CN104709501A - 弹性平均的带系统和方法 - Google Patents
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Abstract
在一个方面,提供一种用于将物体紧固到具有孔口的部件的弹性平均带系统。所述系统包括具有第一端部和第二端部的带。所述带的第二端部联接到带的第一端部,从而所述带围绕物体形成环,以在其中固定物体。对齐构件从第一端部延伸,且所述对齐构件是可弹性变形材料,从而当对齐构件插入到部件的孔口中时,对齐构件弹性地变形至弹性平均最终构造,以利于将物体相对于部件以期望取向定位。
Description
技术领域
本发明涉及可配合部件,更具体地涉及用于捆扎和紧固物体的弹性平均的可配合部件。
背景技术
在制造过程中待配合在一起的部件(具体是例如机动车辆中使用的车辆部件)可通过对齐特征相对彼此被相互定位,所述对齐特征是过大尺寸的孔和/或尺寸不足的直立凸台。这种对齐特征通常定尺寸为提供使得部件相对于彼此自由移动的间距,从而在不在这些部件间产生会妨碍制造过程的干涉的情况下对齐它们。一种这样的示例包括双向和/或四向公(或凸)对齐特征(通常是直立凸台),其被接纳在对应母(或凹)对齐特征(通常是槽或孔形式的孔口)中。所述部件形成为在公对齐特征及其相应母对齐特征之间具有预定间隙,以匹配公和母对齐特征由于制造(或生产)偏差而导致的预期尺寸和位置变化公差。
因此,在具有上述对齐特征的两个配合部件之间会发生显著的位置变化,这会导致存在这些部件对齐的不希望的大偏差,特别是在它们之间的间隙和间距方面。在未对齐部件也是另一组件的一部分的情况下,这样的未对齐还可能影响整个组件的功能和/或美学外观。不管这样的未对齐是局限于两个部件还是整个组件,其均能够负面地影响功能并导致较差质量的感觉。此外,未对齐部件之间的空隙可导致它们之间的相对运动,这可引起不希望的噪音,例如尖叫声、卡嗒声和拍打声。
此外,为了对齐和紧固部件,前述公和母对齐特征可以与独立的紧固特征(例如,螺母和螺栓、卡扣/推拉式紧固件、塑料铆钉和圆头铆钉等等)结合使用,所述紧固特征用于将部件彼此紧固。在这种组件中,配合部件通过对齐特征相对于彼此定位,且通过紧固特征相对于彼此固定。
此外,一些车辆可包括诸如布线、排泄孔、管道等的部件,且可能希望将这种部件捆扎和/或紧固在车辆内,使得它们不碍事或被损坏。一些已知车辆使用带有圣诞树型紧固件的绝缘带或其它类似带来紧固这些部件。例如,圣诞树或杉树型紧固件设计具有从基部延伸的指形物或突片,且圣诞树通过操作者推动到部件上。一些指形物将叠置配合孔以使得紧固件在配合孔内。然而,基部通常具有至配合孔的空隙状况且允许紧固件在孔内移动,从而导致滑动状况。此外,带和/或紧固件在其寿命期间可能变松和磨损(例如,粘合剂降级,塑料突片断裂),这可能导致部件移动和不希望的蜂鸣、尖叫声或卡嗒声噪音。
发明内容
在一个方面,提供一种用于将物体紧固到具有孔口的部件的弹性平均带系统。所述系统包括具有第一端部和第二端部的带。所述带的第二端部联接到带的第一端部,从而所述带围绕物体形成环,以在其中固定物体。对齐构件从第一端部延伸,且所述对齐构件是可弹性变形材料,从而当对齐构件插入到部件的孔口中时,对齐构件弹性地变形至弹性平均最终构造,以利于将物体相对于部件以期望取向定位。
在另一方面,提供一种车辆。所述车辆包括:车身,所述车身具有带有孔口的至少一个部件;待紧固的物体;和与车身整体地设置的弹性平均带系统。所述弹性平均带系统包括具有第一端部和第二端部的带,其中,所述带的第二端部联接到带的第一端部,从而所述带围绕物体形成环,以在其中固定物体。对齐构件从第一端部延伸,且所述对齐构件是可弹性变形材料,从而当对齐构件插入到部件的孔口中时,对齐构件弹性地变形至弹性平均最终构造,以利于将物体相对于部件以期望取向定位。
在又一方面,提供一种制造用于将物体紧固到具有孔口的部件的弹性平均带系统的方法。所述方法包括形成具有第一端部和第二端部的带,其中,所述带的第二端部联接到带的第一端部,从而所述带围绕物体形成环,以在其中固定物体。所述方法还包括形成从第一端部延伸的至少一个对齐构件,且从可弹性变形材料形成所述至少一个对齐构件,从而当对齐构件插入到部件的孔口中时,对齐构件弹性地变形至弹性平均最终构造,以利于将物体相对于部件以期望取向定位。
方案1. 一种用于将物体紧固到具有孔口的部件的弹性平均带系统,所述系统包括:
具有第一端部和第二端部的带,其中,所述带的第二端部联接到带的第一端部,从而所述带围绕物体形成环,以在其中固定物体;和
从第一端部延伸的对齐构件,其中,所述对齐构件是可弹性变形材料,从而当对齐构件插入到部件的孔口中时,对齐构件弹性地变形至弹性平均最终构造,以利于将物体相对于部件以期望取向定位。
方案2. 根据方案1所述的系统,其中,所述第二端部包括限定接收孔口的内壁,所述接收孔口构造成接收并紧固对齐构件以围绕物体形成环。
方案3. 根据方案2所述的系统,其中,所述接收孔口包括插入部分和锁定部分,所述对齐构件构造成插入到所述插入部分中且被移动至锁定部分,以将对齐构件紧固在接收孔口内。
方案4. 根据方案1所述的系统,其中,带由塑料制成。
方案5. 根据方案1所述的系统,其中,所述对齐构件包括具有固定特征的外壁,所述固定特征构造成接合所述部件且利于在插入到其中之后防止对齐构件从部件撤回。
方案6. 根据方案5所述的系统,其中,所述固定特征包括从外壁延伸的肋和在外壁中形成的凹口中的至少一种。
方案7. 根据方案1所述的系统,还包括接收构件,所述接收构件从带的第一端部延伸且限定接收槽,所述接收槽构造成接收和紧固带的第二端部,以形成环绕物体的环。
方案8. 根据方案7所述的系统,其中,所述接收构件是基本圆锥形。
方案9. 根据方案7所述的系统,其中,带的第二端部由弹性材料制成,且带的第二端部的至少一部分具有的横截面大于接收槽的横截面,带的第二端部构造成通过力拉伸,使得第二端部的大横截面被减小以插入穿过接收槽,且大横截面在插入穿过接收槽并去除拉伸力之后扩张,以将带紧固在接收构件内。
方案10. 根据方案9所述的系统,其中,带的第一端部和接收构件由与带的第二端部不同的材料制成。
方案11. 根据方案7所述的系统,其中,带的第二端部包括多个齿,所述齿构造用于插入到接收槽中且与接收构件干涉,以利于在插入到其中之后防止带的第二端部从接收槽撤回。
方案12. 根据方案11所述的系统,其中,接收构件包括配置成接合所述齿的多个凹口。
方案13. 根据方案1所述的系统,其中,带的第一端部包括限定接收孔口的内壁,所述接收孔口构造成接收并紧固带的第二端部以围绕物体形成环。
方案14. 根据方案13所述的系统,其中,带的第一端部由第一材料制成,第二带由第二材料制成,其中,第一材料比第二材料更刚性。
方案15. 根据方案13所述的系统,其中,接收孔口是在带的第一端部的边缘中形成的键孔槽,带的第二端部构造成通过力拉伸且从带的边缘插入到键孔中,且在插入到键孔中并去除拉伸力之后扩张,以将带的第二端部紧固到带的第一端部。
方案16. 根据方案15所述的系统,其中,带的第二端部包括瘤节,所述瘤节具有的横截面大于键孔的横截面。
方案17. 一种车辆,包括:
车身,所述车身具有带有孔口的至少一个部件;
待紧固的物体;和
与车身整体地设置的弹性平均带系统,所述弹性平均带系统包括:
具有第一端部和第二端部的带,其中,所述带的第二端部联接到带的第一端部,从而所述带围绕待紧固的物体形成环,以在其中固定物体;以及
从第一端部延伸的对齐构件,其中,所述对齐构件是可弹性变形材料,从而当对齐构件插入到部件的孔口中时,对齐构件弹性地变形至弹性平均最终构造,以利于将物体相对于部件以期望取向定位。
方案18. 根据方案17所述的车辆,其中,待紧固的物体是线束。
方案19. 根据方案17所述的车辆,其中,待紧固的物体是气囊和气囊充气器气缸中的至少一种。
方案20. 一种制造用于将物体紧固到具有孔口的部件的弹性平均带系统的方法,所述方法包括:
形成具有第一端部和第二端部的带,其中,所述带的第二端部联接到带的第一端部,从而所述带围绕物体形成环,以在其中固定物体;
形成从第一端部延伸的至少一个对齐构件;以及
从可弹性变形材料形成所述至少一个对齐构件,从而当对齐构件插入到部件的孔口中时,对齐构件弹性地变形至弹性平均最终构造,以利于将物体相对于部件以期望取向定位。
本发明的上述特征和优点及其它特征和优点从本发明的以下详细描述结合附图将显而易见。
附图说明
其它特征、优点和细节仅借助于示例的方式显示于实施例的下述详细描述中,所述详细描述参考附图,在附图中:
图1是示例性弹性平均带系统的透视图;
图2是图1所示的弹性平均带系统的平面图;
图3是图1-2所示的弹性平均带系统的横截面图,其捆扎物体且联接到部件;
图4是另一个示例性弹性平均带系统的透视图;
图5是图4所示的弹性平均带系统的横截面图,其捆扎物体且联接到部件;
图6是图4-5所示且带有可选特征的带系统的部分的横截面图;
图7是又一个示例性弹性平均带系统的透视图;
图8是图7所示的弹性平均带系统的横截面图;和
图9是又一个示例性弹性平均带系统的透视图。
具体实施方式
下述描述实质上仅是示例性的并且不旨在限制本公开、其应用或使用。例如,所示实施例可应用于车辆部件,但是本文公开的系统可以与任何适当部件一起使用,以便提供用于精确定位和对齐所有形式的配合部件和部件应用的紧固和弹性平均,包括许多工业、消费品(例如消费电子器件、各种设备等)、运输、能量和航空航天应用,并且具体地包括许多其它类型的车辆部件和应用,例如各种内部、外部、电气和引擎盖下的车辆部件和应用。应该理解,贯穿附图,对应的附图标记指代类似或对应的零部件和特征。
如本文所使用的,术语“可弹性变形”指的是部件或者部件的部分(包括部件特征)包括具有大体弹性变形特性的材料,其中该材料被构造成响应于施加力而经历其形状、大小或两者的弹性可逆变化。导致材料的弹性可逆或弹性变形的力可以包括拉伸、压缩、剪切、弯曲或扭转力、或者这些力的各种组合。可弹性变形材料可以呈现线性弹性变形(例如根据胡克定律所述的变形),或者呈现非线性弹性变形。
弹性平均提供了配合部件之间的接口的弹性变形,其中平均变形提供了精确对齐,制造位置偏差被最小化为Xmin,其被限定为Xmin=X/ ,其中X是配合部件的定位特征的制造位置偏差并且N是插入的特征的数量。为了获得弹性平均,可弹性变形部件被构造成具有至少一个特征及其接触表面,该接触表面是过度约束的并且提供与另一部件及其接触表面的配合特征的干涉配合。过度约束条件和干涉配合使得所述至少一个特征或配合特征中的至少一个或两者特征弹性可逆地(弹性地)变形。部件的这些特征的弹性可逆性质允许可重复插入和撤回这些部件,这有助于这些部件的组装和拆分。部件的位置偏差会导致变化的力被施加于在以干涉条件插入部件期间被过度约束且接合的接触表面的区域上。将意识到,单个插入部件可以相对于该部件的周边的长度被弹性平均。弹性平均的原理被详细描述在共同持有的一并在审的美国专利申请No. 13/187,675中,该申请的全部公开内容在此被并入本文以供参考。上面公开的实施例提供了将与上述弹性平均原理不兼容或需要进一步借助于包括本文公开的四向弹性平均系统的现有部件转换成有助于弹性平均及其相关益处的组件的能力。
任何合适的可弹性变形材料可以被用于在本文公开并在下文进一步讨论的配合部件和对齐特征,尤其是当形成为本文描述的特征时可弹性变形的那些材料。所述材料包括各种金属、聚合物、陶瓷、无机材料或玻璃或者任何上述材料的复合物、或者适用于本文公开的目的的任何其它组合。可以想到许多复合材料,包括各种填充聚合物,包括玻璃、陶瓷、金属和无机材料填充的聚合物,尤其是玻璃、金属、陶瓷、无机或碳纤维填充的聚合物。可以使用任何合适的填充物形态,包括所有形状和尺寸的颗粒或纤维。更具体地,可以使用任何合适类型的纤维,包括连续的和不连续的纤维、编织和无纺布、毡或落纤或者它们的组合。可以使用任何合适的金属,包括各种等级和合金的钢、铸铁、铝、镁或钛,或其复合物或其任何其它组合。聚合物可以包括热塑性聚合物或热固性聚合物两者,或者其复合物或其任何其它组合,包括各种各样的共聚物和聚合物共混物。在一种实施例中,优选塑料材料是一种具有弹性性质以便弹性变形而不断裂的材料,例如包括丙烯腈丁二烯苯乙烯(ABS)聚合物且更具体地聚碳酸脂ABS聚合物共混物(PC/ABS)的材料。材料可以是任何形式并且由任何适当过程被形成或者制造,包括冲压或成型金属、复合物或其它板材、锻件、挤制零部件、压制零部件、铸件、或模塑零部件等等,以包括本文描述的可变形特征。可弹性变形对齐特征及相关部件可以以任何适当方式来形成。例如,可弹性变形对齐特征及相关部件可以一体形成,或者它们可以完全独立地形成并且随后附接在一起。当被一体形成时,它们可以由例如注塑机形成为单个零部件。当被独立形成时,例如,它们可以由不同材料形成以便提供预定弹性响应特性。一种或多种材料可以被选择以便提供可弹性变形对齐特征、相关部件或配合部件中的任何或全部的预定弹性响应特性。预定弹性响应特性可以包括例如预定弹性模量。
如本文所使用的,术语车辆不仅仅局限于汽车、卡车、厢式货车或者运动型多用途车,而是包括适于运输负荷的任何自推进的或牵引的运输工具。
本文描述了弹性平均带系统以及用于弹性平均带系统的方法。带系统包括带以捆扎和紧固物体,且包括用于将带系统联接到部件的可弹性变形对齐构件。因而,系统利于将物体以期望取向紧固到另一部件且还利于精确地对齐物体、带系统和/或附加部件。
图1-3图示了示例性弹性平均对齐带系统10,总体上包括要配合到第二部件200上的第一部件100。此外,第一部件100构造成围绕物体14形成环12,以将物体紧固到第二部件200,如本文更详细所述。第一部件100包括具有第一端部102和第二端部104的带101。第一端部102包括可弹性变形对齐构件106,第二端部104包括限定接收孔口110的内壁108。对齐构件106和接收孔口110固定地设置在第一部件100上或者与第一部件100整体形成,用于在第一端部102联接到第二端部104(图3)时适当对齐和取向。虽然图示了单个对齐构件106和接收孔口110,但是部件100可以具有任何数量和组合的对应对齐构件106和接收孔口110。可弹性变形对齐构件106被构造和设置成干涉地、可变形地且配合地接合第二部件200的对齐孔口204,如本文更详细所述,以将第一构件100与第二构件200沿两个方向或四个方向(例如,正交坐标系的+/-x方向和/或+/-y方向,在本文称为双向对齐和四向对齐)精确地对齐。
在示例性实施例中,第一部件100总体上包括外表面112和内表面114,对齐构件106从内表面114延伸。对齐构件106是大致圆形中空管,具有中心轴线116、联接到内表面114的近端部118、以及远端部120。然而,对齐构件106可以具有允许系统10如本文所述工作的任何横截面形状。在示例性实施例中,第一部件100由诸如塑料的材料制成。然而,第一部件100可以由允许系统10如本文所述工作的任何合适材料制成。
在示例性实施例中,接收孔口110包括插入部分122和锁定部分124。插入部分122具有的横截面形状大于对齐构件106的横截面形状,且锁定部分124具有的横截面形状小于对齐构件106的横截面形状。此外,可变形构件123位于插入部分122和锁定部分124之间。因而,带的第一端部102朝向带的第二端部104成环,使得对齐构件106插入到插入部分122(图3)中。带110随后被操控,使得对齐构件106从插入部分122移动至变形的可变形构件123中。可变形构件123至少部分地变形,且对齐构件106移动到锁定部分124中,从而将对齐构件106紧固在接收孔口110内。因而,第一部件100形成环12,环12可以包绕或接收物体14以紧固在环12内。
第二部件200总体上包括限定对齐孔口204的内壁202、外表面206和内表面208。在示例性实施例中,对齐孔口204图示为具有大致圆形横截面。可选地,对齐孔口204可以具有允许系统10如本文所述工作的任何形状。例如,对齐孔口204可以是细长槽(例如,类似于在一并在审的美国专利申请No. 13/187,675中所述且具体地在其图13中图示的弹性管对齐系统的形状)。在示例性实施例中,第二部件200由诸如板材金属的刚性材料制成。然而,第二部件200可以由允许系统10如本文所述工作的任何合适材料制成。
虽然不限于任何具体结构,物体14可以是线16的束,第二部件200可以是支撑基础结构,是车辆的一部分或者附连到车辆上,第一部件100以精确对齐的方式固定地安装在第二部件200上。然而,第一部件100可以包绕或接收任何合适物体。例如,物体14可以是排泄软管、管道、气囊的一部分、气囊充气器气缸、引擎盖下的部件、电线等等。此外,第二部件200可以是物体14可以紧固到其上的任何合适部件。
为了提供可弹性变形对齐构件106构造和设置成干涉地、可变形地且配合地接合对齐孔口204的布置,对齐孔口204的直径小于对齐构件106的直径,这需要在可弹性变形对齐构件106和对齐孔口204之间形成有目的的干涉配合。此外,第二部件200可包括斜面210,以利于对齐构件106的插入。因而,当插入到对齐孔口204中时,可弹性变形对齐构件106的部分弹性变形至弹性平均最终构造,其将对齐构件106与对齐孔口204沿四个平面正交方向(+/-x方向和+/-y方向)对齐。在对齐孔口204是细长槽(未示出)时,对齐构件106沿两个平面正交方向(+/-x方向或+/-y方向)对齐。
如图3所示,对齐构件102可包括一个或多个固定特征130以利于将对齐构件102固定在对齐孔口204内。在示例性实施例中,固定特征130是在远端部120附近从对齐构件106的外壁126延伸的唇缘或肋132。肋132至少部分地围绕外壁126的周边延伸,且构造成接合外表面208和/或内壁202。例如,固定肋132干涉地接合外表面208以增加将对齐构件106从对齐孔口204内脱离或以其它方式撤回所需的力的量。可选地,固定特征130可以具有允许系统10如本文所述工作的任何合适形状。例如,固定特征可以是在外壁126中形成的凹口或凹部(未示出),且构造成接收和接合第二部件200的至少一部分。因而,固定特征130利于对齐构件106在对齐孔口206内的改进固定。
虽然图3示出了在对应对齐孔口204中的单个可弹性变形对齐构件106以提供第一部件100相对于第二部件200的四向对齐,但是将理解的是,本发明的范围不如此限制,且涵盖与可弹性变形对齐构件10和对应对齐孔口204结合使用的其它数量和类型的可弹性变形对齐元件。例如,部件100可以更宽,且包括三对对应的对齐构件102和接收孔口110,以紧固更长部段的物体14。
图4和5图示了第一部件100的可选实施例。在示例性实施例中,第一部件100包括具有第一端部302和第二端部304的带300。第一端部302包括可弹性变形对齐构件306和限定接收槽330的接收构件328。对齐构件306和接收构件328固定地设置在第一部件100上或者与第一部件100整体形成,用于在第二端部304联接到第一端部302(图5)时适当对齐和取向。虽然图示了单个对齐构件306,但是部件100可以具有任何数量的对齐构件306。可弹性变形对齐构件306被构造和设置成干涉地、可变形地且配合地接合第二部件200的对齐孔口204,如本文更详细所述,以将第一构件100与第二构件200沿两个方向或四个方向精确地对齐。
在示例性实施例中,第一部件100总体上包括外表面312和内表面314,对齐构件306从外表面312延伸,接收构件328从内表面314延伸。对齐构件306是大致圆形中空管,具有中心轴线316、联接到外表面312的近端部318、以及远端部320。然而,对齐构件306可以具有允许系统10如本文所述工作的任何横截面形状。在示例性实施例中,第一部件100由多于一种材料制成。例如,第一端部302由诸如塑料的刚性材料制成,第二端部304由诸如橡胶的柔性材料制成。然而,第一部件100可以由允许系统10如本文所述工作的任何合适材料制成。
在示例性实施例中,接收构件328包括至少部分地限定接收槽330的会聚壁332。因而,接收槽包括第一端部334,第一端部334具有比第二端部336更大的横截面。可选地,接收构件328可以具有任何合适的会聚形状,例如基本圆锥形形状。带的第二端部304可包括增大部分338,增大部分338具有的横截面大于槽的第二端部336的横截面;而第二端部304的部分340具有的横截面小于槽的第二端部336的横截面。因而,当带的第二端部304朝向带的第一端部302成环使得部分340插入到接收槽330中且穿过槽的第二端部336时,增大部分338将引起与槽的第二端部336的干涉。此外,如图所示,带的第二端部304可以具有渐缩引导边缘337以利于插入到接收槽330中。在示例性实施例中,带的第二端部304随后被拉伸(由于其材料属性)以减小所述增大部分338的横截面大小,这允许增大部分穿过接收槽330。带的第二端部304上的拉伸力然后被去除且带的第二端部304恢复其初始形状并且增大部分338再次具有比槽的第二端部336更大的横截面,从而将物体14紧固在环12内且防止带的第二端部304从接收构件328撤回或移开,图5。然而,带的第二端部304可以构造成在施加预定力后释放并撤回接收构件。例如,环12可以紧固气囊(未示出),且在气囊充气后,膨胀力将带的第二端部304往回拉动通过接收构件328,且第一部件100随后释放气囊。可选地,带300可以具有的横截面大于槽的第二端部336的横截面,且带300可以类似地被拉伸,以减少带300的横截面大小,这允许带300的一部分穿过接收槽330。因而,带的第二端部304的期望长度可以插入穿过接收槽300以适应和紧固不同大小的物体14。
为了提供可弹性变形对齐构件306构造和设置成干涉地、可变形地且配合地接合对齐孔口204的布置,对齐孔口204的直径小于对齐构件306的直径,这需要在可弹性变形对齐构件306和对齐孔口204之间形成有目的的干涉配合。此外,可形成斜面210,以利于对齐构件306的插入。因而,当插入到对齐孔口204中时,可弹性变形对齐构件306的部分弹性变形至弹性平均最终构造,其将对齐构件306与对齐孔口204沿四个平面正交方向(+/-x方向和+/-y方向)对齐。在对齐孔口204是细长槽(未示出)时,对齐构件306沿两个平面正交方向(+/-x方向或+/-y方向)对齐。此外,对齐构件306还可包括本文所述的一个或多个固定特征130。
如图6所示,带300可以可选地排除增大部分338,且可包括在外表面312和/或内表面314上形成的多个齿342。齿342定形为允许带的第二端部304从槽的第一端部334插入到接收构件328中,但是利于防止带的第二端部304以从槽的第二端部336到槽的第一端部334的方向从接收槽330往回拉出。此外,接收构件328可包括一个或多个锯齿或凹口344以接合齿342,以便利于防止带的第二端部304从接收构件328移开,而允许插入到其中。
图7和8图示了第一部件100的可选实施例。在示例性实施例中,第一部件包括具有第一端部402和第二端部404的带400。第一端部402包括可弹性变形对齐构件406和限定接收孔口410的内壁408,第二端部404包括端部瘤节(end knob)446。对齐构件406和接收孔口410固定地设置在第一部件100上或者与第一部件100整体形成,用于在第二端部404联接到第一端部402(图8)时适当对齐和取向。可弹性变形对齐构件406被构造和设置成干涉地、可变形地且配合地接合第二部件200的对齐孔口204,如本文更详细所述,以将第一构件100与第二构件200沿两个方向或四个方向精确地对齐。虽然图示了单个对齐构件406,但是部件100可以具有任何数量的对齐构件406。例如,如图9所示,第一部件100可包括两个对齐构件406且可包括圆柱形或管状第二端部404。
在示例性实施例中,第一部件100总体上包括外表面412和内表面414,对齐构件406从外表面412延伸。对齐构件406是大致圆形中空管,具有中心轴线416、联接到外表面412的近端部418、以及远端部420。然而,对齐构件406可以具有允许系统10如本文所述工作的任何横截面形状。在示例性实施例中,第一部件100由多于一种材料制成。例如,第一端部402由诸如塑料的刚性材料制成,第二端部404由诸如橡胶的柔性材料制成。然而,第一部件100可以由允许系统10如本文所述工作的任何合适材料制成。
此外,一个或多个支架(standoff)421可以相对于对齐构件406隔开,从而它们在第一部件的外表面412上方的高度“h”处提供支撑平台,当可弹性变形对齐构件406被构造和设置成干涉地、可变形地且配合地接合对齐孔口204时,第二部件的内表面206靠在所述支撑平台上。换句话说,支架421设置和构造成在可弹性变形对齐构件406的基部外表面412上方的升高部“h”处在对齐孔口204和可弹性变形对齐构件406之间提供接合点。虽然图7-9图示了支架421为相对于第一部件的外表面412在高度“h”处的柱的形式,但是将理解的是,本发明的范围不如此限制,且涵盖适合于本文公开目的的其它数量和形状的支架421,且还涵盖围绕对齐构件406设置的连续环的形式的支架。所有这种可选的支架设置都可以设想且认为在本文公开的发明范围内。此外,虽然图7-9图示了支架421整体地形成在外表面412上,但是将理解的是,类似功能可以通过在第二部件的外表面206上整体地形成支架421来实现,其在本文被设想且认为在本文公开的发明范围内。可选地,系统10可不包括支架。
在示例性实施例中,接收孔口410是延伸通过带的第一端部402的边缘450的键孔448。接收孔口410包括插入部分422和锁定部分424。插入部分422具有的横截面形状小于带的第二端部404的厚度“t”,且锁定部分424具有的横截面形状小于端部瘤节446的横截面形状。因而,带的第二端部404朝向带的第一端部402成环,带的第二端部404随后被拉伸(由于其材料属性)以减小带的第二端部404在端部瘤节446附近的厚度,这允许拉伸部分穿过插入部分422到锁定部分424。带的第二端部404上的拉伸力然后被去除且带的第二端部404恢复其初始形状,从而防止带的第二端部404往回穿过插入部分422。此外,由于端部瘤节446的横截面大于锁定部分424的横截面,带的第二端部404也被防止从接收孔口410撤回,这将物体14紧固在环12内。可选地,带的第二端部404可以是管状的且具有的横截面大于插入部分422和锁定部分424两者。类似地,当拉伸时,带的第二端部404的横截面变小且可以插入穿过插入部分422进入锁定部分424中,其中,带的第二端部404的横截面恢复其初始形状且将带的第二端部404紧固在锁定部分424内。因而,带的第二端部404的期望长度可以插入到锁定部分424中以适应和紧固不同大小的物体14。
为了提供可弹性变形对齐构件406构造和设置成干涉地、可变形地且配合地接合对齐孔口204(例如,参见图3)的布置,对齐孔口204的直径小于对齐构件406的直径,这需要在可弹性变形对齐构件406和对齐孔口204之间形成有目的的干涉配合。此外,第二部件200可包括斜面210,以利于对齐构件406的插入。因而,当插入到对齐孔口204中时,可弹性变形对齐构件406的部分弹性变形至弹性平均最终构造,其将对齐构件406与对齐孔口204沿四个平面正交方向(+/-x方向和+/-y方向)对齐。在对齐孔口204是细长槽(未示出)时,对齐构件406沿两个平面正交方向(+/-x方向或+/-y方向)对齐。此外,对齐构件406还可包括本文所述的一个或多个固定特征130。
制造弹性平均带和对齐系统10的示例性方法包括形成第一部件100,以包括带有第一端部102,302,402和第二端部104,304,404的带101,300,400,从而带的第二端部联接到带的第一端部以形成可固定物体14的环12。至少一个对齐构件106,306,406形成为从带的第一端部102,302,402延伸,且所述至少一个对齐构件由可弹性变形材料形成,从而当对齐构件插入到第二部件的孔口204中时,所述至少一个对齐构件弹性地变形至弹性平均最终构造,以利于将物体14相对于第二部件200以期望取向紧固和定位。
在一个实施例中,带101形成有限定接收孔口110的内壁108,接收孔口110包括插入部分122和锁定部分124。在另一个实施例中,带300在带300的与对齐构件306相对的一侧上形成有接收构件328。接收构件328包括会聚壁332,其限定接收槽330和大于相对的槽的第二端部336的槽的第一端部334。带的第二端部304可以形成有增大部分338,带的第二端部304可以形成有齿342,且/或接收构件328可形成有凹口344。在又一个实施例中,带的第一端部402形成有限定接收孔口410的内壁408,带的第二端部404形成有端部瘤节446。
本文描述了用于弹性平均带组件的系统和方法。所述系统总体上包括带有可弹性变形对齐构件的第一部件,所述对齐构件定位用于插入到第二部件的对齐孔口中。第一和第二部件的配合在每对对应的对齐构件和对齐孔口内被弹性平均,以沿期望取向精确地配合部件。此外,系统包括围绕物体形成环的带,以固定物体且将物体紧固到第二部件。因此,所述系统利于聚集或捆扎多个物体和/或紧固物体,使得它们不会妨碍其它部件。
此外,系统10和第一部件的带101,300,400的各个实施例可以用作临时悬挂架。例如,气囊充气器模块可以临时附连到部件且保持到位,直到紧固件永久性地将模块附连到其上。然而,系统10和/或第一部件的带101,300,400可以用于在许多其它应用中临时地或永久性地紧固物体。此外,系统10和/或第一部件的带101,300,400可以用于更换损坏的紧固件,例如损坏的圣诞树型紧固件或橡胶圈。
虽然已经结合示例性实施例描述了本发明,但本领域的技术人员应当理解,在不脱离本发明的范围的情况下,可进行各种改变,并且可以用等同物替代本发明的元件。此外,在不脱离本发明实质范围的情况下,可作出许多修改以使得特定的情况或材料适于本发明的教导。因此,并非旨在将本发明局限于所公开的具体实施例,而是,本发明将包括落入本申请范围内的所有实施例。
Claims (10)
1.一种用于将物体紧固到具有孔口的部件的弹性平均带系统,所述系统包括:
具有第一端部和第二端部的带,其中,所述带的第二端部联接到带的第一端部,从而所述带围绕物体形成环,以在其中固定物体;和
从第一端部延伸的对齐构件,其中,所述对齐构件是可弹性变形材料,从而当对齐构件插入到部件的孔口中时,对齐构件弹性地变形至弹性平均最终构造,以利于将物体相对于部件以期望取向定位。
2.根据权利要求1所述的系统,其中,所述第二端部包括限定接收孔口的内壁,所述接收孔口构造成接收并紧固对齐构件以围绕物体形成环。
3.根据权利要求2所述的系统,其中,所述接收孔口包括插入部分和锁定部分,所述对齐构件构造成插入到所述插入部分中且被移动至锁定部分,以将对齐构件紧固在接收孔口内。
4.根据权利要求1所述的系统,其中,带由塑料制成。
5.根据权利要求1所述的系统,其中,所述对齐构件包括具有固定特征的外壁,所述固定特征构造成接合所述部件且利于在插入到其中之后防止对齐构件从部件撤回。
6.根据权利要求5所述的系统,其中,所述固定特征包括从外壁延伸的肋和在外壁中形成的凹口中的至少一种。
7.根据权利要求1所述的系统,还包括接收构件,所述接收构件从带的第一端部延伸且限定接收槽,所述接收槽构造成接收和紧固带的第二端部,以形成环绕物体的环。
8.根据权利要求7所述的系统,其中,所述接收构件是基本圆锥形。
9.一种车辆,包括:
车身,所述车身具有带有孔口的至少一个部件;
待紧固的物体;和
与车身整体地设置的弹性平均带系统,所述弹性平均带系统包括:
具有第一端部和第二端部的带,其中,所述带的第二端部联接到带的第一端部,从而所述带围绕待紧固的物体形成环,以在其中固定物体;以及
从第一端部延伸的对齐构件,其中,所述对齐构件是可弹性变形材料,从而当对齐构件插入到部件的孔口中时,对齐构件弹性地变形至弹性平均最终构造,以利于将物体相对于部件以期望取向定位。
10.一种制造用于将物体紧固到具有孔口的部件的弹性平均带系统的方法,所述方法包括:
形成具有第一端部和第二端部的带,其中,所述带的第二端部联接到带的第一端部,从而所述带围绕物体形成环,以在其中固定物体;
形成从第一端部延伸的至少一个对齐构件;以及
从可弹性变形材料形成所述至少一个对齐构件,从而当对齐构件插入到部件的孔口中时,对齐构件弹性地变形至弹性平均最终构造,以利于将物体相对于部件以期望取向定位。
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2014
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- 2014-12-17 CN CN201410780238.0A patent/CN104709501B/zh active Active
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CN108119230A (zh) * | 2016-11-30 | 2018-06-05 | 通用汽车环球科技运作有限责任公司 | 防震颤装置和包括该防震颤装置的涡轮增压器废气门组件 |
CN108119230B (zh) * | 2016-11-30 | 2020-03-13 | 通用汽车环球科技运作有限责任公司 | 防震颤装置和包括该防震颤装置的涡轮增压器废气门组件 |
CN110422410A (zh) * | 2019-08-09 | 2019-11-08 | 攀钢集团工程技术有限公司 | 棒线齐头装置 |
Also Published As
Publication number | Publication date |
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DE102014118599A1 (de) | 2015-06-18 |
CN104709501B (zh) | 2017-05-10 |
US20150165986A1 (en) | 2015-06-18 |
US9216704B2 (en) | 2015-12-22 |
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