TW201813216A - 高效能纜線終端 - Google Patents
高效能纜線終端 Download PDFInfo
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- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
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- H—ELECTRICITY
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- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6591—Specific features or arrangements of connection of shield to conductive members
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- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6591—Specific features or arrangements of connection of shield to conductive members
- H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
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- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6598—Shield material
- H01R13/6599—Dielectric material made conductive, e.g. plastic material coated with metal
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- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G15/00—Cable fittings
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- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
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- H01R13/22—Contacts for co-operating by abutting
- H01R13/24—Contacts for co-operating by abutting resilient; resiliently-mounted
- H01R13/2407—Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
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- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
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- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
- H01R13/5804—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part
- H01R13/5808—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part formed by a metallic element crimped around the cable
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- H—ELECTRICITY
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- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
- H01R13/5845—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the strain relief being achieved by molding parts around cable and connections
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- H—ELECTRICITY
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- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6581—Shield structure
- H01R13/6582—Shield structure with resilient means for engaging mating connector
- H01R13/6583—Shield structure with resilient means for engaging mating connector with separate conductive resilient members between mating shield members
- H01R13/6584—Shield structure with resilient means for engaging mating connector with separate conductive resilient members between mating shield members formed by conductive elastomeric members, e.g. flat gaskets or O-rings
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Abstract
本發明提供一種纜線總成,其包含具有至少一個導電可壓縮部件及一導電接地屏蔽之一終端。該導電可壓縮部件可固持於形成該終端之一連接器模組內,使得該導電壓縮部件相抵於纜線之一外部導電層及該連接器模組內之接地結構兩者而被按壓且因此電接觸該兩者。在一些實施方式中,可使用具有一開口之一導電可壓縮部件來形成此等連接,該開口經建構以收納通過該開口的該纜線之端部。該導電接地屏蔽可經建構以壓縮該導電可壓縮部件,及致使該導電可壓縮部件電接觸該纜線之導電層。該導電可壓縮部件可由一可壓縮材料形成,且可包含經建構以提供導電路徑之複數個導電顆粒。
Description
本申請案根據35 U.S.C.§ 119(e)主張2016年5月31日申請的代理人案號為A0863.70091US00且名為「高效能纜線終端(HIGH PERFORMANCE CABLE TERMINATION)」之美國臨時專利申請案第62/343,625號的權利,該臨時專利申請案之全文係特此以引用之方式併入本文中。
本專利申請案大體上係關於用以在諸如伺服器及路由器之電子裝置之間傳輸信號的電纜線。
纜線常常在其端部處端接有電連接器,電連接器與電子裝置上之對應連接器配合,從而實現電子裝置之快速互連。
纜線提供具有高信號完整性之信號路徑,特別是對於高頻信號,諸如使用NRZ協定的高於40Gbps之信號。每一纜線具有一或多個信號導體,信號導體係由介電材料環繞,介電材料又係由導電層環繞。常常由塑膠製成之保護性護套可環繞此等組件。另外,護套或纜線之其他部分可包括用於機械支撐之纖維或其他結構。
主要影響信號傳播的纜線之組件(亦即,信號導體、介電質 及導電層)遍及纜線之長度大體上均一。信號路徑上之非均一性(諸如可能由組件之形狀或材料改變而產生)會引起阻抗改變或增進模式轉換,從而縮減信號完整性,此係因為此等效應表現為插入損耗、串擾或其他不良效應。
信號導體、介電質及導電層具可撓性,從而引起合意的纜線屬性。可撓性使能夠即使纜線被佈設有許多彎頭亦維持均一的纜線屬性,從而增進具有高完整性之信號傳輸。
一種被稱作「雙股纜線(twinax cable)」之類型的纜線經建構以支援差分信號之傳輸且具有信號電線之平衡線對,嵌入於介電質中,且係由導電層圍繞。除了信號電線遍及纜線之長度之均一尺寸以外,亦遍及纜線之長度維持電線相對於彼此及相對於導電層之間距,此係因為彼等組件係由介電質定位。可藉由在信號電線周圍擠壓介電質而形成此纜線。
通常使用箔(諸如鍍鋁聚酯樹脂(Mylar))或包裹於介電質之表面周圍的金屬絲編帶而形成導電層。導電層影響纜線中之特性阻抗且提供屏蔽,屏蔽會縮減可被一起佈設為纜線束之雙股纜線中之信號導體之間的串擾。導電層亦形成纜線接地參考。
雙股纜線亦可具有加蔽電線(drain wire)。不同於通常被塗佈有介電質以防止與纜線中之其他導體之電接觸的信號電線,加蔽電線可未被塗佈,使得其在遍及纜線之長度之多個點處接觸導電層。在纜線應端接至連接器或其他端接結構的纜線之端部處,可移除保護性護套、介電質及箔,從而使信號電線及加蔽電線之部分曝露於纜線之端部處。此等電線可附接至端接結構,諸如連接器。信號電線可附接至充當連接器結構中之 配合接觸件的導電元件。加蔽電線可附接至端接結構中之接地導體。以此方式,可繼續自纜線至端接結構之任何接地返回路徑。
根據本申請案之一個態樣,提供一種纜線總成。該纜線總成可包含:一纜線,其包含一端部;及一電終端。該電終端可包含:一導電接地屏蔽,其至少部分地圍封該纜線之該端部;及一導電可壓縮部件,其安置於該纜線之該端部與該導電接地屏蔽之間且電接觸該纜線之該端部及該導電接地屏蔽。
根據本申請案之另一態樣,提供一種電連接器。該電連接器可包含複數個纜線總成,其係以一或多個行而安置,該複數個纜線總成中之每一者包含用於一纜線之一電終端,該纜線包含一端部。該電終端可包含:該纜線之該端部;一導電接地屏蔽,其至少部分地圍封該纜線之該端部;及一導電可壓縮部件,其安置於該纜線之該端部與該導電接地屏蔽之間且電接觸該纜線之該端部及該導電接地屏蔽。
根據本申請案之又一態樣,提供一種用於將一電纜線與包含一導電可壓縮部件之一電終端端接之方法。該方法可包含將該電纜線之一端部插入於該導電可壓縮部件中之一開口中,該纜線之該端部包含環繞至少一個信號導體之一經曝露導電層。該方法可進一步包含將一導電接地屏蔽之一第一部分緊固至該導電接地屏蔽之一第二部分,其中該第一部分接觸該導電可壓縮部件之一第一側且該導電接地屏蔽之該第二部分接觸該導電可壓縮部件之一第二側,使得該導電可壓縮部件壓縮於該導電接地屏蔽之該第一部分與該第二部分之間,以便在該導電層與該導電接地屏蔽之間 產生電連接。
根據本申請案之又一態樣,提供一種用於將一纜線與一外部周邊端接之連接器模組。該連接器模組可包含:一導電可壓縮部件,其具有通過該導電可壓縮部件之一開口,該開口經定大小以在未壓縮狀態下具有大於該纜線之該外部周邊的一內部周邊,且在壓縮狀態下具有小於或等於該纜線之該外部周邊的一內部周邊;及一導電接地屏蔽,其接觸及至少部分地圍封該導電可壓縮部件。
隨附圖式並不意欲按比例繪製。在圖式中,各圖所說明之每一相同或幾乎相同的組件係由類似數字表示。出於清楚起見,每一圖式中可能並未標註每一組件。在圖式中:
圖1A為包括加蔽電線之電纜線的等角視圖;圖1B為經建構以結合圖1A之電纜線而操作之連接器的等角視圖;圖2A為根據一些實施方式的包含導電可壓縮部件之例示性纜線總成的分解視圖;圖2B為根據一些實施方式之例示性電纜線的橫截面視圖;圖3為根據一些實施方式之例示性導電可壓縮部件的等角視圖;圖4為根據一些實施方式的說明包含複數個導電顆粒之導電可壓縮材料之掃描電子顯微鏡(scanning electron microscope;SEM)影像;圖5A為根據一些實施方式的呈部分組裝組態的圖2A之纜線總成的等角視圖;圖5B為根據一些實施方式的呈完全組裝組態的圖2A之纜線總成的等 角視圖;圖6為根據一些實施方式的包含導電可壓縮部件之另一例示性纜線總成的分解視圖;圖7A為根據一些實施方式的呈部分組裝組態的圖6之纜線總成的等角視圖;圖7B為根據一些實施方式的呈完全組裝組態的圖6之纜線總成的等角視圖;圖8為根據一些實施方式之纜線模組的等角視圖;圖9為根據一些實施方式的包含複數個纜線總成之互連系統的等角視圖。
圖10A至圖10C說明根據一些實施方式的被附接有導電壓縮部件之導電接地屏蔽。
圖11A至圖11B說明根據一些實施方式的形成可被至少部分地填充有導電壓縮部件之空隙之纜線總成。
本發明人已認識到且瞭解,用於纜線終端中之導電可壓縮部件可提供高效能纜線互連系統。導電可壓縮部件可安置於纜線之導電層與端接結構上之導電部件(諸如連接器)之間。可在纜線終端處移除導電層上之任何護套或絕緣覆蓋物,使得導電可壓縮部件可與纜線之導電層及端接結構之導電部件兩者產生電連接。
可安裝導電部件、導電層及導電可壓縮部件,使得導電可壓縮部件壓縮於導電部件與導電層之間。壓縮可經由導電可壓縮部件而在纜 線之導電層與端接結構之導電可壓縮部件之間產生可靠電連接。當壓縮於導電部件與導電層之間時,導電可壓縮部件可與導電層形成接觸,其在一些實施方式中小於100歐姆、在一些實施方式中小於75歐姆、在一些實施方式中小於50歐姆、在一些實施方式中小於25歐姆、在一些實施方式中小於10歐姆、在一些實施方式中小於5歐姆,或在一些實施方式中小於1歐姆。當壓縮於導電部件與導電層之間時,導電可壓縮部件可與導電層形成接觸,其在一些實施方式中為至少0.5歐姆、在一些實施方式中為至少1歐姆、在一些實施方式中為至少5歐姆、在一些實施方式中為至少10歐姆、在一些實施方式中為至少25歐姆,或在一些實施方式中為至少50歐姆。在此等實施方式中,連接可適合於接地。
壓縮力可由端接結構中之部件產生,該等部件可為單獨結構或可為導電部件。在一些實施方式中,導電部件可為圍繞纜線終端之結構之部分,其具有小於導電可壓縮部件之未壓縮周邊的周邊。
在一些實施方式中,端接結構可為纜線連接器或纜線連接器之部分,且導電部件可為參考導體或纜線連接器中之屏蔽部件。作為一特定實例,纜線連接器之部分可為固持由導電元件圍繞之一對信號導體的模組。多個此等模組可以陣列而定位以形成端接纜線束之連接器。
本文中所描述之類型的電終端可經建構以端接任何合適類型之電纜線,諸如雙股纜線及同軸纜線。
導電元件可為至少圍繞模組之纜線終端之多件式殼體之部分。多件式殼體可導電,從而形成用於模組之屏蔽。
在一些實施方式中,導電可壓縮部件可為導電彈性體。可藉 由將導電填充物添加至彈性體而形成導電彈性體。在一些實施方式中,彈性體可經建構以伸長至少90%之百分比。在一些實施方式中,彈性體可經建構以在不斷裂的情況下伸長小於1120%之百分比。舉例而言,彈性體可為矽酮橡膠。填充物可為呈任何適合形式之粒子,包括板、球、纖維或任何其他合適幾何結構。作為一特定實例,導電可壓縮部件可由懸浮於高稠度橡膠(high consistency rubber;HCR)矽酮中之鍍銀玻璃微球製成。
填充物可包含導電可壓縮部件之充足部分,使得當導電可壓縮部件被壓縮時在導電填充物之間存在接觸。在一些實施方式中,可藉由在未壓縮狀態下以介於25%與95%之間的體積百分比將彈性體或其他合適可壓縮基質填充有導電填充物而形成此導電可壓縮部件。在一些實施方式中,體積百分比可介於45%與90%之間或介於60%與90%之間。
在一些實施方式中,填充物可屬於引起體電阻率在10-6歐姆-公分至10-1歐姆-公分之範圍內的材料或以引起體電阻率在10-6歐姆-公分至10-1歐姆-公分之範圍內的量而存在。
使用導電可壓縮部件作為如本文中所描述之終端之部分的纜線總成可使用沒有加蔽電線之纜線。此等纜線總成可較輕且更具可撓性。此外,此等纜線總成之使用可簡化用於端接纜線之操作。
圖1A說明習知電纜線。電纜線10(亦被稱作「雙股纜線」)包含分別由介電塗層13及14塗佈之信號電線11及12。纜線進一步包含第三未塗佈電線15,被稱作「加蔽電線」。信號電線11及12以及加蔽電線15係由經建構以充當電屏蔽之導電層16環繞。加蔽電線15在沿著纜線之多個部位(圖中未示)處電接觸導電層16,因此維持具有導電層之接地參考。 如圖1A所說明,已自纜線之端部移除圍封護套及導電層以准許端接。
圖1B說明經建構以收納一或多個纜線10之連接器90。連接器90包含電路板98及接地部分95。接地部分95包括複數個開口96,每一開口96經建構以收納一纜線10。當將纜線10插入至開口96中時,信號電線11及12與接觸部分93形成電接觸。此外,接地部分95包括複數個狹槽97,每一狹槽97經建構以在其中收納對應纜線10之加蔽電線。接地部分可接觸各種加蔽電線,因此使纜線保持接地。儘管加蔽電線之使用會確保貫穿纜線之長度的信號完整性,但必須包括額外電線可能會增加重量且縮減纜線之可撓性。
根據本申請案之一個態樣,可藉由使用包含導電可壓縮材料之電終端來縮減纜線之可撓性及與纜線之終端相關聯之成本。圖2A為根據一些實施方式之纜線總成的分解視圖。纜線終端20可包含纜線202之端部、導電可壓縮部件210、介電部件220,及導電接地屏蔽部分230及232。
纜線終端20可與安裝於電子裝置中之連接器配合。舉例而言,連接器可安裝於電子裝置中之印刷電路板(printed circuit board;PCB)上。纜線202之相對端部可經相似地組態以與另一電子裝置配合。纜線202可經建構以將任何合適電子裝置連接至任何其他合適裝置,諸如將第一電腦連接至第二電腦、將電腦連接至伺服器,或將周邊裝置(諸如視訊卡)連接至電腦內之母板。纜線202可具有針對用以在經連接裝置之間傳遞之信號之類型所選擇的特性。舉例而言,在一些實施方式中,纜線202可包含一對信號導體204及206,其可經建構以攜載差分信號。纜線202可經建構以支援具有任何合適電頻寬(諸如大於20GHz、大於30GHz或大於40 GHz)之信號。
圖2B為纜線的橫截面視圖。如所說明,信號導體204及206可由介電材料208環繞,介電材料208可經建構以防止信號導體彼此接觸。替代地或另外,信號導體可被塗佈有介電材料。信號導體204及206可由銅或諸如銅-鋅、銅-鎳、銅-鎂、銅-鐵等等之銅合金形成。介電材料208可圍封於導電層209內,導電層209可包含箔(諸如鍍鋁聚酯樹脂),或包裹於介電材料之表面周圍的金屬絲編帶。導電層209可經建構以提供屏蔽,以便縮減鄰近信號導體對之間的串擾。如所說明,在一些實施方式中,纜線202可不包括加蔽電線。
返回參看圖2A,纜線終端20可經建構以使用導電可壓縮部件210來端接纜線202,以在纜線202之接地結構與導電接地屏蔽部分230及232之間形成電連接。可使用伸長率範圍百分比介於90%與1120%之間的材料來形成導電可壓縮材料210。在一些實施方式中,可使用抗張強度介於4Mpa與13Mpa之間的材料來形成導電可壓縮材料210。在一些實施方式中,可使用撕裂強度介於9kN/m與55kN/m之間的材料來形成導電可壓縮材料210。作為實例而非限制,可使用矽酮(諸如矽酮橡膠)來形成導電可壓縮材料210。可使用各種類型之矽酮橡膠,包括高稠度橡膠(HCR)、氟矽酮橡膠(fluorosilicone rubber;FSR)、液態矽酮橡膠(liquid silicone rubber;LSR)。可藉由使用諸如室溫硫化(room temperature vulcanizing;RTV)之硫化程序來生產導電可壓縮材料210,且可將導電可壓縮材料210模製成所要形狀。
如圖3所說明,導電可壓縮材料210可經建構以部分地或完 全地圍繞纜線202,及定位於纜線之外部導電層與端接纜線之纜線連接器中之接地結構之間。在所說明之實施方式中,可壓縮材料經建構為具有開口212之單式部件,開口212可經建構以收納通過開口212之纜線202。開口可具有足夠大以允許纜線202裝配於其中之周邊。舉例而言,開口212可在一些實施方式中具有介於0.5mm與5mm之間的寬度W1,且在一些實施方式中具有介於0.5mm與5mm之間的高度H1。導電可壓縮材料210可在一些實施方式中具有介於1mm與20mm之間的寬度W2,在一些實施方式中具有介於1mm與20mm之間的高度H2,且具有介於0.5mm與10cm之間的長度。導電可壓縮部件210之尺寸及開口212之尺寸僅僅意欲作為實例,且並不限於所提供之範圍。呈未壓縮狀態之開口之內部周邊可在一些實施方式中比纜線之外部周邊大至少0.5%、在一些實施方式中大至少1%、在一些實施方式中大至少3%、在一些實施方式中大至少5%、在一些實施方式中大至少10%、在一些實施方式中大至少20%,或在一些實施方式中大至少30%。呈未壓縮狀態之開口之內部周邊可在一些實施方式中比纜線之外部周邊大不多於5%、在一些實施方式中大不多於10%、在一些實施方式中大不多於15%、在一些實施方式中大不多於25%、在一些實施方式中大不多於50%、在一些實施方式中大不多於75%,或在一些實施方式中大不多於100%。
可以任何合適方式來形成導電可壓縮材料。在一些實施方式中,導電壓縮材料可包含材料之組合,該等材料中之一些材料提供所要機械屬性,且該等材料中之其他材料提供所要電屬性。導電可壓縮材料210可包含被填充有經建構以共同地形成導電路徑之複數個導電顆粒的聚合物 或其他可壓縮材料。圖4為被嵌入有複數個導電顆粒402之導電可壓縮部件之掃描電子顯微鏡(SEM)影像。在一些實施方式中,導電顆粒可包含微球,諸如鍍銀玻璃微球。導電顆粒402可經安置以便在開口212之內部表面與導電可壓縮部件210之外部表面形成導電路徑。
返回參看圖2A,作為端接纜線202之程序之部分,可使纜線202傳遞通過導電壓縮部件210之開口212,使得開口212之至少一部分圍封導電層209。在一些實施方式中,每一信號導體可傳遞通過介電部件220之對應通道。舉例而言,信號導體204可傳遞通過通道224且信號導體206可傳遞通過通道226。在纜線之端部處,信號導體可延伸超出介電部件220之端部。以此方式,可使用任何合適途徑以組態纜線之端部。用於端接纜線之已知技術係在纜線之端部處剝除纜線之組件以曝露信號導體。根據一些實施方式,可剝除不同組件以曝露纜線之不同組件。舉例而言,可在纜線之遠端處剝除護套、導電層及介電質以曝露纜線之遠端處的信號導體。在其他區域中,可僅移除護套,從而曝露導電層。
可藉由使導電接地屏蔽部分230及232分別與導電可壓縮部件210之第一側及第二側接觸來執行纜線202之端接。接地屏蔽部分可整合至纜線終端中,使得接地屏蔽部分相抵於導電可壓縮部件210而按壓且可致使導電可壓縮部件210壓縮。可使用任何合適技術以相抵於導電可壓縮部件210而按壓一或多個接地屏蔽部分。在一些實施方式中,接地屏蔽部分230及232可固持於外殼內。替代地或另外,接地屏蔽部分230及232可彼此緊固,以提供部分地或全部地圍繞導電可壓縮部件210之內部周邊。彼內部周邊可小於導電可壓縮部件210之未壓縮外部周邊。
在一些實施方式中,此壓縮可致使導電可壓縮部件210之體積縮減。在一些實施方式中,此壓縮可致使開口212之體積縮減。為了確保存在輔助產生良好電接觸之壓縮,導電可壓縮部件可具有大於由導電接地屏蔽部分230及232形成之導電接地屏蔽之內部周邊的外部周邊。亦可使用材料及端接技術以輔助導電可壓縮部件210與導電接地屏蔽部分230及232或纜線之導電層之間的電連接。可處理接觸導電可壓縮部件210的導電接地屏蔽部分230及232之部分,使得在接地屏蔽部分230及232上存在極少氧化物或不存在氧化物。舉例而言,此處理可為使用移除金屬氧化物之已知技術的化學或機械處理。替代地或另外,處理可能需要應用金、鎳、鎳/錫合金或抵抗氧化之其他金屬。
儘管圖2A說明由兩個部分形成之導電接地屏蔽,但可使用各自具有任何合適形狀之任何其他合適數目個部分。在一些實施方式中,導電接地屏蔽可經建構以至少部分地進一步圍封介電部件220。替代地或另外,導電接地屏蔽可經建構以除了覆蓋導電可壓縮部件210以外亦覆蓋終端之其他部分。舉例而言,接地屏蔽可延伸以部分地或全部地圍繞被附接有纜線之信號導體的終端之配合接觸部分。
圖5A為根據一些實施方式的呈部分組裝組態的圖2A之纜線總成的等角視圖。在所說明之實例中,導電可壓縮部件210緊固至導電接地屏蔽部分232之一個側。導電接地屏蔽部分230未緊固,但可使用搭扣、閂鎖、集線器、紮帶或任何其他合適附接機構而緊固至導電接地屏蔽部分232。在一些情況下,可使用(例如)諸如鉗子或扳手之手工工具而手動地將導電接地屏蔽部分按壓在一起。在其他情況下,可使用自動組裝機器而 將導電接地屏蔽部分按壓在一起。
不管如何附接,當如圖5B所說明而將導電接地屏蔽部分230附接至導電接地屏蔽部分232時,導電可壓縮部件210皆壓縮於纜線與導電接地屏蔽之間。由於此壓縮,開口212之大小可縮減,且導電可壓縮部件210可實體接觸及電接觸纜線202。在此情況下,開口212之內部表面可電接觸纜線202之導電層209。因此,端接纜線202之一態樣可引起將導電可壓縮部件210壓縮成電接觸纜線及導電接地屏蔽。
在一些情況下,可能需要控制電終端之阻抗,且阻抗控制可由導電可壓縮材料之形狀及/或位置達成。舉例而言,沿著導電元件之長度之任何部位處的阻抗可取決於與接地導體相隔之距離,以及其他因素。導電可壓縮材料可經塑形及定位以充當最接近於纜線或端接纜線之連接器中之信號導體的接地導體。導電可壓縮材料可經塑形以在信號導體與接地結構之間提供所要間距。
圖6為根據一些實施方式的包含導電可壓縮部件之纜線總成之另一例示性終端的分解視圖。如在圖2A上之非限制性實例中,終端60可經建構以使用導電可壓縮部件610及導電接地屏蔽部分630及632來端接纜線602。終端60可包含纜線602之端部、導電可壓縮部件610、介電部件620,及導電接地屏蔽。在一些實施方式中,導電接地屏蔽可由導電接地屏蔽部分630及632形成。纜線602可包含信號導體604及606、環繞信號導體之介電材料,及圍封介電材料及信號導體之導電層(諸如箔或金屬絲編帶)(圖6中未示)。
在一些實施方式中,纜線602之每一信號導體可連接至充當 配合接觸件以與配合連接器中之信號導體配合的對應導電部分。舉例而言,信號導體604可連接至導電元件605,且信號導體606可連接至導電部分607。導電部分及信號導體可藉由焊接、釺焊或以任何其他合適方式而連接。
導電壓縮部件610可包含開口612,開口612可經建構以收納通過開口612之纜線602。與圖3之實施方式(其中導電可壓縮部件210為環形,沿著纜線之縱向方向具有均一橫截面)對比,導電壓縮部件610可具有非均一橫截面。非均一橫截面可經建構以增大信號導體加寬之區域中的纜線或終端之中心線之間的間距。相反地,在信號導體縮窄之區域中,鄰近於信號導體的導電壓縮部件610之內部表面可愈來愈接近於中心線。但是,應瞭解,導電壓縮部件610之內部表面與信號導體之間的距離可變化以補償終端之其他組件的任何特性,包括信號導體之厚度、環繞信號導體之材料的介電常數。
在所說明之實施方式中,當被組裝時,導電壓縮部件610可經建構以接觸介電部件620,在此實例中,介電部件620表示支撐纜線連接器之配合接觸部分的纜線連接器之外殼。在一些實施方式中,導電壓縮部件610及介電部件620之接觸表面可包含互補特徵。舉例而言,如圖6所說明,介電部件620之接觸表面可包含突出部件622,突出部件622可經建構以與形成於導電壓縮部件610之接觸表面上的凹陷部配合。在此組態中,突出部件622可接觸導電壓縮部件610。當終端60被組裝時,纜線602可傳遞通過開口612且導電元件605及607可傳遞通過介電部件620之通道624及626,介電部件620充當端接纜線602之連接器模組的外殼。應瞭解, 在圖6之分解視圖中,導電元件605及607被展示為在通道624及626外部。在一些實施方式中,介電部件620可被形成有通道624及626,隨後將導電元件605及607插入至通道624及626中。在其他實施方式中,可在導電元件605及607周圍模製介電部件620,從而在該程序中形成通道624及626。在又其他實施方式中,可在導電元件605及607周圍定位兩個或多於兩個介電元件,從而形成通道624及626。
使互補特徵形成於導電壓縮部件610及介電部件620之接觸表面上可減輕由形成於兩個部件之間的氣隙造成的阻抗變化,氣隙之形成可為導電壓縮部件610與介電部件620未適當地接觸的狀況。
圖7A至圖7B說明分別呈部分組裝組態及呈完全組裝組態之終端60。在圖7A所展示之部分組裝組態中,介電部件620被展示為固持導電元件605及607,此處,導電元件605及607為端接纜線602之連接器模組中的信號導體之配合接觸部分。如所說明,介電部件602為單式結構,諸如可藉由在導電元件605及607周圍模製介電材料而形成。然而,應瞭解,可以任何合適方式來形成介電材料之外殼,包括被形成為使用搭扣、熔接、黏接劑、干涉配合等等而固持在一起之多個單獨片件。
如圖7A所展示,導電接地屏蔽部分632被置放為接觸導電壓縮部件610及介電部件620。纜線602內之信號導體可傳遞通過開口612且電連接至導電元件605及607。在完全組裝組態中,導電接地屏蔽部分630亦被置放為接觸導電壓縮部件610。在此組態中,導電接地屏蔽部分可相抵於導電壓縮部件610而按壓,因此致使其體積縮減。因此,開口612之內部表面可接觸纜線602之導電層。
然而,應瞭解,可替代地或另外使用其他建構技術。舉例而言,導電壓縮部件610被展示為具有用以收納纜線之開口的單式結構。然而,應瞭解,形成導電壓縮部件610的導電壓縮材料之部分可分別附接至導電接地屏蔽部分630及632。材料可經塑形使得當將導電接地屏蔽部分630及632按壓在一起時,導電壓縮材料圍繞纜線602。
在一些實施方式中,連接器模組可附接至纜線,從而產生可用以連接電子裝置之纜線總成。每一模組可包含經建構以按上文所描述之方式端接一或多個纜線的一或多個導電可壓縮部件。圖8中說明此模組之非限制性實例。模組可包含經建構以與配合連接器中之配合接觸部分配合的配合接觸部分。在所說明之實施方式中,配合接觸部分為銷釘形,且經建構以與插座中之配合接觸部分配合。在一些實施方式中,多個模組(比如模組80)可並排地固持在一起以形成端接纜線總成之連接器。
終端80可包含端接可具有關於圖2A、圖2B或圖6所描述之類型之一對纜線810及811的模組150。纜線810中之信號導體可耦接至配合接觸部分812及814。纜線811中之信號導體可耦接至配合接觸部分816及818。纜線可各自包含圍封信號導體之導電層。
模組150可包括外殼部分82。外殼部分82可由介電材料形成,且可固持配合接觸部分812及814。在一些實施方式中,配合接觸部分可由外殼部分82固持,其中端部被曝露。彼等端部可使用諸如熔接、釺焊或焊接之技術而附接至纜線810及811內之電線。然而,特定附接技術對於本發明而言並不關鍵,且可使用任何合適附接技術。
模組150可包含本文中所描述之類型的導電可壓縮部件。在 所說明之實施方式中,部件84可由導電壓縮材料形成。在一些實施方式中,可在模製操作中將部件84射出至外殼部分82中之開口中。以此方式,部件84可附接至外殼部分82。然而,可使用其他組裝技術,包括將纜線插入至部件84中之開口中或由導電壓縮材料之多個單獨片件組裝部件84。不管如何將部件84整合至模組152中,皆可將部件84定位為接觸曝露於纜線810及811之外部表面及模組152內之接地結構上的導電層。在一些實施方式中,彼等接地結構可為經建構以壓縮導電可壓縮部件之導電接地屏蔽(圖8中未示)。舉例而言,導電接地屏蔽可具有相抵於部件84之經曝露表面而按壓的平面部分。
在一些實施方式中,導電可壓縮部件亦可接觸形成用於模組150之接地之配合接觸部分的導電元件。在圖8之實施方式中,模組150中之導電元件之配合接觸部分(包括信號導體及接地導體兩者)可以行而安置。當類似模組並排地堆疊時,配合接觸部分可形成配合接觸元件之二維陣列,從而提供連接器介面。
在一些實施方式中,信號導體812及814可電連接至導電元件821及822,且信號導體816及818可電連接至導電元件824及825。導電元件820、823及826可經由安置於外殼82中之導電可壓縮部件而連接至纜線810及811之導電層,使得導電元件820、823及826充當接地導體。可以任何合適方式來形成此連接,包括藉由使導電元件820、823及826與相抵於部分84而按壓之接地結構一體地形成或附接至相抵於部分84而按壓之接地結構。然而,應瞭解,可使用用於使用導電壓縮材料來進行連接之其他途徑。在一些實施方式中,可將導電壓縮部件按壓至纜線之導電外部 層及導電元件820、823及826之部分兩者中。舉例而言,可使外殼82內之導電元件820、823及826之部分相對於圖8中可見之配合接觸部分加寬。彼等經加寬部分可鄰近於纜線810及/或811之外部導電層,使得當導電壓縮部件相抵於纜線之導電層而被按壓時,其亦相抵於導電元件820、823及826之部分而被按壓。
圖9說明包含本文中所描述之類型之複數個電終端的互連系統。互連系統900可包含電連接器910及電連接器960。電連接器910可包含複數個纜線總成912,複數個纜線總成912可在纜線之一個端部處使用終端20或終端60或任何其他合適終端予以實施。
每一纜線總成912可包含導電接地屏蔽914,導電接地屏蔽914可經建構以在附接至終端時壓縮各別導電可壓縮部件(圖9中未示)。每一導電可壓縮部件可經塑形以接觸纜線之外部導電層,諸如藉由具有開口,開口可經建構以收納通過開口之各別纜線916。每一纜線916可包含一或多個信號導體。
亦可端接纜線之相對端部。終端之性質可取決於纜線總成之預期用途。在一些實施方式中,相對端部處之終端可與終端20或60或如本文中所描述之其他終端相同。在其他實施方式中,纜線916可經建構以藉由將纜線總成之另一端部與具有適應於附接至印刷電路板之接觸尾部的模組端接而以直角連接至電路板。在此等實施方式中,纜線之端部可耦接至連接部分920,連接部分920可包含複數個導電尾部930。導電尾部中之至少一者可電連接至各別纜線之導電層。彼連接可經由使用如本文中所描述之壓縮導電材料而進行,但可使用任何合適附接機構。額外導電尾部可各 自電連接至一信號導體。然而,本申請案在此方面並不受到限制,且電連接器910可經建構以按任何合適的方式連接至電子裝置。
電連接器910之纜線總成可經建構以插入至電連接器960之對應插座中。每一插座可包含外殼964。在一些實施方式中,外殼964可彼此電連接,且可連接至參考電位,諸如接地端子。當插入至對應插座中時,導電接地屏蔽可電接觸外殼964之內部表面,因此使纜線之導電層置於參考端子之電位。在一些實施方式中,導電接地屏蔽可包含一或多個導電突片918,導電突片918可經建構以在纜線總成插入於對應插座中時彎曲且電接觸外殼964。電連接器960可經建構以經由導電尾部966而安裝於印刷電路板(諸如母板)上。
在已如此描述本發明之至少一個實施方式之若干態樣的情況下,應瞭解,熟習此項技術者將容易想到各種更改、修改及改良。
舉例而言,壓縮導電部件被說明為開口略大於具有經曝露導電層之纜線之外部表面的單式結構。可容易藉由在管件中擠壓導電壓縮材料且切分所要長度之片段而形成此結構。然而,並不要求導電壓縮部件為單式部件,且可使用其他製造技術,包括形成導電壓縮材料之單獨片件且將其添加至連接器,或在仍處於未固化或部分固化狀態下時將導電壓縮材料模製至其他組件上,且允許導電壓縮材料現場固化。此途徑可容易運用被實施有矽酮基質或可能固化(諸如由於添加固化劑,時間推移,曝露於熱、UV光或其他能量源或以任何其他方式)之任何其他聚合物之基質的導電壓縮材料予以實施。
在一些實施方式中,導電壓縮材料可附接至纜線總成之部 分,使得當端接纜線時,導電壓縮材料壓縮於纜線之導電層與導電接地屏蔽之間。舉例而言,導電壓縮材料可附接至導電接地屏蔽。圖10A至圖10C說明導電壓縮材料附接至導電接地屏蔽的代表性組態。詳言之,圖10A及圖10B為導電接地屏蔽1002之等角視圖及分解等角視圖。導電接地屏蔽1002可為單式片件,或可由組裝在一起之多個片件形成。導電接地屏蔽1002經配置以形成通過導電接地屏蔽1002之開口1010。導電接地屏蔽1002可完全地或部分地圍封開口1010,開口1010可經建構以在其中收納纜線。
如所說明,導電壓縮部件1004可連接至導電接地屏蔽1002,且可至少部分地定位於開口1010內部。導電壓縮部件1004可以任何合適方式附接至導電接地屏蔽1002。舉例而言,導電壓縮部件1004可在仍處於未固化或部分固化狀態下時模製至導電接地屏蔽1002上,且可現場固化。可使用任何合適模製技術,包括但不限於雙射射出模製、擠壓模製、壓縮模製、轉移模製、熱模製、吹塑模製、旋轉模製、結構泡沫模製、收縮包裹模製,及包覆模製。
在一些實施方式中,導電壓縮材料1004附接至導電接地屏蔽1002之內壁(例如,在開口1010中)及外壁,如圖10B所說明。導電壓縮部件1004可由上文所描述之材料中之任一者製成,且可使導電顆粒嵌入於其中,如結合圖4所描述。另外或替代地,導電壓縮部件1004可由熱塑性彈性體、聚丙烯、聚烯烴、液晶聚合物或矽橡膠以及其他者製成。在一些實施方式中,導電壓縮部件1004可具有小於10Ω/in2之表面電阻。
導電壓縮部件1004可經配置及定大小使得當導電接地屏蔽1002被安裝有纜線時,導電壓縮部件1004壓縮於纜線與導電接地屏蔽1002 之間。以此方式,可在纜線之導電層與導電接地屏蔽之間形成導電路徑。舉例而言,導電壓縮部件1004可包含遠離導電接地屏蔽1002而延伸之一或多個突起部1006。當纜線收納於開口1010中時,突起部1006可經配置以壓縮於纜線與屏蔽之間。
圖10C說明插入至開口1010中之纜線1014。如所說明,導電壓縮部件1004至少部分地填充纜線1014與導電接地屏蔽1002之間的空間。以此方式,在纜線之導電層1012與屏蔽之間形成導電路徑,藉此端接纜線。如圖10C進一步所說明,總成可連接至連接器1020。
圖11A至圖11B說明結合所描述之終端技術而使用的例示性纜線總成。圖11A為等角視圖且圖11B展示圖11B之總成,其中導電接地屏蔽之部分已被移除。如所說明,連接器1020連接至使用導電接地屏蔽1002而端接之纜線1014。連接器1020包括接觸件1100及1102。當配合時,纜線1014電接觸接觸件1100及1102。纜線1014及連接器1020可經由介電部件1022而連接。
導電接地屏蔽1002可經配置使得空隙1110形成於屏蔽與纜線之間。在一些實施方式中,空隙1110可被至少部分地填充有本文中所描述之類型之導電壓縮部件(例如,導電壓縮部件210、610或1004)。當纜線被組裝有屏蔽時,導電壓縮部件可實體接觸及電接觸導電層1012及導電接地屏蔽1002。
作為另一實例,結合特定連接器組態且特別是結合產生至纜線之導電層的連接而說明導電壓縮材料之使用。此途徑可用於其他連接器結構中以連接意欲接地之部件。
此等更改、修改及改良意欲為本發明之部分,且意欲在本發明之精神及範圍內。另外,儘管指示本發明之優點,但應瞭解,並非本發明之每一實施方式皆將包括每一所描述之優點。一些實施方式可能並不實施在本文中及在一些情況下被描述為有利的任何特徵。因此,前述描述及圖式僅作為實例。
本發明之各種態樣可單獨、組合或以前文中所描述之實施方式中未具體論述的多種配置使用,且因此不限於應用至前文描述中所闡述或圖式中所說明之組件之細節及配置。舉例而言,一個實施方式中所描述之態樣可以任何方式與其他實施方式中所描述之態樣組合。
此外,本發明可被體現為已提供其實例的方法。作為方法之部分的所執行之動作可以任何合適的方式排序。因此,可建構如下實施方式:其中動作以不同於所說明之次序的次序執行,亦即,可包括同時執行一些動作,即使此等動作在說明性實施方式中被展示為連續動作。
此外,所描繪及所描述之電路及模組可以任何次序重排序,且可提供信號以相應地實現重排序。
電腦可執行指令可呈許多形式,諸如由一或多個電腦或其他裝置執行的程式模組。一般而言,程式模組包括執行特定任務或實施特定抽象資料類型的常式、程式、物件、組件、資料結構等等。典型地,程式模組之功能性可按各種實施方式中之需要而組合或分佈。
此外,資料結構可以任何適合之形式儲存於非暫時性電腦可讀儲存媒體中。出於說明簡單起見,資料結構可被展示為具有經由資料結構中之部位而相關的欄位。此等關係可同樣地藉由使用表達欄位之間的關 係的非暫時性電腦可讀媒體中之部位來指派用於欄位之儲存而達成。然而,可使用任何合適機構在資料結構之欄位中的資訊之間建立關係,包括經由使用在資料元件之間建立關係的指標、標記或其他機構。
在申請專利範圍中使用諸如「第一」、「第二」、「第三」等序數術語修飾請求項要素本身不意味著一個請求項要素相對於另一請求項要素的任何優先權、優先性或次序或執行方法動作之時間次序,而是僅用作標籤以區分具有某一名稱之一個請求項要素與具有相同名稱(但使用序數術語)之另一要素,以區分該等請求項要素。
如本文中所定義及使用之所有定義應理解為控制在辭典定義、以引用之方式併入的文獻中的定義及/或所定義術語之普通含義內。
除非有明確相反指示,否則如在本說明書及申請專利範圍中所使用之數詞「一」應被理解為意謂「至少一個」。
如本說明書及申請專利範圍中所使用,關於一或多個元件之清單的片語「至少一個」應被理解為意謂由元件之清單中元件之任何一或多個中選出的至少一個元件,但未必包括元件之清單內具體列出的每一及每個元件中之至少一者,且未必排除元件之清單中之元件的任何組合。此定義亦允許可視情況存在除了片語「至少一個」所指的元件之清單內具體識別的元件以外的元件,而無論與具體識別的彼等元件相關抑或不相關。
如在本說明書及申請專利範圍中所使用之片語「及/或」應被理解為意謂如此結合之元件的「任一者或兩者」,亦即,在一些狀況下結合地存在且在其他狀況下未結合地存在的元件。使用「及/或」列出的多個元件應以相同方式解釋,亦即,如此結合之元件的「一或多個」。可視情況 存在除了藉由「及/或」短語所具體識別的元件以外的其他元件,而無論與具體識別的彼等元件相關抑或不相關。因此,作為非限制性實例,參考「A及/或B」在結合諸如「包含」等開放式措辭使用時,在一個實施方式中,可僅指A(視情況包括除了B以外的元件);在另一實施方式中,可僅指B(視情況包括除了A以外的元件);在又一實施方式中,可指A及B兩者(視情況包括其他元件);等等。
如在本說明書及申請專利範圍中所使用,「或」應被理解為具有與如上所定義之「及/或」相同的含義。舉例而言,當分離清單中之項目時,「或」或「及/或」應被解釋為包括性的,亦即,包括元件之數目或清單及(視情況)額外未列出項目的至少一個,以及多於一個。截然相反的術語,諸如「中之僅一者」或「中之恰好一者」或當用於申請專利範圍中時「由……組成」將指包括元件之數目或清單中之恰好一個元件。一般而言,如本文中所使用之術語「或」在申請專利範圍中使用時當放在諸如「任一者」、「中之一者」、「中之僅一者」或「中之恰好一者」、「基本上由……組成」等排他性術語之前時應僅解釋為指示排他性替代物(亦即,「一個或另一個但非兩者」)。
此外,本文中所使用之措詞及術語出於描述之目的且不應視為限制性。本文中對「包括」、「包含」或「具有」、「含有」、「涉及」及其變化的使用意謂涵蓋在其之後所列舉的項目及其等效物以及額外項目。
Claims (41)
- 一種纜線總成,其包含:一纜線,其包含一端部;及一電終端,其包含:一導電接地屏蔽,其至少部分地圍封該纜線之該端部;一導電可壓縮部件,其安置於該纜線之該端部與該導電接地屏蔽之間且電接觸該纜線之該端部及該導電接地屏蔽。
- 如申請專利範圍第1項之纜線總成,其中該纜線之該端部包含至少部分地環繞信號導體之一經曝露導電層,且該導電可壓縮部件實體接觸及電接觸該導電層。
- 如申請專利範圍第1項之纜線總成,其中該導電接地屏蔽經建構以壓縮該導電可壓縮部件。
- 如申請專利範圍第3項之纜線總成,其中該纜線通過形成於該導電可壓縮部件中之一開口,且其中該開口經建構以在該導電可壓縮部件受到該導電接地屏蔽壓縮時縮減大小。
- 如申請專利範圍第3項之纜線總成,其中該導電可壓縮部件經建構以在該可壓縮部件受到該導電接地屏蔽壓縮時相抵於該導電層而按壓。
- 如申請專利範圍第1項之纜線總成,其中該導電可壓縮部件係由一可壓縮材料及嵌入於該可壓縮材料中之複數個導電顆粒形成。
- 如申請專利範圍第6項之纜線總成,其中該複數個導電顆粒經建構以在該導電可壓縮部件之一外部表面與形成於該導電壓縮部件中之一開口之一內部表面之間形成一導電路徑。
- 如申請專利範圍第1項之纜線總成,其中該複數個導電顆粒中之至少一者包含一銀微球。
- 如申請專利範圍第1項之纜線總成,其中呈未壓縮狀態之該導電可壓縮部件具有大於該導電接地屏蔽之周邊的一周邊。
- 如申請專利範圍第1項之纜線總成,其中該電終端進一步包含:一介電部件,其鄰近於該導電可壓縮部件;及導電元件,其包含固持於該介電部件內之配合接觸部分,該等導電元件電耦接至該電纜線之信號導體。
- 如申請專利範圍第10項之纜線總成,其中該導電接地屏蔽至少部分地圍封該介電部件。
- 如申請專利範圍第10項之纜線總成,其中該導電可壓縮部件之一表面與該信號導體之間的一間距沿著該纜線之一軸線而變化。
- 如申請專利範圍第10項之纜線總成,其中該介電部件包含經建構以與形成於該導電可壓縮部件之一表面上之一凹陷部配合的一突出部件。
- 如申請專利範圍第1項之纜線總成,其中該導電可壓縮部件係至少部分地由矽酮製成。
- 一種電連接器,其包含:複數個纜線總成,其係以一或多個行而安置,該複數個纜線總成中之每一者包含用於一纜線之一電終端,該纜線包含一端部,且該電終端包含:該纜線之該端部;一導電接地屏蔽,其至少部分地圍封該纜線之該端部;一導電可壓縮部件,其安置於該纜線之該端部與該導電接地屏蔽之間且 電接觸該纜線之該端部及該導電接地屏蔽。
- 如申請專利範圍第15項之電連接器,其中該纜線之該端部包含至少部分地環繞信號導體之一經曝露導電層,且該導電可壓縮部件實體接觸及電接觸該導電層。
- 如申請專利範圍第15項之電連接器,其中該導電接地屏蔽經建構以壓縮該導電可壓縮部件。
- 如申請專利範圍第17項之電連接器,其中該纜線傳遞通過形成於該導電可壓縮部件中之一開口,且其中該開口經建構以在該導電可壓縮部件受到該導電接地屏蔽壓縮時縮減大小。
- 如申請專利範圍第17項之電連接器,其中該導電可壓縮部件經建構以在該導電可壓縮部件受到該導電接地屏蔽壓縮時與該導電層形成小於25歐姆之一接觸。
- 如申請專利範圍第15項之電連接器,其中該導電可壓縮部件係由一可壓縮材料及嵌入於該可壓縮材料中之複數個導電顆粒形成。
- 如申請專利範圍第15項之電連接器,其中該複數個導電顆粒經建構以在該導電可壓縮部件之一外部表面與形成於該導電壓縮部件中之一開口之一內部表面之間形成一導電路徑。
- 如申請專利範圍第15項之電連接器,其中該導電可壓縮部件具有大於該導電接地屏蔽之一周邊的一周邊。
- 如申請專利範圍第15項之電連接器,其中該複數個纜線總成中之每一者經建構以與一各別插座配合,且該複數個纜線總成中之每一者進一步包含連接至該導電接地屏蔽且經建構以電接觸該各別插座之一外殼 的至少一個突片。
- 如申請專利範圍第15項之電連接器,其中該導電可壓縮部件係至少部分地由矽酮製成。
- 一種用於將一電纜線與包含一導電可壓縮部件之一電終端端接之方法,該方法包含:將該電纜線之一端部插入於該導電可壓縮部件中之一開口中,該纜線之該端部包含環繞至少一個信號導體之一經曝露導電層;及將一導電接地屏蔽之一第一部分緊固至該導電接地屏蔽之一第二部分,其中該第一部分接觸該導電可壓縮部件之一第一側且該導電接地屏蔽之該第二部分接觸該導電可壓縮部件之一第二側,使得該導電可壓縮部件壓縮於該導電接地屏蔽之該第一部分與該第二部分之間,以便在該導電層與該導電接地屏蔽之間產生電連接。
- 如申請專利範圍第25項之方法,其中將該導電接地屏蔽之該第一部分緊固至該導電接地屏蔽之該第二部分包含將該導電可壓縮部件圍封於該導電接地屏蔽內。
- 如申請專利範圍第25項之方法,其中將該導電接地屏蔽之該第一部分緊固至該導電接地屏蔽之該第二部分包含相抵於該導電可壓縮部件之一外部表面而按壓該導電接地屏蔽之一內部表面,使得該經曝露導電層經由該導電可壓縮部件而電耦接至該導電接地屏蔽。
- 如申請專利範圍第25項之方法,其進一步包含將該至少一個信號導體插入於形成於一介電部件中之一通道中,該介電部件係鄰近於該導電可壓縮部件而安置。
- 如申請專利範圍第26項之方法,其中將該導電接地屏蔽之該第一部分緊固至該導電接地屏蔽之該第二部分會引起該開口之大小之一縮減。
- 一種用於將一纜線與一外部周邊端接之連接器模組,該連接器模組包含:一導電可壓縮部件,其具有通過該導電可壓縮部件之一開口,該開口經定大小以在未壓縮狀態下具有大於該纜線之該外部周邊的一內部周邊,且在壓縮狀態下具有小於或等於該纜線之該外部周邊的一內部周邊;及一導電接地屏蔽,其接觸及至少部分地圍封該導電可壓縮部件。
- 如申請專利範圍第30項之連接器模組,其中呈未壓縮狀態之該開口之該內部周邊比該纜線之該外部周邊大5%至25%。
- 如申請專利範圍第30項之連接器模組,其中該纜線為沒有一加蔽電線(drain wire)之一雙股纜線。
- 如申請專利範圍第30項之連接器模組,其中該導電接地屏蔽包含經建構以在彼此附接時壓縮該導電可壓縮部件之複數個導電接地屏蔽部分。
- 如申請專利範圍第30項之連接器模組,其中該導電可壓縮部件包含複數個導電可壓縮部件部分,其中該複數個導電可壓縮部件部分中之一第一導電可壓縮部件部分係由一第一材料形成,且該複數個導電可壓縮部件部分中之一第二導電可壓縮部件部分係由不同於該第一材料之一第二材料形成。
- 如申請專利範圍第30項之連接器模組,其中該導電可壓縮部件包含經 建構以固化至該導電接地屏蔽之一聚合物。
- 一種纜線總成,其包含:一導電接地屏蔽,其具有通過該導電接地屏蔽而形成之一開口;一導電可壓縮部件,其附接至該導電接地屏蔽且部分地填充該開口;及一纜線,其具有一端部,該端部安置於該開口中,使得該導電可壓縮部件至少部分地安置於該纜線之該端部與該導電接地屏蔽之間。
- 如申請專利範圍第36項之纜線總成,其中該纜線之該端部包含至少部分地環繞信號導體之一經曝露導電層,且該導電可壓縮部件實體接觸及電接觸該導電層。
- 如申請專利範圍第36項之纜線總成,其中該纜線之該端部及該導電接地屏蔽經定大小以壓縮該導電可壓縮部件。
- 如申請專利範圍第36項之纜線總成,其中該導電可壓縮部件係由一可壓縮材料及嵌入於該可壓縮材料中之複數個導電顆粒形成。
- 如申請專利範圍第39項之纜線總成,其中該複數個導電顆粒中之至少一者包含一銀微球。
- 如申請專利範圍第36項之纜線總成,其中該導電可壓縮部件係至少部分地由矽酮製成。
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2017
- 2017-05-31 US US15/610,376 patent/US10312638B2/en active Active
- 2017-05-31 CN CN202210684711.XA patent/CN115241696A/zh active Pending
- 2017-05-31 TW TW110139076A patent/TWI790785B/zh active
- 2017-05-31 CN CN201780046854.5A patent/CN109565137A/zh active Pending
- 2017-05-31 TW TW106117888A patent/TWI746561B/zh active
- 2017-05-31 WO PCT/US2017/035178 patent/WO2017210276A1/en active Application Filing
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2019
- 2019-04-22 US US16/391,013 patent/US10992086B2/en active Active
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- 2021-04-26 US US17/240,118 patent/US11831106B2/en active Active
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US10868387B2 (en) | 2019-05-15 | 2020-12-15 | Bizlink International Corp. | High speed wire end connector and manufacturing method thereof |
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CN109565137A (zh) | 2019-04-02 |
TWI790785B (zh) | 2023-01-21 |
WO2017210276A1 (en) | 2017-12-07 |
US10992086B2 (en) | 2021-04-27 |
WO2017210276A8 (en) | 2019-01-03 |
US10312638B2 (en) | 2019-06-04 |
CN115241696A (zh) | 2022-10-25 |
TWI746561B (zh) | 2021-11-21 |
US20210391673A1 (en) | 2021-12-16 |
US11831106B2 (en) | 2023-11-28 |
TW202215722A (zh) | 2022-04-16 |
US20190252832A1 (en) | 2019-08-15 |
US20170346234A1 (en) | 2017-11-30 |
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