JP2008506091A - 赤外線を用いた粉末材料の焼結及び/又は乾燥方法及び装置 - Google Patents
赤外線を用いた粉末材料の焼結及び/又は乾燥方法及び装置 Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/14—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects using gases or vapours other than air or steam, e.g. inert gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/18—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs
- F26B17/20—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs the axis of rotation being horizontal or slightly inclined
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
- F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
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Abstract
Description
− バッチ処理だけではなく、バッチ及び連続の両方の乾燥処理に適用可能である。
− 容器の壁は、IRが生成物に選択的に投射されるため加熱されない。以前のシステムでは、壁と壁に粘着する生成物とが、大部分の乾燥すべき生成物より高い温度に達する。壁がIRの投射に直接さらされるためであり、通常過度な温度が原因で起こるように、生成物の質を劣化させる。
− 本発明は、以前の特許が備えていない、通常形成される塊を粉々にするシステムを備えている。
− 本発明は、乾燥器内で生成物が表面堆積して、長期にわたる過度の熱照射により生成物の劣化の原因となることを避ける。
− 発生した粉じんがIR投射源を覆い、生成物の劣化の原因となる前述した特許と異なり、乾燥ベッドの動的移動により、粉じん雲の生成を最小限に抑える。
− バッチ処理だけではなく、バッチ及び連続の両方の乾燥処理に適用可能である。
− 密着、外部窓を介したIR投射、高温の空気の注入及び真空という4つの源の代わりに、単一のエネルギー源(IR投射)のみが使われる。
− ガラス窓により表面への照射が限定される前述した特許と異なり、IRが直接伝導されるため、その効率がより高くなり、更に広い表面領域に到達する。この窓は、投射強度の損失を引き起こすだけでなく、ガラスにより吸収された投射及び窓の内側に粘着する過熱された生成物のために、窓を冷却する必要である。この接着した生成物が劣化する可能性があり、はがれた場合凝集材料を汚染することがある。
− 第1分野では、溶剤回収のための乾燥が必要である生成物に使われている。新たな技術では、前述した装置を用いて、乾燥した粉末又は粒状生成物の製造が可能である。ところが、従来では、溶剤回収のための乾燥器、粉末乾燥生成物のための冷却器、粉末生成物のため中間サイロ、及び細かい粒子を回収するためのふるいの様々な装置が連続して配置される必要がある。
− 第2分野では、全体又は一部の生成物が溶融した、粉末状の複数の成分からなる粒状生成物が得られる。通常、混合及び溶融機(押出機)、その後に配置される水冷式ヒートカッタ、その後に続く水を除去する空気乾燥器、最後に微粒子を粗い粒子から分離するふるいが必要であると考えられるが、新たな技術では、単一の機器で様々な粉末成分からなる粒状材料の製造が可能である。
− 第3分野では、フィルタプレスケーキからタブレットに直接圧縮される粒状生成物が得られる。新たな技術では、単一の装置を用いて粒状生成物の製造が可能であり、“直接圧縮(Direct Compression)”(DC)品質として製薬産業で公知である。通常、溶媒回収のための乾燥器、粉末生成物のための冷却器、粉末生成物のための中間サイロ、圧縮器、グラニュレータ(粒径減少)及びふるい分けセット等複数の装置が連続して配置される必要がある。
− 第1の経路は、次に粘着剤として機能する一部の出発材料成分の部分的な溶融を含む。
− 第2の経路は、初期材料の一又は複数の成分を溶解する、又は粘着剤そのものとして機能する成分を含む液体の材料への噴射である。液体が揮発性である場合、IRを更に投射することによって蒸発される。
装置には、乾燥及び/又は粒状化される様々な成分(18)が連続して供給され、容器(10)へのこれらの集合体の投入流量は制御される。集合体は、ブレード(12)を有する回転軸(11)で攪拌される。少なくとも2本の攪拌軸(11)が備えられる。これら2本の攪拌軸は、符号(15)、(16)として図示される。
a)容器(10)の内面は、IR投射に十分反射し、金属の鏡面仕上げである。コーティングには、アルミニウム、ニッケル、銀、亜鉛等を含む。この仕上げにより、生成物の粘着が減少し、クリーニングを容易にする。
b)投射される領域は、空気にさらされる生成物の上面全体に及ばないため、源によってもたらされる附随的な投射は、実際には容器の内周部を囲む帯状の領域では無視できる。図2参照。
c)ピントガラス(13)の端部に配置された薄い簡易金属反射シート(8)を利用することにより、容器(10)の壁に届く投射を最小限に抑える。図2参照。
d)投射に直接さらされる容器の壁(7)の部分を冷却する。図2参照。
このシステムの操作モードは、処理の始めに粒状化/乾燥される大量の様々な固体成分が容器(10)に加えられる点が、前の連続システムAとは異なる。その後、それらは混合される。
10 容器
11 軸
12 ブレード
13 ピントガラス
14 IR源
15、16 混合用要素
17 噴霧器
18 生成物
19 ねじ
20 グラニュレータ
22、23、24 センサ
25 通気孔
26 回転バルブ
28 カバー
29 真空通気孔
Claims (9)
- 微粒子又は乾燥粉体を得るために、赤外線を用いた乾燥粉体又は湿式ケーキ状材料のアグロメレーション及び/又は乾燥方法において、
構成材料を連続して供給及び混合する工程と、
軸に備えられたブレードにより攪拌する工程と、
粉砕を経て液体の粘着材料を最終的に追加する工程と、
IRを投射する工程と、
揮発性蒸気を抽出する工程と、
連続して生成物を排出する工程とを備え、
2つの異なる機構が、初期の構成生成物の一部の融解、又は粘着剤として機能する液体材料の追加によって、アグロメレーションを引き起こすために使用可能であることを特徴とする方法。 - 請求項1に記載の赤外線を用いた粉末材料のアグロメレーション及び/又は乾燥装置において、
絶縁体によって外部から覆われ、一組のバルブ(2)又は8ブレード回転バルブ(26)を介して生成物(18)が供給され、その内部に逆に攪拌して引き出し可能であり、ブレード(12)が取り付けられた少なくとも2本の軸(11)が水平に位置付けられ、温度制御のためのセンサ(22、23、24)が備えられた容器(10)と、
前記装置の上部に水平に位置付けられ、絶縁体及び薄い簡易金属反射シートで外部から覆われ、その内部に赤外線源(14)を備えて、カバー(28)を備えたピントガラス(13)と、
前記容器(10)の生成物エントリーポイントの反対側端部に、調整可能な高さ(9)を有するオーバーフロー排出システムとを備え、
上記の全ての構成要素には、密閉手段(2、26)が備えられ、不活性ガスの流入が必要であるとき、内部の空気を制御することを特徴とする装置。 - 前記軸(15)の回転速度は常に前記軸(16)の回転速度より遅く、前記軸(15)は、集合体の上面の生成物をより下に位置する生成物と均質に混合することにより復元する機能を有し、前記軸(16)は、ある特定の寸法を上回る塊を粉砕する機能を有することを特徴とする請求項2に記載の赤外線を用いた粉末材料のアグロメレーション及び/又は乾燥装置。
- 前記軸(15、16)の回転速度は、独立して制御可能であることを特徴とする請求項2に記載の赤外線を用いた粉末材料のアグロメレーション及び/又は乾燥装置。
- 前記ブレード(12)は、その長さ、幅、厚さ及び傾き(前記軸に対する角度)を変えることができ、前記ブレード(12)の前記軸(15、16)に対する傾きにより、前記容器内の生成物の前進の流れ、横方向及び軸方向と組成及び粒径とにおける生成物の均質度を制御することができることを特徴とする請求項2に記載の赤外線を用いた粉末材料のアグロメレーション及び/又は乾燥装置。
- 前記ブレード(12)の外端部が、前記軸(15、16)の外面に生成物の堆積物が蓄積されることを防ぐことを特徴とする請求項5に記載の赤外線を用いた粉末材料のアグロメレーション及び/又は乾燥装置。
- 塊を形成する材料を扱う場合、高さを調整可能な前記オーバーフロー排出システムは、ねじ(19)で置き換えられることを特徴とする請求項2に記載の赤外線を用いた粉末材料のアグロメレーション及び/又は乾燥装置。
- 前記ピントガラス(13)の高さは、最小3cmと最大40cmとの間で調整可能であることを特徴とする請求項2に記載の赤外線を用いた粉末材料のアグロメレーション及び/又は乾燥装置。
- 前記容器(10)の内面は、アルミニウム、ニッケル、銀、亜鉛等の金属を採用することによりIR投射に十分反射して、鏡面仕上げであることを特徴とする請求項2に記載の赤外線を用いた粉末材料のアグロメレーション及び/又は乾燥装置。
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PCT/ES2004/000412 WO2005114077A1 (es) | 2004-09-21 | 2004-09-21 | Un procedimiento y máquina para la aglomeración y/o secado de materiales en polvo mediante uso de radiación infrarroja |
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AT (1) | ATE534876T1 (ja) |
DK (1) | DK1793187T3 (ja) |
ES (1) | ES2378233T3 (ja) |
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PL1793187T3 (pl) * | 2004-09-21 | 2012-07-31 | G & I Irtech S L | Sposób i urządzenie do spiekania i/lub suszenia sproszkowanych materiałów z użyciem promieniowania podczerwonego |
US7908765B2 (en) * | 2006-12-22 | 2011-03-22 | Collette Nv | Continuous granulating and drying apparatus |
WO2012068012A1 (en) | 2010-11-17 | 2012-05-24 | Kraft Foods Global Brands Llc | Method and system for entrapping pressurized gas in powdered food or beverage products |
DK179238B1 (en) * | 2016-07-15 | 2018-02-26 | Wtt Holding Aps | A thermo treatment process for wood |
ES2722053T3 (es) | 2016-08-09 | 2019-08-07 | Mondi Ag | Revestimiento de espuma resistente al fuego |
CN111336771B (zh) * | 2020-03-03 | 2021-08-03 | 济宁学院 | 一种粮食干燥装置及方法 |
Citations (10)
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GB1222033A (en) * | 1968-04-30 | 1971-02-10 | Charbonnages De France | Device for continuous drying of a sample of humid and possibly agglutinative granular products |
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JPH10140203A (ja) * | 1996-11-06 | 1998-05-26 | Sumitomo Special Metals Co Ltd | 異方性造粒粉の製造方法と製造装置 |
JP2000084927A (ja) * | 1998-09-09 | 2000-03-28 | Pauretsuku:Kk | 加熱により溶融する物質を用いた粒子加工方法 |
JP2003194458A (ja) * | 2001-12-27 | 2003-07-09 | Nippon Steel Corp | 灰乾燥装置 |
WO2004031671A1 (de) * | 2002-09-26 | 2004-04-15 | Advanced Photonics Technologies Ag | Verfahren und anordnung zur thermischen behandlung eines werkstücks |
Cited By (2)
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KR20160077807A (ko) * | 2014-12-24 | 2016-07-04 | 현대제철 주식회사 | 철분말 건조장치 |
KR101657374B1 (ko) | 2014-12-24 | 2016-09-13 | 현대제철 주식회사 | 철분말 건조장치 |
Also Published As
Publication number | Publication date |
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ES2378233T3 (es) | 2012-04-10 |
US8015725B2 (en) | 2011-09-13 |
WO2005114077A9 (es) | 2009-01-08 |
PT1793187E (pt) | 2012-03-05 |
DK1793187T3 (da) | 2012-03-05 |
EP1793187A1 (en) | 2007-06-06 |
JP4637178B2 (ja) | 2011-02-23 |
ATE534876T1 (de) | 2011-12-15 |
PL1793187T3 (pl) | 2012-07-31 |
WO2005114077A1 (es) | 2005-12-01 |
US20080047160A1 (en) | 2008-02-28 |
EP1793187B1 (en) | 2011-11-23 |
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