WO2010125992A1 - 有機繊維コード用接着剤組成物、並びにそれを用いたゴム補強材、タイヤおよび接着方法 - Google Patents
有機繊維コード用接着剤組成物、並びにそれを用いたゴム補強材、タイヤおよび接着方法 Download PDFInfo
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- WO2010125992A1 WO2010125992A1 PCT/JP2010/057332 JP2010057332W WO2010125992A1 WO 2010125992 A1 WO2010125992 A1 WO 2010125992A1 JP 2010057332 W JP2010057332 W JP 2010057332W WO 2010125992 A1 WO2010125992 A1 WO 2010125992A1
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- organic fiber
- rubber
- adhesive composition
- mass
- fiber cord
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/58—Epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/06—Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
- C08L9/08—Latex
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J109/00—Adhesives based on homopolymers or copolymers of conjugated diene hydrocarbons
- C09J109/06—Copolymers with styrene
- C09J109/08—Latex
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/11—Compounds containing epoxy groups or precursors thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/325—Amines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/395—Isocyanates
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/693—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural or synthetic rubber, or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2321/00—Characterised by the use of unspecified rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/15—Heterocyclic compounds having oxygen in the ring
- C08K5/151—Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
- C08K5/1515—Three-membered rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/29—Compounds containing one or more carbon-to-nitrogen double bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/16—Fibres; Fibrils
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/20—Presence of organic materials
- C09J2400/26—Presence of textile or fabric
- C09J2400/263—Presence of textile or fabric in the substrate
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2421/00—Presence of unspecified rubber
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2463/00—Presence of epoxy resin
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2467/00—Presence of polyester
- C09J2467/006—Presence of polyester in the substrate
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2477/00—Presence of polyamide
- C09J2477/006—Presence of polyamide in the substrate
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/34—Polyamides
Definitions
- the present invention relates to an adhesive composition for organic fiber cords (hereinafter, also simply referred to as “adhesive composition”), a rubber reinforcing material using the same, a tire, and an adhesion method, and specifically, does not include resorcin and formalin.
- the present invention relates to an adhesive composition for organic fiber cords having good adhesiveness and environment, in particular, working environment, and a rubber reinforcing material, a tire and a bonding method using the same.
- the adhesive force is further improved by using a resorcin formalin resin obtained by condensing resorcin and formalin (see Patent Documents 4 and 5) or by pretreatment with an epoxy resin.
- JP 58-2370 A (claims, etc.) JP 60-92371 (Claims etc.) JP-A-60-96674 (Claims etc.) JP 63-249784 A (Claims etc.) Japanese Patent Publication No. 63-61433 (claims, etc.)
- an object of the present invention is to provide an adhesive composition for organic fiber cords that does not contain resorcinol and formalin and has good adhesion and environment, in particular, good working environment, and a rubber reinforcing material, tire, and bonding method using the same. There is.
- the organic fiber cord adhesive composition of the present invention includes a (blocked) isocyanate compound and / or an amine curing agent (A), an epoxy compound (B), and a rubber latex (C). It is characterized by.
- the rubber latex (C) is preferably made of a vinylpyridine-styrene-butadiene copolymer latex.
- the vinylpyridine-styrene-butadiene copolymer latex is composed of (i) a styrene content of 30 to 60% by mass, a butadiene content of less than 60% by mass and a vinylpyridine content of 0.5 to 15% by mass.
- a monomer comprising (ii) a styrene content of 10-40% by weight, a butadiene content of 45-75% by weight and a vinylpyridine content of 5-20% by weight.
- an organic fiber cord for reinforcing a tire formed by twisting an organic fiber is coated with the adhesive composition for an organic fiber cord of the present invention to form an adhesive layer, and the organic fiber cord And rubber are bonded together via the organic fiber cord adhesive composition.
- the adhesive layer by impregnating the organic fiber cord with the adhesive composition for organic fiber cord. Furthermore, after forming the adhesive layer on the surface of the organic fiber cord, the organic fiber cord is subjected to drying treatment and heat treatment, and the organic fiber cord is embedded in unvulcanized rubber, and the unvulcanized rubber Is preferably vulcanized to bond the organic fiber cord and the rubber via the organic fiber cord adhesive composition. Furthermore, it is preferable to use what consists of polyester or nylon as said organic fiber cord.
- the rubber reinforcing material of the present invention is a rubber reinforcing material comprising an organic fiber cord for reinforcing a tire in which organic fibers are twisted and a rubber covering the organic fiber cord, and the organic fiber cord and the rubber Are bonded using the adhesive composition for organic fiber cords of the present invention.
- the organic fiber cord is preferably made of polyester or nylon.
- the tire of the present invention is characterized by using the rubber reinforcing material of the present invention.
- the composition described above does not contain resorcinol and formalin, and the adhesive composition for organic fiber cords has good adhesiveness and environment, in particular, working environment, and the rubber reinforcing material and tire using the same It has become possible to provide a bonding method.
- the adhesive composition for organic fiber cords of the present invention comprises a (blocked) isocyanate compound and / or an amine curing agent (A), an epoxy compound (B), and a rubber latex (C).
- the adhesive composition for organic fiber cords of the present invention does not contain the epoxy compound (B)
- the adsorption of the adhesive composition to the surface of the organic fiber cords becomes insufficient, and the organic fiber cords and the adhesive composition Adhesion between the two decreases.
- the (blocked) isocyanate compound has the effect of improving the crosslinking density of the adhesive composition, and if the adhesive composition of the present invention does not contain the (blocked) isocyanate compound, the strength of the adhesive composition is reduced. By doing so, the adhesiveness is also lowered.
- the amine-based curing agent has an effect of increasing the curing rate of the epoxy compound, thereby improving the adhesiveness between the organic fiber cord and the adhesive composition.
- the (blocked) isocyanate compound used in the organic fiber cord adhesive composition of the present invention is obtained by addition reaction of a known blocking agent to the isocyanate group of the organic polyisocyanate compound.
- a known blocking agent examples include methylene diphenyl polyisocyanate and polymethylene polyphenyl polyisocyanate.
- blocking agents phenols such as phenol, thiophenol, chlorophenol, cresol, resorcinol, p-sec-butylphenol, p-tert-butylphenol, p-sec-amylphenol, p-octylphenol, p-nonylphenol, etc.
- Secondary or tertiary alcohols such as isopropyl alcohol and tert-butyl alcohol; aromatic secondary amines such as diphenylamine and xylidine; phthalimides; lactams such as ⁇ -valerolactam; ⁇ -caprolactam Active methylene compounds such as malonic acid dialkyl ester, acetylacetone, acetoacetic acid alkyl ester; oximes such as acetoxime, methylethylketoxime, cyclohexanone oxime; 3-hydride Examples include basic nitrogen compounds such as loxypyridine and acidic sodium sulfite.
- amine curing agents include aliphatic amines, alicyclic amines, and aromatic amines.
- epoxy compound (B) used for the adhesive composition for organic fiber cords of the present invention diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, 1 , 6-hexanediol diglycidyl ether, glycerol polyglycidyl ether, trimethylolpropane polyglycidyl ether, polyglycerol polyglycidyl ether, pentaerythiol polyglycidyl ether, diglycerol polyglycidyl ether, sorbitol polyglycidyl Reaction products of polyhydric alcohols such as ether and epichlorohydrin; phenol novolac type epoxy resin, cresol novolac Novolak epoxy resins such as type epoxy resin; bisphenol A type epoxy resins.
- vinylpyridine-styrene-butadiene copolymer latex and vinylpyridine-styrene-butadiene copolymer were modified with a carboxyl group or the like.
- modified latex styrene-butadiene latex and its modified latex
- the same rubber component as the rubber component compounded in the adherend rubber is added with water or Latex and the like prepared by dispersing in an organic solvent can be used.
- Such rubber latex may be used singly or as a mixture of a plurality of types. Among them, a vinylpyridine-styrene-butadiene copolymer latex is preferable.
- the vinylpyridine-styrene-butadiene copolymer is a terpolymer of a vinylpyridine compound, a styrene compound, and a conjugated butadiene compound.
- the vinylpyridine-based compound includes vinylpyridine and a substituted vinylpyridine in which a hydrogen atom in the vinylpyridine is substituted with a substituent.
- the vinylpyridine compounds include 2-vinylpyridine, 3-vinylpyridine, 4-vinylpyridine, 2-methyl-5-vinylpyridine, 5-ethyl-2-vinylpyridine, etc. Among these, 2 -Vinylpyridine is preferred. These vinylpyridine compounds may be used alone or in combination of two or more.
- the styrene compound includes styrene and substituted styrene in which a hydrogen atom in the styrene is substituted with a substituent.
- the styrenic compound include styrene, ⁇ -methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 2,4-diinopropylstyrene, 2,4-dimethylstyrene, and 4-t-butyl. Examples thereof include styrene and hydroxymethylstyrene, and among these, styrene is preferable. These styrenic compounds may be used alone or in combination of two or more.
- conjugated butadiene compound examples include aliphatic conjugated butadiene compounds such as 1,3-butadiene and 2-methyl-1,3-butadiene. Among these, 1,3-butadiene is preferable. These conjugated butadiene compounds may be used alone or in combination of two or more.
- the vinylpyridine-styrene-butadiene copolymer latex used in the present invention has (i) a styrene content of 30 to 60% by mass, a butadiene content of less than 60% by mass, and a vinylpyridine content of 0.5 to 15% by mass. (Ii) is subsequently composed of a styrene content of 10-40% by mass, a butadiene content of 45-75% by mass and a vinylpyridine content of 5-20% by mass.
- It comprises a vinylpyridine-styrene-butadiene copolymer latex having a double structure obtained by polymerizing the monomer mixture at a styrene content lower than the styrene content used in the polymerization in (i). preferable.
- Examples of the vinylpyridine-styrene-butadiene copolymer latex include those described in JP-A-3-163181.
- the adhesive composition when the styrene content in the inner layer is less than 30% by mass, the adhesive composition becomes flexible, the tensile strength decreases, and the cohesive fracture resistance Decreases and the adhesive strength decreases.
- the styrene content in the inner layer exceeds 60% by mass, the adhesive composition becomes hard and brittle, and the adhesive strength is reduced.
- the butadiene content in the inner layer portion is 60% by mass or more, the adhesive composition becomes flexible, the tensile strength is lowered, the cohesive fracture resistance is lowered, and the adhesive force is lowered.
- the adhesiveness between the organic fiber cord and the adhesive composition is lowered, whereas when it exceeds 15% by mass, the adhesive is used.
- the composition becomes hard and brittle, and the adhesive strength decreases.
- the styrene content in the outer layer portion is less than 10% by mass, the adhesive composition becomes flexible, the tensile strength decreases, the cohesive fracture resistance decreases, and the adhesive strength decreases.
- the styrene content in the outer layer portion exceeds 40% by mass, the adhesive strength is reduced due to a decrease in the film forming ability of the adhesive composition on the organic fiber cord.
- the adhesive composition becomes hard and brittle, and particularly the adhesive strength at low temperature is lowered.
- the adhesive composition Things become flexible, the tensile strength decreases, the cohesive fracture resistance decreases, and the adhesive strength decreases.
- the vinyl pyridine content in the outer layer portion is less than 5% by mass, the bond strength of the rubber latex to the organic fiber cord is reduced, and the adhesiveness between the organic fiber cord and the adhesive composition is reduced.
- the latex vulcanization reaction is promoted, which is not preferable.
- the mass of isocyanate compound and / or amine curing agent / mass of epoxy compound) a / b is preferably 0.1 or more and 30 or less, and more preferably 0.1 or more and 10 or less.
- the ratio a / b is less than 0.1, the effect of the (blocked) isocyanate compound and / or the amine curing agent may not be sufficiently obtained.
- the ratio a / b exceeds 30, Adsorption of the epoxy compound onto the surface of the organic fiber cord is insufficient, and there is a possibility that a sufficient adhesive force cannot be obtained.
- curing agent has with respect to an epoxy group is 2.0 or less. When this molar ratio exceeds 2.0, there is a possibility that sufficient adhesive force cannot be obtained due to the internal plasticizing effect of the epoxy compound, which is not preferable.
- the ratio of mass b + a ((mass of epoxy compound + mass of (blocked) isocyanate compound and / or amine curing agent) / mass of rubber latex) (b + a) / c is 0.1 or more and 1.0 or less. Preferably there is.
- this ratio (b + a) / c is less than 0.1, the adhesive composition is not sufficiently cured by heat, and the adhesive composition is likely to adhere to the heat treatment equipment, so that the heat treatment cannot be stably performed. .
- the ratio (b + a) / c exceeds 1.0, the emulsion stability of the latex decreases, and the latex is precipitated from the adhesive solution. Therefore, the adhesive composition is uniformly applied to the organic fiber cord. It becomes difficult to apply.
- the rubber reinforcing material of the present invention is a rubber reinforcing material comprising an organic fiber cord for reinforcing a tire formed by twisting organic fibers and a rubber covering the organic fiber cord, and the organic fiber cord and the rubber are: It is bonded by using the adhesive composition for organic fiber cords of the present invention.
- the material of the organic fiber cord is not particularly limited, but a thermoplastic is preferable.
- the thermoplastics include polyamides, polyesters, polyolefins such as polypropylene and polyethylene, styrene resins such as polycarbonates, polyacrylates and ABS resins, and vinyl chloride resins.
- polyesters or nylons are used. Polyester, which has high mechanical strength and is relatively difficult to adhere to rubber by a usual method, is particularly preferable.
- the rubber constituting the rubber reinforcing material of the present invention is preferably obtained by blending a rubber component with a compounding agent usually used in the rubber industry.
- the rubber component is not particularly limited.
- IR polyisoprene rubber
- BR polybutadiene rubber
- SBR styrene-butadiene copolymer rubber
- NBR acrylonitrile butadiene rubber
- Conjugated diene synthetic rubbers such as chloroprene rubber (CR) and butyl rubber (IIR), ethylene-propylene copolymer rubber (EPM), ethylene-propylene-diene copolymer rubber (EPDM), polysiloxane rubber, etc.
- natural rubber and conjugated diene synthetic rubber are preferable.
- these rubber components may be used individually by 1 type, and may be used in combination of 2 or more type.
- Vulcanization of the rubber component includes, for example, sulfur, tetramethyl thiuram disulfide, thiuram polysulfide compounds such as dipentamethylene thiuram tetrasulfide, 4,4-dithiomorpholine, p-quinone dioxime, p, p'-dibenzoquinone.
- Dioxime, cyclic sulfur imide, and peroxide can be used as a vulcanizing agent, and sulfur is preferably used as a vulcanizing agent.
- the rubber reinforcing material of the present invention may be a composite with various materials such as particles, fibers, and cloth.
- the tire of the present invention is characterized by using the rubber reinforcing material of the present invention.
- a rubber reinforcing material is preferably used for a carcass or a belt reinforcing layer of a tire.
- the tire of the present invention is excellent in durability since a highly durable rubber article is used.
- the bonding method of the present invention comprises a method of coating an organic fiber cord for reinforcing a tire formed by twisting organic fibers with the adhesive composition for organic fiber cord of the present invention to form an adhesive layer, The rubber is bonded via the organic fiber cord adhesive composition.
- examples of the method for forming the adhesive layer include dipping, brushing, casting, spraying, roll coating, knife coating, and the like. It is preferable to impregnate the cord adhesive composition to form an adhesive layer. Compared with the two-stage method in which the epoxy compound is attached in the first stage and the (blocked) isocyanate compound and the rubber latex are attached in the second stage, since the immersion is a one-stage system, the adhesive layer is lower in cost. Can be formed.
- the thickness of the adhesive layer is preferably 0.5 to 50 ⁇ m, and more preferably 1 to 10 ⁇ m.
- the organic fiber cord is dried and heated, and the organic fiber cord is embedded in an unvulcanized rubber, It is preferable to bond the organic fiber cord and the rubber via the adhesive composition for organic fiber cord by vulcanizing the unvulcanized rubber. Thereby, adhesiveness can be made more favorable.
- Example 1 and 2 and Comparative Example 1 A polyester tire cord (made of polyester, 1670 dtex / 2, twist number: 39 ⁇ 39/10 cm: two 1670 dtex polyester fibers twisted at a twist number of 39 ⁇ 39/10 cm) was prepared. Adhesives of Examples 1 and 2 and Comparative Example 1 were prepared with the formulation shown in Table 1 below, and an aqueous adhesive solution containing 20% by mass of the adhesive was prepared. The prepared tire cord was dipped in the adhesive aqueous solution and pulled up to attach the aqueous adhesive solution to the tire cord.
- the tire cord with the adhesive aqueous solution adhered was dried at 180 ° C. for 1 minute. After that, using a heat treatment machine, the tire cord to which the adhesive is adhered is heat-treated at 240 ° C. for 2 minutes under a tension of 1 to 2 kg / piece (cord tension). Manufactured.
- a tire cord was manufactured using a conventional resorcin / formalin / latex adhesive as an adhesive aqueous solution.
- the adhesive strength of the obtained adhesive was evaluated according to JIS K6301.
- the adhesive force is indicated by an index with the adhesive force of the conventional example as 100, and the larger the value, the better the result.
- the results are also shown in Table 1 below.
- Examples 1 to 20 by eliminating the use of formalin during blending, formalin discharge into the atmosphere could be eliminated, and the blending work environment could be improved.
- the adhesive compositions of Examples 1 to 20 the adhesion between the organic fiber cord and the rubber could be secured with a composition not containing formalin and resorcin.
- Comparative Example 1 did not contain a (blocked) isocyanate compound and Comparative Example 2 did not contain an epoxy compound, the adhesive strength was reduced in all cases.
- the conventional example contains formalin and resorcin, the blending work environment was poor.
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Abstract
Description
本発明の有機繊維コード用接着剤組成物は、(ブロックド)イソシアネート化合物および/またはアミン系硬化剤(A)と、エポキシ化合物(B)と、ゴムラテックス(C)と、を含むものである。これにより、有機繊維コードとゴムとの接着の過程において、レゾルシンおよびホルマリンを実質的に使用せずに、一浴で同等以上の接着力を得ることができる。また、本発明の接着剤組成物は、ポリエステル樹脂やアラミド樹脂など接着が難しい有機繊維コードに適用する場合であっても、エポキシ樹脂による前処理をすることなく使用できる。本発明の有機繊維コード用接着剤組成物がエポキシ化合物(B)を含まないと、接着剤組成物の有機繊維コード表面への吸着が不十分となって、有機繊維コードと接着剤組成物との間の接着性が低下する。また、(ブロックド)イソシアネート化合物は接着剤組成物の架橋密度を向上させる効果があり、本発明の接着剤組成物が(ブロックド)イソシアネート化合物を含まないと、接着剤組成物の強度が低下することにより、やはり接着性が低下する。一方、アミン系硬化剤は、エポキシ化合物の硬化速度を速める効果があり、これにより、有機繊維コードと接着剤組成物との間の接着性を向上させることができる。
(実施例1,2および比較例1)
ポリエステルのタイヤコード(ポリエステル製、1670dtex/2、撚り数39×39/10cm:2本の1670dtexのポリエステル繊維を、撚り数39×39/10cmで撚ったもの)を準備した。下記表1に示す配合で、実施例1,2および比較例1の接着剤を作製し、該接着剤を20質量%含む接着剤水溶液を調製した。接着剤水溶液に、準備したタイヤコードを浸漬して引き上げ、タイヤコードに接着剤水溶液を付着させた。
得られた接着剤の接着力を、JIS K6301に従って評価した。接着力は、従来例の接着力を100とした指数で示し、数値が大なるほど結果が良好である。結果を下記表1に併記する。
※2)アミン系硬化剤(東京化成工業(株)製、ピペラジン(無水物))
※3)エポキシ化合物(ナガセ化成工業(株)製、「デナコールEX614B」、ソルビトール・ポリグリシジルエーテル)
※4)ビニルピリジン-スチレン-ブタジエン共重合体ラテックス(Vpラテックス、固形分濃度=41質量%、住友A&L(株)製、PYLATEX)
Claims (12)
- (ブロックド)イソシアネート化合物および/またはアミン系硬化剤(A)と、エポキシ化合物(B)と、ゴムラテックス(C)と、を含むことを特徴とする有機繊維コード用接着剤組成物。
- 前記エポキシ化合物(B)の質量bに対する前記(ブロックド)イソシアネート化合物および/またはアミン系硬化剤(A)の質量aの比率であるa/bが、0.1以上30以下である請求項1記載の有機繊維コード用接着剤組成物。
- 前記ゴムラテックス(C)の質量cに対する、前記エポキシ化合物(B)と前記(ブロックド)イソシアネート化合物および/またはアミン系硬化剤(A)との合計質量b+aの比率である(b+a)/cが、0.1以上1.0以下である請求項1記載の有機繊維コード用接着剤組成物。
- 前記ゴムラテックス(C)が、ビニルピリジン-スチレン-ブタジエン系共重合体ラテックスからなる請求項1記載の有機繊維コード用接着剤組成物。
- 前記ビニルピリジン-スチレン-ブタジエン系共重合体ラテックスが、(i)スチレン含有率30~60質量%、ブタジエン含有率60質量%未満およびビニルピリジン含有率0.5~15質量%で構成される単量体混合物を重合させた後、(ii)引き続いてスチレン含有率10~40質量%、ブタジエン含有率45~75質量%およびビニルピリジン含有率5~20質量%で構成される単量体混合物を、前記(i)における重合で用いたスチレン含有率よりも低いスチレン含有率で重合させて得られる、二重構造を有するビニルピリジン-スチレン-ブタジエン系共重合体ラテックスからなる請求項4記載の有機繊維コード用接着剤組成物。
- 有機繊維が撚糸されてなるタイヤ補強用の有機繊維コードを、請求項1記載の有機繊維コード用接着剤組成物で被覆して接着剤層を形成して、前記有機繊維コードとゴムとを前記有機繊維コード用接着剤組成物を介して接着することを特徴とする接着方法。
- 前記有機繊維コードを前記有機繊維コード用接着剤組成物に含浸して、前記接着剤層を形成する請求項6記載の接着方法。
- 前記有機繊維コードの表面に前記接着剤層を形成後、該有機繊維コードに乾燥処理および加熱処理を施し、さらに、該有機繊維コードを未加硫ゴムに埋設し、該未加硫ゴムを加硫処理して、前記有機繊維コードとゴムとを前記有機繊維コード用接着剤組成物を介して接着する請求項6記載の接着方法。
- 前記有機繊維コードとして、ポリエステルまたはナイロンからなるものを用いる請求項6記載の接着方法。
- 有機繊維が撚糸されてなるタイヤ補強用の有機繊維コードと、該有機繊維コードを被覆するゴムとからなるゴム補強材であって、前記有機繊維コードと前記ゴムとが、請求項1記載の有機繊維コード用接着剤組成物を用いて接着されてなることを特徴とするゴム補強材。
- 前記有機繊維コードが、ポリエステルまたはナイロンからなる請求項10記載のゴム補強材。
- 請求項10記載のゴム補強材を用いたことを特徴とするタイヤ。
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JP2011511385A JP5677942B2 (ja) | 2009-04-28 | 2010-04-26 | 有機繊維コード用接着剤組成物、並びにそれを用いたゴム補強材、タイヤおよび接着方法 |
US13/266,367 US9394647B2 (en) | 2009-04-28 | 2010-04-26 | Adhesive composition for organic fiber cords, rubber-reinforcing material using same, tire and bonding method |
EP10769690.8A EP2426253B1 (en) | 2009-04-28 | 2010-04-26 | Adhesive composition for organic fiber cords, rubber-reinforcing material using same, tire and bonding method |
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EP2426253A1 (en) | 2012-03-07 |
US20120041113A1 (en) | 2012-02-16 |
US9394647B2 (en) | 2016-07-19 |
CN102414362A (zh) | 2012-04-11 |
KR101650607B1 (ko) | 2016-08-23 |
JP5677942B2 (ja) | 2015-02-25 |
EP2426253A4 (en) | 2015-01-07 |
KR20120023706A (ko) | 2012-03-13 |
CN102414362B (zh) | 2015-01-07 |
EP2426253B1 (en) | 2017-08-23 |
JPWO2010125992A1 (ja) | 2012-11-01 |
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