JP4406360B2 - 予備仕上げ繊維セメント製品の包装 - Google Patents
予備仕上げ繊維セメント製品の包装 Download PDFInfo
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- B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B13/12—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description
発明の開示
本明細書において記述されるものは、一実施形態において、予備仕上げ繊維セメント物品または製品の仕上げ層を、取扱い、輸送、または保管における損傷から保護するために用いられる、包装システムである。予備仕上げ繊維セメント物品について包装システムを調製し、かつ包装システムを適用する方法をも記述している。本明細書において、その一般的意味において用語「損傷」を使用し、また、光沢性の変化(例えば、艶出し)、色の変化、仕上げ層の一部の剥離(例えば、欠け、刻み目、かききずなど)、風化(エフロレセンス)、および包装システムからの残渣(例えば接着剤残渣)を含む、仕上げ層への望ましくない変化という特定の意味においても用語「損傷」を使用している。
プラスチック「スリップシート」
5/16インチ×4インチ×6インチ繊維セメント板(選択されたCedarmillテクスチャ、James Hardie Building Products社、Fontana、カリフォルニア州)の一方の面を、ペイント(カーキ褐色、15光沢単位、James Hardie Building Products社、Fontana、カリフォルニア州)2回塗りで仕上げた。ペイントの第1の塗膜は、60℃のオーブンで4分間乾燥した。乾燥厚さは、0.002〜0.004インチであった。第2の塗膜は、105℃のオーブンで2分間乾燥した。乾燥厚さは、0.001〜0.003インチであった。塗装した表面を保護するスリップシートとして、厚さ0.0025インチの透明ポリエチレンフィルム(LDF318、Dow Chemical社)を試験した。塗膜乾燥オーブンから繊維セメント板を取り出した後、板の表面が約90〜140°Fである間に繊維セメントの塗装した表面にポリエチレンフィルムを適用した。ポリエチレンフィルムの上面に、シリコーンゴムシート(30デュロメータ、ショアA)の厚さ1/16インチシートを置いて、繊維セメント板のテクスチャのある表面に適応させた。この組立体を段プレスにより25psiで加圧し、直ちに圧力を解放した。ポリエチレンフィルムは、塗装した表面に十分に接着しているわけではなく、振動させまたは転置すると層剥離した。このフィルムは取り外すとき引き裂けなかった。このフィルムを取り外した後、板の仕上げ表面は、一様でない光沢および艶出しの痕跡を示した。
ブレンドされた単層フィルム
実施例1において記述したように繊維セメント板を塗装した。ブレンドしたポリエチレンとエチレンアクリル酸との厚さ0.002インチ単層フィルム(Integral 709、Dow Chemical社)を、実施例1において記述したように、繊維セメント板の仕上げ表面に積層した。フィルムは仕上げ表面に接着し、振動させまたは転置しても層剥離しなかったが、はがすのは容易であった。このフィルムを取り外した後、板の仕上げ表面は、艶出し、光沢性の変化、または色の変化が全くない均質な外観を有していた。このフィルムは取り外すとき、引き裂けなかった。仕上げ表面上に接着剤の残渣が残らず、また仕上げ層が剥離されることは全くなかった。
多層フィルムで保護された板の保管試験
実施例1において記述したように繊維セメント板、5/16インチ6×8.25インチ×3フィート(選択されたCedarmillテクスチャ、James Hardie Building Products社、Fontana、カリフォルニア州)を塗装した。エチレンアクリル酸接着剤を被覆したポリエチレンの透明な多層フィルム(DAF708、厚さ0.0009インチ、Dow Chemical社)を、塗膜乾燥部から出た後、板の表面が約90〜140°Fである間に各板の仕上げ表面に適用した。このフィルムの上面に、厚さ1/8インチのシリコーンゴムシート(30デュロメータ、ショアA)を置いた。この組立体を、180ポンド/線状インチの圧力において50フィート/分で動くローラプレス内に置いた。フィルムは仕上げ表面に接着し、振動させまたは転置しても層剥離しなかったが、はがすのは容易であった。このフィルムを取り外した後、板の仕上げ表面は、艶出し、光沢性の変化、または色の変化が全くない均質な外観を有していた。このフィルムは取り外した場合、裂けなかった。仕上げ表面上に接着剤の残渣が残らず、また仕上げ層が剥離されることは全くなかった。
フィルムおよびスペーサで保護された板の保管と輸送
実施例3において記述したように、繊維セメント板に塗装し、また各板の仕上げ表面に多層フィルムを積層した。各板の各長端からおよそ1インチ離れて、そのフィルムの表面に2枚の0.08インチ×0.5インチのゴム細片を長さ方向に置いた。実施例3において記述したように、積み重ねた板の試験用パレットを組み立てた。実施例3において記述したように、試験用パレットとダミーパレットとの試験用組立体を組み立てた。試験用組立体を3日間保管した。次いで試験用組立体を、トラックの床の前端部に置いた(試験用パレットを下側にした)。2つのダミーパレットのスタックを、試験用組立体の背後に接して配置し、またこれらのダミーパレットのスタックの背後に接して単一のダミーパレットを配置した。このトラックを3000マイル運行した。帰着時、これらの板を点検して全く損傷がなかった。プラスチックフィルムは容易に取り外された。フィルムを取り外した後、板の仕上げ表面は、艶出し、光沢性の変化、または色の変化が全くない均質な外観を有していた。このフィルムは取り外すとき引き裂かれなかった。仕上げ表面上に接着剤の残渣が残らず、また仕上げ層が剥離されることは全くなかった。
Claims (58)
- 保護された予備仕上げ繊維セメント製品であって、
繊維セメント製品と、前記繊維セメント製品に塗布された仕上げ層と、前記仕上げ層に接着された保護層とを備え、
前記保護層が、その中に折畳み部を含む折り畳まれたスペーサを備え、保管、輸送、および取扱い中の損傷から前記仕上げ層を保護し、
前記保護層を取り外すことは、前記仕上げ層上になんら残渣を残さず、また前記仕上げ層を損傷させず、
また前記保護層が、取外しの際の引裂きに耐える
繊維セメント製品。 - 前記保護層が、接着剤により前記仕上げ層に接着されている、請求項1に記載の保護された予備仕上げ繊維セメント製品。
- 前記接着剤が、ポリアクリレート、エチレンアクリル酸、ポリビニルエーテル、ゴム、ポリイソプレン、ポリクロロプレン、ブチルゴム、ネオプレンゴム、エチレンプロピレンジエンゴム、ポリイソブチレン、ブタジエン−アクリロニトリルポリマー、熱可塑性エラストマー、スチレン−ブタジエンゴム、ポリ−アルファ−オレフィン、非晶質ポリオレフィン、シリコーン樹脂、エチレン含有コポリマー、ポリウレタン、ポリアミド、エポキシ、ポリビニルピロリドンおよびポリビニルピロリドンコポリマー、ポリエステル、それらの混合物およびそれらのコポリマーからなる群から選択される接着材料を含む、請求項2に記載の保護された予備仕上げ繊維セメント製品。
- 前記接着剤がエチレンアクリル酸を含む、請求項3に記載の保護された予備仕上げ繊維セメント製品。
- 前記接着剤が、前記仕上げ層と前記保護層との間に塗布される、請求項2に記載の保護された予備仕上げ繊維セメント製品。
- 前記保護層がポリマーフィルムを含む、請求項1に記載の保護された予備仕上げ繊維セメント製品。
- 前記ポリマーフィルムが、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリエステル、ポリアミド、シリコーン、それらのブレンド、およびそれらのコポリマーからなる群から選択されるポリマー樹脂を含む、請求項6に記載の保護された予備仕上げ繊維セメント製品。
- 前記ポリマー樹脂がポリエチレンである、請求項7に記載の保護された予備仕上げ繊維セメント製品。
- 保護された予備仕上げ繊維セメント製品であって、
繊維セメント製品と、前記繊維セメント製品に塗布された仕上げ層と、前記仕上げ層に接着された保護層とを備え、
前記保護層が、接合されたスペーサを備え、保管、輸送、および取扱い中の損傷から前記仕上げ層を保護し、
前記保護層を取り外すことは、前記仕上げ層上になんら残渣を残さず、また前記仕上げ層を損傷させず、
また前記保護層が、取外しの際の引裂きに耐える
繊維セメント製品。 - 前記スペーサが固体ポリマーである、請求項9に記載の保護された予備仕上げ繊維セメント製品。
- 前記スペーサがゴムである、請求項10に記載の保護された予備仕上げ繊維セメント製品。
- 前記スペーサが厚さ0.005〜0.1インチである、請求項9に記載の保護された予備仕上げ繊維セメント製品。
- 前記スペーサが幅0.01〜2インチである、請求項9に記載の保護された予備仕上げ繊維セメント製品。
- 前記保護層が、接着剤により前記仕上げ層に接着されている、請求項9に記載の保護された予備仕上げ繊維セメント製品。
- 前記保護層が厚さ0.0001〜0.08インチである、請求項1または9に記載の保護された予備仕上げ繊維セメント製品。
- 前記保護層が厚さ0.0003〜0.03インチである、請求項15に記載の保護された予備仕上げ繊維セメント製品。
- 前記保護層が厚さ0.001〜0.01インチである、請求項16に記載の保護された予備仕上げ繊維セメント製品。
- スタックとして配列された複数の保護された予備仕上げ繊維セメント物品を含む保護された予備仕上げ繊維セメント製品の組立体であって、
保護された予備仕上げ繊維セメント製品が繊維セメント製品と、前記繊維セメント製品に塗布された仕上げ層と、前記仕上げ層に接着された保護層とを備え、
前記保護層が、その中に折畳み部を含む折り畳まれたスペーサを備え、保管、輸送、および取扱い中の損傷から前記仕上げ層を保護し、
前記保護層を取り外すことは、前記仕上げ層上になんら残渣を残さず、また前記仕上げ層を損傷させず、また
前記保護層が、取外しの際の引裂きに耐える
組立体。 - 前記保護された予備仕上げ繊維セメント製品がパレット上に積み重ねられる、請求項18に記載の組立体。
- 前記保護された予備仕上げ繊維セメント製品が、上面と背面を合わせて積み重ねられる、請求項18に記載の組立体。
- 前記保護された予備仕上げ繊維セメント製品が、上面と上面を合わせ、かつ/または背面と背面を合わせて積み重ねられる、請求項18に記載の組立体。
- 前記保護された予備仕上げ繊維セメント製品が、一緒に帯で縛られる、請求項18に記載の組立体。
- 保護された予備仕上げ繊維セメント製品が、繊維セメント製品と、前記繊維セメント製品に塗布された仕上げ層と、前記仕上げ層に接着された保護層とを備え、
前記保護層が、その中に折畳み部を含む折り畳まれたスペーサを備え、保管、輸送、および取扱い中の損傷から前記仕上げ層を保護し、
前記保護層を取り外すことは、前記仕上げ層上になんら残渣を残さず、また前記仕上げ層を損傷させず、また前記保護層が、取外しの際の引裂きに耐える、
前記繊維セメント製品を使用する、建物を組み立てる方法であって、
前記繊維セメント製品を用意するステップと、
前記保護層を取り外すステップと、
前記繊維セメント製品を建物の骨組に固定するステップと
を含む方法。 - 前記保護層が、前記繊維セメント製品を前記建物の骨組に固定する前に取り外される、請求項23に記載の方法。
- 前記保護層が、前記繊維セメント製品を前記建物の骨組に固定した後で取り外される、請求項23に記載の方法。
- 保護された予備仕上げ繊維セメント製品を製造する方法であって、前記保護された予備仕上げ繊維セメント製品が、繊維セメント製品と、前記繊維セメント製品に塗布された仕上げ層とを備え、前記方法が前記仕上げ層に保護層を接着させるステップを含み、
前記保護層が、その中に折畳み部を含む折り畳まれたスペーサを備え、保管、輸送、および取扱い中の損傷から前記仕上げ層を保護し、
前記保護層を取り外すことは、前記仕上げ層上になんら残渣を残さず、また前記仕上げ層を損傷させず、また
前記保護層が、取外しの際の引裂きに耐える方法。 - 前記保護層が、接着剤により前記仕上げ層に接着される、請求項26に記載の方法。
- 前記接着剤が、ポリアクリレート、エチレンアクリル酸、ポリビニルエーテル、ゴム、ポリイソプレン、ポリクロロプレン、ブチルゴム、ネオプレンゴム、エチレンプロピレンジエンゴム、ポリイソブチレン、ブタジエン−アクリロニトリルポリマー、熱可塑性エラストマー、スチレン−ブタジエンゴム、ポリ−アルファ−オレフィン、非晶質ポリオレフィン、シリコーン樹脂、エチレン含有コポリマー、ポリウレタン、ポリアミド、エポキシ、ポリビニルピロリドンおよびポリビニルピロリドンコポリマー、ポリエステル、それらの混合物、およびそれらのコポリマーからなる群から選択される接着材料を含む、請求項27に記載の方法。
- 前記接着剤がエチレンアクリル酸を含む、請求項28に記載の方法。
- 前記接着剤が、前記仕上げ層と前記保護層との間に塗布される、請求項27に記載の方法。
- 前記保護層がポリマーフィルムを含む、請求項26に記載の方法。
- 前記ポリマーフィルムが、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリエステル、ポリアミド、シリコーン樹脂、それらのブレンド、およびそれらのコポリマーからなる群から選択されるポリマー樹脂を含む、請求項31に記載の方法。
- 前記ポリマー樹脂がポリエチレンである、請求項32に記載の方法。
- 保護された予備仕上げ繊維セメント製品を製造する方法であって、前記保護された予備仕上げ繊維セメント製品が、繊維セメント製品と、前記繊維セメント製品に塗布された仕上げ層とを備え、前記方法が前記仕上げ層に保護層を接着させるステップを含み、
前記保護層が、接合されたスペーサを備え、保管、輸送、および取扱い中の損傷から前記仕上げ層を保護し、
前記保護層を取り外すことは、前記仕上げ層上になんら残渣を残さず、また前記仕上げ層を損傷させず、また
前記保護層が、取外しの際の引裂きに耐える方法。 - 前記スペーサが固体ポリマーである、請求項34に記載の方法。
- 前記スペーサがゴムである、請求項35に記載の方法。
- 前記スペーサが厚さ0.005〜0.1インチである、請求項34に記載の方法。
- 前記スペーサが幅0.01〜2インチである、請求項34に記載の方法。
- 前記保護層が、接着剤により前記仕上げ層に接着される、請求項34に記載の方法。
- 前記保護層が厚さ0.0001〜0.08インチである、請求項26または34に記載の方法。
- 前記保護層が厚さ0.0003〜0.03インチである、請求項40に記載の方法。
- 前記保護層が厚さ0.001〜0.01インチである、請求項41に記載の方法。
- 保護された予備仕上げ繊維セメント製品を製造するのに使用される、接合されたスペーサを有する保護層であって、前記保護された予備仕上げ繊維セメント製品が
繊維セメント製品と、前記繊維セメント製品に塗布された仕上げ層と、前記仕上げ層に接着された保護層とを備え、
前記保護層が、保管、輸送、および取扱い中の損傷から前記仕上げ層を保護し、
前記保護層を取り外すことは、前記仕上げ層上になんら残渣を残さず、また前記仕上げ層を損傷させず、また
前記保護層が、取外しの際の引裂きに耐える、
前記接合されたスペーサを有する保護層が、保護層と、その保護層の1つの面に接合されたスペーサとを備える
保護層。 - ロールとして包装されている、請求項43に記載の接合されたスペーサを有する保護層。
- 前記スペーサが固体ポリマーである、請求項43に記載の接合されたスペーサを有する保護層。
- 前記スペーサがゴムである、請求項45に記載の接合されたスペーサを有する保護層。
- 前記スペーサが厚さ0.005〜0.1インチである、請求項43に記載の接合されたスペーサを有する保護層。
- 前記スペーサが幅0.01〜2インチである、請求項43に記載の接合されたスペーサを有する保護層。
- 前記スペーサが接合される前記保護層の面の反対側の面に塗布された接着剤をさらに備える、請求項43に記載の接合されたスペーサを有する保護層。
- 前記接着剤が、ポリアクリレート、エチレンアクリル酸、ポリビニルエーテル、ゴム、ポリイソプレン、ポリクロロプレン、ブチルゴム、ネオプレンゴム、エチレンプロピレンジエンゴム、ポリイソブチレン、ブタジエン−アクリロニトリルポリマー、熱可塑性エラストマー、スチレン−ブタジエンゴム、ポリ−アルファ−オレフィン、非晶質ポリオレフィン、シリコーン樹脂、エチレン含有コポリマー、ポリウレタン、ポリアミド、エポキシ、ポリビニルピロリドンおよびポリビニルピロリドンコポリマー、ポリエステル、それらの混合物、およびそれらのコポリマーからなる群から選択される接着材料を含む、請求項49に記載の接合されたスペーサを有する保護層。
- 前記接着剤がエチレンアクリル酸を含む、請求項50に記載の接合されたスペーサを有する保護層。
- 前記保護層がポリマーフィルムを含む、請求項43に記載の接合されたスペーサを有する保護層。
- 前記ポリマーフィルムが、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリエステル、ポリアミド、シリコーン樹脂、それらのブレンド、およびそれらのコポリマーからなる群から選択されるポリマー樹脂を含む、請求項52に記載の接合されたスペーサを有する保護層。
- 前記ポリマー樹脂がポリエチレンである、請求項53に記載の接合されたスペーサを有する保護層。
- 前記保護層が厚さ0.0001〜0.08インチである、請求項43に記載の接合されたスペーサを有する保護層。
- 保護された予備仕上げ繊維セメント製品が、繊維セメント製品と、前記繊維セメント製品に塗布された仕上げ層と、接合されたスペーサを有する保護層であって前記仕上げ層に接着された保護層とを備え、
前記保護層が、保管、輸送、および取扱い中の損傷から前記仕上げ層を保護し、
前記保護層を取り外すことは、前記仕上げ層上になんら残渣を残さず、また前記仕上げ層を損傷させず、また前記保護層が、取外しの際の引裂きに耐える、
前記繊維セメント製品を使用する、建物を組み立てる方法であって、
前記繊維セメント製品を用意するステップと、
前記保護層を取り外すステップと、
前記繊維セメント製品を建物の骨組に固定するステップと
を含む方法。 - 前記保護層が、前記繊維セメント製品を前記建物の骨組に固定する前に取り外される、請求項56に記載の方法。
- 前記保護層が、前記繊維セメント製品を前記建物の骨組に固定した後で取り外される、請求項56に記載の方法。
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2003
- 2003-07-16 US US10/620,711 patent/US8297018B2/en active Active
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- 2003-07-16 CN CNA038167360A patent/CN1668458A/zh active Pending
- 2003-07-16 AU AU2003256630A patent/AU2003256630B2/en not_active Ceased
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NZ538092A (en) | 2007-01-26 |
EP1534511B1 (en) | 2012-05-30 |
CN1668458A (zh) | 2005-09-14 |
AR040590A1 (es) | 2005-04-13 |
US20040086676A1 (en) | 2004-05-06 |
CA2496972C (en) | 2016-08-16 |
TW200402498A (en) | 2004-02-16 |
DK1534511T3 (da) | 2012-07-09 |
AU2003256630B2 (en) | 2009-08-13 |
CA2496972A1 (en) | 2004-01-22 |
WO2004007193A2 (en) | 2004-01-22 |
EP1534511A2 (en) | 2005-06-01 |
AU2003256630A1 (en) | 2004-02-02 |
US8297018B2 (en) | 2012-10-30 |
WO2004007193A3 (en) | 2004-04-08 |
JP2005532932A (ja) | 2005-11-04 |
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