WO2015012651A1 - 양극 활물질 및 이의 제조방법 - Google Patents
양극 활물질 및 이의 제조방법 Download PDFInfo
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- C01G45/1242—Manganates or manganites with a manganese oxidation state of Mn(III), Mn(IV) or mixtures thereof of the type [Mn2O4]-, e.g. LiMn2O4, Li[MxMn2-x]O4
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Definitions
- the present invention relates to a positive electrode active material and a method for manufacturing the same, and more particularly to a positive electrode active material and a method for producing the same containing a sodium-containing coating layer on the surface of the polycrystalline lithium manganese oxide particles.
- Lithium cobalt oxide (LiCoO 2 ) is mainly used as a cathode active material of such a lithium secondary battery.
- lithium manganese oxides such as LiMnO 2 having a layered crystal structure and LiMn 2 O 4 having a spinel crystal structure, and lithium nickel oxide (LiNiO) The use of 2 ) is also under consideration.
- lithium manganese oxide such as LiMn 2 O 4 has the advantage of excellent thermal safety and low price, but has a problem of small capacity, poor cycle characteristics, poor temperature characteristics.
- Li ions are located on the tetrahedron (8a), Mn ions (Mn 3+ / Mn 4+ ) are octahedral (16d), and O 2- ions are octahedral (16c) Located. These ions form a cubic closed-packing array.
- the tetrahedral site of 8a shares a face with the octahedral site of 16c, which has a vacancy around it, forming a three-dimensional channel, providing a passage for Li + ions to move easily.
- the biggest problem with LiMn 2 O 4 is that the capacity decreases as the cycle progresses. This is due to a structural change called Jahn-Teller distortion, that is, cubic to tetragonal phase transition due to the oxidation number change of Mn ions at the end of discharge (near 3V). Moreover, the cause of capacity
- capacitance reduction is a phenomenon which elutes into the electrolyte solution of manganese, etc. are mentioned.
- Li is added in an amount of 1.01 to 1.1 times the amount of LiMn 2 O 4 in order to prevent the exchange of Li and Mn metal ions, and the oxidation number of Mn ions is controlled, or from square to square.
- many studies have been conducted, such as the substitution of transition metals or divalent and trivalent cations at Mn sites.
- the first technical problem to be solved by the present invention is to prevent side reactions between the positive electrode active material and the electrolyte, and to solve the problems of the Jahn-Teller distortion and the elution of Mn 2+ , the tap density of the secondary battery. It is to provide a cathode active material capable of improving tap density, lifespan characteristics, and charge / discharge capacity characteristics.
- the second technical problem to be solved by the present invention is to provide a method for producing the positive electrode active material.
- the third technical problem to be solved by the present invention is to provide a positive electrode including the positive electrode active material.
- the fourth technical problem to be solved by the present invention is to provide a lithium secondary battery including the positive electrode.
- the present invention is polycrystalline lithium manganese oxide; And it provides a cathode active material comprising a sodium-containing coating layer on the surface of the polycrystalline lithium manganese oxide.
- the present invention also provides a method for coating a surface of a polycrystalline manganese precursor with a sodium-containing compound by mixing and thermally treating the polycrystalline manganese precursor and a sodium precursor; (ii) mixing the sodium-containing compound-coated manganese precursor and the lithium precursor, followed by baking to form a sodium-containing coating layer on the surface of polycrystalline lithium manganese oxide. do.
- the present invention provides a method for producing the positive electrode active material comprising the step of mixing and firing a polycrystalline manganese precursor, a sodium precursor and a lithium precursor according to another embodiment.
- the present invention provides a positive electrode including the positive electrode active material.
- the present invention provides a lithium secondary battery including the positive electrode.
- the positive electrode active material according to the embodiment of the present invention includes a sodium-containing coating layer on the surface of the polycrystalline lithium manganese oxide, thereby preventing direct contact between the polycrystalline lithium manganese oxide and the electrolyte, thereby suppressing side reactions between the positive electrode active material and the electrolyte.
- the lithium manganese oxide is structurally stabilized to solve the problem of Jahn-Teller distortion and Mn 2+ elution, thereby increasing the tap density, life characteristics, and charge / discharge capacities of the secondary battery. Properties can be improved.
- the manufacturing method according to the embodiment of the present invention it is possible to easily grow the crystal of the polycrystalline lithium manganese oxide at low temperature, it is possible to uniformly coat the sodium-containing coating layer on the surface of the polycrystalline lithium manganese oxide.
- FIG. 1 is a schematic diagram of a positive electrode active material according to an embodiment of the present invention.
- Figure 2 shows a SEM photograph of the positive electrode active material prepared in Example 1 of the present invention.
- Figure 3 shows a SEM photograph of the positive electrode active material prepared in Example 2 of the present invention.
- Figure 4 shows a SEM photograph of the positive electrode active material prepared in Comparative Example 1 of the present invention.
- Figure 5 shows a SEM photograph of the positive electrode active material prepared in Comparative Example 2 of the present invention.
- a cathode active material according to an embodiment of the present invention as shown in Figure 1, polycrystalline lithium manganese oxide; And it may include a sodium-containing coating layer on the surface of the polycrystalline lithium manganese oxide.
- spinel-structured lithium manganese oxides such as LiMn 2 O 4 are structural features with lithium transport paths, which allow for rapid diffusion of lithium ions and high capacity, but have high electrolyte capacity instability and severe discharge. Problems include Jahn-Teller distortion of Mn 3+ and elution of manganese ions (Mn 2+ ) during discharge.
- LiMn 2 O 4 has a relatively large amount of Mn 3+ in comparison with Mn 4+ in the case of lacking lithium ions in the lattice or in severe discharge conditions. This results in the reversibility of the structure, eventually resulting from a cubic to tetragonal phase transition due to the oxidation-change of Mn ions due to the distortion of the structure and subsequent unstable increase in Mn 3+ . Leads to.
- the elution of manganese ions is transformed into Mn 2+ and Mn 4+ through the homogeneous exchange of Mn 3+ on the surface of the electrode, and the amount of the active material is decreased by dissolving Mn 2+ in an acidic electrolyte.
- Precipitates as a metal in the hindered movement of lithium ions, resulting in capacity fading can reduce the life characteristics of the secondary battery.
- the positive electrode active material according to the embodiment of the present invention comprises a structurally stable polycrystalline lithium manganese oxide having a rounded curved particle with a dull edge (edge portion) of the lithium manganese oxide, and thus, a silane-teller. It can solve the problems of Jahn-Teller distortion and dissolution of Mn 2+ , thereby improving the life characteristics and charge and discharge capacity characteristics of the secondary battery.
- the tap density can be increased and the rolling density can be increased, and by preventing direct contact between the polycrystalline lithium manganese oxide and the electrolyte, the positive electrode active material Side reactions with an electrolyte can be suppressed.
- the polycrystalline lithium manganese oxide is preferably represented by Formula 1:
- x, y and z are 0 ⁇ x ⁇ 0.2, 0 ⁇ y ⁇ 0.2, and 0 ⁇ z ⁇ 0.2, respectively.
- the polycrystalline lithium manganese oxide is a form in which a part of the manganese sites in the spinel-based lithium manganese oxide is substituted with Al.
- polycrystal is 152 nm to 300 nm, preferably 155 nm to 250 nm, most preferably 150 nm to 210 nm It means a crystal composed of two or more crystal particles having an average crystal size of.
- the crystal particles forming the polycrystal may mean primary particles.
- the polycrystal may refer to a form of secondary particles in which the primary particles are aggregated, and may be polycrystals of spherical or pseudo-spherical shape.
- the sodium-containing coating layer may include sodium oxide.
- the sodium-containing coating layer may serve as a protective film to prevent the positive electrode active material from directly contacting the electrolyte, and by forming a coating layer on lithium manganese oxide of a small particle, the tap density is increased, and thus the rolling density is high. May be advantageous.
- the amount of lithium remaining on the surface of the positive electrode active material can be reduced, thereby reducing the swelling phenomenon of the secondary battery and improving the life characteristics.
- the sodium oxide may include, for example, Na 2 O.
- the thickness of the sodium-containing coating layer may range from 1 nm to 500 nm, the sodium oxide included in the coating layer is from about 0.01% by weight to the total weight of the positive electrode active material It may be in an amount of 20% by weight.
- the coating layer formed on the surface of the polycrystalline lithium manganese oxide is too thin so that the effect of suppressing side reactions between the positive electrode active material and the electrolyte during charging and discharging may be insignificant, and exceeds 500 nm. Too thick coatings can cause electrochemical degradation due to increased resistance.
- some Na elements of the sodium-containing oxide may be doped into the lithium manganese oxide, and the content of the Na element decreases toward the inside from the surface of the lithium manganese oxide.
- the average particle diameter (D 50 ) of the secondary particles in which the primary particles of the polycrystalline lithium manganese oxide are aggregated is preferably 3 ⁇ m to 20 ⁇ m.
- the average particle diameter of the secondary particles is less than 3 ⁇ m, the stability of the polycrystalline lithium manganese oxide particles may decrease, and when the average particle diameter exceeds 20 ⁇ m, the output characteristics of the secondary battery may decrease.
- the average particle diameter (D 50 ) of the particles can be defined as the particle size at 50% of the particle size distribution.
- the average particle diameter (D 50 ) of the particles according to an embodiment of the present invention can be measured using, for example, a laser diffraction method.
- the laser diffraction method can measure the particle diameter of several mm from the submicron region, and high reproducibility and high resolution can be obtained.
- a method for measuring the average particle diameter (D 50 ) of a particle is, for example, after dispersing polycrystalline lithium manganese oxide particles or a positive electrode active material in a solution, a commercially available laser diffraction particle size measuring device (eg For example, after the ultrasonic wave of about 28 kHz is irradiated with an output of 60 W and introduced into the Microtrac MT 3000, the average particle diameter D 50 at the 50% reference of the particle size distribution in the measuring device can be calculated.
- a commercially available laser diffraction particle size measuring device eg For example, after the ultrasonic wave of about 28 kHz is irradiated with an output of 60 W and introduced into the Microtrac MT 3000, the average particle diameter D 50 at the 50% reference of the particle size distribution in the measuring device can be calculated.
- the positive electrode active material according to the embodiment of the present invention may include a sodium-containing coating layer on the surface of the polycrystalline lithium manganese oxide, thereby improving the tab density of the positive electrode active material due to the effect of reducing the friction area of the surface.
- the tap density is in the range of 1.7 g / cc to 2.5 g / cc and may vary depending on the secondary particle diameter of the polycrystalline lithium manganese oxide.
- the cathode active material may be quantitatively analyzed for the average crystal size of primary particles using X-ray diffraction analysis.
- the average crystal size of the primary particles can be quantitatively analyzed by placing the cathode active material in a holder and analyzing a diffraction grating that is irradiated with X-rays to the particles.
- the (311) plane, the (311), (400) and (440) plane may have a structure grown.
- I (111) / I (111) peak intensity ratio is 100% in the X-ray diffraction analysis measurement
- I (311) / I (111) is 40% or more.
- I (400) / I (111) may be at least 40%, I (440) / I (111) may be at least 20%.
- the positive electrode active material preferably has a Full Width at Half-Maximum (FWHM) of 0.31 or less in X-ray diffraction.
- FWHM Full Width at Half-Maximum
- the half width (FWHM) is a numerical value of the peak width at the 1/2 position of the peak intensity (311) obtained by X-ray diffraction of the positive electrode active material.
- the unit of the half width may be expressed in degrees (°), which is a unit of 2 ⁇ , and the higher the crystallinity of the polycrystalline lithium manganese oxide particles, the smaller the half width.
- the BET specific surface area of the positive electrode active material according to an embodiment of the present invention is preferably 0.1 m 2 / g to 1.0 m 2 / g.
- the output characteristics of the secondary battery may be degraded.
- the specific surface area of the positive electrode active material may be measured by a Brunauer-Emmett-Teller (BET) method.
- BET Brunauer-Emmett-Teller
- it can be measured by BET 6-point method by nitrogen gas adsorption distribution method using a porosimetry analyzer (Bell Japan Inc, Belsorp-II mini).
- the present invention can provide a method for producing the positive electrode active material, for example can be prepared by two methods. That is, a method of baking a manganese precursor coated with a sodium-containing compound with a lithium precursor, followed by baking (a first production method), and a method of mixing and baking all of a manganese precursor, a sodium precursor, and a lithium precursor (a second production method) There is).
- the first method of manufacturing a positive electrode active material according to one embodiment of the present invention, (i) mixing the polycrystalline manganese precursor and sodium precursor and heat treatment to coat the surface of the polycrystalline manganese precursor with a sodium-containing compound; (ii) mixing the sodium-containing compound-coated manganese precursor and the lithium precursor and then firing to form a sodium-containing coating layer on the surface of the polycrystalline lithium manganese oxide.
- the second method of manufacturing a positive electrode active material provides a method of manufacturing the positive electrode active material comprising the step of mixing and baking a polycrystalline manganese precursor, a sodium precursor and a lithium precursor.
- the present invention it is possible to easily prepare a polycrystalline lithium manganese oxide having a superior performance than that produced by the wet method by using a dry method of low manufacturing cost, in particular, the crystal of polycrystalline lithium manganese oxide at low temperature Can be easily grown, and the sodium-containing coating layer can be uniformly coated on the surface of the polycrystalline lithium manganese oxide.
- the sodium precursor used in accordance with one embodiment of the present invention is used to form a surface coating layer of polycrystalline lithium manganese oxide, and at the same time by making the edges (edges) of the polycrystalline lithium manganese oxide particles into dull curved particles. It can also serve to reduce the elution site of manganese.
- step (i) may be a step of coating the surface of the polycrystalline manganese precursor with a sodium-containing compound by mixing and heat treatment of the polycrystalline manganese precursor and sodium precursor.
- the manufacturing method may further include performing a solid-liquid separation process before heat treatment.
- the coating may be preferably performed by wet mixing with a sodium precursor in which the polycrystalline manganese precursor is dissolved in a polar solvent, followed by a solid-liquid separation process, followed by drying by heat treatment.
- the sodium precursor used according to an embodiment of the present invention may use sodium carbonate, sodium silicate, sodium hydroxide or a mixture of two or more thereof.
- the sodium precursor is preferably used in an amount of 0.01% to 20% by weight based on the total weight of the polycrystalline manganese precursor.
- the polar solvent may be water, ethanol, acetone, or a mixed solvent thereof, and the sodium precursor may be dissolved in a polar solvent, preferably ethanol, and then mixed with a manganese precursor.
- the solid-liquid separation process used according to one embodiment of the present invention is a process used for the purpose of removing sulfur and sodium remaining on the surface of the precursor after mixing the precursor, for example, centrifugation, filter press, filter dry And it may be carried out by one or more methods selected from the spray dry method.
- the polycrystalline manganese precursor coated with a sodium-containing compound on the surface of the polycrystalline manganese precursor may be obtained by heat treatment at a temperature range of about 120 ° C. to 300 ° C. for about 5 hours to 48 hours.
- the sodium-containing compound When the sodium-containing compound is uniformly coated on the surface of the polycrystalline manganese precursor, it is possible to minimize the friction between the particles, and to control the non-uniform particle growth.
- the polycrystalline lithium manganese oxide particles of the present invention obtained by using the coated manganese precursor has a good crystallinity, and by including a sodium-containing coating layer on the particles, it can be excellent packing efficiency during rolling.
- the average particle diameter (D 50 ) of the polycrystalline manganese precursor may have an important effect on the structural stability of the polycrystalline lithium manganese oxide particles and the performance characteristics of the secondary battery.
- the polycrystalline manganese precursor usable in accordance with one embodiment of the present invention is an average crystal in the range of 100 nm to 300 nm, specifically 152 nm to 300 nm, preferably 155 nm to 250 nm and most preferably 150 nm to 210 nm.
- Two or more primary particles having a size may be in the form of a polycrystal, which is a secondary particle formed by agglomeration.
- polycrystalline may be the same as the definition in the polycrystalline lithium manganese oxide.
- the average particle diameter (D 50 ) of the secondary particles as the manganese precursor of the polycrystal is preferably 3 ⁇ m to 20 ⁇ m, preferably 3 ⁇ m to 12 ⁇ m.
- the average particle diameter (D 50 ) of the secondary particles as the manganese precursor of the polycrystal is preferably 3 ⁇ m to 20 ⁇ m, preferably 3 ⁇ m to 12 ⁇ m.
- the manganese precursor according to an embodiment of the present invention may be present in a state in which a fine and low crystallinity aluminum compound is uniformly mixed with the manganese precursor, 0.1 wt% of Al in the manganese precursor To 10 wt%.
- the polycrystalline manganese precursor including Al may include (Mn (1-y) Al y ) 3 O 4 (0 ⁇ y ⁇ 0.2).
- the polycrystalline manganese precursor including Al may be selected from the group consisting of MnO 2 , MnCl 2 , MnCO 3 , Mn 3 O 4, MnSO 4 and Mn 2 O 3, or a mixture of two or more thereof in the coprecipitation method. It is formed by coprecipitation together with the aluminum compound, it can be obtained in the form of secondary particles in which two or more primary particles are aggregated. For example, distilled water and aqueous ammonia solution may be added to the coprecipitation reactor, and air may be supplied into the reactor and stirred.
- manganese aluminum containing any one selected from the group consisting of MnCO 3 , Mn 3 O 4, MnSO 4 and Mn 2 O 3, and a mixture of two or more thereof and an aluminum compound (eg, AlSO 4 ) in an appropriate molar ratio.
- Polycrystalline manganese compound (Mn (1-y)) containing Al, an aqueous solution of a compound, an aqueous ammonia solution of a complexing agent, and an alkaline aqueous solution as a pH adjusting agent were continuously added to the reactor, followed by mixing, and then N 2 was introduced into the reactor .
- Al y ) 3 O 4 (0 ⁇ y ⁇ 0.2, preferably 0 ⁇ y ⁇ 0.1) can be prepared.
- the aluminum compound may preferably include any one selected from the group consisting of AlSO 4 , AlCl and AlNO 3 or a mixture of two or more thereof, but is not limited thereto.
- the step (ii) may include a step of mixing the manganese precursor and lithium precursor coated with the sodium-containing compound on the surface and then firing. .
- the firing may be performed at a temperature of 600 ° C. to 900 ° C., for example, for about 2 hours to 12 hours.
- the lithium precursor may be any one selected from the group consisting of lithium chloride (LiCl), lithium carbonate (Li 2 CO 3 ), lithium hydroxide (LiOH), lithium phosphate (Li 3 PO 4), and lithium nitrate (LiNO 3 ). It may be a mixture of species or more.
- the second method of manufacturing a positive electrode active material according to another embodiment of the present invention may include a step of mixing and heat-treating the polycrystalline manganese precursor, sodium precursor and lithium precursor.
- Precursors used in the second manufacturing method may be the same as the precursor used in the first manufacturing method.
- the heat treatment temperature may be carried out in a temperature range of about 600 °C or less to less than 800 °C.
- some Na elements of the sodium-containing coating layer may be doped in the polycrystalline lithium manganese oxide.
- the present invention provides a cathode including the cathode active material.
- the positive electrode can be prepared by conventional methods known in the art.
- a positive electrode may be prepared by mixing and stirring a solvent, a binder, a conductive agent, and a dispersant in a positive electrode active material, if necessary, and then applying the coating (coating) to a current collector of a metal material, compressing it, and drying the same. have.
- the current collector of the metal material is a metal having high conductivity, and any metal can be used as long as the slurry of the positive electrode active material is a metal that can be easily adhered.
- Non-limiting examples of the positive electrode current collector include a foil made of aluminum, nickel, or a combination thereof.
- the solvent for forming the positive electrode includes an organic solvent such as NMP (N-methyl pyrrolidone), DMF (dimethyl formamide), acetone, dimethyl acetamide or water, and these solvents alone or in combination of two or more. Can be mixed and used. The amount of the solvent used is sufficient to dissolve and disperse the positive electrode active material, the binder, and the conductive agent in consideration of the coating thickness of the slurry and the production yield.
- NMP N-methyl pyrrolidone
- DMF dimethyl formamide
- acetone dimethyl acetamide or water
- the binder may be polyvinylidene fluoride-hexafluoropropylene copolymer (PVDF-co-HFP), polyvinylidene fluoride (polyvinylidenefluoride), polyacrylonitrile, polymethylmethacrylate, Polyvinyl alcohol, carboxymethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene, polypropylene, polyacrylic acid, ethylene-propylene-diene monomer (EPDM), Sulfonated EPDM, styrene butadiene rubber (SBR), fluorine rubber, poly acrylic acid and polymers in which hydrogen thereof is replaced with Li, Na or Ca, or the like, or Various kinds of binder polymers such as various copolymers can be used.
- PVDF-co-HFP polyvinylidene fluoride-hexafluoropropylene copolymer
- the conductive agent is not particularly limited as long as it has conductivity without causing chemical change in the battery.
- Examples of the conductive agent include graphite such as natural graphite and artificial graphite; Carbon blacks such as carbon black, acetylene black, Ketjen black, channel black, farnes black, lamp black and thermal black; Conductive fibers such as carbon fibers and metal fibers; Conductive tubes such as carbon nanotubes; Metal powders such as fluorocarbon, aluminum and nickel powders; Conductive whiskers such as zinc oxide and potassium titanate; Conductive metal oxides such as titanium oxide; Conductive materials such as polyphenylene derivatives and the like can be used.
- the dispersant may be an aqueous dispersant or an organic dispersant such as N-methyl-2-pyrrolidone.
- the present invention provides a secondary battery including a separator interposed between the positive electrode, the negative electrode, the positive electrode and the negative electrode.
- a carbon material lithium metal, silicon, tin, or the like, in which lithium ions may be occluded and released, may be used.
- a carbon material may be used, and as the carbon material, both low crystalline carbon and high crystalline carbon may be used.
- Soft crystalline carbon and hard carbon are typical low crystalline carbon, and high crystalline carbon is natural graphite, Kish graphite, pyrolytic carbon, liquid crystal pitch carbon fiber.
- High temperature calcined carbon such as (mesophase pitch based carbon fiber), meso-carbon microbeads, Mesophase pitches and petroleum or coal tar pitch derived cokes.
- the negative electrode current collector is generally made to a thickness of 3 ⁇ m to 500 ⁇ m.
- a negative electrode current collector is not particularly limited as long as it has conductivity without causing chemical change in the battery.
- the surface of copper, stainless steel, aluminum, nickel, titanium, calcined carbon, copper or stainless steel Surface-treated with carbon, nickel, titanium, silver, and the like, and aluminum-cadmium alloys may be used.
- fine concavities and convexities may be formed on the surface to enhance the bonding strength of the negative electrode active material, and may be used in various forms such as a film, a sheet, a foil, a net, a porous body, a foam, and a nonwoven fabric.
- the binder and the conductive agent used in the negative electrode can be used as can be commonly used in the art as the positive electrode.
- the negative electrode may prepare a negative electrode by mixing and stirring the negative electrode active material and the additives to prepare a negative electrode active material slurry, and then applying the same to a current collector and compressing the negative electrode.
- porous polymer films conventionally used as separators for example, polyolefins such as ethylene homopolymer, propylene homopolymer, ethylene / butene copolymer, ethylene / hexene copolymer and ethylene / methacrylate copolymer, etc.
- the porous polymer film made of the polymer may be used alone or by laminating them, or a conventional porous nonwoven fabric, for example, a non-woven fabric made of high melting point glass fiber, polyethylene terephthalate fiber, or the like may be used. It is not.
- the lithium salt which can be included as an electrolyte used in the present invention can be used without limitation, those which are commonly used in a lithium secondary battery electrolyte, such as the lithium salt, the anion is F -, Cl -, Br -, I -, NO 3 -, N (CN) 2 -, BF 4 -, ClO 4 -, PF 6 -, (CF 3) 2 PF 4 -, (CF 3) 3 PF 3 -, (CF 3) 4 PF 2 -, (CF 3) 5 PF -, (CF 3) 6 P -, CF 3 SO 3 -, CF 3 CF 2 SO 3 -, (CF 3 SO 2) 2 N -, (FSO 2) 2 N -, CF 3 CF 2 (CF 3) 2 CO -, (CF 3 SO 2) 2 CH -, (SF 5) 3 C -, (CF 3 SO 2) 3 C -, CF 3 (CF 2) 7 SO 3 -, CF 3 CO 2 - may be any one
- Examples of the electrolyte used in the present invention include an organic liquid electrolyte, an inorganic liquid electrolyte, a solid polymer electrolyte, a gel polymer electrolyte, a solid inorganic electrolyte, a molten inorganic electrolyte, and the like, which can be used in manufacturing a lithium secondary battery. no.
- the external shape of the lithium secondary battery of the present invention is not particularly limited, but may be cylindrical, square, pouch type, or coin type using a can.
- the lithium secondary battery according to the present invention may not only be used in a battery cell used as a power source for a small device, but also preferably used as a unit battery in a medium-large battery module including a plurality of battery cells.
- Preferred examples of the medium-to-large device include, but are not limited to, electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, and electric power storage systems.
- MnSO 4 ⁇ 7H 2 O including AlSO 4 having a concentration of 2M was prepared using distilled water that had undergone N 2 purging.
- the prepared MnSO 4 ⁇ 7H 2 O was introduced into a continuous stirring tank reactor (CSTR, manufacturer: EMS Tech, product name: CSTR-L0) at a rate of 250 mL / h.
- aqueous sodium hydroxide solution as an alkalizing agent was introduced at a rate of 230-250 mL / h through the sodium hydroxide aqueous solution supply portion of the reactor, and 25% ammonia solution was introduced at a rate of 30 mL / h through the ammonia solution supply portion of the reactor,
- the pH meter and the controller were used to maintain the pH at 10.5.
- the temperature of the reactor was 40 °C, the residence time (RT) was adjusted to 10 hours, stirred at a speed of 1200rpm precipitated with Mn 3 O 4 containing Al.
- (Mn 0.95 Al 0.05 ) 3 O 4 is a secondary particle in which two or more primary particles are aggregated, has an average particle diameter of 5 ⁇ m, and contains about 2.1 wt% of Al.
- Step ii) obtaining a cathode active material including a sodium-containing coating layer on the surface
- the obtained precursor mixture was placed in an alumina crucible of 500 cc and calcined in an air atmosphere at about 800 ° C. for 4 hours.
- Li (1.09) Mn 1.81 Al 0.1 O 4 including the coating layer is a secondary particle composed of two or more crystal particles (date particles) having an average crystal size of 165 nm, and the average particle diameter of the secondary particles was 10 ⁇ m. In addition, the thickness of the coating layer was 100 nm.
- Li (1.09) Mn 1.81 Al 0.1 O 4 including the coating layer is a secondary particle composed of two or more crystal particles (date particles) having a crystal size of 180 nm, and the average particle diameter of the secondary particles was 9.5 ⁇ m. In addition, the thickness of the coating layer was 100 nm.
- step i) of Example 1 was not used, but instead of using the polycrystalline manganese precursor coated with the sodium-containing compound in step ii), Li (1.09) Mn 1.81 Al 0.1 O 4 was obtained.
- LiMn 2 O 4 containing a coating layer was obtained.
- LiMn 2 O 4 including the coating layer was a single crystal and had a particle diameter of 5 to 10 ⁇ m. In addition, the thickness of the coating layer was 100 nm.
- the positive electrode mixture slurry was applied to a thin film of aluminum (Al), which is a positive electrode current collector having a thickness of about 20 ⁇ m, dried to prepare a positive electrode, and then subjected to roll press to prepare a positive electrode.
- Al aluminum
- a negative electrode active material slurry 96.3% by weight of carbon powder as a negative electrode active material, 1.0% by weight of super-p as a conductive material, and 1.5% by weight and 1.2% by weight of styrene butadiene rubber (SBR) and carboxymethylcellulose (CMC) as a binder were added to NMP as a solvent.
- SBR styrene butadiene rubber
- CMC carboxymethylcellulose
- LiPF 6 was added to a nonaqueous electrolyte solvent prepared by mixing ethylene carbonate and diethyl carbonate in a volume ratio of 30:70 as an electrolyte to prepare a 1 M LiPF 6 nonaqueous electrolyte.
- the positive electrode and the negative electrode thus prepared were interposed with a mixed separator of polyethylene and polypropylene, followed by fabrication of a polymer battery in a conventional manner, followed by pouring the prepared non-aqueous electrolyte to complete the production of a lithium secondary battery.
- a lithium secondary battery was manufactured in the same manner as in Example 3, except that the cathode active material prepared in Example 2 was used.
- a lithium secondary battery was manufactured in the same manner as in Example 3, except that the cathode active materials prepared in Comparative Examples 1 and 2 were used.
- the cathode active materials prepared according to Examples 1 and 2 of the present invention include a sodium-containing coating layer on the surface of polycrystalline lithium manganese oxide, and have a rounded edge (edge). It can be confirmed that has.
- FIG. 4 is a SEM photograph of the positive electrode active material of Comparative Example 1, in which the sharp edges (edges) of the surface of the positive electrode active material using the polycrystalline manganese precursor not coated with the sodium-containing compound were compared to the particles of FIGS. 2 and 3. Particles having been observed. In this case, it can be predicted that elution of manganese may occur due to the sharp edges of the particles.
- Comparative Example 5 is a SEM image of the surface of the LiMn 2 O 4 including the coating layer using a single crystal manganese precursor as in Comparative Example 2, but has a rounded edge (edge) due to the use of a sintering aid, but the shape and size of the particles Unlike the SEM photographs of FIGS. 2 and 3, it can be seen that the primary particles are in the form of primary particles rather than aggregated to form secondary particles.
- the lithium secondary batteries prepared in Examples 3 and 4 and Comparative Examples 3 and 4 were charged with a constant current (CC) of 2C under constant current / constant voltage (CC / CV) conditions, and then constant voltage (CV). ), And the first charge was performed until the charge current became 0.17 mAh. Thereafter, the sample was left for 20 minutes, and then discharged to a constant current of 0.1 C until 10 mV, and the discharge capacity of the first cycle was measured. Subsequently, the charge and discharge were repeated for each battery to measure the capacity, which is shown in Table 2 below.
- the charge and discharge capacity is improved by about 20% or more compared with the lithium secondary battery of Comparative Example 3, and is always about 1% compared to the lithium secondary battery of Comparative Example 4 was
- the lithium secondary batteries of Examples 3 and 4 were improved by about 0.6% to 0.9% compared to Comparative Examples 3 and 4.
- a tap density measures the apparent density of the particle
- a positive electrode active material including a sodium-containing coating layer on the surface of the polycrystalline lithium manganese oxide of Example 1, a positive electrode active material of Comparative Example 1 not containing the coating layer, a positive electrode active material comprising a sodium-containing coating layer on the surface of the single crystal lithium manganese oxide of Comparative Example 2 The tap density was measured for each. Tap density results are shown in Table 3 below.
- Comparative Example 1 is a positive electrode active material without a sodium-containing coating layer on the surface, and LiMn 2 O comprising a coating layer It can be seen that the tap density is improved compared to Comparative Example 2, which is the positive electrode active material of 4 .
- the polycrystalline lithium manganese oxide particles of the present invention obtained by using the coated manganese precursor has a good crystallinity, and by including a sodium-containing coating layer on the particles, it can be excellent packing efficiency during rolling.
- the positive electrode active materials of Examples 1 and 2 and Comparative Example 1 may be placed in holders of about 5 g, respectively, and analyzed by analyzing a diffraction grating emitted from X-ray particles.
- the method can be obtained from the main peak or the half width of three or more peaks, which corresponds to the average crystal size of the primary particles of the polycrystalline lithium manganese oxide particles.
- the average crystal size of the primary particles of the polycrystalline lithium manganese oxide according to the results are shown in Table 4 below.
- the average crystal size was 165 nm to 180 nm
- the positive electrode active material without a sodium-containing coating layer on the surface Phosphorus Comparative Example 1 was 143 nm. From the above results, it can be seen that the crystal size increases with the presence or absence of the sodium-containing coating layer.
- the positive electrode active material according to an embodiment of the present invention When the positive electrode active material according to an embodiment of the present invention is applied to a secondary battery, not only side reactions between the positive electrode active material and the electrolyte solution can be suppressed, but also the tap density, life characteristics, and charge / discharge capacity characteristics of the secondary battery Can improve.
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Abstract
Description
(111)/(111) | (311)/(111) | (400)/(111) | (440)/(111) | |
실시예 1 | 100.0 | 46.2 | 45.5 | 28.4 |
실시예 2 | 100.0 | 45.5 | 45.1 | 28.1 |
비교예 1 | 100.0 | 30.5 | 13.1 | 13.8 |
비교예 2 | 100.0 | 37.2 | 36.7 | 22.5 |
구분 | 실시예 3 | 실시예 4 | 비교예 3 | 비교예 4 |
충전 용량[mAh/g] | 105.8 | 105.4 | 85.4 | 104.9 |
방전 용량[mAh/g] | 104.1 | 103.9 | 84.4 | 102.4 |
1st 효율[%] | 98.40 | 98.6 | 98.8 | 97.6 |
C-rate[2.0C/0.1C] | 99.10 | 98.8 | 99.4 | 98.5 |
탭 밀도(g/cc) | |
실시예 1 | 1.89 |
비교예 1 | 1.6 |
비교예 2 | 1.78 |
구분 | 실시예 1 | 실시예 2 | 비교예 1 |
결정크기(nm) | 165 | 180 | 143 |
Claims (28)
- 다결정 리튬 망간 산화물; 및상기 다결정 리튬 망간 산화물의 표면에 나트륨 함유 코팅층을 포함하는 것을 특징으로 하는 양극 활물질.
- 청구항 1에 있어서,상기 다결정 리튬 망간 산화물은 하기 화학식 1로 표시되는 것을 특징으로 하는 양극 활물질 :<화학식 1>Li(1+x)Mn(2-x-y)AlyO(4-z)상기 식에서, x, y 및 z는 각각 0≤x≤0.2, 0<y≤0.2, 및 0≤z≤0.2이다.
- 청구항 1에 있어서,상기 나트륨 함유 코팅층은 산화나트륨을 포함하는 것을 특징으로 하는 양극 활물질.
- 청구항 3에 있어서,상기 산화나트륨은 Na2O를 포함하는 것을 특징으로 하는 양극 활물질.
- 청구항 1에 있어서,상기 나트륨 함유 코팅층의 두께는 1 nm 내지 500 nm의 범위인 것을 특징으로 하는 양극 활물질.
- 청구항 1에 있어서,상기 다결정 리튬 망간 산화물 입자는 152 nm 내지 300 nm 범위의 평균 결정 크기를 갖는 둘 이상의 일차 입자가 응집된 이차 입자의 형태인 것을 특징으로 하는 양극 활물질.
- 청구항 6에 있어서,상기 이차 입자의 평균 입경(D50)은 3 ㎛ 내지 20 ㎛ 범위인 것을 특징으로 하는 양극 활물질.
- 청구항 1에 있어서.상기 양극 활물질의 탭밀도는 1.7 g/cc 내지 2.5 g/cc의 범위인 것을 특징으로 하는 양극 활물질.
- 청구항 1에 있어서,상기 양극 활물질은 X-선 회절 분석(X-ray diffraction) 측정시 I(111)/I(111) 피크 강도비를 100%로 정의할 경우, I(311)/I(111)이 40% 이상인 것을 특징으로 하는 양극 활물질.
- 청구항 1에 있어서,상기 양극 활물질은 X-선 회절 분석(X-ray diffraction) 측정시 I(111)/I(111) 피크 강도비를 100%로 정의할 경우, I(400)/I(111)이 40% 이상이고, I(440)/I(111)이 20% 이상인 것을 특징으로 하는 양극 활물질.
- 청구항 1에 있어서,상기 양극 활물질은 X-선 회절 분석(X-ray diffraction) 측정시 (311) 피크의 반가폭 (Full Width at Half-Maximum; FWHM)이 0.3도 이하인 것을 특징으로 하는 양극 활물질.
- 청구항 1에 있어서.상기 양극 활물질의 비표면적(BET)은 0.1 ㎡/g 내지 1.0 ㎡/g의 범위인 것을 특징으로 하는 양극 활물질.
- 청구항 1에 있어서.상기 리튬 망간 산화물의 내부에 나트륨 함유 산화물의 일부 Na 원소가 도핑되고, 상기 Na 원소의 함량은 상기 리튬 망간 산화물의 표면에서 내부로 갈수록 감소하는 농도구배를 갖는 것을 특징으로 하는 양극 활물질.
- (i) 다결정 망간 전구체 및 나트륨 전구체를 혼합하고 열처리하여 다결정 망간 전구체의 표면을 나트륨 함유 화합물로 코팅시키는 단계; 및(ii) 상기 나트륨 함유 화합물이 코팅된 망간 전구체 및 리튬 전구체를 혼합한 후 소성하여 다결정 리튬 망간 산화물의 표면에 나트륨 함유 코팅층을 형성하는 단계를 포함하는 것을 특징으로 하는 청구항 1의 양극 활물질의 제조방법.
- 다결정 망간 전구체, 나트륨 전구체 및 리튬 전구체를 혼합하여 소성하는 단계를 포함하는 청구항 1의 양극 활물질의 제조방법.
- 청구항 14에 있어서,상기 열처리 전에 고액분리 공정을 수행하는 단계를 더 포함하는 것을 특징으로 하는 양극 활물질의 제조방법.
- 제 16 항에 있어서,상기 고액분리 공정은 원심분리, 필터프레스, 필터드라이 및 스프레이드라이 방법 중에서 선택된 하나 이상의 방법에 의해 수행되는 것을 특징으로 하는 양극 활물질의 제조방법.
- 청구항 14 또는 15에 있어서,상기 다결정 망간 전구체는 100 nm 내지 300 nm 범위의 평균 결정 크기를 갖는 둘 이상의 일차 입자가 응집되어 형성된 이차 입자의 형태인 것을 특징으로 하는 양극 활물질의 제조방법.
- 청구항 14 또는 15에 있어서,상기 다결정 망간 전구체는 Al을 0.01 중량% 내지 10 중량%로 포함하는 것을 특징으로 하는 양극 활물질의 제조방법.
- 청구항 18에 있어서,상기 다결정 망간 전구체는 (Mn(1-y)Aly)3O4 (0<y≤0.2)을 포함하는 것을 특징으로 하는 양극 활물질의 제조방법.
- 청구항 20에 있어서,상기 다결정 망간 전구체는 MnO2, MnCl2, MnCO3, Mn3O4, MnSO4및 Mn2O3 로 이루어진 군에서 선택된 어느 하나 또는 이들 중 2종 이상의 혼합물을 알루미늄 화합물과 함께 공침시켜 형성된 것임을 특징으로 양극 활물질의 제조방법.
- 청구항 21에 있어서,상기 알루미늄 화합물은 AlSO4, AlCl 및 AlNO3로 이루어진 군에서 선택된 어느 하나 또는 이들 중 2종 이상의 혼합물인 것을 특징으로 하는 양극 활물질의 제조방법.
- 청구항 14 또는 15에 있어서,상기 나트륨 전구체는 탄산 나트륨, 규산 나트륨, 수산화 나트륨 또는 이들의 2종 이상의 혼합물인 것을 특징으로 하는 양극 활물질의 제조방법.
- 청구항 14 또는 15에 있어서,상기 나트륨 전구체는 다결정 망간 전구체의 총 중량 대비 0.01 중량% 내지 20 중량%의 양으로 사용되는 것을 특징으로 하는 양극 활물질의 제조방법.
- 청구항 14에 있어서,상기 소성은 600 ℃ 이상 내지 900 ℃의 온도 범위에서 수행되는 것을 특징으로 하는 양극 활물질의 제조방법.
- 청구항 15에 있어서,상기 소성은 600 ℃ 이상 내지 800 ℃ 미만의 온도 범위에서 수행되는 것을 특징으로 하는 양극 활물질의 제조방법.
- 청구항 1의 양극 활물질을 포함하는 양극.
- 청구항 27의 양극을 포함하는 리튬 이차전지.
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