 and consists of several layers.
  • a structure-forming embossment 7 is introduced by means of a roller printing unit 17, which imitates a natural material and is adapted to the structure of the decorative layer 5.
  • Fig. 2 shows the top view of the top 1 of the building board.
  • a wood grain imitating decorative layer 5 and a final polyurethane layer 6 is applied.
  • a structuring embossment 7 is embossed, which imitates a natural material, here a wood structure.
  • On the side edges 10 and 13 grooves 14 are formed as connecting means. At the opposite side edges 11 and 12 springs 15 are formed as a corresponding connecting means.
  • Fig. 3 shows an apparatus for producing the building board.
  • the roller printing unit 16 the one polyurethane layer 4 is applied as a countermatch to prevent tipping on the underside 2 of the building board.
  • the application of a polyurethane layer 3 as a primer and adhesion promoter on the top 1 of the building board by means of the rolling printing unit 17 is applied to the polyurethane layer 4 by means of the rolling mill 18, a natural material imitating decorative layer 5.
  • the second polyurethane layer 5 is applied by means of the roller printing unit 19.
  • the final polyurethane layer 6 is dried.
  • a structuring embossing 7 embossed in order to enhance the natural impression of the building board yet.
EP06017623.7A 2005-09-08 2006-08-24 Panneau de construction comprenant de couches de polyuréthane et une couche décorative Not-in-force EP1762400B2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL06017623T PL1762400T5 (pl) 2005-09-08 2006-08-24 Panel podłogowy z powłoką poliuretanową i powłoką dekoracyjną

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102005042657A DE102005042657B4 (de) 2005-09-08 2005-09-08 Bauplatte und Verfahren zur Herstellung

Publications (3)

Publication Number Publication Date
EP1762400A1 true EP1762400A1 (fr) 2007-03-14
EP1762400B1 EP1762400B1 (fr) 2012-04-11
EP1762400B2 EP1762400B2 (fr) 2015-09-09

Family

ID=37400747

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06017623.7A Not-in-force EP1762400B2 (fr) 2005-09-08 2006-08-24 Panneau de construction comprenant de couches de polyuréthane et une couche décorative

Country Status (6)

Country Link
US (1) US8475871B2 (fr)
EP (1) EP1762400B2 (fr)
AT (1) ATE553271T1 (fr)
DE (1) DE102005042657B4 (fr)
ES (1) ES2384880T5 (fr)
PL (1) PL1762400T5 (fr)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010088769A1 (fr) 2009-02-03 2010-08-12 Clausi Robert N Matériaux stratifiés d'atténuation des sons
WO2010084466A3 (fr) * 2009-01-26 2010-12-02 Flooring Industries Limited, Sarl Panneau de plancher, procédés pour fabriquer des panneaux stratifiés et procédé pour traiter des feuilles de matériau appliquées avec ceux-ci
DE202011050027U1 (de) 2011-04-18 2011-08-01 Guido Schulte Fußbodenelement
WO2011110373A1 (fr) * 2010-03-09 2011-09-15 Fritz Egger Gmbh & Co. Og Procédé et dispositif destinés à la fabrication d'un produit en forme de plaque à surface décorée
EP2452829A1 (fr) * 2010-11-10 2012-05-16 Flooring Technologies Ltd. Procédé d'application d'un décor sur une plaque de matière dérivée du bois
DE102012112562A1 (de) 2012-12-18 2014-06-18 Guido Schulte Fußbodenelement
EP3178652B1 (fr) 2015-12-07 2018-06-06 Akzenta Paneele + Profile GmbH Panneau de decoration et son procede de fabrication

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008027631A1 (de) * 2008-06-05 2009-12-10 Flooring Technologies Ltd. Holzfaserplatte, insbesondere für Fußbodenpaneele
ES2734439T3 (es) 2009-12-22 2019-12-05 Flooring Ind Ltd Sarl Método para producir paneles de revestimiento
BE1019331A5 (nl) 2010-05-10 2012-06-05 Flooring Ind Ltd Sarl Vloerpaneel en werkwijzen voor het vervaardigen van vloerpanelen.
BE1019501A5 (nl) 2010-05-10 2012-08-07 Flooring Ind Ltd Sarl Vloerpaneel en werkwijze voor het vervaardigen van vloerpanelen.
US8925275B2 (en) 2010-05-10 2015-01-06 Flooring Industries Limited, Sarl Floor panel
JP5756317B2 (ja) 2011-03-31 2015-07-29 ニチハ株式会社 建築板及びその製造方法
US20210180332A1 (en) * 2019-12-06 2021-06-17 Robbins, Inc. Polyurethane floor with wood look, and related apparatus

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US9238356B2 (en) 2010-11-10 2016-01-19 Flooring Technologies Ltd. Method for applying a decoration to a composite wood board
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WO2012142986A1 (fr) 2011-04-18 2012-10-26 Guido Schulte Élément de sol
DE202011110057U1 (de) 2011-04-18 2013-08-12 Guido Schulte Fußbodenelement
DE202011050027U1 (de) 2011-04-18 2011-08-01 Guido Schulte Fußbodenelement
DE102012112562A1 (de) 2012-12-18 2014-06-18 Guido Schulte Fußbodenelement
DE102012112562B4 (de) 2012-12-18 2019-06-06 Guido Schulte Fußbodenelement
DE202012013676U1 (de) 2012-12-18 2019-06-21 Guido Schulte Fußbodenelement
EP3178652B1 (fr) 2015-12-07 2018-06-06 Akzenta Paneele + Profile GmbH Panneau de decoration et son procede de fabrication

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EP1762400B2 (fr) 2015-09-09
ES2384880T3 (es) 2012-07-13
EP1762400B1 (fr) 2012-04-11
PL1762400T3 (pl) 2012-08-31
ES2384880T5 (es) 2016-02-09
US20110059239A1 (en) 2011-03-10
DE102005042657B4 (de) 2010-12-30
US8475871B2 (en) 2013-07-02
ATE553271T1 (de) 2012-04-15
PL1762400T5 (pl) 2016-07-29

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