JP6959362B2 - 高圧処理によるタングステンの脱フッ素化 - Google Patents
高圧処理によるタングステンの脱フッ素化 Download PDFInfo
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- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 title claims description 76
- 229910052721 tungsten Inorganic materials 0.000 title claims description 76
- 239000010937 tungsten Substances 0.000 title claims description 76
- 238000006115 defluorination reaction Methods 0.000 title description 6
- 239000007789 gas Substances 0.000 claims description 73
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 51
- 238000010438 heat treatment Methods 0.000 claims description 36
- 238000000034 method Methods 0.000 claims description 33
- 238000000137 annealing Methods 0.000 claims description 21
- 239000011261 inert gas Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 14
- 239000012528 membrane Substances 0.000 claims description 13
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 239000011737 fluorine Substances 0.000 claims description 12
- 229910052731 fluorine Inorganic materials 0.000 claims description 12
- 239000002243 precursor Substances 0.000 claims description 11
- 229910052786 argon Inorganic materials 0.000 claims description 6
- 238000005229 chemical vapour deposition Methods 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- NXHILIPIEUBEPD-UHFFFAOYSA-H tungsten hexafluoride Chemical compound F[W](F)(F)(F)(F)F NXHILIPIEUBEPD-UHFFFAOYSA-H 0.000 claims description 5
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims 1
- 239000000758 substrate Substances 0.000 description 85
- 238000012545 processing Methods 0.000 description 37
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 31
- 230000008569 process Effects 0.000 description 16
- 238000012546 transfer Methods 0.000 description 12
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 238000005086 pumping Methods 0.000 description 10
- 238000000151 deposition Methods 0.000 description 7
- 230000007547 defect Effects 0.000 description 6
- 230000008021 deposition Effects 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 5
- 238000004590 computer program Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004377 microelectronic Methods 0.000 description 3
- YZCKVEUIGOORGS-UHFFFAOYSA-N Hydrogen atom Chemical compound [H] YZCKVEUIGOORGS-UHFFFAOYSA-N 0.000 description 2
- 238000000231 atomic layer deposition Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000002019 doping agent Substances 0.000 description 2
- 238000009931 pascalization Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- YZCKVEUIGOORGS-OUBTZVSYSA-N Deuterium Chemical compound [2H] YZCKVEUIGOORGS-OUBTZVSYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 229910052805 deuterium Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- 238000005468 ion implantation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Description
[0023] 一般的に、加工対象物上に堆積した層、例えば、半導体ウエハ、例えば、3D NAND構造の製造用に使用される半導体ウエハ上に堆積したタングステン膜の欠陥密度を低減させることが望まれている。欠陥密度は、タングステン膜の堆積プロセスで使用される前駆体ガス(例えば、六フッ化タングステン)からの残留物を含む、様々なやり方で生じ得る。堆積したタングステン膜内の残留フッ素を低減させることによって、意図しないで酸化物のエッチングが隣接層の欠陥を引き起こし、タングステン膜に隣接して堆積したゲート酸化物のk値が低下するなどの、有害な効果を減らすことができる。
[0025] 図1は、高圧基板処理システム100のブロック図である。高圧基板処理システム100は、高圧チャンバ102を含む。高圧チャンバ102は、少なくとも5気圧(例えば、少なくとも10気圧)の圧力を包含するように構成され、真空下で10−3Torrまでの真空レベルを保持することができる。ある実施態様では、高圧基板処理システム100が、加工対象物が処理チャンバ間で(例えば、別の処理チャンバから高圧チャンバ102の中に)移送されるときのために、低圧環境104(例えば、真空チャンバ)を含む。高圧チャンバ102と低圧チャンバ104の範囲内の相対的な圧力は、互いから独立して制御されてよい。
[0034] 図2は、高圧基板処理システム100内での高圧処理による加工対象物上のタングステン膜の脱フッ素化用の例示的なプロセスフロー200のフロー図である。一実施例では、加工対象物が、基板上にタングステン膜が堆積した半導体基板(例えば、シリコン)を含む。ある実施態様では、タングステン膜が、基板上に製造された3D NAND構造の部分を形成する。加工対象物は、他の材料(例えば、SiN、TiN)の層を含んでもよい。タングステン膜は、分離した処理ステップ内で、化学気相堆積(CVD)を使用して、加工対象物上に堆積してよい。ある実施態様では、タングステン膜が、原子層堆積(ALD)を使用して堆積する。
[0043] 図3及び図4は、高圧基板処理システムの2つの実施形態を描いている。図3は、第1のチャンバ302(例えば、高圧チャンバ102)、ペデスタル304、第2のチャンバ306(例えば、真空チャンバ104)、及びコントローラ(例えば、コントローラ122)を含む、例示的な高圧基板処理システム300を描いている。高圧基板処理システム300は、図1に関連して説明された、ポンピングシステム114に類似したポンピングシステム(図示せず)、及びガス供給システム110に類似したガス供給システム307を更に含む。例えば、ガス供給システム307は、入力ライン307a及び排気ライン307bを含む。前駆体ガスは、入力ライン307aを通して第1のチャンバ302の中に導入され、前駆体ガスは、排気ライン307bを通して第1のチャンバ302から排出される。
Claims (20)
- 加工対象物上のタングステン膜を処理する方法であって、
チャンバ内で前記加工対象物を支持すること、
前記チャンバの中に水素ガスを導入すること、
タングステン膜を加熱すること、
前記チャンバ内で少なくとも5気圧の圧力を確立すること、及び
前記チャンバ内の前記圧力が少なくとも5気圧である間に、前記加工対象物上の前記タングステン膜を前記水素ガスに曝露することを含み、
前記チャンバ内で前記圧力を確立することが、前記チャンバ内にガス混合物を供給するために、前記水素ガス及び不活性ガスを導入することを含み、
前記水素ガスが、約1体積百分率(vol%)から約4vol%の前記ガス混合物を含む、方法。 - 加工対象物上のタングステン膜を処理する方法であって、
チャンバ内で前記加工対象物を支持すること、
前記チャンバの中に水素ガスを導入すること、
タングステン膜を加熱すること、
前記チャンバ内で少なくとも5気圧の圧力を確立すること、及び
前記チャンバ内の前記圧力が少なくとも5気圧である間に、前記加工対象物上の前記タングステン膜を前記水素ガスに曝露することを含み、
前記チャンバ内で前記圧力を確立することが、前記チャンバ内にガス混合物を供給するために、前記水素ガス及び不活性ガスを導入することを含み、
前記タングステン膜が、前記水素ガスが約1〜約10バールの分圧を有している間に、前記水素ガスに曝露される、方法。 - 前記タングステン膜を加熱することが、摂氏約250度から摂氏約600度の温度に前記タングステン膜を加熱することを含む、請求項1または2に記載の方法。
- 前記タングステン膜を加熱することが、前記チャンバ内の前記加工対象物用の支持体を高温に維持することを含む、請求項3に記載の方法。
- 少なくとも5気圧の前記チャンバ内の前記圧力が確立される前に、前記タングステン膜の前記温度を上昇させる、請求項4に記載の方法。
- 前記不活性ガスが、窒素、アルゴン、又はそれらの組み合わせを含む、請求項1または2に記載の方法。
- 前記タングステン膜が製造中の3D NANDの一部である、請求項1または2に記載の方法。
- 加工対象物上にタングステンを形成する方法であって、
タングステン及びフッ素を含有した前駆体ガスを使用して、化学気相堆積によって前記加工対象物上にタングステン膜を堆積させること、
前記タングステン膜を加熱すること、及び
チャンバ内の圧力が少なくとも5気圧である間に、前記加工対象物上の前記タングステン膜を前記チャンバ内で水素ガスに曝露することを含む、方法。 - 前記前駆体ガスが六フッ化タングステンを含み、前記タングステン膜を加熱することが、摂氏約250度から摂氏約600度の温度に前記タングステン膜を加熱することを含む、請求項8に記載の方法。
- 前記チャンバ内にガス混合物を供給するために、前記水素ガス及び不活性ガスを導入することによって、前記チャンバ内で前記圧力を確立することを含む、請求項8に記載の方法。
- 前記タングステン膜が製造中の3D NANDの一部である、請求項8に記載の方法。
- ヒータと、
チャンバを画定するチャンバ本体、
加工対象物の外面が前記チャンバ内の環境に曝露された状態で、前記加工対象物を保持するための支持体、
前記加工対象物を前記チャンバの中に挿入するためのロボット、
水素ガスを供給するための第1のガス供給源、
前記チャンバ内の圧力を少なくとも5気圧に上昇させるための、前記チャンバに連結された圧力源、並びに
前記ロボット、前記ヒータ、前記第1のガス供給源、及び前記圧力源に接続されたコントローラであって、
前記ロボットに上にタングステン膜を有する加工対象物を前記チャンバの中に移送させ、
前記第1のガス供給源に前記水素ガスを前記チャンバに供給させ、
前記ヒータに前記タングステン膜を加熱させ、且つ
前記加工対象物が前記チャンバ内で前記支持体上に保持されている間に、前記圧力源に前記チャンバ内の圧力を少なくとも5気圧に上昇させるように構成された、コントローラを備える、アニーリングシステム。 - 前記ヒータが、前記支持体内に埋め込まれた抵抗加熱器を備える、請求項12に記載のアニーリングシステム。
- 前記ヒータが、前記チャンバ本体の壁内の、且つ、前記支持体上の前記加工対象物に照射するように位置決めされた、放射加熱器を備える、請求項12に記載のアニーリングシステム。
- 前記チャンバに不活性ガスを供給するための第2のガス供給源を備え、前記コントローラが、前記第2のガス供給源に接続され、前記チャンバ内にガス混合物を供給するために、前記第1のガス供給源に前記水素ガスを導入させ、前記第2のガス供給源に前記不活性ガスを導入させるように構成されている、請求項12に記載のアニーリングシステム。
- 前記水素ガスは前記ガス混合物の4.5体積%以下である、請求項15に記載のアニーリングシステム。
- 前記水素ガスは前記ガス混合物の少なくとも1体積%である、請求項16に記載のアニーリングシステム。
- 前記不活性ガスが、窒素、アルゴン、又はそれらの組み合わせを含む、請求項15に記載のアニーリングシステム。
- 前記ヒータが、前記支持体上の前記加工対象物を摂氏約250度から摂氏約600度の温度に加熱するように構成されている、請求項12に記載のアニーリングシステム。
- 前記タングステン膜が製造中の3D NANDの一部である、請求項12に記載のアニーリングシステム。
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