JP2021066422A - 自動車内装材 - Google Patents
自動車内装材 Download PDFInfo
- Publication number
- JP2021066422A JP2021066422A JP2020121508A JP2020121508A JP2021066422A JP 2021066422 A JP2021066422 A JP 2021066422A JP 2020121508 A JP2020121508 A JP 2020121508A JP 2020121508 A JP2020121508 A JP 2020121508A JP 2021066422 A JP2021066422 A JP 2021066422A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- woven fabric
- automobile interior
- interior material
- antifouling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 16
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Images
Classifications
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Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
Description
通常のクラッシュパッドは、ポリウレタンフォーム層上にスプレー工法で表面処理された製品で構成されている。しかし、上記の工法では、様々な表面パターンを実現するのには限界があり、好感触の肌触りなどの高級な車両室内雰囲気を形成することが難しい。
本発明の他の目的は、防汚性能に優れた自動車内装材を提供するために、シリコーン樹脂を用いた防汚層を提供することにある。
また本発明の目的は、特許請求の範囲に示した手段及びその組み合わせによって実現できる。
本発明の一実施形態に係る自動車内装材は、自動車内装材を構成する織物層と、前記織物層の下面に位置するフォーム層と、前記織物層の上面に位置する第1防汚層と、を含み、
前記織物層は、ポリウレタン原糸、高伸び率ポリエステル原糸、及びポリエステル原糸のうちの少なくとも一つの組み合わせで構成される自動車内装材を提供する。
また、前記編物で構成される織物層は、トリコット生地で構成されることを特徴とする。
また、前記第1防汚層は、シリコーン防汚層、フッ素炭化物系防汚層およびTPUフィルムのうちの少なくとも一つの組み合わせで構成されることを特徴とする。
また、前記織物層は、ポリウレタン原糸が20〜30重量%含まれることを特徴とする。
また、前記織物層は、前記ポリエステル原糸が20〜25重量%含まれることを特徴とする。
また、前記織物層と前記フォーム層との間に位置する第2防汚層をさらに含むことを特徴とする。
また、前記第2防汚層は、ホットメルト接着剤又はTPUフィルムのうちの少なくとも1つを含むように構成されることを特徴とする。
本発明は、高伸び率のトリコット生地を提供するので、曲率の大きい室内部品に適用が可能な自動車内装材を提供する効果がある。
また、本発明は、織物層に高い防汚性を提供して、管理が容易な自動車内装材を提供する効果がある。
上述のような加工方法を行うことにより、織物層300に形成された高伸び率のトリコット生地は、上述したように、一般トリコット生地と比較して縦伸び170%及び横伸び160%の伸び率を有するようになる。
フォーム層200と織物層300との間に、それぞれの層を接着するための接着層を含むように構成される。より好ましくは、接着層は、ボンドラミネート方式又はプライマー接着方式を用いてフォーム層200と織物層300とを接着させる。
第1防汚層400を形成するシリコーン樹脂又は液状シリコーンは、トリコット生地に柔らかさ(softness)、耐摩耗性の改善、及び防汚性を与えることができるものであれば何れでも使用可能である。
すなわち、第1防汚層400を構成するフッ素炭化物系防汚層は、フッ素炭化物系樹脂を含む層を構成し、フッ素炭化物系樹脂の上面に位置するシリコーン防汚層を更に含んで形成できる。
前記構成は、展開性能が維持されるようにエアバッグドアの切開線に沿って自動車内装材に切開孔(ニードル孔)を形成するように構成される。
切開孔が形成される切開線は、切開孔のない他の領域と比較して破裂強度、引張強度及び引裂強度が40〜60%低下するように構成され、具体的には、下記表1の物性を有するように構成される。
図2に示すように、織物層300には、汚染物が侵入しないように少なくとも一つの層が形成されるが、本発明の一実施形態においては、織物層300の上面に位置するように第1防汚層400が形成される。
更に、図2に示すように、本発明の一実施形態において、第1防汚層400は、フッ素炭化物系防汚層を形成するように構成でき、図3に示したナイフコーティング方式を用いてフッ素炭化物系防汚層の上面に、シリコーン防汚層を追加積層することができるように構成される。
ナイフコーティング方式は、コーティング樹脂をナイフ又はブレードを用いて塗布する方法であって、コーティングの厚さはナイフと基材間の距離で調節される。
また、ナイフコーティング方式を用いて、シリコーン素材で構成される第1防汚層400を形成することができる。ナイフコーティング方式は、織物層300の上面に位置する第1防汚層400の厚さが0.05〜0.1mmとなるように形成できる。
200 フォーム層
300 織物層
400 第1防汚層
500 第2防汚層
Claims (14)
- 自動車内装材を構成する織物層と、
前記織物層の下面に位置するフォーム層と、
前記織物層の上面に位置する第1防汚層と、
を含み、
前記織物層は、ポリウレタン原糸、高伸び率ポリエステル原糸、及びポリエステル原糸のうちの少なくとも一つの組み合わせで構成されることを特徴とする自動車内装材。 - 前記織物層は、織物(Woven)又は編物(Knit)の組み合わせで構成されることを特徴とする請求項1に記載の自動車内装材。
- 前記編物で構成される前記織物層は、トリコット生地で構成されることを特徴とする請求項2に記載の自動車内装材。
- 前記トリコット生地は、前記ポリウレタン原糸、前記高伸び率ポリエステル原糸、及び前記ポリエステル原糸を順次製織して形成されることを特徴とする請求項3に記載の自動車内装材。
- 前記第1防汚層は、シリコーン防汚層、フッ素炭化物系防汚層、又はTPUフィルムのうちの少なくとも一つの組み合わせで構成されることを特徴とする請求項1に記載の自動車内装材。
- 前記織物層上に、切開線に沿って位置する切開孔を更に含むことを特徴とする請求項1に記載の自動車内装材。
- 前記切開線は、エアバッグドアが展開される位置と対応するように構成されることを特徴とする請求項6に記載の自動車内装材。
- 前記織物層は、前記ポリウレタン原糸が20〜30重量%含まれることを特徴とする請求項3に記載の自動車内装材。
- 前記織物層は、前記高伸び率ポリエステル原糸が50〜60重量%含まれることを特徴とする請求項1に記載の自動車内装材。
- 前記織物層は、前記ポリエステル原糸が20〜25重量%含まれることを特徴とする請求項1に記載の自動車内装材。
- 前記織物層は、150%以上の伸び率を有するように構成されることを特徴とする請求項1に記載の自動車内装材。
- 前記織物層と前記フォーム層との間に位置する第2防汚層を更に含むことを特徴とする請求項1に記載の自動車内装材。
- 前記第2防汚層は、前記織物層と前記フォーム層との間に、少なくとも一つの組み合わせで構成されることを特徴とする請求項12に記載の自動車内装材。
- 前記第2防汚層は、ホットメルト接着剤又はTPUフィルムのうちの少なくとも1つを含むように構成されることを特徴とする請求項12に記載の自動車内装材。
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