TWI630656B - 原子層蝕刻用之方法與設備 - Google Patents
原子層蝕刻用之方法與設備 Download PDFInfo
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Abstract
用於蝕刻的原子層的基板處理系統和方法被揭露。本方法和系統係安排為引入第一氣體到處理室中,此氣體為適於蝕刻該層的蝕刻劑氣體,以及允許第一氣體在足以導致至少一些第一氣體吸附進該層的一段時間內出現於處理室。在處理室中,第一氣體實質上被惰性氣體取代,且亞穩態粒子接著從惰性氣體產生,以用亞穩態粒子蝕刻該層,同時實質上防止電漿帶電物種蝕刻該層。
Description
一般而言,本發明關於晶圓狀物件(例如半導體晶圓)之表面處理用裝置,其中一或多處理流體可以從封閉的製程腔室被回收。
關於半導體裝置的製造,在進行非常精細的精度的關鍵蝕刻時,原子層蝕刻是在本領域中公知的技術。在原子層蝕刻中,蝕刻係當試圖避免不必要的次表面損壞或不需要的修改時,於薄層上進行。例如,原子層蝕刻也可於覆蓋另一個關鍵層的非常薄的層上進行蝕刻。原子層蝕刻也可以在,例如,當大量的蝕刻步驟結束,試圖清除一層同時確保剩餘薄層的蝕刻不會導致其它底下的層與/或底下的結構的損害時被採用。
詳言之,使用電漿來蝕刻,已知有會導致上述底下的結構和/或底下的層的損壞或被修改的可能性。閘介電層下方的矽在電漿蝕刻時的損失是一個次表面損失的例子,亦即,即使在薄閘極介電層(通常是氧化矽)出現時,蝕刻閘極時矽都會凹陷。在某些情況下,離子能量大於100eV的電漿蝕刻已知會導致表面以下深度約20-40埃的損壞。因此,於典型的厚度約10埃的閘氧化層,在閘極蝕刻後常會觀察到約10-20埃的矽凹陷。
本發明關於在製造半導體裝置時,進行原子層蝕刻的改良設備與方法。
在一實施例中,本發明關於一種在半導體處理室中用於蝕刻基片上的一層的方法。此方法包括:引入第一氣體到處理室中,此氣體是適於蝕刻該層的蝕刻劑氣體。此方法還包括允許第一氣體在足以導致至少一些第一氣體吸附進該層的一段時間內出現於處理室。此方法進一步包括實質上在處理室中將第一氣體替換為一惰性氣體。此方法更包括從惰性氣體產生亞穩態粒子,以及以亞穩態粒子蝕刻該層。
上述概要僅關於本文中所公開的本發明的許多實施例中的一個,且不意欲限制本發明的範圍,其由本文中的申請專利範圍界定。本發明的這些和其他特徵將在下面的本發明實施例的詳細說明中結合以下附圖式更詳細的說明。
102‧‧‧卡盤
104‧‧‧基板
106‧‧‧氣體入口
108a‧‧‧氣體入口
108b‧‧‧氣體入口
110‧‧‧電漿產生區
112‧‧‧基板處理區
120a‧‧‧處理室排氣泵
120b‧‧‧處理室排氣泵
130‧‧‧分離板結構
150‧‧‧感應耦合電漿源
200‧‧‧電漿產生區
202‧‧‧分離板結構
204‧‧‧頂板
206‧‧‧底板
208‧‧‧絕緣層
210‧‧‧基板處理區
226‧‧‧準直器板
228‧‧‧基板
230‧‧‧氬*原子
232‧‧‧氬*原子
240‧‧‧氬*原子
242‧‧‧氬*原子
302‧‧‧底部
304‧‧‧特徵
306‧‧‧側壁
308‧‧‧側壁
402‧‧‧步驟
404‧‧‧步驟
406‧‧‧步驟
408‧‧‧步驟
410‧‧‧步驟
本發明通過例示的方式,而非限制的方式,繪示於隨附的圖中,並且其中相似的元件係以類似的參照符號表示,其中:圖1顯示一個例示性的基板處理室,其適於依本發明的一或多個實施例進行原子層蝕刻。
圖2顯示一個依本發明的一或多個實施例的例示性的分離板結構與選擇性的準直器板。
圖3顯示依本發明的一或多個實施例的亞穩態粒子的定向蝕刻的一個例子。
圖4顯示依本發明的一實施例的進行原子層蝕刻的步驟。
以下將參考幾個如附隨的圖式所繪示的實施例來詳細說明本發明。
在以下的說明中,提供了許多具體的細節,以便充份理解本發明。然而,本領域的技術人員在沒有部份或全部的這些具體細節的情況下,顯而易見地也可以實施本發明。在其他例子中,眾所周知的製程步驟和/或結構不會詳細描述,以便不必要地模糊了本發明。
下文中描述各種實施例,包括方法和技術。應當牢記的是,本發明可能還包括製品,包括儲存用於執行本發明技術的實施例的電腦可讀指令的電腦可讀取媒體。電腦可讀取媒體可包括,例如,半導體、磁、光磁、光、或其他形式的用於存儲電腦可讀代碼的電腦可讀取媒體。此外,本發明可能還包括用於實施本發明實施例的設備。這種設備可包括專用的和/或可程式化的電路,以執行與本發明的實施例有關的工作。這種設備的例子包括通用的電腦和/或專用的適當地程式化的計算裝置,且包括適於各種本發明施例相關任務的電腦/計算裝置與專用/可程式化電路的組合。
本發明的實施例涉及在基板上的層(例如半導體晶圓或平板)進行原子層蝕刻的裝置和方法。在一或多個實施例中,適於蝕刻該基板層的蝕刻劑氣體被引入到半導體處理室中。例如,為了蝕刻矽層,蝕刻劑氣體可為Cl2、HCl、CHF3、CH2F2、CH3F、H2、BCl3、SiCl4、Br2、HBr、NF3、CF4、SF6、O2、SO2、COS等等中的一種或其混合物。蝕刻劑氣體被允許在處理室中出現足夠的時間,以允許至少一些蝕刻劑氣體材料被吸附到欲蝕刻的層中。之後,蝕刻劑氣體被惰性氣體(例如氬、氦、氪、氖、氙氣等等的一種或其混合)取代。然後亞穩態粒子從惰性氣體形成以在基材層上進行原子層蝕刻。此循環可以重複一次以上,直到原子層蝕刻完成。
在一或多個實施例中,亞穩態粒子係透過在處理室中的一電漿形成區域中從惰性氣體點燃電漿而形成。然而,高能電漿離子被避免與晶圓表面接觸,以儘量減少無意的蝕刻和/或次表面的損壞和/或下層的修改。在原子層蝕刻時,基板被設置在處理室的晶圓處理區域,且設於卡盤上。在接觸基材層表面時,亞穩態粒子的激化被消除,且在此過程中,它們的電能被放棄以在吸收的基板表面造成表面反應,從而蝕刻基板的表面。由於亞穩態粒子的定向能量(例如,氬氣亞穩態粒子約0.025eV)比電漿的能量離子的100-1000eV的能量要低得多,當使用惰氣亞穩態粒子與吸附層的組合來蝕刻時,損害係實質上減少。
在一或多個實施例中,上述分離板是板之間彼此電絕緣的多板結構。在本發明的一或多個實施例中,多板組件中的至少一個板被偏置以排斥來自電漿的離子。的多板組件的每個板具有通孔,以允許亞穩態粒子從電漿產生區通過到晶圓處理區。在一實施例中,板的通孔可對齊,或者如果需要的話,可稍微偏移。分離板的通孔的尺寸係實質上防止高能電漿物種通過分離板到達基板表面。
在一或多個實施例中,一準直器板係設置於分離板和基板之間以準直亞穩態粒子,從而僅允許實質上定向的亞穩態粒子到達該基板表面,使蝕刻更各向異性,即,在垂直於基片平面的垂直方向上。準直器板可包括通孔,並可依需要接地或偏置。
為了防止由於分離板和/或準直器板的孔圖案而造成的表面的非均勻蝕刻,分離板和/或準直器板可相對基板移動(或反之亦然)。分離板和/或準直器板和/或晶圓及晶圓卡盤組件的相對橫向運動,有防止分離板或準直器板的通孔圖案只在基板表面的某些區域被印上的效果。
本發明的一或多個實施例包括用於進行此處所描述的原子層蝕刻的方法。本發明的一或多個實施例涵蓋基板處理系統和/或具有此處所描述的
硬體的基板處理室,並且還可包括透過以下方式實現的邏輯:專用邏輯電路,可程式化邏輯電路,和/或通過微處理器/微控制器/電腦控制的電腦可讀代碼,該代碼儲存在電腦可讀媒體和/或通過匯流排或數據網路(包括一個區域網路和/或網際網路)發送到執行該代碼的微處理器/微控制器/電腦。
本發明的實施例的特徵和優點,可參考下面的圖式和討論而理解。
本發明的實施例採用一種或多種惰性氣體的亞穩態粒子,以激活已吸附在基板層(例如矽層)與反應物(例如鹵素)的表面反應。雖然此處以矽層作為例子,但應當理解,任何層都可以使用本發明實施例的原子蝕刻技術來蝕刻。在一或多個實施例中,晶圓表面係暴露於蝕刻劑氣體(例如Cl2、HCl、CHF3、CH2F2、CH3F、H2、BCl3、SiCl4、Br2、HBr、NF3、CF4、SF6、O2、SO2、COS等的一種或其混合)。在一或多個實施例中,基板處理室可於很短的時間(約0.05秒至約180秒)充滿一種蝕刻劑氣體,或蝕刻劑氣體的混合,以允許蝕刻劑氣體分子吸附在基板表面上。在一或多個實施例中,基板處理室可以蝕刻劑氣體或蝕刻劑氣體的混合物填充約0.25秒至約5秒,以允許蝕刻劑氣體分子吸附在基板表面上。
如圖1顯示,依本發明的一實施例,一例示性的基板處理室包括基板104(例如晶圓)以及設於其上的卡盤102。無論是氣體入口106或108a/108b,或兩個進氣口106和108a/108b,都可用於注入氣體到處理室中。在一或多個實施例中,例如氬、氦、氖、氙、氪等惰性氣體的一種或其混合從氣體入口106被注入到電漿產生區110,同時蝕刻劑氣體經由氣體入口108a/108b被引入到基板處理區112,以確保蝕刻劑氣體不進入電漿產生區110。在這種情況下,較佳地,電漿產生區域110中的壓力至少等於或超過基板處理區112中的壓力。電漿產生區
110至少以分離板結構130(及選擇性地以一準直器板,這將在本文中稍後討論)從基板處理區112被分離。
下一步,在蝕刻劑氣體於基板表面上有足夠的時間進行吸附之後,蝕刻劑氣體被處理室排氣泵120a/120b抽空。這可以跟將惰性氣體通過氣體入口106引入到到電漿產生區110配合完成。如果蝕刻劑氣體抽空沒有同步的惰性氣體流,下一步可能涉及到將惰性氣體通過氣體入口106流動至電漿產生區110中。
在實質上用惰性氣體從處理室中更換蝕刻劑氣體時,惰性氣體的電漿在電漿室,更具體地在電漿產生區110中產生。在一實施例中,如果至少有80%的蝕刻劑氣體被惰性氣體取代,就可以說蝕刻劑氣體實質上被惰性氣體取代。在一實施例中,如果至少有90%的蝕刻劑氣體被惰性氣體取代,就可以說蝕刻劑氣體實質上被惰性氣體取代。在一實施例中,如果至少有95%的蝕刻劑氣體被惰性氣體取代,就可以說蝕刻劑氣體實質上被惰性氣體取代。在一實施例中,如果至少有99%的蝕刻劑氣體被惰性氣體取代,就可以說蝕刻劑氣體實質上被惰性氣體取代。
電漿中產生的亞穩態粒子物種通過分離板結構130進到基板處理區112。基板處理區112中的壓力可以使用,例如,渦輪分子泵、壓力控制閥、分離板和惰性氣體流的設計來控制。
在一或多個實施例中,理想的是將基板處理區中的壓力保持到小於10毫托,使進入晶圓處理區的亞穩態粒子的絕大部份能夠在沒有於晶圓處理室中因氣態碰撞而驟冷的情況下撞擊基板。在一實施例中,分離板和基板之間的距離可保持在例如約1公分和25公分之間。
用於產生亞穩態粒子的電漿源可以選自各種技術,包括電感耦合電漿(inductively coupled plasma,ICP)、電容耦合電漿、空心陰極放電陣列、
微波電漿或電子迴旋共振(electron cyclotron resonance,ECR)電漿,或任何其它合適的電漿源技術。
圖1還顯示了感應耦合電漿源150,其由用於感應耦合射頻能量與電漿產生區110中所產生的電漿的天線表示。在一較佳的實施例中,由於具有在低壓下產生高密度電漿的能力,也可以採用電感耦合電漿(ICP)或電子迴旋共振(ECR)電漿源。在一或多個實施例中,電漿產生區110中的壓力在約0.5毫托與約100毫托之間。
分離板結構130被設計成作為接地的表面,以藉由實質上防止電漿帶電物種到達基板,來限制分離板中的孔所洩漏的電漿量。在一實施例中,如果至少有60%本來可以到達基板表面的電漿帶電物種因分離板結構而被防止到達基板,就可以說分離板結構實質上防止了電漿帶電物種到達基板。在一實施例中,如果至少有80%本來可以到達基板表面的電漿帶電物種因分離板結構而被防止到達基板,就可以說分離板結構實質上防止了電帶電物種漿到達基板。在一實施例中,如果至少有95%本來可以到達基板表面的電漿帶電物種因分離板結構而被防止到達基板,就可以說分離板結構實質上防止了電漿帶電物種到達基板。在一實施例中,如果至少有99%本來可以到達基板表面的電漿帶電物種因分離板結構而被防止到達基板,就可以說分離板結構實質上防止了電漿帶電物種到達基板。
分離板結構130的板可由金屬(例如,鋁或不銹鋼或類似的合適材料)或由塗覆膜的金屬(例如,陽極化鋁,塗覆了Y2O3、YF3、CeO2、Si、TiN的鋁)製成。在一或多個實施例中,分離板的厚度可在1毫米和25毫米之間。分離板中的孔的直徑可以選擇,以盡量減少或實質上防止電漿滲漏通過孔,並在一或多個實施例中,可在20微米和5毫米之間。
在一或多個實施例中,分離板結構202是一個多層結構(如在本發明的一實施例的圖2所示),藉此導電的頂板204和底板206以絕緣層208分離,以使彼此電絕緣。頂板204與電漿產生區域200中的電漿接觸,並電接地。底板206可以用一個小直流電壓偏置以排斥來自電漿的離子。底板206上所施加的偏置電壓,可以大於電漿的電位,以防止大部分的離子到達基板228上方的基板處理區210。在一或多個實施例中,底板206上所施加的電壓可能在約10V到約50V之間。
在一或多個實施例中,一具有例如網格形式的準直器板226可設於分離板結構202和基板228之間,以排斥任何電漿帶電物種通過分離板結構202到達基板228。準直器板226可被偏置到排斥電漿帶電物種,或者,如果需要的話,可以被接地。在另一實施例中,基板228可以被偏置相對於電漿電位帶正電,以防止電漿帶電物種到達基板228。
分離板結構202也準直對著基板228發出的中性束。藉由在基板228上保持低於10毫托的壓力,較佳地為小於1毫乇,在一或多個實施例中,因為中性平均自由路徑在1毫托是約25厘米,從分離板結構202發出的氣體與基板處理區210中的氣體之間的碰撞在基板228上方被最小化。這確保亞穩態粒子到達基板228的表面之前,從分離板結構202運動到基板228的過程中沒有任何顯著碰撞。
本發明的實施例採用一種惰性亞穩態原子流來抵達已吸附和/或飽和反應物種(例如,鹵素)的晶圓表面上。亞穩態原子攜帶了大量的電能到晶圓以引起化學反應。氬穩態原子(氬*,其中“*”表示的亞穩態的形式)攜帶,例如,約11.7eV的能量。當氬*原子與表面相互作用時,此能量被帶到晶圓表面。
由於氬*原子以接近熱氣體速度(0.025eV)運動,相較於常用在電漿蝕刻的高能離子(100-1000eV),亞穩態原子給予小很多的動量與轟擊到表面。在此尊敬地提出,在許多情況下,氬*原子實質上無法在撞擊晶圓時造成表面損傷。
為了實現高度定向的蝕刻,氬和氬*的原子束可使用另一種如圖2所示的多孔板來進一步準直。在本實施例中,具有與分離板204和206大致相同的孔圖案的準直器板226被置於離分離板結構202一小段距離。準直器板226被對齊,使得氬*從電漿產生區的電漿沿著具有到晶圓的視線的分離板的軸線(即,垂直於分離板平面)朝向基板228運動。
更一般地,僅在一個相對於該垂直軸線(與分離板的平面垂直的軸線)成小角度(較佳地小於正負3度,更佳地小於正負0.5度)的圓錐內運動的氬*可以通過準直器板226而不與準直器板226有任何碰撞。這些氬*原子由箭頭230和232所示。所有其他的以相對於垂直軸線較大的角度移動的氬*原子(240和242)遭受與準直器板的碰撞而消除激化,從而在碰撞時轉變成氬基態。此方案允許為垂直方向的氬*流入射到在晶圓表面上(與氬原子一起),創造一個更垂直的,更各向異性的刻蝕。
定向的氬*原子通量照射在前面所提到的給予劑量的或吸附了蝕刻劑的特徵上。氬*原子賦予電能到表面,引起化學反應造成,例如,表面在特徵底部的的蝕刻,但不是在側壁上。氬*引起的蝕刻(或氬*引起的解吸附)在蝕刻劑在表面上耗盡後,該蝕刻反應停止。由於從氬和氬*束撞急到表面的動量傳遞是非常小的,實質上表面不會發生損壞。圖3顯示基於以下事實的垂直蝕刻的態樣:只有垂直定向氬*原子撞擊到特徵304的底部302,而未撞擊到特徵304的側壁306和308。
為了防止由於分離板結構202和/或準直器板226的孔圖案而造成的表面層的非均勻蝕刻,分離板結構202和/或準直器板226可以相對基板228移動(或反之亦然)。分離板結構202和/或準直器板226和/或晶圓及晶圓卡盤組件相對的橫向運動,有防止分離板結構202或準直器板226的通孔圖案只被印在基板表面給定的區域的效果。
一般來說,分離板結構202和/或準直器板226和/或晶圓及晶圓卡盤組件相對的橫向運動,應該要足夠大到能確保在晶圓上的所有相關位置的平均時間的均勻氬*流。在一般情況下,橫向運動幅度可能至少跟分離板中的孔間距一樣大,較佳地至少兩倍於在一或多個實施例中的分隔板的孔間距。
圖4顯示依本發明的一實施例中用於進行原子層蝕刻的步驟。在步驟402中,處理室,更具體的說,處理室在晶圓上方的區域,被充入蝕刻劑源氣體,以促進蝕刻劑氣體分子吸附在基板表面。在步驟404中,該蝕刻劑氣體從處理室被抽空,並用一種惰性氣體(步驟406)代替。然後惰性氣體被激化並點燃,以在電漿產生區中形成電漿,以產生亞穩態粒子(步驟408)。
正如所提到的,惰性氣體的亞穩態粒子係藉由誘導在基板吸附表面的表面反應來蝕刻基材層。分離板結構可以被採用來防止電漿的能量物種與基板表面接觸,從而最小化傷害或不必要的基板蝕刻。如果需要的話,也可能可以採用一個準直器板,以進一步促進蝕刻的方向性,造成一高度的各向異性蝕刻。
為了防止基板表面由於分離板的結構和/或準直器板的孔圖案而造成的表面層的非均勻蝕刻,在步驟410中,分離板和/或準直器板可相對於基底橫向移動(或反之亦然)。該移動可由,例如,一個合適的致動器裝置(其可包括一個馬達和選擇性的相關配備)來進行。
從上述中可以理解,本發明的實施例中採用亞穩態的惰性氣體,以激活已吸附了蝕刻劑分子的基板層的表面反應。透過採用亞穩態粒子的電能來進行基板的吸附表面層上的蝕刻,以及透過防止電漿物種在原子層蝕刻過程中轟擊基板表面,當蝕刻非常精細的層和/或當執行關鍵原子層蝕刻時,本發明的實施例有利地避免了由電漿的高能物種所造成的轟擊損傷。
雖然本發明已經以幾個較佳的實施例來描述,仍有改變、置換和均等物落入本發明範圍內。如果採用本文中的術語“集合”,這樣的術語意欲具有在數學上被理解的的意義,包括零個、一個或一個以上的成員。本發明應被理解為也包括這些變化、置換和均等物。還應當注意的是,有許多替代的方式可實施本發明的方法和設備。雖然本文提供了本發明的各種例子的,這些實施例是說明性的,而不是對於本發明的限制。
Claims (20)
- 一種基板處理系統,具有一基板處理室以蝕刻在一基板上的一層,該基板處理系統包含: 一卡盤,該基板在該蝕刻期間係設置於該卡盤上; 一分離板結構,將該處理室分為一電漿產生區和一基板處理區; 一電漿源,用於在該電漿產生區中產生一電漿;及 邏輯單元,其用於: 引入一第一氣體至該處理室中,該第一氣體係適於蝕刻該層的一蝕刻劑氣體, 允許該第一氣體在足以導致至少一些該第一氣體吸附至該層中的一段時間內出現於該處理室, 將該處理室中的該第一氣體實質替換為一惰性氣體, 從該惰性氣體產生複數亞穩態粒子,及 利用該等亞穩態粒子蝕刻該層。
- 如申請專利範圍第1項之基板處理系統,其中,該等亞穩態粒子係藉由於該基板處理區中從該惰性氣體使用該電漿源形成一電漿而生成。
- 如申請專利範圍第2項之基板處理系統,其中,當該等亞穩態粒子從該電漿移動至該層時,通過該分離板結構。
- 如申請專利範圍第3項之基板處理系統,其中,該分離板結構具有複數孔,該等孔係配置成實質上防止電漿帶電物種移動至該層。
- 如申請專利範圍第3項之基板處理系統,其中,該分離板結構包括至少兩個彼此電絕緣的板,該兩個板具有不同的電位。
- 如申請專利範圍第3項之基板處理系統,進一步包含一準直器板,其中當該等亞穩態粒子從該電漿移動至該層時,還通過該準直器板,其中該準直器板設置於該基板和該分離板結構之間。
- 如申請專利範圍第6項之基板處理系統,進一步包含致動裝置,在利用該等亞穩態粒子蝕刻時,該致動裝置用於將該分離板結構和該準直器板和該基板之至少一者相對於彼此移動。
- 如申請專利範圍第3項之基板處理系統,進一步包含在利用該等亞穩態粒子蝕刻時,將該分離板結構和該基板之至少一者相對於彼此移動。
- 如申請專利範圍第1項之基板處理系統,其中,該蝕刻劑氣體至少含有鹵素,且該層含有矽。
- 如申請專利範圍第1項之基板處理系統,其中,該段時間是在約0.05秒至約180秒之間。
- 如申請專利範圍第1項之基板處理系統,其中,該產生該等亞穩態粒子的步驟係在將該處理室中之至少約90%的該第一氣體替換為該惰性氣體之後加以進行。
- 一種基板處理系統,具有一基板處理室以蝕刻在一基板上的一層,該基板在該蝕刻期間係設置於該處理室中的一卡盤上,該基板處理系統包含: 一分離板結構,將該處理室分為一電漿產生區和一基板處理區; 一電漿源,用於在該電漿產生區中產生一電漿;及 邏輯單元,其用於: 引入一第一氣體至該處理室中,該第一氣體係適於蝕刻該層的一蝕刻劑氣體, 允許該第一氣體在足以導致至少一些該第一氣體吸附至該層中的一段時間內出現於該處理室, 將該電漿產生區中的該第一氣體實質替換為一惰性氣體,在該電漿產生區中從該惰性氣體產生一電漿,及 利用來自該電漿的複數亞穩態粒子蝕刻該層,其中當該蝕刻進行時,實質上避免電漿帶電物種從該電漿移動至該層。
- 如申請專利範圍第12項之基板處理系統,其中,該分離板結構具有複數孔,該等孔係配置成實質上防止電漿帶電物種移動至該層。
- 如申請專利範圍第12項之基板處理系統,其中,該分離板結構包括至少兩個彼此電絕緣的板,該兩個板具有不同的電位。
- 如申請專利範圍第12項之基板處理系統,進一步包含一準直器板,其中當該等亞穩態粒子從該電漿移動至該層時,亦通過該準直器板,其中該準直器板係設置於該基板和該分離板結構之間。
- 一種基板處理系統,具有一基板處理室以蝕刻在一基板上的一層,該基板處理室具有一電漿產生區和一基板處理區,該電漿產生區係藉由一分離板結構而與該基板處理區分隔,該基板處理系統包含: 一分離板結構,將該處理室分為該電漿產生區和該基板處理區; 一電漿源,用於在該電漿產生區中產生一電漿;及 邏輯單元,其用於: 引入一第一氣體至該處理室的該基板處理區中,該第一氣體係適於蝕刻該層的一蝕刻劑氣體, 引入一惰性氣體至該電漿產生區中, 允許該第一氣體在足以導致至少一些該第一氣體吸附至該層中的一段時間內出現於該處理室的該基板處理區,且同時維持在該電漿產生區之該惰性氣體的壓力大於在該基板處理區中之該蝕刻劑氣體的壓力, 在該段時間結束之後,將該處理室之該基板處理區中至少80%的該第一氣體替換為該惰性氣體, 在該處理室之該電漿產生區中產生電漿,以從該惰性氣體產生複數亞穩態粒子,及 當利用該等亞穩態粒子蝕刻該層時,維持該基板處理區中的壓力低於10毫托。
- 如申請專利範圍第16項之基板處理系統,其中,當該等亞穩態粒子從該電漿移動至該層時,通過該分離板結構。
- 如申請專利範圍第17項之基板處理系統,其中,當該等亞穩態粒子從該電漿移動至該層時,亦通過一準直器板,其中該準直器板係設置於該基板和該分離板結構之間。
- 如申請專利範圍第16項之基板處理系統,其中,該分離板結構具有複數孔,該等孔係配置成防止至少60%之在該電漿產生區中產生的電漿帶電物種移動到達該層。
- 如申請專利範圍第16項之基板處理系統,其中,該分離板結構包括至少兩個彼此電絕緣的板,該兩個板在該蝕刻期間具有不同的電位。
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WO2013012620A1 (en) | 2013-01-24 |
KR20140051962A (ko) | 2014-05-02 |
US8617411B2 (en) | 2013-12-31 |
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CN105679632B (zh) | 2018-06-01 |
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US10014192B2 (en) | 2018-07-03 |
US20130023125A1 (en) | 2013-01-24 |
SG10201605726PA (en) | 2016-09-29 |
CN103748658B (zh) | 2016-06-08 |
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TWI591716B (zh) | 2017-07-11 |
CN105679632A (zh) | 2016-06-15 |
CN103748658A (zh) | 2014-04-23 |
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