JP2008521662A - 波長特異的な熱放射及び処理を行う方法及びシステム - Google Patents
波長特異的な熱放射及び処理を行う方法及びシステム Download PDFInfo
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Abstract
【選択図】図8
Description
1.複数の素子の出力を組み合わせることにより十分な出力を提供する。
2.単一素子が適切に照射できる面積よりも大きい面積にわたる出力の十分な「広がり」を提供する。
3.RED素子アレイのプログラム可能性をアプリケーションにもたらす機能を提供する。
4.本明細書で述べた多くの機能的理由のために様々な特定の波長に調整した素子をアレーの形態に組み合わせることができるようにする。
5.出力の「幾何学形状」を特定のアプリーケションの条件に合わせ易くする。
6.素子の取り付け位置、放射角度及びコストをアプリーケションの条件に合わせ易くする。
7.移動する目標物に対する出力の同期又は他の「出力運動」を容易にする。
8.共通の制御回路での素子群の駆動に対応する。
9.多段加熱技術に対応する。
Claims (41)
- モールド成形又は処理操作前に目標とするプラスチック部品を非接触で熱処理するシステムであって、
放射加熱の印加を容易にするように目標とするプラスチック部品を位置決めするように動作する手段と、
放射加熱に晒すためにプラスチック部品が中に位置決めされる熱監視制御セクションであって、電流を光子に直接変換するプロセスによって放射エネルギーを放出するように動作する一個以上の固体REDベース放射加熱要素を含む熱監視制御セクションとを有するシステム。 - 位置決めするように動作する手段は、目標とするプラスチック部品を移送するように動作する移送手段である、請求項1に記載のシステム。
- 電気的供給電流がREDベースの放射加熱要素に連続的に供給され、それにより連続的な放射エネルギー出力が得られる、請求項1に記載のシステム。
- REDベース放射加熱要素は、放射エネルギーをパルスモードで放射するように動作可能であり、最大出力の時間が、熱監視制御セクションを通しての個々の成形された目標とする部品の移送に対して同期された、請求項1に記載のシステム。
- 熱監視制御セクション内の空気及び機械部品から廃熱を除去するように構成された対流冷却装置又は伝導冷却装置の少なくとも一方を更に有する、請求項1に記載のシステム。
- 熱監視制御セクションに入る前に個別の目標とする部品の温度を測定し、それにより潜熱含有量を決定できるように構成された温度センサを更に有する、請求項1に記載のシステム。
- 目標とする部品の温度に基づいてREDベース放射加熱要素に印加する制御信号を生成するために温度制御システムが使用される、請求項6に記載のシステム。
- 目標とする部品の小区分の温度が測定され、且つ目標とする部品の小区分にREDベース放射加熱を印加する制御信号を生成するために使用される、請求項7に記載のシステム。
- REDベース放射加熱要素は、1〜3.5マイクロメートルの波長の範囲内の放射エネルギーを放射するように動作する、請求項1に記載のシステム。
- REDベース放射加熱要素は、特定の目標とする部品の用途の加熱条件に明確に合わせられた少なくとも1つの狭い波長範囲内で放射エネルギーを放射するように動作する、請求項1に記載のシステム。
- 延伸ブロー成形操作前に熱可塑性プリフォームを熱処理する方法であって、
一連のプリフォームをブロー成形機の熱監視制御セクションを通して移送するステップと、
REDベース放射加熱要素を使用してプリフォームに照射するステップと、
冷却システムを使用してブロー成形機の熱監視制御セクションの空気及び機械部品から廃熱を除去するステップとを含む方法。 - REDベース放射加熱要素は、個別のプリフォームの移送に同期したパルスモードで動作される、請求項11に記載の方法。
- 到来するプリフォームの温度を測定して熱監視制御セクションに入る前の潜熱含有量を推測するステップと、
到来するプリフォームの温度に基づいてREDベース放射加熱要素に印加する制御信号を生成するステップと、
それらの制御信号をREDベース放射加熱要素に伝えるステップとを含む、請求項11に記載の方法。 - 目標とする部品の小区分の温度を測定し、小区分にREDベース放射加熱を印加する制御信号を生成する段階を更に含む、請求項11に記載の方法。
- REDベース放射加熱要素は、個々のプリフォームの移送に同期したパルスモードで動作される、請求項13に記載の方法。
- 目標物に放射熱を選択的に注入するシステムであって、
目標物についての関連するアプリケーションのための放射熱出力の選択された波長の少なくとも1個の固体放射線放射素子要素(RED)と、
少なくとも1個のRED要素を、この要素からの照射が目標物に向けられるように位置決めする取り付け構造と、
少なくとも1個のRED要素に電流を供給し、それにより電流から光子放射に直接変換するプロセスを行う手段とを有するシステム。 - 少なくとも1個のRED要素は、個別のRED素子のx×y(x by y)アレイの形態をとる、請求項10に記載のシステム。
- 少なくとも1個のRED要素は、個別のRED素子のカスタマイズされた配置の形態をとる、請求項16に記載のシステム。
- アレイは、チップオンボード構成で直接取り付けられた個別のRED素子のチップオンボードx×yアレイの形である、請求項17に記載のシステム。
- RED素子が取り付けられた回路基板は、RED素子から熱を放出するように動作するように選択された、請求項17に記載のシステム。
- RED素子が取り付けられた回路基板は、RED素子と回路基板から熱を放出するようにヒートシンク素子が関連付けられている、請求項20に記載のシステム。
- 熱を放出する手段が、熱をシステムからかなり遠くに移動させるように動作する液体熱交換ジャケットを有する、請求項20に記載のシステム。
- 個別のRED素子のx×yアレイは、1マイクロメートル〜5マイクロメートルの範囲の複数の特定波長の赤外線を生成するように動作可能な少なくとも幾つかのRED素子を有する、請求項17に記載のシステム。
- x×yアレイは、1マイクロメートル〜5マイクロメートルの範囲の少なくとも2つの異なる特定の波長の赤外線を提供するRED素子の組合せである、請求項17に記載のシステム。
- アレイ内に設けられた各波長ごとに作動される素子のオン/オフ状態、電流の流れ、及びの位置の少なくとも1つを別々に制御するように構成された制御システムを更に有する、請求項17に記載のシステム。
- アレイ内の位置と出力の強度の少なくとも一方に関してアレイの小区分を個別に制御するように構成された制御システムを更に有する、請求項17に記載のシステム。
- パルスモード動作を容易にするために電気的駆動電流を供給するように構成された制御システムを更に有する、請求項16に記載のシステム。
- 制御システムは、システムを推奨定常状態電流レベルより実質的に高い電流レベルでパルス動作させてパルス動作における瞬間放射強度を高くし、且つ関連センサ機能からの入力信号に応答してパルス動作のタイミングを決定するように動作する、請求項27に記載のシステム。
- 制御システムは、更に、パルス動作を移動する目標物と同期させる能力を有する、請求項28に記載のシステム。
- 少なくとも1個のRED要素は、実質的に非平面構成の配置で構成された複数のRED素子のアレイを有する、請求項16に記載のシステム。
- RED素子は、三次元配列で構成された複数の回路基板上に配置され、それにより特定のタイプの目標物の照射がより良好に行われる、請求項30に記載のシステム。
- アレイは、更に、1〜5マイクロメートルの範囲以外の範囲の波長を生成するように動作するRED素子を有する、請求項24に記載のシステム。
- 電流を提供する手段は、システム照射出力の少なくとも1つの様相を制御するように動作するプログラム可能な制御システムである、請求項16に記載のシステム。
- プログラム可能な制御システムは、温度センサからの少なくとも1個の入力を有し、この少なくとも1個の温度センサ入力に従って少なくとも1個の出力パラメータを変化させるように動作する、請求項33に記載のシステム。
- プログラム可能な制御システムは、更に、システム照射出力の少なくとも1個の様相の修正に使用されるデータを提供するために目標物に関する他のパラメータを監視するインテリジェントセンサ入力を有する、請求項34に記載のシステム。
- インテリジェントセンサは、カメラシステムを有する、請求項35に記載のシステム。
- 温度センサは、単一箇所温度測定センサによって監視することができる様相を超える少なくとも1個の様相で目標物を監視するように動作する熱赤外線カメラを有する、請求項34に記載のシステム。
- 目標とするプラスチック部品は、PETプリフォーム又はPETボトルの少なくとも一方を有する、請求項4に記載のシステム。
- 目標物に適用される熱注入方法であって、
少なくとも1個の放射線放射素子に晒すように目標物を位置決めすること、
少なくとも1個の放射線放射素子に選択的に電流を供給すること、および
選択された供給電流に基づいて放射線放射素子によって少なくとも1つの選択された波長で目標物に熱を選択的に注入することを含む熱注入方法。 - 少なくとも1個の放射線放射素子は、パルスモードで動作可能である、請求項39に記載の方法。
- 目標物の温度を測定し、その温度に基づいて電流の選択的供給を制御することを更に含む、請求項39に記載の方法。
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