RU2015129771A - Микроматрица для доставки терапевтического средства и способы использования - Google Patents

Микроматрица для доставки терапевтического средства и способы использования Download PDF

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RU2015129771A
RU2015129771A RU2015129771A RU2015129771A RU2015129771A RU 2015129771 A RU2015129771 A RU 2015129771A RU 2015129771 A RU2015129771 A RU 2015129771A RU 2015129771 A RU2015129771 A RU 2015129771A RU 2015129771 A RU2015129771 A RU 2015129771A
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microstructural
polymer
distal layer
matrix
distal
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RU2015129771A
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Чжунли ДИН
Гохуа ЧЭНЬ
Ашутош ШАСТРИ
Роберт Уэйд УОРШЕМ
Парминдер СИНГХ
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Кориум Интернэшнл, Инк.
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0019Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
    • A61K9/0021Intradermal administration, e.g. through microneedle arrays, needleless injectors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L31/16Biologically active materials, e.g. therapeutic substances
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/021Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/78Moulding material on one side only of the preformed part
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C1/00Manufacture or treatment of devices or systems in or on a substrate
    • B81C1/00349Creating layers of material on a substrate
    • B81C1/00357Creating layers of material on a substrate involving bonding one or several substrates on a non-temporary support, e.g. another substrate
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0046Solid microneedles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0053Methods for producing microneedles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/021Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • B29C2043/023Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface having a plurality of grooves
    • B29C2043/025Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface having a plurality of grooves forming a microstructure, i.e. fine patterning

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  • Microelectronics & Electronic Packaging (AREA)
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Claims (48)

1. Микроструктурный аппарат, содержащий:
задник, который имеет первую поверхность и вторую поверхность, противоположную ей;
матрицу микроструктур, которая содержит множество микроструктур, проходящих наружу от первой поверхности задника;
микроструктуры, которые содержат биоразрушаемый дистальный слой и по меньшей мере один проксимальный слой, расположенный между дистальным слоем и первой поверхностью задника;
дистальный слой, состоящий из по меньшей мере одного терапевтического средства и по меньшей мере одного полимера (i) выбранного из (a) гидрофобного полимера и (b) полимера с температурой стеклования, равной приблизительно 20-25°C или выше нее; или (ii) в концентрации в полимерном литейном растворе, используемом для формирования дистального слоя микроструктур, которая равна его концентрации переплетения (CE) или ниже ее, причем выбор полимера является таким, что по меньшей мере часть дистального слоя открепляется от микроструктур, когда матрицу вставляют в кожу.
2. Микроструктурный аппарат по п. 1, в котором по меньшей мере один полимер дистального слоя содержит по меньшей мере один гидрофобный полимер и приблизительно 0-99% по меньшей мере одного гидрофильного полимера.
3. Микроструктурный аппарат по п. 1, в котором по меньшей мере один полимер дистального слоя содержит по меньшей мере один гидрофобный полимер и приблизительно 0-50% гидрофильного полимера.
4. Микроструктурный аппарат по п. 1, в котором по меньшей мере один полимер дистального слоя содержит по меньшей мере один гидрофобный полимер и приблизительно 0-20% гидрофильного полимера.
5. Микроструктурный аппарат по п. 1, в котором по меньшей мере одно терапевтическое средство представляет собой низкомолекулярное лекарственное средство, по меньшей мере частично растворимое с по меньшей мере одним полимером в растворителе или сорастворителе.
6. Микроструктурный аппарат по п. 5, в котором дистальный слой содержит приблизительно 1-99% низкомолекулярного лекарственного средства.
7. Микроструктурный аппарат по п. 5, в котором дистальный слой содержит приблизительно 1-50% низкомолекулярного лекарственного средства.
8. Микроструктурный аппарат по п. 5, в котором дистальный слой содержит приблизительно 6-40% низкомолекулярного лекарственного средства.
9. Микроструктурный аппарат по п. 5, в котором дистальный слой содержит приблизительно 10-30% низкомолекулярного лекарственного средства.
10. Микроструктурный аппарат по п. 1, в котором по меньшей мере одно терапевтическое средство диспергируют в дистальном слое.
11. Микроструктурный аппарат по п. 10, в котором дистальный слой содержит приблизительно 1-90% диспергированного средства.
12. Микроструктурный аппарат по п. 10, в котором дистальный слой содержит приблизительно 1-50% диспергированного средства.
13. Микроструктурный аппарат по п. 10, в котором дистальный слой содержит приблизительно 10-40% диспергированного средства.
14. Микроструктурный аппарат по п. 10, в котором дистальный слой содержит приблизительно 20-30% диспергированного средства.
15. Микроструктурный аппарат по п. 1, в котором по меньшей мере один полимер имеет температуру стеклования (Tg) выше приблизительно температуры тела.
16. Микроструктурный аппарат по п. 1, в котором приблизительно по меньшей мере 10% дистального слоя легко открепляется, когда матрицу вставляют в кожу.
17. Микроструктурный аппарат по п. 1, в котором приблизительно по меньшей мере 50% дистального слоя легко открепляется, когда матрицу вставляют в кожу.
18. Микроструктурный аппарат по п. 1, в котором приблизительно по меньшей мере 70% дистального слоя легко открепляется, когда матрицу вставляют в кожу.
19. Микроструктурный аппарат по п. 1, в котором приблизительно по меньшей мере 90% дистального слоя легко открепляется, когда матрицу вставляют в кожу.
20. Микроструктурный аппарат по п. 1, в котором приблизительно 100% дистального слоя легко открепляется, когда матрицу вставляют в кожу.
21. Микроструктурный аппарат по п. 1, в котором по меньшей мере часть микроструктур имеет первый диаметр в поперечных размерах, который больше, чем второй диаметр в поперечных размерах.
22. Микроструктурный аппарат по п. 21, в котором по меньшей мере часть микроструктур имеет геометрическую форму в поперечных размерах, выбранную из группы, состоящей из ромба, прямоугольника и овала.
23. Микроструктурный аппарат по п. 21 или 22, в котором по меньшей мере часть микроструктур имеет асимметричную геометрическую форму поперечных размеров.
24. Микроструктурный аппарат по п. 1, в котором концентрация по меньшей мере одного полимера в полимерном литейном растворе, используемом для формирования микроструктуры, равна CE для этого полимера.
25. Микроструктурный аппарат по п. 1, в котором по меньшей мере часть проксимального и/или дистального слоев имеет воронкообразную форму.
26. Микроструктурный аппарат по п. 1, в котором микроструктуру прикрепляют к первой поверхности задника.
27. Микроструктурный аппарат по п. 1, в котором по меньшей мере часть задника образует проксимальный слой.
28. Микроструктурный аппарат по п. 1, дополнительно содержащий подложку, которая имеет первую поверхность и вторую поверхность, противоположную ей, причем вторую поверхность задника прикреплена к первой поверхности подложки.
29. Микроструктурный аппарат по п. 1, в котором дистальный слой состоит по меньшей мере из одного полимера и приблизительно 1-90% по меньшей мере одного терапевтического средства.
30. Микроструктурный аппарат по п. 1, в котором по меньшей мере один из по меньшей мере одного полимера имеет молекулярную массу приблизительно между 1-100 кДа.
31. Микроструктурный аппарат по п. 21, в котором дистальный слой имеет первый диаметр в поперечных размерах, больший, чем второй диаметр в поперечных размерах.
32. Способ получения микроструктурного аппарата, включающий в себя этапы, на которых:
растворяют или суспендируют терапевтическое средство в растворителе для формирования раствора или суспензии терапевтического средства;
растворяют, по меньшей мере, один полимер в растворителе для формирования полимерного раствора, в котором полимер (i) выбирают из (a) гидрофобного полимера и (b) полимера с температурой стеклования, равной приблизительно 20-25°C или выше нее; или (ii) в концентрации в полимерном литейном растворе, используемом для формирования дистального слоя микроструктуры, которая равна его концентрации переплетения (CE) или ниже нее;
смешивают раствор или суспензию терапевтического средства и полимерного раствора или суспензии для формирования раствора или суспензии полимерной матрицы;
распределяют раствор или суспензию полимерной матрицы на форму, которая имеет набор полостей микроструктур; после чего следует повышение давления;
удаляют избыток раствора или суспензии полимерной матрицы на поверхности формы; и сушат матрицу; и
распределяют подстилающей или поддерживающий слой на поверхности формы; и
сушат подстилающий или поддерживающий слой;
причем полимер выбирают так, что, по меньшей мере, часть дистального слоя открепляется от микроструктур при вставлении микроструктурного аппарата.
33. Способ по п. 32, дополнительно включающий этап, на котором:
прикрепляют подстилающий или поддерживающий слой к подложке.
34. Способ по п. 33, дополнительно включающий этап, на котором:
применяют нетканую или пористую пленку с двойным покрытием адгезивом для прикрепления подстилающего или поддерживающего слоя к подложке.
RU2015129771A 2012-12-21 2013-12-20 Микроматрица для доставки терапевтического средства и способы использования RU2698095C2 (ru)

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PCT/US2013/077281 WO2014100750A1 (en) 2012-12-21 2013-12-20 Microarray for delivery of therapeutic agent and methods of use

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