JP6193396B2 - 水流交絡エアレイドウェブの製造方法、及びこの製造方法により製造された製品 - Google Patents
水流交絡エアレイドウェブの製造方法、及びこの製造方法により製造された製品 Download PDFInfo
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- A61K8/0208—Tissues; Wipes; Patches
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- B08B1/00—Cleaning by methods involving the use of tools
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- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
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- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
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- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
- D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
- D04H5/03—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling by fluid jet
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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- D10B2509/00—Medical; Hygiene
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Description
前記空気処理と水流交絡とは、連続した工程で行われ、前記繊維の混合物中の天然セルロース繊維の含有量は、50重量%以上であり、また、前記短繊維の含有量は、50重量%未満であり、結合剤、接着剤又は熱接着剤を使用しておらず、
前記天然セルロース繊維の繊維長は、3.5mm未満であり、前記短繊維の繊維長は、8.0mm以上であり、前記不織布の坪量は、20g/m2から100g/m2までであり、そして、前記不織布の厚さは、0.25mmから2mmである、不織布の製造方法を含んでいる。
以下に、本願出願の当初の特許請求の範囲に記載された発明を付記する。
[1] 天然セルロース繊維と短繊維との混合物を準備することと、
少なくとも1つの均一なエアレイドウェブを得るように、前記混合物を空気処理することと、
少なくとも片面にウェブを統合するように、前記エアレイドウェブを水流交絡させることと、
不織布を得るように、水流交絡された前記ウェブを乾燥させることとを具備し、
前記空気処理と水流交絡とは、連続した工程で行われ、
前記繊維の混合物中の天然セルロース繊維の含有量は、50重量%以上であり、また、前記短繊維の含有量は、50重量%以下であり、
結合剤、接着剤又は熱接着剤を使用しておらず、
前記天然セルロース繊維の繊維長は、3.5mm以下であり、
前記短繊維の繊維長は、8.0mm以上であり、
前記不織布の坪量は、20g/m 2 から100g/m 2 までであり、そして、
前記不織布の厚さは、0.25mmから2mmである、
不織布の製造方法。
[2] 前記混合物中の天然セルロース繊維の含有量は、少なくとも75重量%であり、また、前記短繊維の含有量は、25重量%以下である、[1]に記載の方法。
[3] 前記坪量は、40g/m 2 から600g/m 2 までである[1]に記載の方法。
[4] 前記天然セルロース繊維は、木材パルプであり、また、前記短繊維は、ビスコースまたはリヨセルである[1]に記載の方法。
[5] 前記木材パルプは、亜硫酸パルプ化によって得られた亜硫酸パルプである[4]に記載の方法。
[6] 前記エアレイドウェブは、両側でウェブを統合するように水流交絡される[1]に記載の方法。
[7] 前記水流交絡の加圧力は、0.04バール/kg/時間/mから15バール/kg/時間/mまでである[1]に記載の方法。
[8] 前記水流交絡の加圧力は、0.3バール/kg/時間/mから4バール/kg/時間/mまでである[7]に記載の方法。
[9] 前記水流交絡ウェブをエンボス加工することを更に具備し、このエンボス加工は、前記空気処理及び水流交絡と続いて行われる、[1]に記載の方法。
[10] 前記エアレイドウェブの空気処理は、単一の空気処理装置で行われる[1]に記載の方法。
[11] 前記エアレイドウェブの空気処理は、複数の空気処理装置で行われ、各ウェブの繊維含有量は、同じである、[1]に記載の方法。
[12] 前記エアレイドウェブの空気処理は、複数の空気処理装置で行われ、少なくとも1つのウェブの繊維含量は、他のウェブの繊維含量とは異なっている、[1]に記載の方法。
[13] 結合剤、接着剤又は熱接着剤が、前記不織布に適用されていない[1]に記載の方法。
[14] 前記エアレイドウェブは、直接前駆体ウェブを予備成形又は連続フィラメントウェブを組み込むことなく、前記空気処理装置のキャリア上に直接形成されている[1]に記載の方法
[15] 前記エアレイドウェブの水流交絡の圧力は、0.35バール/kg/時間/mから15バール/kg/時間/mまでである、[1]に記載の方法。
[16] 接着剤、結合剤、結合剤繊維が、前記不織布に与えておらず、機械方向に垂直な方向の引張強度に対する機械方向の引張強度の比(MD / CD)は、3未満である、[15]に記載の方法。
[17] [1]に記載の方法により製造された不織布。
[18] 前記不織布は、
75重量%の木材パルプと、
25重量%のリヨセルとを含み、
前記不織布の坪量は、40グラム/m 2 から60グラム/m 2 までであり、
MD/CDの比は、3未満であり、
CD湿潤引張強度は、少なくとも5N/5cmであり、そして、
前記不織布は、不織布消費生活用製品のトイレで流して捨てられることを評価するためのEDANAのガイダンス文書の2009年7月版に従って規定されているようなトイレで流して捨てられことが可能な製品である、[17]に記載の不織布。
[19] 前記不織布は、
約50重量%の木材パルプと、
約50重量%のビスコースとを含み、
前記不織布の坪量は、40グラム/m 2 から60グラム/m 2 までであり、
MD/CDの比は、3未満であり、
CD湿潤引張強度は、少なくとも12N/5cmである、[17]に記載の不織布。
[20] [18]に記載の不織布と、
洗浄剤と、滅菌剤と、脱臭剤と、殺菌剤と、保湿剤と、化粧除去剤とからなるグループから選択された少なくとも1種とを具備するクリーニング用の拭き取り布。
Claims (18)
- 繊維化された木材パルプとビスコースおよびリヨセルの少なくとも一つの短繊維との均一な乾燥混合物を準備する工程と、
穴あきシリンダを通して均一な乾燥混合物を有孔キャリアの上に導く工程と、
少なくとも1つの均一なエアレイドウェブを得るように、前記乾燥混合物を空気処理する工程と、
少なくとも片面にウェブを統合するように、有孔キャリア上の前記エアレイドウェブを水流交絡させる工程と、
不織布を得るように、水流交絡された前記ウェブを乾燥させる工程とを具備し、
前記空気処理と水流交絡とは、連続した工程で行われ、
繊維の混合物中の繊維化された木材パルプの含有量は、50重量%以上であり、また、前記短繊維の含有量は、0を超え50重量%までであり、
結合剤、接着剤又は熱接着剤を使用しておらず、
天然セルロース繊維の繊維長は、3.5mm以下であり、
前記短繊維の繊維長は、8.0mm以上であり、
前記不織布の坪量は、20g/m2から100g/m2までであり、そして、
前記不織布の厚さは、0.25mmから2mmである、
不織布の製造方法。 - 前記乾燥混合物中の繊維化された木材パルプの含有量は、少なくとも75重量%である、請求項1に記載の方法。
- 前記坪量は、40g/m2から600g/m2までである請求項1に記載の方法。
- 前記繊維化された木材パルプは、亜硫酸パルプ化によって得られた亜硫酸パルプである請求項1に記載の方法。
- 前記エアレイドウェブは、両側でウェブを統合するように水流交絡される請求項1に記載の方法。
- 前記水流交絡の加圧力は、0.04バール/kg/時間/mから15バール/kg/時間/mまでである請求項1に記載の方法。
- 前記水流交絡の加圧力は、0.3バール/kg/時間/mから4バール/kg/時間/mまでである請求項6に記載の方法。
- 前記水流交絡されたウェブをエンボス加工することを更に具備し、このエンボス加工は、前記空気処理及び水流交絡と続いて行われる、請求項1に記載の方法。
- 前記エアレイドウェブの空気処理は、単一の空気処理装置で行われる請求項1に記載の方法。
- 前記エアレイドウェブの空気処理は、複数の空気処理装置で行われ、各ウェブの繊維含有量は、同じである、請求項1に記載の方法。
- 前記エアレイドウェブの空気処理は、複数の空気処理装置で行われ、少なくとも1つのウェブの繊維含量は、他のウェブの繊維含量とは異なっている、請求項1に記載の方法。
- 前記エアレイドウェブは、直接前駆体ウェブを予備成形又は連続フィラメントウェブを組み込むことなく、空気処理装置のキャリア上に直接形成されている請求項1に記載の方法。
- 前記エアレイドウェブの水流交絡の圧力は、0.35バール/kg/時間/mから15バール/kg/時間/mまでである、請求項1に記載の方法。
- 機械方向に垂直な方向の引張強度に対する機械方向の引張強度の比(MD / CD)は、3未満である、請求項13に記載の方法。
- 繊維化された木材パルプとビスコースおよびリヨセルの少なくとも一つの短繊維との均一な乾燥混合物を準備する工程と、
穴あきシリンダを通して均一な乾燥混合物を有孔キャリアの上に導く工程と、
少なくとも1つの均一なエアレイドウェブを得るように、前記乾燥混合物を空気処理する工程と、
少なくとも片面にウェブを統合するように、有孔キャリア上の前記エアレイドウェブを水流交絡させる工程と、
不織布を得るように、水流交絡された前記ウェブを乾燥させる工程とを具備し、
前記空気処理と水流交絡とが、連続している工程により得られた、
繊維の混合物中の繊維化された木材パルプの含有量は、50重量%以上であり、また、前記短繊維の含有量は、0を超え50重量%までであり、
結合剤、接着剤又は熱接着剤を使用しておらず、
天然セルロース繊維の繊維長は、3.5mm以下であり、
前記短繊維の繊維長は、8.0mm以上であり、
前記不織布の坪量は、20g/m 2 から100g/m 2 までであり、そして、
前記不織布の厚さは、0.25mmから2mmである、
不織布。 - 前記不織布は、
75重量%の繊維化された木材パルプと、
25重量%のリヨセルとを含み、
前記不織布の坪量は、40グラム/m2から60グラム/m2までであり、
MD/CDの比は、3未満であり、
CD湿潤引張強度は、少なくとも5N/5cmであり、そして、
前記不織布は、不織布消費生活用製品のトイレで流して捨てられることを評価するためのEDANAのガイダンス文書の2009年7月版に従って規定されているようなトイレで流して捨てることが可能な製品である、請求項15に記載の不織布。 - 前記不織布は、
約50重量%の繊維化された木材パルプと、
約50重量%のビスコースとを含み、
前記不織布の坪量は、40グラム/m2から60グラム/m2までであり、
MD/CDの比は、3未満であり、
CD湿潤引張強度は、少なくとも12N/5cmである、請求項15に記載の不織布。 - 請求項16に記載の不織布と、
洗浄剤と、滅菌剤と、脱臭剤と、殺菌剤と、保湿剤と、化粧除去剤とからなるグループから選択された少なくとも1種とを具備するクリーニング用の拭き取り布。
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