JPS5819309A - ポリオレフインの製造法 - Google Patents

ポリオレフインの製造法

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Publication number
JPS5819309A
JPS5819309A JP57117875A JP11787582A JPS5819309A JP S5819309 A JPS5819309 A JP S5819309A JP 57117875 A JP57117875 A JP 57117875A JP 11787582 A JP11787582 A JP 11787582A JP S5819309 A JPS5819309 A JP S5819309A
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Japan
Prior art keywords
polymerization
transition metal
ethylene
aluminoxane
catalyst
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Granted
Application number
JP57117875A
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JPH0412283B2 (ja
Inventor
ウアルテル・カミンスキ−
ハインリッヒ・ヘ−ンゼン
リュ−ディゲル・ウオルト
クラウス・キユ−ルペル
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Hoechst AG
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Hoechst AG
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Publication of JPS5819309A publication Critical patent/JPS5819309A/ja
Publication of JPH0412283B2 publication Critical patent/JPH0412283B2/ja
Granted legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • C08F4/659Component covered by group C08F4/64 containing a transition metal-carbon bond
    • C08F4/65912Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an organoaluminium compound
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • C08F4/659Component covered by group C08F4/64 containing a transition metal-carbon bond
    • C08F4/6592Component covered by group C08F4/64 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring
    • C08F4/65922Component covered by group C08F4/64 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring containing at least two cyclopentadienyl rings, fused or not
    • C08F4/65925Component covered by group C08F4/64 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring containing at least two cyclopentadienyl rings, fused or not two cyclopentadienyl rings being mutually non-bridged
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S526/00Synthetic resins or natural rubbers -- part of the class 520 series
    • Y10S526/943Polymerization with metallocene catalysts

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。

Description

【発明の詳細な説明】 本発明は一般に、新規なチーグラー触媒系を使用してエ
チレン及び/又は他のオレフィンを重合する方法に関す
る。特K、ハロゲン含有遷移金属化合物と酸素含有アル
ミニウムアルキル化合物とから成る可溶性のハロゲン含
有チーグラー系を使用して一50℃から200℃までの
関O温度でポリエチレン及びエチレンと他のα−オレフ
ィン例えばプロピレン、プテンセしてヘキセンとの共重
合体を製造する方法に関する。
遷移金属化合物と主族金属アルキレンとの組合会、いわ
ゆるチーグラー触媒は、低圧でもエチレンを重合する能
力があるということが1955年から知られている。更
に、ビス(シクロペンタジェニル)チタン−もしくはジ
ルコンジアルキル及びアルミノオキサンから成るハロゲ
ン不含Oチーグラー触媒を使用するこOような重合方法
がドイツ特許出願会−オ2.40&843号及び牙L4
0 &B S 5号明細書から知られている・ これらO触媒で既に実際に高い重合活性が得られるが、
ハロゲン不含の遷移金属化金物の製造には費用がかが如
、又、低い重合温度で杜重合活!kが小さい。
そのはか1例えばビス(シフ四ペンタジェニル)テタン
ジクa9ドとRがアル中ルーもしくはアリール−基であ
る式 %式% Oオリゴ−V−Oアルミニ−ラム化合物とから成りてい
ることのあ)得るオレフィン重合触媒が知られている(
米11141許オ&242,099号明細書):なお上
記アル建エウ^化舎物は、アルミニウムの炭化水素化合
物例えばトリアル中ルア# l ニラ五に水を加えるこ
とによって製造される。
最後に、チタン・、ジルコニウム又はバナジウムOシラ
ロペンタジエエル化合物とアルミニウムアJ&中しン又
は−アルキルハロゲエドとから成る触媒も知られている
(ドイツ特許出願会合オ$054414号明細書)。
蟲諌技術水準のこれらのすべての触媒系は。
重合活性が小さいという欠点をもつ。
本発明では、容易に入手しうる(買いうる)遷移金属成
分から出発するそして40℃と80℃との間の普通O重
合温度で、相当するハロゲン不會O系よシも高い重合活
性を示すというオニの長所をもつ触媒を使用する方法を
提案する。
重合活性が非常に高いので、高級α−オレフィンをポリ
エチレンマトリックスの中へすえ付けること−できる。
袖の可溶性の系では、このオレフィンを重合するのは困
難である。塩化チタン、−アルミニウム及び/又は−!
グネシウムが高濃度で使用される他のハ田ゲン會有シス
テムと比較して、提案する触媒紘、下方へ10−10−
4l/l tで011度で使用する遷移金属化合物のハ
ロゲンをはんの少し含むだけである。こ〇九めに、重合
装置の腐食が非常に減少する。そのほか、製造したポリ
オレフィンは、チーグラー触媒を使用する今まで使用し
九方法によるポリオレフィンよシもハロゲンが少ない。
成分の濤解度と生じる拠金触媒O溶解度によって、配量
−及び加工工程が非常に簡単になる。
R−H又は01〜碩ど2式01i、OHRのオレフィン
を単独で又は、場合により’r’txα、#ジオレフィ
ンとO搗金物で重合することは、提案する方法では5次
の成分から成る触媒を使用して行う:t 一般式 (シクロペンタジェニル)2 M e RH&t(式中
lはシクロペンタジェニル又は0.〜C−アルキλ基又
はハーゲン、特に塩素であ)9M・は遷移金属例えばチ
タン、特にジルコニウムでToe、ハtはノーーゲン、
41に塩素である) で示される遷移金属を含む化合物。
2 鐘状アルンノオキサン〇一般式 %式%)) 及びlll状アルミノオキサン〇一般式(ム’(R)−
〇)n+z (式中凰は4から21)fiで011数でToO。
lはメチル−叉状エチル基、殊にメチル基である) を有するアルミノオキサン@0.アルきニウムを含む化
合物。
ビス(シクロペンタジェニル)ジルコニウムシタロリド
もしく酸ビス(シクロペンタジェニル)ジルコニウムモ
ノメチルモノクロリド及びメチルアルミノオキサンから
成る触媒系O存在下で重合が行われるように行うのが好
ましい。
溶剤中で重合する場合、10−8!!1oIAから10
−1鳳ot7Hでのアルミノオキサン後置を使用し且つ
遷移金属とアルミニウムとを10=1から10’:1ま
での原子の比で使用するのが有利である0重合温度は2
0℃と120℃との閏であるのが好ましい。
製造すべきポリエチレン011度を目指すように調節す
る九めKは、エチレンO重合を、10重量%までの少量
のや中長鎖Oα−オレフィン又紘楓合物(例えばブテン
−1,プロペン、ヘキセン−1)の存在下で行うOが合
目的的である。とOようにして、今までエネにギーを消
費する高圧法で得られ丸よう1に特性をもつポリエチレ
ンを製造することができる。
更に、Il案する触媒系では、プロペン単位が統計的に
アタクチックI#に組込まれる任意の組成Oエチレンと
プロペンとから成る共重合体を製造することができる。
驚くべきことにとの触媒系は、溶剤中、箪状単景体中又
は気相中でO重合に適する。生じた重合体OXFX会場
量は、水素添加によってそして/ま丸紘温度を変えると
とによって調節することができる。温度を低くすると分
子量は太きく1にり、温度を高くすると分子量は小さく
なる。
更に、傭の長所は、触媒成分が喪中すく手に入るという
ことである。ビス(シクロペンタジェニル)ジルコンジ
クーリドは買うことができる。それから−工IIO反応
で、相当するモノアル中ルモノクロリド化合物を製造す
ゐこともできる。
ハpゲン不含O触媒系を使用する重合と比較して、提案
するハ田ゲン含有触媒では、明らかによ)高い活性が得
られる。ノ・四ゲン不含の重金属成分ビス(シクロペン
タジェニル)ジルコニウムジメチルからS*するジ/S
9ゲニドに変える場合、活性の増加は、少なくとも約5
0%である。
ビス(シクロペンタジェニル)ジルコニウムシバ四ゲ二
ド又ハビス(シクロペンタジェニル)ジルコニウムモノ
アルキルモノハpゲニドヲ使用する場合には、Ili似
のチタン化合物を使用する場合よ)も、取るに足ゐはど
良い活性が見い出されたということも驚くべきことで参
る。実際に重要な70℃の重合温度(ζO温度でビス(
シクロペンタジェニル)チタン化合物はもう分解するの
で使用することができない)で本発l!による方法で拡
ジルコニウム化合物によって、触媒成分としての相当す
るチタン化合物を使用して20℃の温度で得られるよう
な係数10以上の活性が得られる。しかし同じ重合温度
又は比較しうる低い重合温度でも1本発明のジルコニウ
ム触媒の活性は、相当するチタン化合物を重金属成分と
して含む触媒の活性よりも高い。
こoWs*eo改曹は、a該技術水阜によって(ドイツ
費許出願会告オ%O+65,614号男細書から)触媒
系例えばZr01./ムβ1,02叉はビス(シクロペ
ンタジェニル)シルコニクムシラロリト/ムt (Ol
l、)、が、ジルコニウム化合物を類似のチタン化金物
に代え九I!!!+する系よ)%大きさの小さい重合活
性を示すということが知られてい九〇で1シさら驚異で
ある。
本実YAKよる方法によって得られる高い活性O為Ka
、重金属成分の選択のはかに41定のアルミノオキサン
を助触媒として使用することも重要である。かな夛長鎖
Oオリゴ!−のアルミノオキサンを使用するのが有利で
ある。例えばトシメチルアル電二りムに水を加えると□
米り14I許牙入24λO??号明細書に記載されてい
るように一重金属成分と協力して高活性の触媒系を生じ
ないアルミノオキサンがInれる。
41Kil性なメチルアミノオキサン社、硫酸鋼!水化
物O水寝水によってトリメチルアル電ニウムをトルエン
中で注意深く加水分解するととくよシ員造することがで
きる。溶液を放置すると、か1)長鎖Oll状及び環状
0.41に活性なアルミノオキサンが生じる。
正にζOようKして製造し一#:、6以上の高い重合度
のメチルアミノオキサンだけが、ビス(シクロペンタジ
ェニル)ジルコニウム化合物と協力して、  10−’
 mot/を以下の遷移金属湊度でも、高い重合活性を
生じる;それは又、類似の重金属化合物例えば相当°す
るチタン化金物と一緒に、活性°を飛躍的に増加する。
更に、この触媒系は、成分の安定性のために。
必ずしも純粋でないエチレンも重合する能力があるので
、異種成分をエチレンから除く丸めの費用Oかかる精製
工程を廃することができる。
以下1例を挙けて本発明を更に詳しく説明する。
例  1 メチルアミノオキサンの製造 S 7 J l (’ −I S lll0L ) O
ouso4s u、o (’−75mat 011.O
K相当すゐ)を250wLOトルzyに懸濁させ、5o
d(o、szmoz)o)リメチにア#電ニウムを加え
、20℃で反応させ友。
24時間の反応時間のilK、約0.? motOl 
/ンが斃生しえ0次に、溶液を一体0硫駿鋼からf別し
え。トルエンを除くと、14.57(Il論050%)
のメチルアルミノオキサンが得られた。ベン(ンで凝固
点降下法によって測定した分子量紘850、平均のオリ
ゴ!−化度d14.7でありえ。
触媒0III造及び重合 I At)11ラスのオートクレーブに、十分に加熱し
且つアルゴンで洗つ先後に、530m1IO)kエンを
入れ、+90℃で恒温にしえ0次に500M1 (S、
Oxamalt)アルZ!りム単位)のメチルアミノオ
キサンを加ええ。短時間(1分間)攪拌し九114  
(0@Tl@>、Zr0110 ) #’! 2溶液0
.1−(3J3−104moj)を加え、更に1分畳、
エチレンを@barO圧力に一重るまで圧入しえ。透明
な反応111社、生じ九ポリエデνンの九めにますます
粘着性になつ九ので、装入を20分1kK、鳳−ブタノ
ールを加えるヒとによって中止し九。
n−ブタノールを加えると、触媒が直ちに分解したはか
に、生じ良ポリエチレンが析出した。
次に1重合体をf取し、数回メタノールで洗い、乾燥さ
せ丸。収量状13.6IIKなり九、平均分子量は粘度
測定によって9%000と測定されえ、それから1.7
・10’!iP罵/lZr h tar C1活性が達
成される。これは、1.210’fPl/7Zr hb
arの比較しうるハpゲン不含の系よ34s。
%はど高い。
例  2 例1と同様に行なつ九が、変更して3.4・1o−7”
 (’l”!I)!”’4 e 2951IF(4,1
11m0t) 0アンノオ中ナンを使用し、20’Cで
重合した。収量状0.5時間後に5.7FK&j、平均
分子量はtoaaooo以上になりえ。これは9へ00
0f 2VI ’tL h bar の活性に@当する
15 例1と同様に行なつ九。変更し九点は、 5.35・−
− 10  motの(Os% %Zr (0% ) OZ
及び5.21101 O7bar O重合活性が得られ
え。
例  4 例1と同様に行なり九が、わずか100111Oトルエ
ンにアルζノオキサンを溶解させ喪。短時間(5分間)
攪拌し丸後、1.66 ・10−m0tの(’s”s’
)t”’4の)#エン11ilを加え、更に3分141
1にプロペンを、オートクレーブの全液体量が550m
Kikるまで圧入し丸0次に、ブーベンO重合を、攪拌
しながら更に44時間20℃で続けえ、七OII反応*
紘ますます粘着性になつ丸。次に、過剰のブーペンを吹
払い、少食のメタノールを加えて触媒を分湊し *つで
い九帖ちょうな相に約400140石油エーテルを加え
え0次に遠心分離し丸。溶剤を除き *つ九アタタチツ
クポリプロピレンを乾燥させ九。収量は105jFにな
つ九。平均分子量は粘度測定によって4000と測定さ
れた。
例  5 例1と同様に行なつ九が、エチレンをブテン−1と60
℃で共重合するように変更した。その上更に5.61の
ブテン−1を圧カビエレットで加え、その後間もなくエ
チレンを9,5 barの圧力になるまで圧入した。2
分後に、無色の共重合体が析出した。収量は6.51に
なり九。共重合体の密度は、純粋のポリエチレンが0.
96であるOH対してわずかo、9479/vd、であ
つ九。
例  6 例1から例5tでに記載した前に職扱つ丸ガラスのオー
トクレーブに50−のトルエンヲ入れ、+20℃の実験
温度で恒温にした。次に、例1によ)製造した150岬
(2,2mmol (Dアルミニウム単位)のメチルア
ルミノオキナンを加え九、短時間(3分間)攪拌し友後
、6.66・10−7motの(OJ(、)、Zr’4
 ノ) # 、! 7溶液を加え、次に、5G111の
ヘキセン−1をピペットで加え丸。攪拌時間が150時
間になってから重合を、少量のメタノールを加えて中止
した。例4に記載し九のと同様に反応の後処理を行なっ
九。収量は、ガラスのように透明なアタクチックポリへ
午竜ン8.4Iであり九。
例  7 例1から例6までと同様に、エチレン/ヘキセン−共重
合体を製造すぺ<、190mのトルエンと10111O
ヘキセン−1とを入れ、40ttV@験温度で恒温にし
丸。次に、例1によ!pm造し九2001114(3,
4mmotOak < =つA単位)0メチルアルミノ
オキナンを加工丸。約5分間Omい攪拌時間の後、8.
0−104not 42)(’s”5)zzr’4の)
ルエン溶液0.5@lをピペットで加え1次いでエタン
を8,5barO圧力になるまで圧入しえ。2s分間の
重合時間の後に、オートクレーブが重合体で一杯になつ
えので、エタノールを加えて触媒を分離しなければなら
なかつi。活性/a 、 ?−211DK量ID場合K
 4−10’1重舎体/f Zr h bar Kなツ
7)−0密度はO,?411 /as’と一定された。
例8(比較例) 例10場合と同様に準備を行なり九。250dの25℃
に保ったトルエンへ0.5・19 38770トリメチ
ルアルミニウムを加え、25分間で0.4・10=m6
tの水を攪拌しながら滴下し九。
更に5分間反応時間が経過した後、この溶111KO,
5−10−’ motの(C^)2テ104を加え、エ
チレンを8bar[で圧入し、1時間重合した。次に重
合体を一取し、数回メタノールで洗いそして乾燥させた
。アAミノオキサンの平均オリゴマー化度は3ないし5
になった。収量は4.9gになつ九。これは28,0O
Opポリ工チレン/gTi h barの活性に相当す
る。
例 9(比較例) 例$におけると同様に行なつ九が、二塩化物0代J) 
K ((1,Hs)、テ107 (OH,)を使用し丸
、収量は、1時間の反応時間の後に2.611になった
。これは11LOOO#ポリエチvン/l〒i h b
ar ノ活性に相当する。
jLLl(比較例)

Claims (1)

  1. 【特許請求の範囲】 t R11X水素原子であるか又は0.〜C1゜−アル
    キル基であるf;、 OH,OHRで示されるオレフィ
    ンを単独で又は混合物の拳で、場合により04〜0.。 −g、・−ジオレフィンとの渦合物O形で、S剤 *状
    単量体又は気相中で、−SO℃と200℃との閾の温度
    で、可溶性のへ■ゲン含有遷移金属化合物及びアルミノ
    オキサンを使用して重合するととによってポリオレフィ
    ンを製造する方法にして1次の成分= (&)  一般式 %式% (式中R#iシクシランタジェニル又はO1〜06−ア
    λキル基又はハpゲン、特に塩素であり、勤は遷移金属
    、IIIIKジルマニクムでTo)、Hatはハ冒ゲン
    、善に塩素である) で示される遷移金属含有化合物 (リ 線状アルミノオキサン〇一般式 ム4”4(ムt(R)−〇)n 及び環状アルミノオキナンの一般式 %式%( (式中nは4から20までの数でありRはメチル−又は
    エチル基、殊にメチル基である) Yr71にスるアルミノオキナン型のアルミニウム含有
    化合物 から威る触媒ズの存在下で重゛合を行うことを特徴とす
    る方法。 2 ビス(シクロペンタジェニA/)シルコニウムジク
    pリドも′シ〈はビス(シクロペンタジェニル)ジルコ
    ニウムモノメチルモ/ I 01Jド及びメチルアル2
    ノオキサンから成る触媒の存在下で重合を行う、特許請
    求のt!11項記載O方法。 五 溶剤中で重合する場合、1G−@mOI/’tから
    10−’ m4/2 iでのアルミノオキサン濃度を使
    用し且つ遷移金属とアルミニウムとを10:1から10
    ”:1tでの原子の比で使用する、譬許請求O範i!1
    才1項又は第2項記載の方法。 4 エチvyo重合を、  1 G −’ not/L
     カら10−’mot/ltでの遷移金属濃度で行う、
    特許請求の範II才1項から第3項までのいずれかに記
    SO方法。 翫 不潔なエチレンを使用して触媒濃度を高めずに重合
    を行う、41許請求の範!I第1項からt4項までのい
    ずれかに記載の方法。 4 重合温度が20℃と120℃との間にある、善許請
    求O範■第1項から第5項までのいずれかに記載の方法
    。 7.3  エチレンをプロピレンと共重合する。41許
    請京0m1l1才1項から牙6項までのいずれかに記l
    IO方法。 & エチレンを倫Oa−オレフィン、殊にブテン及びへ
    中センと共重合する。IF#許請求の範■第1項かもt
    7項記載までOいずれかに記載O方法。
JP57117875A 1981-07-09 1982-07-08 ポリオレフインの製造法 Granted JPS5819309A (ja)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19813127133 DE3127133A1 (de) 1981-07-09 1981-07-09 Verfahren zur herstellung von polyolefinen und deren copolymerisaten
DE3127133.2 1981-07-09

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JPS5819309A true JPS5819309A (ja) 1983-02-04
JPH0412283B2 JPH0412283B2 (ja) 1992-03-04

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EP (1) EP0069951B1 (ja)
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DE (2) DE3127133A1 (ja)
ZA (1) ZA824858B (ja)

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DE3127133A1 (de) 1983-01-27
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