WO2015119266A1 - 併走作業システム - Google Patents
併走作業システム Download PDFInfo
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- WO2015119266A1 WO2015119266A1 PCT/JP2015/053444 JP2015053444W WO2015119266A1 WO 2015119266 A1 WO2015119266 A1 WO 2015119266A1 JP 2015053444 W JP2015053444 W JP 2015053444W WO 2015119266 A1 WO2015119266 A1 WO 2015119266A1
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- work
- control device
- work vehicle
- traveling
- autonomous
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course or altitude of land, water, air, or space vehicles, e.g. automatic pilot
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0276—Control of position or course in two dimensions specially adapted to land vehicles using signals provided by a source external to the vehicle
- G05D1/0278—Control of position or course in two dimensions specially adapted to land vehicles using signals provided by a source external to the vehicle using satellite positioning signals, e.g. GPS
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B69/00—Steering of agricultural machines or implements; Guiding agricultural machines or implements on a desired track
- A01B69/007—Steering or guiding of agricultural vehicles, e.g. steering of the tractor to keep the plough in the furrow
- A01B69/008—Steering or guiding of agricultural vehicles, e.g. steering of the tractor to keep the plough in the furrow automatic
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course or altitude of land, water, air, or space vehicles, e.g. automatic pilot
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0287—Control of position or course in two dimensions specially adapted to land vehicles involving a plurality of land vehicles, e.g. fleet or convoy travelling
- G05D1/0291—Fleet control
- G05D1/0295—Fleet control by at least one leading vehicle of the fleet
Definitions
- the present invention relates to a technique for controlling an unmanned work vehicle when working with an unmanned work vehicle that travels autonomously and a manned work vehicle that travels along with the unmanned work vehicle.
- a work vehicle that receives a satellite signal from a GPS satellite is provided on a work vehicle that travels within a work area within a predetermined range to detect the current position of the work vehicle, and the GPS satellite is located near the outside of the work place.
- a monitoring receiving station that receives the satellite signal of the vehicle is provided to detect the current position of the monitoring device, and communication between the work vehicle and the monitoring device is performed to detect the relative distance between the two, so that the work vehicle is out of the monitoring range.
- a technique for issuing a warning and stopping traveling is known (for example, see Patent Document 1).
- the present invention has been made in view of the above situation, and stops traveling before the autonomous traveling work vehicle deviates from the set traveling route so that highly accurate work can be performed.
- the present invention relates to a position calculating means for positioning the position of the aircraft using a satellite positioning system, a steering actuator for operating a steering device, an engine rotation control means, a speed change means, and a control device for controlling these.
- the autonomous traveling work vehicle equipped with the vehicle is autonomously traveled along the set traveling route stored in the control device, and is mounted on the accompanying traveling work vehicle that performs the work while traveling along with the autonomous traveling work vehicle.
- a parallel operation system that allows an autonomous traveling work vehicle to be operated by a portable remote control device, wherein the control device controls to stop autonomous traveling when a signal from a navigation satellite becomes abnormal.
- control device controls to stop traveling when the actual position deviates from the set travel route beyond the set range.
- the control device controls to stop traveling when the detected value from the steering sensor that detects the rudder angle direction becomes an abnormal value.
- the control device controls to stop traveling when the difference between the detected value of the posture / orientation sensor and the target value exceeds a set value.
- the control device is connected to a level sensor provided in a fuel tank, and stops traveling when the remaining amount of fuel falls below a set amount.
- the control device transmits the cause to the remote operation device provided in the accompanying traveling work vehicle, and displays the cause on the display of the remote operation device.
- Control block diagram The figure which shows the state of a side-running cooperation work. The figure which shows the longitudinal parallel duplication work. The figure which shows the length used as the reference
- the autonomous traveling work vehicle 1 capable of unmanned automatic traveling and the manned traveling traveling vehicle 100 operated by the operator accompanying the autonomous traveling working vehicle 1 as a tractor are used as the tractor.
- An embodiment will be described in which a rotary tiller is mounted as a work machine on the vehicle 100.
- the work vehicle is not limited to a tractor, and may be a combine.
- the work machine is not limited to a rotary tiller.
- the steering wheel 4 is rotated to rotate the front wheels 9 and 9 through the steering device.
- the steering direction of the autonomous traveling work vehicle 1 is detected by the steering sensor 20.
- the steering sensor 20 is composed of an angle sensor such as a rotary encoder, and is disposed at the rotation base of the front wheel 9.
- the detection configuration of the steering sensor 20 is not limited as long as the steering direction is recognized, and the rotation of the steering handle 4 may be detected or the operation amount of the power steering may be detected.
- the detection value obtained by the steering sensor 20 is input to the control device 30.
- a driver's seat 5 is disposed behind the steering handle 4 and a mission case 6 is disposed below the driver's seat 5.
- Rear axle cases 8 and 8 are connected to the left and right sides of the transmission case 6, and rear wheels 10 and 10 are supported on the rear axle cases 8 and 8 via axles.
- the power from the engine 3 is shifted by a transmission (a main transmission or an auxiliary transmission) in the mission case 6 so that the rear wheels 10 and 10 can be driven.
- the transmission is constituted by, for example, a hydraulic continuously variable transmission, and the movable swash plate of a variable displacement hydraulic pump is operated by a transmission means 44 such as a motor so that the transmission can be changed.
- the speed change means 44 is connected to the control device 30.
- the rotational speed of the rear wheel 10 is detected by the vehicle speed sensor 27 and is input to the control device 30 as the traveling speed.
- the vehicle speed detection method and the arrangement position of the vehicle speed sensor 27 are not limited.
- the transmission case 6 houses a PTO clutch and a PTO transmission.
- the PTO clutch is turned on and off by a PTO on / off means 45.
- the PTO on / off means 45 is connected to the control device 30 to connect and disconnect the power to the PTO shaft. It can be controlled.
- a front axle case 7 is supported on a front frame 13 that supports the engine 3, front wheels 9 and 9 are supported on both sides of the front axle case 7, and power from the transmission case 6 can be transmitted to the front wheels 9 and 9. It is configured.
- the front wheels 9, 9 are steered wheels, and can be turned by turning the steering handle 4, and the front wheels 9, 9 can be turned left and right by a steering actuator 40 comprising a power steering cylinder as a steering drive means. It is possible.
- the steering actuator 40 is connected to the control device 30 and driven by automatic traveling control.
- the controller 30 is connected to an engine controller 60 serving as an engine rotation control means, and the engine controller 60 is connected to an engine speed sensor 61, a water temperature sensor, a hydraulic pressure sensor, and the like so that the state of the engine can be detected.
- the engine controller 60 detects the load from the set rotational speed and the actual rotational speed, and controls so as not to overload, and transmits the state of the engine 3 to the remote operation device 112 described later and displays it on the display 113 serving as a display means. I can do it.
- the fuel tank 15 disposed below the step is provided with a level sensor 29 for detecting the fuel level and is connected to the control device 30.
- the display means 49 provided on the dashboard of the autonomous traveling work vehicle 1 has a fuel supply.
- a fuel gauge for displaying the remaining amount is provided and connected to the control device 30. Then, information regarding the remaining amount of fuel is transmitted from the control device 30 to the remote operation device 112, and the remaining fuel amount and workable time are displayed on the display 113 of the remote operation device 112.
- display means 49 for displaying an engine tachometer, a fuel gauge, a hydraulic pressure, etc., a monitor indicating an abnormality, a set value, and the like are arranged.
- a rotary tiller 24 is installed as a work implement on the rear side of the tractor body via the work implement mounting device 23 so as to be able to move up and down to perform the tilling work.
- An elevating cylinder 26 is provided on the transmission case 6, and the elevating arm 26 constituting the work implement mounting device 23 is rotated by moving the elevating cylinder 26 to extend and lower the rotary tiller 24.
- the lift cylinder 26 is expanded and contracted by the operation of the lift actuator 25, and the lift actuator 25 is connected to the control device 30.
- the mobile receiver 33 that constitutes the satellite positioning system is connected to the control device 30.
- a mobile GPS antenna 34 and a data reception antenna 38 are connected to the mobile receiver 33, and the mobile GPS antenna 34 and the data reception antenna 38 are provided on the cabin 11.
- the mobile receiver 33 is provided with a position calculating means and transmits the latitude and longitude to the control device 30 so that the current position can be grasped.
- GPS GPS
- high-accuracy positioning can be performed by using a satellite positioning system (GNSS) such as a quasi-zenith satellite (Japan) and a Glonus satellite (Russia) (referred to as navigation satellite).
- GNSS satellite positioning system
- the embodiment will be described using GPS.
- the autonomous traveling work vehicle 1 includes a gyro sensor 31 for obtaining attitude change information of the airframe, and an orientation sensor 32 for detecting a traveling direction, and is connected to the control device 30.
- the traveling direction can be calculated from the GPS position measurement, the direction sensor 32 can be omitted.
- the gyro sensor 31 detects an angular velocity of a tilt (pitch) in the longitudinal direction of the autonomous traveling work vehicle 1, an angular velocity of a tilt (roll) in the lateral direction of the aircraft, and an angular velocity of turning (yaw).
- the gyro sensor 31 By integrating and calculating the three angular velocities, it is possible to obtain the tilt angle in the front-rear direction and the left-right direction and the turning angle of the body of the autonomous traveling work vehicle 1.
- Specific examples of the gyro sensor 31 include a mechanical gyro sensor, an optical gyro sensor, a fluid gyro sensor, and a vibration gyro sensor.
- the gyro sensor 31 is connected to the control device 30 and inputs information relating to the three angular velocities to the control device 30.
- the direction sensor 32 detects the direction (traveling direction) of the autonomous traveling work vehicle 1.
- a specific example of the direction sensor 32 includes a magnetic direction sensor.
- the direction sensor 32 is connected to the control device 30 and inputs information related to the orientation of the aircraft to the control device 30.
- control device 30 calculates the signals acquired from the gyro sensor 31 and the azimuth sensor 32 by the attitude / azimuth calculation means, and the attitude of the autonomous traveling work vehicle 1 (orientation, forward / backward direction of the body, left / right direction of the body, turning direction) )
- GPS global positioning system
- GPS was originally developed as a navigation support system for aircraft, ships, etc., and is composed of 24 GPS satellites (four on six orbital planes) orbiting about 20,000 kilometers above the sky. It consists of a control station that performs tracking and control, and a user receiver that performs positioning.
- As a positioning method using GPS there are various methods such as single positioning, relative positioning, DGPS (differential GPS) positioning, RTK-GPS (real-time kinematics-GPS) positioning, and any of these methods can be used.
- DGPS Differential GPS
- RTK-GPS real-time kinematics-GPS
- RTK-GPS real-time kinematics-GPS positioning is performed by simultaneously performing GPS observations on a reference station whose position is known and a mobile station whose position is to be obtained. Is transmitted in real time, and the position of the mobile station is obtained in real time based on the position result of the reference station.
- a mobile receiver 33, a mobile GPS antenna 34, and a data receiving antenna 38 that are mobile stations are arranged in the autonomous traveling work vehicle 1, and a fixed receiver 35, a fixed GPS antenna 36, and a data transmitting antenna that are reference stations. 39 is disposed at a predetermined position that does not interfere with the work in the field.
- the phase is measured (relative positioning) at both the reference station and the mobile station, and the data measured by the fixed receiver 35 of the reference station is transmitted from the data transmission antenna 39. Transmit to the data receiving antenna 38.
- the mobile GPS antenna 34 disposed in the autonomous traveling work vehicle 1 receives signals from GPS satellites 37, 37. This signal is transmitted to the mobile receiver 33 for positioning. At the same time, signals from the GPS satellites 37, 37... Are received by the fixed GPS antenna 36 serving as a reference station, measured by the fixed receiver 35 and transmitted to the mobile receiver 33, and the observed data is analyzed and moved. Determine the station location. The position information obtained in this way is transmitted to the control device 30.
- the control device 30 in the autonomous traveling work vehicle 1 receives radio waves transmitted from the GPS satellites 37, 37,..., Obtains the position information of the aircraft at set time intervals in the mobile receiver 33, and the gyro sensor 31. Further, the displacement information and the azimuth information of the airframe are obtained from the azimuth sensor 32, and the steering actuator 40 and the transmission means 44 are arranged so that the airframe travels along the preset travel route R based on the position information, the displacement information, and the azimuth information. Control etc.
- the obstacle sensor 41 is arranged in the autonomous traveling work vehicle 1 and connected to the control device 30 so as not to come into contact with the obstacle.
- the obstacle sensor 41 is composed of an ultrasonic sensor, arranged at the front, side, and rear of the aircraft and connected to the control device 30 to determine whether there are obstacles at the front, side, or rear of the aircraft. Detect and control to stop traveling when an obstacle approaches within a set distance.
- the autonomous traveling work vehicle 1 is equipped with a camera 42 for photographing the periphery of the airframe and connected to the control device 30.
- the video imaged by the camera 42 is provided in the accompanying traveling work vehicle 100 or displayed on the display 113 of the remote control device 112 carried by the worker.
- An operator can confirm an obstacle by an image displaying the front, and can confirm an operation state of the work machine, a finished state after work, a positional relationship with the accompanying traveling work vehicle 100, and the like by an image displaying the work machine. I have to.
- the positional relationship between the autonomous traveling work vehicle 1 and the accompanying traveling work vehicle 100 can be determined by an image by the camera 42 or by positional information by GPS provided in the remote operation device 112.
- the display screen of the display 113 can be displayed on another large display, or it can be divided into multiple screens to display multiple screens at the same time, and camera images can be displayed on a separate dedicated display at all times or selectively. It is also possible to display with the display means 49 provided in the autonomous traveling work vehicle 1.
- the remote control device 112 sets the travel route R of the autonomous traveling work vehicle 1, remotely operates the autonomous traveling work vehicle 1, monitors the traveling state of the autonomous traveling work vehicle 1 and the operating state of the work implement, It stores work data.
- the accompanying traveling work vehicle 100 which is a manned traveling vehicle, is operated and operated by an operator, and the associated traveling working vehicle 100 is equipped with a remote control device 112 so that the autonomous traveling work vehicle 1 can be operated. Since the basic configuration of the accompanying autonomous traveling work vehicle 100 is substantially the same as that of the autonomous traveling work vehicle 1, detailed description thereof is omitted.
- the accompanying traveling work vehicle 100 or the remote control device 112 may include a GPS mobile receiver 33 and a mobile GPS antenna 34.
- the remote operation device 112 is detachably attached to an operation unit such as a dashboard, a cabin column, or a ceiling of the accompanying traveling work vehicle 100 and the autonomous traveling work vehicle 1.
- the remote control device 112 can be operated while attached to the dashboard of the accompanying traveling work vehicle 100, or can be taken out of the accompanying traveling work vehicle 100 to be carried and operated, or attached to the dashboard of the autonomous traveling work vehicle 1. Can be operated.
- the accompanying traveling work vehicle 100 and / or the autonomous traveling work vehicle 1 is provided with an attachment for the remote control device 112 (not shown).
- the remote operation device 112 can be configured by, for example, a notebook or tablet personal computer. In this embodiment, a tablet computer is used.
- the remote operation device 112 and the autonomous traveling work vehicle 1 are configured to be able to communicate with each other wirelessly, and the autonomous traveling work vehicle 1 and the remote operation device 112 are provided with transceivers 110 and 111 for communication, respectively. ing.
- the transceiver 111 is configured integrally with the remote operation device 112.
- the communication means is configured to be able to communicate with each other via a wireless LAN such as WiFi.
- measures are taken to avoid communication interference (including virus infection) and interference. For example, a unique protocol or language can be used.
- the remote operation device 112 is provided with a display 113 as a touch panel type operation screen that can be operated by touching the screen on the surface of the housing, and the housing has a transceiver 111, a CPU, a storage device, a battery, a camera, a GPS (satellite positioning device). ) Etc.
- the display 113 On the display 113, the surrounding image captured by the camera 42, the state of the autonomous traveling work vehicle 1, the state of work, information on GPS (positioning information), and the communication status between the remote control device 112 and the autonomous traveling work vehicle 1 are displayed.
- operation screen, positional relationship between the autonomous traveling work vehicle 1 and the accompanying traveling work vehicle 100, etc. can be displayed so that the operator can monitor. Yes.
- the state of the autonomous traveling work vehicle 1 includes a working state, a traveling state, an engine state, a working machine state, and the like, and the traveling state includes a shift position, a vehicle speed, a fuel remaining amount, a battery voltage, and the like.
- the engine state is the engine speed, load factor, etc.
- the work machine state is the type of work machine, PTO speed, work machine height, etc., which are displayed on the display 113 with numbers, level meters, etc. Is done.
- the work status includes: work route (target route or travel route R), work process, current position, distance to the headland calculated from the process, remaining route, number of processes, current work time, remaining time
- the work route of the accompanying traveling work vehicle 100 can be displayed on the display 113.
- the remaining routes of the autonomous traveling work vehicle 1 and the accompanying traveling work vehicle 100 on the set traveling route R can be easily recognized by filling the existing work route from the entire work route. It is also possible to display unworked routes and already-worked routes in different colors. Moreover, the animation which images the autonomous traveling work vehicle 1 and the accompanying traveling work vehicle 100 may be displayed on the work route to display the current work position. Further, by displaying the next stroke from the current position with an arrow, it is possible to easily recognize the next stroke such as the turning direction from the current time.
- Information about GPS is the longitude and latitude at which the autonomous traveling work vehicle 1 is actually located, the number of satellites supplemented, radio wave reception intensity, and the like.
- the display 113 of the remote control device 112 displays not only the surrounding image taken by the camera 42 but also the state of the autonomous traveling work vehicle 1 and the preset traveling route R, etc., a large amount of information cannot be displayed at a time. . Therefore, the screen is enlarged and divided, or a separate display for the camera is provided. If necessary, the monitor 113, the operation screen, the travel route R, the shooting screen, etc. are displayed separately from the display 113. It is also possible to display a plurality of images at the same time, switch them as appropriate, or scroll them. In this way, it is possible to easily see the screen that the operator (operator) wants to see.
- the autonomous traveling work vehicle 1 can be remotely operated by the remote operation device 112. For example, by displaying a switch, an increase / decrease scale, etc. on the display 113 and touching it, the emergency stop, temporary stop, re-start, change of the vehicle speed, change of the engine speed, change of the work machine, etc. It is possible to operate lifting and lowering and turning on and off the PTO clutch. That is, an operator can easily remotely operate the autonomous traveling work vehicle 1 by controlling the accelerator actuator, the speed change means 44, the PTO on / off means 45, and the like from the remote operation device 112 via the transceiver 111, the transceiver 110, and the control device 30. It can be done.
- the mobile receiver 33 including the position calculating means for measuring the position of the autonomous traveling work vehicle 1 serving as the airframe using the satellite positioning system, the steering actuator 40 for operating the steering device, and the engine rotation control means.
- the autonomous traveling work vehicle 1 including the engine controller 60, the speed change means 44, and the control device 30 that controls these is autonomously traveled along the set travel route R stored in the control device 30, and A parallel operation system that allows the autonomous traveling work vehicle 1 to be operated by a remote operation device 112 mounted on the accompanying traveling work vehicle 100 that performs work while traveling along the autonomous traveling work vehicle 1, wherein the remote operation device 112 includes: Since it is portable and is detachably attached to the accompanying traveling work vehicle 100 or / and the autonomous traveling work vehicle 1, At the time of running work, when the remote operation device 112 is attached to the accompanying traveling work vehicle 100, the work is performed independently by the autonomous traveling work vehicle 1, or trouble occurs in the autonomous traveling work vehicle 1. In this case, the remote control device 112 can be removed and the vehicle can enter the autonomous traveling work vehicle 1 or can be operated
- the remote control device 112 has a display 113, on which the traveling state of the autonomous traveling working vehicle 1, the state of the engine 3, the state of the work implement, the autonomous traveling working vehicle 1 and the accompanying traveling working vehicle 100. Therefore, the operator can easily grasp the state of the autonomous traveling work vehicle 1 visually and can respond quickly even if an abnormality occurs in the autonomous traveling work vehicle 1. Further, when the worker is working on the accompanying traveling work vehicle 100, the distance from the autonomous traveling work vehicle 1 is not too close or too far away from the autonomous traveling work vehicle 1. It can be easily judged whether there is any.
- the display 113 includes a target travel route (set travel route) R, which will be described later, the current position, the distance to the headland, the work time, the work time until completion, and the accompanying travel work. Since the work route of the vehicle 100 is displayed, it is possible to easily recognize the traveling state and the work progress during the work, and to make a work plan easily. In addition, since the GPS information (positioning information) is displayed on the display, it is possible to grasp the reception state from the satellite and to easily cope with the case where the signal from the GPS satellite is interrupted. In addition, the autonomous traveling work vehicle 1 is provided with a camera 42 that captures the surroundings of the airframe, and an image captured by the camera 42 can be displayed on the display 113. The surrounding situation can be easily recognized, and can be easily dealt with when there is an obstacle.
- set travel route R
- the travel route R is set.
- the travel route R is stored in the storage device 30 a of the control device 30.
- the control device 30 can calculate and store the travel / work control of the autonomous traveling work vehicle 1 and the traveling route R with a single control device, but the operation of the autonomous traveling work vehicle 1 (
- the first control device 301 that controls (travel and work) and the second control device 302 that performs control related to autonomous travel setting of the travel route R, determination of start conditions, determination of interruption conditions, and the like) and stores them. it can.
- the 1st control apparatus 301 and the 2nd control apparatus 302 are separately arrange
- the first control device 301 is provided in the autonomous traveling work vehicle 1, and the second control device 302 is disposed in the remote operation device 112 (the second control device 302 is configured integrally with the control device of the remote operation device 112.
- the first control device 301 is provided in the autonomous traveling work vehicle 1, and the second control device 302 is configured to be disposed outside the autonomous traveling work vehicle 1. be able to.
- the second control device 302 is configured as a unit so that it can communicate with the first control device 301 from the outside via a connector (bus) or the like.
- the target travel route R is generated according to the work mode.
- generation of a traveling route of the parallel traveling work by the autonomous traveling work vehicle 1 and the accompanying traveling work vehicle 100 will be described.
- the parallel running work there are a horizontal parallel cooperative work shown in FIG. 3, a vertical parallel overlapping work and a vertical parallel cooperative work shown in FIG.
- the working time can be shortened, and can be realized by adding the autonomous traveling working vehicle 1 to the accompanying traveling work vehicle 100 that has been conventionally owned. Therefore, it is not necessary to purchase two new autonomously-working working vehicles 1 and the cost can be reduced.
- the accompanying traveling work vehicle 100 travels diagonally behind the autonomous traveling working vehicle 1 and partially overlaps the work area (the working machine of the accompanying traveling working vehicle 100). However, it is not necessary to overlap with a trencher or the like), and it is possible to shorten the time by working alone about twice as wide as the work machine at once.
- the autonomous traveling work vehicle 1 and the accompanying traveling work vehicle 100 travel in a line in the front and rear, are equipped with the same work equipment, the first unit is plowed, the second unit Breaks up one piece of work.
- the autonomous running work vehicle 1 and the accompanying running work vehicle 100 run side by side in a row, the first one is plowed (ground), and the second one is another work such as fertilization and sowing.
- the machine it is possible to divide two or more tasks before and after.
- the travel route generation of the automatic work system that performs work while autonomously traveling by the autonomous traveling work vehicle 1 in the side-by-side cooperative work will be described.
- the setting operation is performed by the remote operation device 112, but can also be performed by the display means 49 of the autonomous traveling work vehicle 1.
- a reference length for tilling work is input in advance to the storage device 30 a of the control device 30.
- the reference length includes the working width W1 of the work implement mounted on the tractor, the distance L1 from the GPS antenna 34 mounted on the fuselage to the work implement end, the total length L2 of the fuselage (or the minimum turning radius) L3)
- the work machine is arranged eccentrically, as shown in FIG.
- the eccentric amount S1 from the center of the left and right is obtained from the specifications of the machine body and stored in the storage device 30a of the control device 30.
- the side drive type or the center drive type is selected.
- the position of the chain case 24a and the value of the width W2 are also stored in the storage device 30a.
- an area (L2 ⁇ (W1 + W2)) occupied by the total length L2 of the machine body and the work machine width (W1 + W2) is defined as a maximum occupied area Q occupied by the autonomous mobile work vehicle 1 and the work machine (rotary tillage device 24). And stored in the storage device 30a.
- the distance from the front end of the front work machine to the rear end of the machine body is L2.
- W1 + W2 is W1 when the mid work machine is larger than the width of the machine body (the outer width of the left and right rear wheels).
- the maximum occupied area Q is not limited to a quadrangle, and can be a circumscribed circle Q1 of this quadrangle. By using the circumscribed circle Q1, it becomes easy to recognize interference with a hook or the like when turning.
- the reference length of the accompanying traveling work vehicle 100 is also input to the storage device 30a or the remote operation device 112 of the control device 30 as described above.
- the autonomous traveling work vehicle 1 is positioned at the four corners (A, B, C, D, or inflection points) of the field in order to set the position, work range, and travel route R for performing the work.
- the process of positioning is performed. That is, as shown in FIG. 7, the position is measured at the entrance / exit E of the field H, and the latitude and longitude are stored in the storage device 30 a of the control device 30 as entrance / exit position data.
- the work start position X and work end position of the travel route R can be easily set.
- positioning may be performed using a correction signal from a fixed base station, or positioning may be performed using a correction signal from a simple base station. It is possible to identify whether positioning has been performed at the base station so that it can be easily understood when a sense of incongruity occurs when the travel route R is created.
- the autonomous traveling work vehicle 1 enters the field from the doorway E and advances to move to one corner (corner) A closest to the gate so as to be parallel to the short side or the long side (hereinafter referred to as ⁇ ) of the field. Positioning is performed and stored as first corner data (latitude and longitude). Next, the unmanned tractor is moved to the next corner B, changed in direction by about 90 degrees so as to be parallel to the heel, and measured and stored as second corner data. Then, similarly to the above, it moves to the next corner C to acquire and store the third corner data, and moves to the next corner D to acquire and store the fourth corner data.
- first corner data latitude and longitude
- the shape of the field is determined by connecting the corners (B, C, D) in a straight line like one stroke in order from one corner A, and acquired as field data.
- data of corner positions other than the four corners and inflection point positions are acquired to determine the farm field data. For example, position data of three corners is acquired and stored for a triangle, and position of five corners is acquired for a pentagon.
- field data can be acquired by positioning an inflection point sequentially, acquiring position data, and making a round.
- the travel route R can be created only in the region inside the field outer periphery data obtained by traveling on the outermost periphery, and if it protrudes, the travel route R cannot be created as an error.
- the corner data are connected by a straight line, if the straight lines intersect, they are not recognized as field data. This is because there is a high possibility that corners or inflection points are missing as a farm field.
- it is prohibited to acquire the field data from the map data published by the Internet or a map maker, and only the position data measured at the above-mentioned location is allowed to be adopted. In this way, it is prevented from going out of the field due to an error when the vehicle is run in actual work.
- the reference travel start direction As the reference travel start direction, the traveling direction from the work start position to the work end position of the turning work and the reciprocating work and the route from the work end position to the exit (work direction outside the work range HA) are selected. Specifically, as shown in FIG. 8, the reference travel start direction is set as to whether the work starts and ends in the clockwise direction or starts and ends in the counterclockwise direction. This setting can be easily selected by displaying an arrow or a mark on the display 113 and touching it.
- the work range HA obtained from the farm field data is substantially rectangular, and this work range HA is displayed on the display 113 of the remote operation device 112.
- headland HB is set on both the front and rear sides in the work direction in which the autonomous traveling work vehicle 1 travels.
- the width Wb of the headland HB is obtained from the tillage width W1 when the working machine is the rotary tiller 24. For example, it is possible to input a tilling width and select an integral multiple thereof.
- the width Wb of the headland HB is a length in a direction parallel to the traveling direction (longitudinal direction) in which the autonomous traveling work vehicle 1 works in the work range HA.
- the headland width Wb needs to be larger than the minimum turning radius because it is necessary to turn without turning back the handle and to turn with a margin in consideration of slipping and the like. Therefore, by storing the minimum turning radius of the autonomous traveling work vehicle 1 with the work implement (rotary tiller 24 in this embodiment) in the storage device 30a in advance, a value smaller than the minimum turning radius is Input is disabled during setting.
- the turning radius to be set may be the turning radius when there is no accelerated turning or auto steering function.
- the accompanying traveling work vehicle 100 is larger than the autonomous traveling working vehicle 1, or when the working machine attached to the accompanying traveling working vehicle 100 is larger than the working equipment attached to the autonomous traveling working vehicle 1, the headland HB.
- the reference length of the accompanying traveling work vehicle 100 is adopted as the width Wb.
- the total length of the work implements, the width of the strips, and the like are taken into consideration, so that the headland width Wb can be input as an arbitrary length.
- the turning direction in the headland HB can also be set.
- the width (distance from the shore) Wc of the end HC on the work start side can be set to an arbitrary length. I am doing so.
- the overlap amount Wr (FIG. 3) is a width that overlaps in the forward path and the return path when reciprocating with a work machine (for example, a rotary tiller), or side-by-side cooperative work by the autonomous traveling work vehicle 1 and the accompanying traveling work vehicle 100.
- the overlap amount Wr is set to an arbitrary length so that there is no leftover even if there is an inclination or unevenness.
- the overlap amount Wr is provided, there is a possibility that the working machines may come into contact with each other when they pass each other by turning in the headland in the case of overlapping work in parallel running.
- the autonomous traveling work vehicle 1 stops traveling due to the detection of the obstacle sensor 41.
- the accompanying traveling work vehicle 100 performs work while skipping one or more rows to avoid contact. Or when approaching a headland, "passing control" which avoids contact
- the “passing control” is, for example, a control in which one working machine is raised and the other working machine is lowered when passing each other.
- a work machine that does not need to be overlapped such as a transplanter, seeder, or trencher in the center, it is not necessary to set the interval between the lines and skip or perform “passing control”. It can be selected according to.
- the work end position can be set or selected in the field data. For example, when the work end position becomes a position opposite to the entrance E after the travel route R is set, or when the remaining farm field HD in the rectangular work range HA of the farm field H is at a position away from the entrance E. Is set so that the work end position is given priority, so that the overlapping work is avoided as much as possible and the field scene can be finished without being roughened.
- the work start position X is set by tracing the work travel route R in the reverse direction from the work end position. Therefore, the work start position X may be a position away from the doorway E.
- the work start position X and work end position can be set at the operator's preferred position, so it is also possible to change the work start direction and work end direction by setting an idle running process that does not perform work. It becomes.
- the travel route R is automatically generated so that the control device 30 sequentially performs a reciprocating straight-ahead operation in the work range HA and performs a reversing turn in the headland HB. Further, a work route R ′ (FIG. 3) of the accompanying traveling work vehicle 100 is also generated.
- the work conditions are, for example, a vehicle speed (shift position) at the time of work, an engine speed, a PTO speed (PTO shift position), a vehicle speed at the time of turning, an engine speed, and the like.
- a work process is generated by setting work conditions at each position on the travel route R. It should be noted that the setting values on the display 113 can be input and selected in order by sequentially displaying setting screens on the display 113 so that mistakes and settings are not forgotten. I have to.
- the operator drives the autonomous traveling work vehicle 1 to move to the work start position X,
- the accompanying traveling work vehicle 100 is positioned in the vicinity thereof. Then, the operator operates the remote operation device 112 to start work.
- the work start condition is stored in the control device 30 of the autonomous traveling work vehicle 1, and when the work starting means of the remote operation device 112 provided in the accompanying traveling work vehicle 100 is turned on, the control device 30 satisfies the predetermined work start condition. Judgment is made.
- the work start condition will be described later.
- the work start means may be constituted by a start button, a start switch, or the like, and may be provided in the autonomous traveling work vehicle 1.
- the accompanying traveling work vehicle 100 that performs work while traveling along with the autonomous traveling working vehicle 1 will be described.
- the accompanying autonomous traveling work vehicle 100 is operated manually by an operator.
- the operator operates so as to travel along the rear or side of the autonomous traveling work vehicle 1 that is an unmanned working vehicle traveling on the set route (traveling route R). Therefore, the operator monitors and operates the autonomous traveling work vehicle 1 while driving the accompanying autonomous traveling work vehicle 100, and operates the autonomous traveling work vehicle 1 by operating the remote control device 112 as necessary.
- the control device 30 includes a steering actuator 40, a brake actuator, an accelerator actuator, a speed change means 44, a PTO on / off means 45, a clutch actuator, an elevating actuator 25, and the like. Connected with.
- the traveling speed of the autonomous traveling working vehicle 1 is detected by the speed sensor 27, the engine speed is detected by the rotational speed sensor 61, and the detected value.
- an image captured by the camera 42 is transmitted to the remote operation device 112 and displayed on the display 113, so that it is possible to see the state of the front of the machine body, the work machine, and the farm field.
- work data is stored in the storage device of the remote operation device 112.
- the work data for example, the position of the field and the work day are stored, the work completed position in the travel route R set in the field is stored, and the fertilizer type and the fertilizer amount per unit area are stored in the fertilization work To do.
- a process for setting the work range in the field a process for setting the entrance / exit E, a process for setting the work start position X and the work end position, a process for setting the reference travel start direction, Headland HB is installed at both ends of the work area
- the process of setting the travel route R in the field the length easily obtained from the specifications (specs) of the work vehicle is input, and the position in the field is easily determined by moving the field.
- the travel route R can be easily obtained.
- the headland HB is an integer multiple of the work machine width (W1 + W2), the headland can be easily set. Moreover, since the width Wb of the headland HB is set to be larger than the minimum turning radius L3 of the autonomous traveling work vehicle 1 in a state in which the work implement is mounted, the headland can turn without turning back at the headland and the work efficiency is not reduced.
- the work is started.
- the operator drives the autonomous traveling work vehicle 1 to move it to the work start position.
- the current position measured by the GPS is displayed on the map, but it is difficult to accurately move to the work start position X. Therefore, the autonomous traveling work vehicle 1 is moved to the work start position X as shown in FIG.
- it can be guided by sound and display means. For example, if you want to notify you that you are approaching the work start position X by a change in sound step by step, if you are far from the work start position X, make a small sound or increase the interval between intermittent sounds, The closer to the start position X, the louder the sound, or the shorter the interval between intermittent sounds.
- the control device 30 performs the following control. That is, as shown in FIG. 10, the autonomous traveling work vehicle 1 and the accompanying autonomous traveling work vehicle 100 are respectively arranged at the work start positions in the field, and the operator gets on the accompanying traveling work vehicle 100 (the operator operates the remote operation device 112. The remote control device 112 is operated to a standby state.
- the remote control device 112 of the accompanying autonomous traveling work vehicle 100 and the control device 30 of the autonomous traveling work vehicle 1 are connected so as to be communicable (whether there is a communication abnormality) (S1). That is, it is determined whether communication is possible via the transceivers 110 and 111, and the remote operation device 112 can be remotely operated and monitored during work. If it is not connected, the power supply is confirmed, the wireless state is checked, and the connection is set (S2). In addition, when it is not connected, it is a communication abnormality and includes intermittent and communication interruption. If there is a communication abnormality, the abnormality content is displayed on the display 113. When connected, the operator performs an operation to start work.
- the control device 30 measures the current position of the work vehicle (autonomous traveling work vehicle 1) based on a signal from the GPS, and displays the current position, the work start position, the work progress direction, etc. on the display 113.
- the position information is displayed (S3). Note that the current position, the work start position, the work progress direction, the field shape, and the like are always displayed on the display 113 (in other words, when the map is displayed) unless switched.
- the start of autonomous traveling is not permitted because the reference may be different and the position may be shifted.
- the autonomous traveling work vehicle 1 is located at the work start position, that is, whether it is located within the set range from the work start position (S4).
- This “is located within the set range” means whether the current position of the autonomous traveling work vehicle 1 that has been positioned is within the set range (set distance) from the set work start position of the travel route R.
- the autonomous traveling work vehicle 1 (transmitter / receiver 110) and the remote control device 112 (transmitter / receiver 111) are located within a distance range where communication is not interrupted, or the autonomous traveling work vehicle 1 (transmitter / receiver 110).
- the remote control device 112 (transmitter / receiver 111) may be further added as to whether or not the level of the communication rate is within the range of the set value or more. Further, since positioning cannot be performed if there is an abnormality in the GPS signal, it may be added to the determination whether the GPS signal strength in this case is within the set range.
- the accompanying traveling work vehicle 100 is equipped with a GPS, it may be determined whether the accompanying traveling work vehicle 100 is located at the standby position. The standby position is not the work start position of the accompanying travel work vehicle 100 but the vicinity where the work can be started without delay after the autonomous travel work vehicle 1 starts work.
- the setting range is, for example, a range that can be easily corrected by entering a normal position by traveling several meters from the start of work, or a range that does not affect the work performed by the accompanying traveling work vehicle 100, and the remaining work range is made as small as possible.
- autonomous traveling is not started even when the field is not a work field.
- control can start running and work but stop immediately. Thereby, it can confirm that a driving
- the maximum occupied area Q of the autonomous traveling work vehicle 1 on the traveling route R overlaps with the outside of the field (S6). That is, even if the machine body of the autonomous traveling work vehicle 1 is located within the set range (work start position X or travel route R) in the farm field H, the rear end or side end of the work machine (rotary tillage device 24) remains on the farm field H. Since there are times when it is located outside, autonomous driving does not start in this case. If the maximum occupation area Q of the autonomous traveling work vehicle 1 is located in the field, it is determined whether the traveling direction of the autonomous traveling work vehicle 1 and the set traveling direction are within the set range (with the direction sensor 32).
- the detected azimuth is compared with the set traveling direction azimuth) (S7), and if it is not within the set range, the start of autonomous traveling is not permitted, and the operator adjusts the traveling direction of the autonomous traveling work vehicle 1 (S5).
- the traveling direction within the set range is, for example, within 20 degrees from the center of the set traveling direction of the travel route R, and is a range that can be corrected to the set traveling direction within a few meters from the start of traveling.
- the autonomous traveling work vehicle 1 determines whether there is any abnormality in the autonomous traveling work vehicle 1 (S8). If there is an abnormality, what kind of abnormality is displayed (S9), the operation is not started, and the abnormality is repaired (S10). For example, when the engine is stalled, the oil temperature or the water temperature rises, the electrical system is disconnected or short-circuited, or the work machine does not operate, the door of the autonomous traveling work vehicle 1 is not closed (sensor Detection), the operator is not gazing at (distant from) the remote control device 112, or the like. Whether the remote operation device 112 is not watched (distant) is determined by detecting with a camera, a touch sensor, or the like provided in the remote operation device 112.
- the engine 3 is started (S11). If it is not started, the autonomous running is not started, and the operator gets on the autonomous running work vehicle 1 and performs a starting operation (S12). If it is started, autonomous running and work are started (S13). It should be noted that the display can be changed one by one each time it is completed when it is determined whether the start condition is satisfied. When the work vehicle is electrically driven, it is determined whether power can be supplied from the battery to the electric motor.
- the autonomous running work it is determined whether the work is finished (S14). When the work is finished, the traveling of the autonomous traveling work vehicle 1 is stopped and finished (S15). If it is not finished, it is determined whether the work is interrupted (S16). The interruption condition will be described later. When the interruption condition does not occur, the autonomous traveling work is continued, and when the work is interrupted, the interrupted position is stored in the storage device 30a (S17). At the time of interruption, it is determined whether the work can be resumed (S18). When the work is resumed, the position at the time of interruption is displayed as the restart position (S19), and the process returns to Step 1. It should be noted that the position to be resumed after the interruption can be selected from a work start position different from the interruption position. Further, when moving to another position for refueling or repairing when resuming, it is possible to automatically control the autonomous traveling work vehicle 1 to the resuming position.
- the control device 30 is configured so that when the autonomous traveling work vehicle 1 is positioned at the work start position, When the position is more than the set range from the work start position X of the set travel route R, control is performed such that the work start is not permitted, so that an unworked area at the work start position X is prevented from becoming large, If the position is slightly shifted, the return to the set travel route R can be performed quickly.
- the control device 30 includes a first control device 301 that controls the travel and work of the autonomous traveling work vehicle 1 and a second control device 302 that calculates and stores the travel route R.
- the first control device 301 is autonomous.
- the second control device 302 Since it is provided in the traveling work vehicle 1 and the second control device 302 is provided in the autonomous traveling work vehicle 1 or the remote control device 112, it becomes possible to perform computation (control processing) in parallel (distributed), and the control burden is reduced. Calculation (control) can be performed quickly. Further, when the second control device 302 is provided in the remote operation device 112, setting work can be performed in a house or the like away from the machine body.
- control device 30 since the control device 30 performs control so as not to allow the start of autonomous traveling at the work start position X when the traveling direction is out of the set range, the control device 30 travels in an unintended direction, or a bag or other obstacle It does not come into contact with or bend the work greatly bent.
- the control device 30 performs control so as not to allow the start of autonomous traveling, so the operation is started with the abnormality, and the machine body, the engine, the work machine, and the like are damaged. There is nothing. Further, since the control device 30 of the autonomous traveling work vehicle 1 is controlled so as not to allow autonomous traveling when it is not connected to the remote operation device 112 via the transceivers 110 and 111 (communication abnormality), the remote operation device Operation by 112 can be performed reliably and the state of the autonomous traveling work vehicle 1 can also be easily recognized.
- the control device 30 stores the interruption position, and when starting the operation again, the interruption position is set as the operation restart position, and the position is displayed on the display means 49 and the display 113. Positioning at the start of work after interruption can be performed easily, and work can be prevented from being interrupted.
- the control device 30 determines whether or not the GPS signal is abnormal when the autonomous traveling work vehicle 1 and the accompanying autonomous traveling work vehicle 100 are running concurrently (S20).
- the control device 30 receives GPS signals from a plurality of GPS satellites 37, 37,... In order to detect the current position of the autonomous traveling work vehicle 1, but the level of the GPS signal is lowered or interrupted. If the value becomes abnormal, the current position cannot be grasped and the set route cannot be traveled. Therefore, when the GPS signal becomes abnormal, the autonomous running is stopped (S21), and the suspended state is entered.
- “Abnormal GPS signal” means that the number of satellites receiving signals from satellites related to the satellite positioning system (GNSS) is detected, and the number of received satellites is less than the predetermined number of satellites.
- the signal intensity from the receiving satellite is less than the predetermined intensity, the signal waveform of the receiving satellite is other than the predetermined waveform, or the signal changes to a frequency other than the predetermined frequency. Is interrupted, and the directions of a plurality of received satellites are deviated in a predetermined direction. In these cases, autonomous traveling is stopped.
- the cause of the stoppage of the traveling is displayed on the display 113 of the remote operation device 112 and the display means 49 of the accompanying traveling work vehicle 100, which are display means at the time of the stop, and an alarm is issued (S22).
- the actual position (positioning position) of the autonomous traveling work vehicle 1 detected by GPS is compared with the set traveling route R (S23), and when the actual position deviates from the traveling route R by more than the set distance, the autonomous traveling is stopped. (S21).
- the actual position of the accompanying traveling work vehicle 100 and the set traveling route deviate from the setting range or more, or the positional relationship between the autonomous traveling work vehicle 1 and the accompanying traveling work vehicle 100 deviates from the set range or more. Also in this case, it is possible to control the autonomous traveling work vehicle 1 to stop traveling.
- the autonomous travel work vehicle 1 is separated from the accompanying travel work vehicle 100 by a set range or more, and a signal from the remote operation device 112 is generated. Prevents it from becoming difficult to reach or out of the operator's monitoring range. Further, it is determined whether the output value of the steering sensor 20 for detecting the steering direction of the steering handle 4 during the work is within a normal range (S24). For example, if an abnormal value is detected due to a cause such as a disconnection or a short circuit, the vehicle turns sharply. Therefore, it is detected whether the value is an abnormal value, and if it is an abnormal value, traveling is stopped (S21).
- the traveling is stopped (S21). It may also be determined whether there is an abnormality due to the dead reckoning strategy. For example, when inertial navigation is also applied, it is also determined whether or not there is an abnormality in a sensor value related to inertial navigation such as an axle (traveling wheel) rotation speed sensor. Further, it is determined whether the remaining fuel amount is equal to or less than the set amount (S26). When the remaining amount of fuel falls below the set amount, the traveling is stopped (S21). However, the set value can be set arbitrarily.
- the remote control device 112 leaves the operator. This is also the case, and these cases are also interrupted.
- the remote control device 112 In order to detect that the remote control device 112 is away from the operator, for example, when the impact acceleration of the remote control device 112 is detected and the set value is exceeded, or the posture of the remote control device 112 is detected and abnormal. When the posture is reversed (upside down or upside down), when a camera is attached to the remote control device 112 and a face recognition function is added and the operator cannot be recognized for a certain period of time, or a human sensor is provided to The traveling is stopped when it cannot be detected.
- the autonomous running is continued (S28).
- the cause of the interruption is displayed and an alarm is issued (S22), the operator stops the operation of the accompanying traveling work vehicle 100 and performs the work to eliminate the cause of the interruption.
- the autonomous running is resumed (S28).
- the confirmation of the supervisor is performed by confirming safety, resolution of failure or abnormality, etc. by operating a confirmation switch or a restart switch for each item provided in the remote operation device 112, and then restarting. Further, when the work is resumed, a sound is emitted or emitted as a notice so that the resume is recognized by the surroundings.
- the means for stopping the traveling stops traveling with the transmission means 44 being neutral. That is, in the case of a transmission using a hydraulic continuously variable transmission (HST), a transmission means constituted by a solenoid or a motor is operated to move the movable swash plate of the variable displacement hydraulic pump to a neutral position. Moreover, when driving
- HST hydraulic continuously variable transmission
- the means for stopping the traveling is between the output shaft of the engine 3 and the input shaft of the transmission case.
- the main clutch placed in the position is turned off to stop traveling and activate the brake. In this way, even when traveling is stopped on an inclined ground, it is prevented from descending along the slope.
- the PTO on / off means 45 When the traveling is stopped, the PTO on / off means 45 is operated to turn off the PTO clutch to stop the operation of the work machine, and the engine 3 is rotated to the idle speed. In this way, it is possible to prevent the work surface from being roughened without suddenly moving.
- the engine speed when the vehicle is stopped can be set arbitrarily.
- the operator stops the work and gets on the autonomous traveling work vehicle 1. Then, the engine is restarted, and an operation for avoiding the cause of the load increase is performed. For example, the work implement is raised or the shift position is lowered to run at a low speed. Then, normal work is resumed when the high load region is avoided.
- the control device 30 performs control so as to stop the autonomous traveling. It is possible to prevent the accuracy from deteriorating.
- control device 30 controls to stop traveling when the actual position deviates from the set travel route R with respect to the set travel route R, the control device 30 stops before greatly deviating from the set travel route R, and the work accuracy deteriorates. It is possible to prevent people from getting stuck due to getting stuck deeply or getting on obstacles.
- control device 30 travels when the detected value from the steering sensor 20 becomes an abnormal value (for example, when the detected value does not change, when the change is too large, or when a value exceeding the detectable range is output). Therefore, it is possible to prevent the steering actuator 40 from operating in an unintended direction by operating the steering actuator 40 while the detected value of the steering sensor 20 is abnormal. Further, since the control device 30 controls to stop traveling when the difference between the detected value and the target value of the gyro sensor 31 and the azimuth sensor 32 that detect the posture / azimuth exceeds a set value, the control device 30 proceeds in an unintended direction. Can be prevented.
- an abnormal value for example, when the detected value does not change, when the change is too large, or when a value exceeding the detectable range is output. Therefore, it is possible to prevent the steering actuator 40 from operating in an unintended direction by operating the steering actuator 40 while the detected value of the steering sensor 20 is abnormal. Further, since the control device 30 controls to stop traveling when the difference between the detected value and the target value of the
- control device 30 transmits the cause to the remote operation device 112 provided in the accompanying traveling work vehicle 100 and displays the cause on the display 113 of the remote operation device 112, so that the operator indicates the cause of the travel stop. It can be easily recognized and can quickly respond to eliminate the cause of the stoppage. Further, in the case of failure, the maintenance work vehicle can be quickly and easily handled.
- the present invention can be used for a construction machine, an agricultural work vehicle, or the like that can be automatically stopped when an abnormality occurs.
Abstract
Description
本発明は、制御装置は姿勢・方位センサの検出値と目標値との差が設定値以上となると走行を停止するように制御するものである。
本発明は、前記制御装置は燃料タンクに設けたレベルセンサと接続し、燃料残量が設定量以下になると走行を停止するものである。
本発明は、前記制御装置は、前記走行を停止すると、その原因を随伴走行作業車両に備える遠隔操作装置に送信し、遠隔操作装置のディスプレイに表示させるものである。
ジャイロセンサ31は自律走行作業車両1の機体前後方向の傾斜(ピッチ)の角速度、機体左右方向の傾斜(ロール)の角速度、および旋回(ヨー)の角速度、を検出するものである。該三つの角速度を積分計算することにより、自律走行作業車両1の機体の前後方向および左右方向への傾斜角度、および旋回角度を求めることが可能である。ジャイロセンサ31の具体例としては、機械式ジャイロセンサ、光学式ジャイロセンサ、流体式ジャイロセンサ、振動式ジャイロセンサ等が挙げられる。ジャイロセンサ31は制御装置30に接続され、当該三つの角速度に係る情報を制御装置30に入力する。
GPSは、元来航空機・船舶等の航法支援用として開発されたシステムであって、上空約二万キロメートルを周回する二十四個のGPS衛星(六軌道面に四個ずつ配置)、GPS衛星の追跡と管制を行う管制局、測位を行うための利用者の受信機で構成される。
GPSを用いた測位方法としては、単独測位、相対測位、DGPS(ディファレンシャルGPS)測位、RTK-GPS(リアルタイムキネマティック-GPS)測位など種々の方法が挙げられ、これらいずれの方法を用いることも可能であるが、本実施形態では測定精度の高いRTK-GPS測位方式を採用し、この方法について図1、図2より説明する。
遠隔操作装置112は画面に触れることで操作可能なタッチパネル式の操作画面としたディスプレイ113を筐体表面に設け、筐体に送受信機111やCPUや記憶装置やバッテリやカメラやGPS(衛星測位装置)等を備える。該ディスプレイ113には、前記カメラ42で撮影した周囲の画像や自律走行作業車両1の状態や作業の状態やGPSに関する情報(測位情報)や遠隔操作装置112と自律走行作業車両1との通信状況(例えば、良好・不良の表示、または、電波強度や通信速度)や操作画面や自律走行作業車両1と随伴走行作業車両100との位置関係等を表示できるようにし、オペレータが監視できるようにしている。
前記作業の状態としては、作業経路(目標経路または走行経路R)、作業行程、現在位置、行程から計算される枕地までの距離、残りの経路、行程数、今までの作業時間、残りの作業時間等であり、随伴走行作業車両100の作業経路もディスプレイ113に表示できるようにしている。設定走行経路Rにおける自律走行作業車両1と随伴走行作業車両100の残りの経路は、全体の作業経路から既作業経路を塗りつぶすことで容易に認識できるようにしている。また、未作業経路と既作業経路を別々の色で表示することも可能である。また、作業経路上に自律走行作業車両1と随伴走行作業車両100をイメージするアニメを表示して現在の作業位置を表示してもよい。また、現在位置から次の行程を矢印で表示することで、現在から旋回方向等次の行程を容易に認識することができるようにしている。
GPSに関する情報(測位情報)は、自律走行作業車両1の実位置となる経度や緯度、衛星の補足数や電波受信強度等である。
また、前記ディスプレイにはGPS情報(測位情報)を表示するので、衛星からの受信状態を把握でき、GPS衛星からの信号が途絶えた場合等での対処が容易にできる。
また、前記自律走行作業車両1には機体周囲を撮影するカメラ42が備えられ、該カメラ42で撮影した映像を前記ディスプレイ113にて表示可能としたので、離れた位置で自律走行作業車両1の周囲の様子を容易に認識でき、障害物があったとき等において容易に対処できる。
目標走行経路Rは作業形態に合わせて生成される。作業形態としては、自律走行作業車両1のみの単独走行作業、自律走行作業車両1と随伴走行作業車両100による併走走行作業、自律走行収穫作業車(コンバイン)と随伴搬送車両等とによる複合収穫作業等があるが、本実施形態では自律走行作業車両1と随伴走行作業車両100による併走走行作業の走行経路生成について説明する。さらに、併走走行作業では、図3に示す横併走協調作業と図4に示す縦併走重複作業と縦併走協調作業がある。なお、自律走行作業車両1と随伴走行作業車両100とによる併走走行作業では、作業時間を短縮できるとともに、従来から所有している随伴走行作業車両100に自律走行作業車両1を加えることで実現でき、新たに自律走行作業車両1を二台購入する必要はなく、コストが抑えられる。
まず、耕耘作業するための基準長さを制御装置30の記憶装置30aに予め入力しておく。基準長さは、図5に示すように、トラクタに装着される作業機の作業幅W1、機体に搭載されたGPSアンテナ34から作業機端までの距離L1、機体の全長L2(または最小旋回半径L3)、作業機が偏心して配置される場合は図6に示すように左右中心からの偏心量S1がそれぞれ機体の諸元表から得て制御装置30の記憶装置30aに保存する行程を経る。また、作業機がロータリ耕耘装置24の場合には、サイドドライブ式またはセンタードライブ式かを選択し、サイドドライブ式の場合にはチェーンケース24aの位置と幅W2の値も記憶装置30aに保存する。また、機体の全長L2と作業機幅(W1+W2)で占める面積(L2×(W1+W2))を、自律走行作業車両1と作業機(ロータリ耕耘装置24)が走行時に占める最大占有領域Qと定義して記憶装置30aに保存する。なお、フロント作業機を装着した場合はフロント作業機の前端から機体後端までの距離がL2となる。また、ロータリ耕耘装置24の代わりにミッド作業機を装着した場合、(W1+W2)はミッド作業機が機体の幅(左右の後輪の外幅)よりも大きい場合はW1となる。また、最大占有領域Qは四角形に限定せず、この四角形の外接円Q1とすることも可能である。外接円Q1とすることで旋回時に畦等との干渉が認識し易くなる。
また、随伴走行作業車両100の基準長さも前記同様に制御装置30の記憶装置30aまたは遠隔操作装置112に入力される。
なお、随伴走行作業車両100が自律走行作業車両1よりも大きい場合や、随伴走行作業車両100に装着される作業機が自律走行作業車両1に装着される作業機よりも大きい場合、枕地HBの幅Wbは随伴走行作業車両100の基準長さが採用される。
その他の作業機を装着した場合においては、作業機の全長や条の幅等が考慮されるので、枕地幅Wbは任意の長さを数値で入力することも可能としている。
枕地を往復して作業を行う場合や枕地を含む作業範囲の周囲を螺旋状に周回して作業を終了する場合もあるので、枕地HBにおける旋回方向も設定できるようにしている。
また、圃場の周囲は畦が存在するため畦処理のために別途作業が必要な場合があるため、作業開始側の端部HCの幅(畔からの距離)Wcも任意の長さに設定できるようにしている。
上記の数値や選択肢を入力して設定すると、制御装置30によって作業範囲HAで順次往復直進作業を行い、枕地HBで反転する回行を行うように自動的に走行経路Rが生成される。さらに、随伴走行作業車両100の作業経路R´(図3)も同時に生成される。
なお、前記ディスプレイ113上での設定値の入力や選択は、ディスプレイ113に順次設定画面が表示され、間違いや設定忘れが生じないようにし、オペレータにとっても簡単に操作でき、設定や入力ができるようにしている。
作業開始条件は、自律走行作業車両1の制御装置30に記憶され、随伴走行作業車両100に備えられる遠隔操作装置112の作業開始手段をオンすると、制御装置30は所定の作業開始条件を満たしているか判断する。作業開始条件については後述する。前記作業開始手段は開始ボタンや開始スイッチ等で構成し、自律走行作業車両1に設けてもよい。
随伴自律走行作業車両100は、オペレータが搭乗して手動運転を行う。オペレータは設定経路(走行経路R)を走行する無人作業車となる自律走行作業車両1の後方または側方を随伴して走行するように運転する。よって、オペレータは随伴自律走行作業車両100を運転しながら自律走行作業車両1を監視して作業を行い、必要に応じて遠隔操作装置112を操作して自律走行作業車両1を操作する。
そして、制御装置30は次のような制御を行う。すなわち、図10に示すように、自律走行作業車両1と随伴自律走行作業車両100をそれぞれ圃場内の作業開始位置に配置し、オペレータは随伴走行作業車両100に乗車し(オペレータが遠隔操作装置112を携帯して自律走行作業車両1と随行することも可能)、遠隔操作装置112をスタンバイ状態に操作する。このとき、随伴自律走行作業車両100の遠隔操作装置112と自律走行作業車両1の制御装置30が通信可能に接続されているか(通信異常があるか)判断する(S1)。つまり、送受信機110・111を介して通信可能であるか判断し、作業時に遠隔操作装置112により遠隔操作ができ、監視できるようにする。接続されていないと電源の確認や無線の状態等をチェックし、接続設定を行う(S2)。なお、接続されていない場合は通信異常であり、断続や通信妨害も含む。通信異常がある場合にはその異常内容がディスプレイ113に表示される。接続されていると、オペレータが作業開始の操作を行う。
この作業開始手段の操作により制御装置30は、GPSからの信号により、作業車(自律走行作業車両1)の現在位置を測位しディスプレイ113に現在位置と、作業開始位置と、作業進行方向等の位置情報を表示する(S3)。なお、現在位置と作業開始位置と作業進行方向と圃場形状等は切り替えないかぎり常時(言い換えれば、マップ表示のとき)ディスプレイ113に表示される。また、この測位したときの基準局と、作業範囲HAまたは走行経路Rを作成したときの基準局とが異なる場合は、基準が異なり位置がずれる可能性があるため自律走行の開始を許可しない。
そして、このとき自律走行作業車両1が作業開始位置に位置しているか、つまり、作業開始位置から設定範囲内に位置しているか判断する(S4)。この「設定範囲内に位置しているか」は、測位した自律走行作業車両1の現在位置が設定した走行経路Rの作業開始位置から設定範囲(設定距離)内に位置しているか、であるが、自律走行作業車両1(送受信機110)と遠隔操作装置112(送受信機111)との間で通信が途絶えない距離の範囲内に位置しているか、または、自律走行作業車両1(送受信機110)と遠隔操作装置112(送受信機111)との通信レートのレベルが設定値以上の範囲内に位置しているか、を更に加えてもよい。また、GPSの信号に異常があると測位できないので、この場合のGPSの信号強度が設定範囲内か、も判断に加えてもよい。また、随伴走行作業車両100にGPSが搭載されている場合には、随伴走行作業車両100がスタンバイ位置に位置しているかも判断に加えてもよい。該スタンバイ位置は随伴走行作業車両100の作業開始位置ではなく自律走行作業車両1が作業を開始した後に遅滞なく作業を開始できる近傍である。
自律走行作業車両1が設定範囲内に位置していないと判断すると、自律走行の開始を許可せず、オペレータが自律走行作業車両1を運転して作業開始位置Xに移動する(S5)。設定範囲としては、例えば、作業開始から数メートル走行することで正規位置に入り容易に修正できる範囲や随伴走行作業車両100による作業に影響を与えない範囲とし、作業残しの範囲をできるだけ小さくする。なおこのとき、作業を行うように設定された圃場であるかも同時に判断できるので、作業する圃場でない場合も自律走行は開始されない。また、設定範囲外に位置していても、走行及び作業を開始できるが直ぐに停止する制御とすることもできる。これにより、走行部や作業機が正常に作動することが確認でき、その他の問題が発生していることが理解できる。
自律走行作業車両1の最大占有領域Qが圃場内に位置していると、自律走行作業車両1の進行方向と設定された進行方向が設定範囲内に位置しているか判断し(方位センサ32で検知した方位と設定進行方向方位を比較し)(S7)、設定範囲内に入っていないと自律走行の開始を許可せず、オペレータが自律走行作業車両1の進行方向を調整する(S5)。設定範囲内の進行方向は、例えば、走行経路Rの設定進行方向の中心から左右20度以内として、走行開始から数メートル程度で設定進行方向に修正できる範囲とする。
異常がない場合には、エンジン3が始動しているか判断し(S11)、始動していないと自律走行は開始されず、オペレータが自律走行作業車両1に乗り始動操作を行う(S12)。始動していると、自律走行及び作業が開始される(S13)。なお、前述の開始条件が整っているかの判断時において、完了する毎に一つずつ表示を変えるようにすることも可能である。また、作業車両が電動駆動の場合は、バッテリから電動モータに電力が供給可能な状態になっているかを判断する。
また、前記制御装置30は、自律走行作業車両1の走行及び作業を制御する第一制御装置301と、走行経路Rを演算し記憶する第二制御装置302からなり、第一制御装置301は自律走行作業車両1に備えられ、第二制御装置302は自律走行作業車両1または遠隔操作装置112に備えられるので、平行(分散)して演算(制御処理)ができるようになり、制御負担が小さく演算(制御)を速くできる。また、第二制御装置302を遠隔操作装置112に設けると、機体から離れた家等で設定作業ができるようになる。
また、制御装置30は作業が中断されると、中断位置を記憶し、再度作業を開始するときはその中断位置を作業再開始位置とし、表示手段49やディスプレイ113にその位置を表示するので、中断後の作業開始の位置合わせが容易に行え、作業が途切れることを防止できる。
つまり、図11に示すように、自律走行作業車両1と随伴自律走行作業車両100とによる併走作業時において、制御装置30はGPS信号が異常であるか判断する(S20)。制御装置30は自律走行作業車両1の現在位置を検知するために、複数のGPS衛星37・37・・・からのGPS信号を受信しているが、GPS信号のレベルが低くなったり途切れたりして異常値となると、現在位置が把握できなくなり、設定した経路を走行できなくなる。よって、GPS信号が異常となると自律走行を停止させ(S21)、中断状態となる。なお、「GPS信号の異常」は、衛星測位システム(GNSS)に関わる衛星からの信号を受信している衛星数を検出し、その受信している衛星数が所定の衛星数以下となることや、受信している衛星からの信号強度が所定の強度以下となることや、受信している衛星の信号の波形が所定の波形以外になることや所定の周波数以外の周波数に変化することや信号が途切れることや、受信している複数の衛星の方位が所定の方向に偏ったことも含まれ、これらの場合も自律走行を停止させる。この停止時に表示手段となる遠隔操作装置112のディスプレイ113及び随伴走行作業車両100の表示手段49には走行を停止した原因を表示して警報を発する(S22)。
また、作業中にステアリングハンドル4の操舵方向を検知する操向センサ20の出力値が正常の範囲内か判断する(S24)。例えば、断線やショート等の原因により異常な値を検出した場合急旋回してしまうので、異常な値でないかを検出し、異常値であると走行を停止させる(S21)。
また、燃料残量が設定量以下になったか判断する(S26)。燃料残量が設定量以下になると走行を停止する(S21)。但し、設定値は任意に設定できるようにしている。こうして、作業途中で燃料補給をする必要がなく、作業途中で燃料がなくなることによって動けなくなることを防止し、エンジンを傷めることもない。また、燃料残量を求める代わりに、エンジン回転数や負荷や作動時間等から燃料消費量を積算し、所定の積算値を越えると停止するように制御することも可能である。この場合燃料給油量または残量を入力しておく。
さらに、その他機体等に異常が発生した場合(S27)にも走行を停止して中断させる(S21)。その他の異常としては、エンジンが正常に回転しない場合や、機体に異常振動が発生した場合や、作業機が作動しない場合や、スリップして車軸の回転と走行移動距離の差が所定の範囲を越えた場合や、キャビン付の場合ドアが開いた場合や、遠隔操作装置112と通信できなくなった場合や、遠隔操作装置112をオペレータが携帯して操作するモードで遠隔操作装置112がオペレータから離れた場合等であり、これらの場合も中断させる。遠隔操作装置112がオペレータから離れたことを検知するには、例えば、遠隔操作装置112の衝撃加速度を検知して設定値以上となったときや、遠隔操作装置112の姿勢を検知して異常な姿勢(裏向きや上下逆)となった場合や、遠隔操作装置112にカメラを付設して顔認識機能を付加して一定時間以上オペレータを認識できない場合や、人感センサを設けて携帯者を検知できない場合等において走行を停止させるのである。
30 制御装置
40 操舵アクチュエータ
44 変速手段
60 エンジンコントローラ
100 随伴走行作業車両
112 遠隔操作装置
Claims (6)
- 衛星測位システムを利用して機体の位置を測位する位置算出手段と、操舵装置を作動させる操舵アクチュエータと、エンジン回転制御手段と、変速手段と、これらを制御する制御装置とを備えた自律走行作業車両を、前記制御装置に記憶させた設定走行経路に沿って自律走行させるとともに、該自律走行作業車両に随伴走行しながら作業を行う随伴走行作業車両に搭載または作業者が携帯する遠隔操作装置により自律走行作業車両を操作可能とする併走作業システムであって、前記制御装置は、航法衛星からの信号が異常となると、自律走行を停止するように制御することを特徴とする併走作業システム。
- 衛星測位システムを利用して機体の位置を測位する位置算出手段と、操舵装置を作動させる操舵アクチュエータと、エンジン回転制御手段と、変速手段と、これらを制御する制御装置とを備えた自律走行作業車両を、前記制御装置に記憶させた設定走行経路に沿って自律走行させるとともに、該自律走行作業車両に随伴走行しながら作業を行う随伴走行作業車両に搭載または作業者が携帯する遠隔操作装置により自律走行作業車両を操作可能とする併走作業システムであって、前記制御装置は設定走行経路に対して実位置が設定範囲以上逸脱すると走行を停止するように制御することを特徴とする併走作業システム。
- 衛星測位システムを利用して機体の位置を測位する位置算出手段と、操舵装置を作動させる操舵アクチュエータと、エンジン回転制御手段と、変速手段と、これらを制御する制御装置とを備えた自律走行作業車両を、前記制御装置に記憶させた設定走行経路に沿って自律走行させるとともに、該自律走行作業車両に随伴走行しながら作業を行う随伴走行作業車両に搭載または作業者が携帯する遠隔操作装置により自律走行作業車両を操作可能とする併走作業システムであって、前記制御装置は舵角方向を検出する操向センサからの検出値が異常な値となると走行を停止するように制御することを特徴とする併走作業システム。
- 衛星測位システムを利用して機体の位置を測位する位置算出手段と、操舵装置を作動させる操舵アクチュエータと、エンジン回転制御手段と、変速手段と、これらを制御する制御装置とを備えた自律走行作業車両を、前記制御装置に記憶させた設定走行経路に沿って自律走行させるとともに、該自律走行作業車両に随伴走行しながら作業を行う随伴走行作業車両に搭載または作業者が携帯する遠隔操作装置により自律走行作業車両を操作可能とする併走作業システムであって、前記制御装置は姿勢・方位センサの検出値と目標値との差が設定値以上となると走行を停止するように制御することを特徴とする併走作業システム。
- 衛星測位システムを利用して機体の位置を測位する位置算出手段と、操舵装置を作動させる操舵アクチュエータと、エンジン回転制御手段と、変速手段と、これらを制御する制御装置とを備えた自律走行作業車両を、前記制御装置に記憶させた設定走行経路に沿って自律走行させるとともに、該自律走行作業車両に随伴走行しながら作業を行う随伴走行作業車両に搭載または作業者が携帯する遠隔操作装置により自律走行作業車両を操作可能とする併走作業システムであって、前記制御装置は燃料タンクに設けたレベルセンサと接続し、燃料残量が設定量以下になると走行を停止するように制御することを特徴とする併走作業システム。
- 前記制御装置は、前記走行を停止すると、その原因を随伴走行作業車両に備える遠隔操作装置に送信し、遠隔操作装置のディスプレイに表示させることを特徴とする請求項1乃至請求項5の何れか1項に記載の併走作業システム。
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EP3104244A4 (en) | 2017-11-01 |
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JP2023168382A (ja) | 2023-11-24 |
JP7354217B2 (ja) | 2023-10-02 |
CN105980949A (zh) | 2016-09-28 |
JP6253678B2 (ja) | 2017-12-27 |
KR20210054073A (ko) | 2021-05-12 |
US10191492B2 (en) | 2019-01-29 |
KR102107556B1 (ko) | 2020-05-07 |
KR102340161B1 (ko) | 2021-12-15 |
KR20200047780A (ko) | 2020-05-07 |
JP2019096342A (ja) | 2019-06-20 |
JP2022033185A (ja) | 2022-02-28 |
KR102475681B1 (ko) | 2022-12-07 |
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