JP4637178B2 - 赤外線を用いた粉末材料の造粒及び/又は乾燥方法及び装置 - Google Patents
赤外線を用いた粉末材料の造粒及び/又は乾燥方法及び装置 Download PDFInfo
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Description
− バッチ処理だけではなく、バッチ及び連続の両方の乾燥処理に適用可能である。
− 容器の壁は、赤外線が生成物に選択的に投射されるため加熱されない。以前のシステムでは、壁と壁に粘着する生成物とが、大部分の乾燥すべき生成物より高い温度に達する。壁が赤外線の投射に直接さらされるためであり、通常過度な温度が原因で起こるように、生成物の質を劣化させる。
− 本発明は、以前の特許が備えていない、通常形成される塊を粉々にするシステムを備えている。
− 本発明は、乾燥器内で生成物が表面堆積して、長期にわたる過度の熱照射により生成物の劣化の原因となることを避ける。
− 発生した粉じんが赤外線投射源を覆い、生成物の劣化の原因となる前述した特許と異なり、乾燥ベッドの動的移動により、粉じん雲の生成を最小限に抑える。
− バッチ処理だけではなく、バッチ及び連続の両方の乾燥処理に適用可能である。
− 密着、外部窓を介した赤外線投射、高温の空気の注入及び真空という4つの源の代わりに、単一のエネルギー源(赤外線投射)のみが使われる。
− ガラス窓により表面への照射が限定される前述した特許と異なり、赤外線が直接伝導されるため、その効率がより高くなり、更に広い表面領域に到達する。この窓は、投射強度の損失を引き起こすだけでなく、ガラスにより吸収された投射及び窓の内側に粘着する過熱された生成物のために、窓を冷却する必要である。この接着した生成物が劣化する可能性があり、はがれた場合凝集材料を汚染することがある。
− 第1分野では、溶剤回収のための乾燥が必要である生成物に使われている。新たな技術では、前述した装置を用いて、乾燥した粉末又は粒状生成物の製造が可能である。ところが、従来では、溶剤回収のための乾燥器、粉末乾燥生成物のための冷却器、粉末生成物のため中間サイロ、及び細かい粒子を回収するためのふるいの様々な装置が連続して配置される必要がある。
− 第2分野では、全体又は一部の生成物が溶融した、粉末状の複数の成分からなる粒状生成物が得られる。通常、混合及び溶融機(押出機)、その後に配置される水冷式ヒートカッタ、その後に続く水を除去する空気乾燥器、最後に微粒子を粗い粒子から分離するふるいが必要であると考えられるが、新たな技術では、単一の機器で様々な粉末成分からなる粒状材料の製造が可能である。
− 第3分野では、フィルタプレスケーキからタブレットに直接圧縮される粒状生成物が得られる。新たな技術では、単一の装置を用いて粒状生成物の製造が可能であり、“直接圧縮(Direct Compression)”(DC)品質として製薬産業で公知である。通常、溶媒回収のための乾燥器、粉末生成物のための冷却器、粉末生成物のための中間サイロ、圧縮器、グラニュレータ(粒径減少)及びふるい分けセット等複数の装置が連続して配置される必要がある。
− 第1の経路は、次に粘着剤として機能する一部の出発材料成分の部分的な溶融を含む。
− 第2の経路は、初期材料の一又は複数の成分を溶解する、又は粘着剤そのものとして機能する成分を含む液体の材料への噴射である。液体が揮発性である場合、赤外線を更に投射することによって蒸発される。
装置には、乾燥及び/又は粒状化される様々な成分(18)が連続して供給され、容器(10)へのこれらの集合体の投入流量は制御される。集合体は、ブレード(12)を有する回転軸(11)で攪拌される。少なくとも2本の攪拌軸(11)が備えられる。これら2本の攪拌軸は、符号(15)、(16)として図示される。
a)容器(10)の内面は、赤外線投射に十分反射し、金属の鏡面仕上げである。コーティングには、アルミニウム、ニッケル、銀、亜鉛等を含む。この仕上げにより、生成物の粘着が減少し、クリーニングを容易にする。
b)投射される領域は、空気にさらされる生成物の上面全体に及ばないため、源によってもたらされる附随的な投射は、実際には容器の内周部を囲む帯状の領域では無視できる。図2参照。
c)ピントガラス(13)の端部に配置された薄い簡易金属反射シート(8)を利用することにより、容器(10)の壁に届く投射を最小限に抑える。図2参照。
d)投射に直接さらされる容器の壁(7)の部分を冷却する。図2参照。
このシステムの操作モードは、処理の始めに粒状化/乾燥される大量の様々な固体成分が容器(10)に加えられる点が、前の連続システムAとは異なる。その後、それらは混合される。
10 容器
11 軸
12 ブレード
13 ピントガラス
14 赤外線源
15、16 混合用要素
17 噴霧器
18 生成物
19 ねじ
20 グラニュレータ
22、23、24 センサ
25 通気孔
26 回転バルブ
28 カバー
29 真空通気孔
Claims (5)
- 微粒子又は乾燥粉体を得るために、赤外線を用いた乾燥粉体又は湿状ケーキ状材料の造
粒及び/又は乾燥方法において、
気密性を有する単一の装置で実施され、
構成材料を連続して容器10に供給する工程と、
それぞれ取り付けられたブレード12を有する少なくとも2つの混合用要素15,16からなり、逆向きに撹拌可能であり、ブレード(12)の長さ、幅、厚さ及び傾斜(回転軸に対する角度)を変えることができ、一の撹拌軸のブレードは隣接する撹拌軸のブレードと交差するので、ブレード(12)の長さ及び寸法により自己クリーニングが可能であり、内面及び/又はデッドゾーンに生成物が堆積することを抑制し、プラグフロー反応器モデル又は完全攪拌槽型反応器モデルのいずれにも使用でき、均一混合ができ、引き出し可能であるように設計された攪拌軸11を用いて攪拌する撹拌工程と、
ピントガラス(13)内に配置された赤外線源(14)により、前記構成材料の集合体の下側に位置する構成材料が撹拌されて連続して供給される該集合体の上面に、ピントガラス(13)の下側に配置された薄い簡易金属反射シート(8)を利用することにより、容器(10)の壁に届く投射を最小限に抑え、投射される領域は、空気にさらされる生成物の上面全体に及ばないため、赤外線源(14)によってもたらされる附随的な投射は、実際には容器の内周部を囲む帯状の領域では無視でき、容器(10)及びピントガラス(13)の外部は、断熱材で覆われており、エネルギー損を最小限に抑えた状態で、赤外線を投射する赤外線投射工程と、
赤外線源によって揮発性蒸気を抽出し、溶剤回収が必要な場合、発生した蒸気が冷却部により凝縮されて回収される工程と、
最終生成物が、容器(10)の生成物の供給点に対し容器の反対側の高さ調節可能な排出点を有するオーバーフロー排出システムによって連続して造粒生成物を排出する工程とを備え、
前記造粒は、赤外線の照射により引き起こされる初期の構成物の一部の融解により生じることを特徴とする方法。 - 前記攪拌工程と前記赤外線投射工程との間に、粉砕を経て液体の粘着材料を添加する工程を有し、
前記造粒は、粘着剤として機能し、初期の材料の1以上の成分を溶解させ、又は粘着剤自身として機能する成分を含む液体材料の添加により生じることを特徴とする請求項1に記載の方法。 - 請求項1に記載の造粒及び/又は乾燥方法を実施するための、赤外線を用いた粉末材料の造粒及び/又は乾燥装置であって、
絶縁体によって外部から覆われ、内面は、アルミニウム、ニッケル、銀、亜鉛等の金属を採用することにより赤外線投射時に十分反射して、鏡面仕上げされており、生成物(18)が供給される容器(10)と、
温度を測定する生成物に覆われるように容器(10)内に配置された、温度制御のセンサ(22、23、24)と、
ブレード(12)を有し、互いに逆向きに攪拌して引き出し可能である少なくとも2本の混合用要素15,16からなり、容器(10)内に水平に配置され、表面にさらされる生成物が確実に迅速に更新され、ブレード(12)は長さ、幅、厚さ及び傾斜(回転軸に対する角度)を変えることができ、ブレード(12)の傾きが、前記容器(10)内の生成物の前進の流れ、並びに横方向及び軸方向と組成及び粒径とにおける生成物の均質度を制御することができ、隣接して交差するブレード間の許容差(隙間)は、ブレード(12)を変更及び/又は修正することにより調整され、外面に起こり得る生成物の堆積は、隣接する軸のブレードの端部によって連続的に取り除かれる軸(11)と、
前記装置の上部に水平に位置付けられ、絶縁体及び薄い簡易金属反射シート(8)で外部から覆われたピントガラス(13)と、
ピントガラス(13)の内部に備えられ、電気エネルギー又は液体若しくはガス燃料の直接燃焼により200度と3000度との間の表面温度に加熱される、セラミック又は金属の表面を有する赤外線源(14)と、
弾性密閉材でIR源及び容器の周囲を覆うカバー(28)と
揮発性蒸気のための排出口(29)が、カバー(28)に設けられ、蒸気が凝縮され、元の液体の含有量を回復する冷却部と
を備える請求項5乃至7のいずれかに記載の赤外線を用いた粉末材料の造粒及び/又は乾燥装置。 - 2つの混合用要素(15、16)の回転速度は、独立して制御可能であり、前記軸(15)の回転速度は前記軸(16)の回転速度より遅く、下方の攪拌要素(16)は、ある特定の寸法を上回る塊を粉々にすることを特徴とする請求項3に記載の赤外線を用いた粉末材料の造粒及び/又は乾燥装置。
- 容器(10)及びピントガラス(13)の外部は、エネルギー損を減じる断熱材で覆われていることを特徴とする請求項3又は4に記載の赤外線を用いた粉末材料の造粒及び/又は乾燥装置。
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PCT/ES2004/000412 WO2005114077A1 (es) | 2004-09-21 | 2004-09-21 | Un procedimiento y máquina para la aglomeración y/o secado de materiales en polvo mediante uso de radiación infrarroja |
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US (1) | US8015725B2 (ja) |
EP (1) | EP1793187B1 (ja) |
JP (1) | JP4637178B2 (ja) |
AT (1) | ATE534876T1 (ja) |
DK (1) | DK1793187T3 (ja) |
ES (1) | ES2378233T3 (ja) |
PL (1) | PL1793187T3 (ja) |
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PL3281782T3 (pl) | 2016-08-09 | 2019-06-28 | Mondi Ag | Okładzina piankowa o odporności ogniowej |
CN111336771B (zh) * | 2020-03-03 | 2021-08-03 | 济宁学院 | 一种粮食干燥装置及方法 |
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GB1222033A (en) * | 1968-04-30 | 1971-02-10 | Charbonnages De France | Device for continuous drying of a sample of humid and possibly agglutinative granular products |
JPS5445864A (en) * | 1977-07-08 | 1979-04-11 | Rejige Mashiinenbau Gmbh Geb | Continuous drying and*or granulation method and apparatus |
JPS5429149U (ja) * | 1977-07-29 | 1979-02-26 | ||
JPH01501768A (ja) * | 1986-03-12 | 1989-06-22 | ワシントン ユニバ−シティ− テクノロジ− アッソシエ−ツ インコ−ポレ−テッド | 粉末状材料を造粒する方法及びその装置 |
JPH0719728A (ja) * | 1993-07-06 | 1995-01-20 | Kyowa Hakko Kogyo Co Ltd | 空気振動波を作用させて粉粒体を造粒乾燥する方法とその装置 |
JPH10118480A (ja) * | 1996-10-24 | 1998-05-12 | Tokyo Tanabe Co Ltd | 温調用ジャケット装置付き撹拌型造粒機およびそれによる粒状物の製造方法 |
JPH10140203A (ja) * | 1996-11-06 | 1998-05-26 | Sumitomo Special Metals Co Ltd | 異方性造粒粉の製造方法と製造装置 |
JP2000084927A (ja) * | 1998-09-09 | 2000-03-28 | Pauretsuku:Kk | 加熱により溶融する物質を用いた粒子加工方法 |
JP2003194458A (ja) * | 2001-12-27 | 2003-07-09 | Nippon Steel Corp | 灰乾燥装置 |
WO2004031671A1 (de) * | 2002-09-26 | 2004-04-15 | Advanced Photonics Technologies Ag | Verfahren und anordnung zur thermischen behandlung eines werkstücks |
Also Published As
Publication number | Publication date |
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US20080047160A1 (en) | 2008-02-28 |
ATE534876T1 (de) | 2011-12-15 |
WO2005114077A1 (es) | 2005-12-01 |
PT1793187E (pt) | 2012-03-05 |
WO2005114077A9 (es) | 2009-01-08 |
JP2008506091A (ja) | 2008-02-28 |
US8015725B2 (en) | 2011-09-13 |
ES2378233T3 (es) | 2012-04-10 |
PL1793187T3 (pl) | 2012-07-31 |
EP1793187B1 (en) | 2011-11-23 |
DK1793187T3 (da) | 2012-03-05 |
EP1793187A1 (en) | 2007-06-06 |
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