CN103300450A - Preparation method of raw dendrobium officinale pulp beverage - Google Patents
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Abstract
本发明公开了一种铁皮石斛原浆饮料的制备方法,包括:(1)取铁皮石斛鲜枝,烘烤至呈紫色,加水打浆,制得初浆液;(2)将初浆液保温处理后煮沸,过滤,取滤渣;(3)将滤渣再次加水打浆,煮沸,过滤,取滤渣,重复若干次后,滤渣加水打浆制得二次浆液;(4)往二次浆液中添加纤维素酶进行酶解,获得酶解液;(5)将酶解液煮沸,过滤,取滤渣,(6)将滤渣再次加水打浆,煮沸,过滤,取滤渣,重复若干次;(7)合并所有滤液,煮沸杀菌,制得铁皮石斛原浆饮料。本发明通过对铁皮石斛进行烘烤,对滤渣进行酶解处理,不仅提高了功能性多糖、黄酮的提取率,而且增加了饮料中膳食纤维的含量,且制得的饮料颜色更加鲜艳、稳定。
The invention discloses a preparation method of dendrobium officinale puree beverage, comprising: (1) taking fresh branches of dendrobium officinale, baking until purple, adding water and beating to obtain primary slurry; (2) heat-preserving the primary slurry and then boiling , filter, and take the filter residue; (3) add water to the filter residue again, boil, filter, take the filter residue, repeat several times, and add water to the filter residue to make a secondary slurry; (4) add cellulase to the secondary slurry for enzyme (5) Boil the enzymatic solution, filter, and take the filter residue, (6) add water to the filter residue again, boil, filter, take the filter residue, and repeat several times; (7) Combine all filtrates, boil and sterilize , to prepare the dendrobium candidum beverage. The invention not only improves the extraction rate of functional polysaccharides and flavonoids, but also increases the content of dietary fiber in beverages by roasting dendrobium officinale and performing enzymolysis treatment on filter residues, and the color of the prepared beverages is brighter and more stable.
Description
技术领域technical field
本发明涉及保健食品开发技术领域,具体涉及一种铁皮石斛原浆饮料的制备方法。The invention relates to the technical field of health food development, in particular to a method for preparing a dendrobium officinale beverage.
背景技术Background technique
铁皮石斛含有石斛多糖、黄酮、蛋白质、17种氨基酸及无机元素等,其性味甘寒,具有益胃生津,滋阴清热功能,被誉为“中华九大仙草”之首,在治疗胃肠道疾病、白内障、关节炎、血栓闭塞性脉管炎及慢性咽炎等疾病有很好的疗效。Dendrobium candidum contains polysaccharides, flavonoids, proteins, 17 kinds of amino acids and inorganic elements. It has a good curative effect on diseases such as tract diseases, cataracts, arthritis, thromboangiitis obliterans and chronic pharyngitis.
铁皮石斛组培种苗和相关保健品市场正处于高速成长阶段,发展空间巨大。根据有关统计,目前每年铁皮石斛市场需求量在100万公斤以上,以铁皮石斛作为原料的药品、保健品产值超过几百亿元。这些药品和保健食品看似很多,但剂型多半比较简单,并且制备方法以对鲜品或铁皮枫斗干品的粗加工为主,产品单一,有效成分利用率较低。The market of Dendrobium candidum tissue culture seedlings and related health products is in a stage of rapid growth, with huge room for development. According to relevant statistics, the current annual market demand for Dendrobium candidum is more than 1 million kilograms, and the output value of medicines and health care products using Dendrobium candidum as raw materials exceeds tens of billions of yuan. These medicines and health foods seem to be many, but most of them have simple dosage forms, and the preparation method is mainly based on rough processing of fresh products or dry products of Tiepi Fengdou. The products are single and the utilization rate of active ingredients is low.
如公开号为CN1307901A的中国专利文献公开了一种铁皮石斛鲜品的加工方法,将新鲜采收的铁皮石斛置于臭氧水中浸泡20-40分钟,然后用清水漂洗,漂洗完后晒干,通过真空冷冻粉碎的方法制成粉剂。所述加工方法获得的铁皮石斛粉末中含有较多粗纤维,浸泡后食用残渣较多,口感欠佳。For example, the Chinese patent literature with the publication number CN1307901A discloses a processing method for the fresh product of Dendrobium candidum, which involves soaking the freshly harvested Dendrobium candidum in ozone water for 20-40 minutes, then rinsing with clear water, drying in the sun after rinsing, and passing The method of vacuum freezing and crushing is made into powder. The Dendrobium candidum powder obtained by the processing method contains more crude fiber, more edible residue after soaking, and poor mouthfeel.
如公告号为CN1754564A的中国专利文献公开了一种将新鲜采收铁皮石斛嫩茎叶加蜂蜜经清洗、煎汁、浓缩操作制成蜜制铁皮石斛浓汁的方法;该方法采用了铁皮石斛嫩茎叶为原料,但嫩茎叶中多糖积累不足,不仅使获得的蜜制铁皮石斛浓汁中最重要的功效成分(即多糖)含量较少,而且对铁皮石斛这种珍贵药材造成原料的浪费。For example, the Chinese patent document whose notification number is CN1754564A discloses a method of making honey-made Dendrobium candidum thick juice by adding honey to freshly harvested stems and leaves of Dendrobium candidum; Stems and leaves are used as raw materials, but the accumulation of polysaccharides in young stems and leaves is insufficient, which not only makes the content of the most important functional components (polysaccharides) in the honey-made Dendrobium candidum juice less, but also causes waste of raw materials for the precious medicinal material of Dendrobium candidum .
公开号为CN100497396A的中国专利文献公开了一种铁皮石斛多糖提取物的制备方法,包括脱脂、提取、浓缩、醇沉、干燥,最终获得分子量为1~30万,多糖含量为25%~50%(重量)。该制备方法对铁皮石斛中富含的黄酮、蛋白质、氨基酸及微量元素没有加以利用,原料利用率也较低。The Chinese patent document with the publication number CN100497396A discloses a preparation method of polysaccharide extract of Dendrobium officinale, including degreasing, extraction, concentration, alcohol precipitation, and drying, and finally obtains a molecular weight of 1 to 300,000 and a polysaccharide content of 25% to 50%. (weight). The preparation method does not utilize flavonoids, proteins, amino acids and trace elements rich in Dendrobium officinale, and the utilization rate of raw materials is also low.
公开号为CN102008654A的中国专利文献公开了一种铁皮石斛鲜汁原液的制作方法,该方法将新鲜铁皮石斛清洗灭菌后经榨汁分离、真空脱气、加入果胶酶与纤维素酶使果胶水解将大分子果胶水解,以降低黏度。但果胶酶处理也会将多糖水解,使获得的铁皮石斛鲜汁原液失去应有的功效。The Chinese patent literature with the publication number CN102008654A discloses a method for making fresh Dendrobium candidum juice stock solution. In this method, fresh Dendrobium candidum is cleaned and sterilized, separated by squeezing the juice, vacuum degassed, and adding pectinase and cellulase to make the fruit Glue hydrolysis hydrolyzes macromolecular pectin to reduce viscosity. However, the pectinase treatment will also hydrolyze the polysaccharide, so that the obtained fresh juice of Dendrobium officinale loses its due efficacy.
发明内容Contents of the invention
本发明提供了一种铁皮石斛原浆饮料的制备方法,利用该制备方法获得的铁皮石斛原浆饮料中富含多糖、黄酮等功效成分,并且颜色鲜艳稳定,铁皮石斛的利用率高达70%以上。The invention provides a method for preparing dendrobium candidum puree beverage. The dendrobium candidum puree beverage obtained by the preparation method is rich in functional components such as polysaccharides and flavonoids, and has a bright and stable color. The utilization rate of dendrobium candidum is as high as 70% or more .
一种铁皮石斛原浆饮料的制备方法,包括:A preparation method of dendrobium candidum protoplasm beverage, comprising:
(1)取铁皮石斛鲜枝,烘烤至呈紫色,加水打浆,制得初浆液;(1) Take the fresh branch of Dendrobium officinale, bake it until it turns purple, add water and make a slurry to make the initial slurry;
(2)将初浆液保温处理后煮沸,过滤,取滤渣;(2) Boil the initial slurry after heat preservation treatment, filter, and take the filter residue;
(3)将滤渣再次加水打浆,煮沸,过滤,取滤渣,重复若干次后,滤渣加水打浆制得二次浆液;(3) Add water to the filter residue again, boil, filter, take the filter residue, repeat several times, add water to the filter residue to make a secondary slurry;
(4)往二次浆液中添加纤维素酶进行酶解,获得酶解液;(4) Adding cellulase to the secondary slurry for enzymolysis to obtain an enzymolysis solution;
(5)将酶解液煮沸,过滤,取滤渣,(5) Boil the enzymatic solution, filter, and take the filter residue,
(6)将滤渣再次加水打浆,煮沸,过滤,取滤渣,重复若干次;(6) Add water to the filter residue again, boil, filter, take the filter residue, and repeat several times;
(7)合并所有滤液,煮沸杀菌,制得铁皮石斛原浆饮料。(7) Combine all the filtrates, boil and sterilize to obtain the original puree beverage of Dendrobium candidum.
步骤(1)中,加水打浆前,将烘烤后的铁皮石斛鲜枝切成段,长度0.1~1.0cm;更优选为0.2cm。较短的铁皮石斛茎段更有利于功能性多糖和黄酮的溶出。In step (1), before adding water for beating, cut the baked fresh branch of Dendrobium officinale into sections with a length of 0.1-1.0 cm; more preferably 0.2 cm. Shorter stems of Dendrobium officinale are more conducive to the dissolution of functional polysaccharides and flavonoids.
作为优选,烘烤温度为85~95℃,烘烤时间为10~30min。作为进一步优选,烘烤温度为95℃,烘烤时间为15min。高温烘烤不仅能去除青草味,起到杀青的作用;并且烘烤过程中,铁皮石斛中的花色苷与功能性多糖、黄酮反应,使原浆饮料的颜色更为鲜艳和稳定。Preferably, the baking temperature is 85-95° C., and the baking time is 10-30 minutes. As a further preference, the baking temperature is 95° C., and the baking time is 15 minutes. Roasting at high temperature can not only remove the grassy smell, but also play a role in killing greens; and during the roasting process, the anthocyanins in Dendrobium officinale react with functional polysaccharides and flavonoids, making the color of the original beverage more vivid and stable.
烘烤完成后,加入干净的清水打浆,使铁皮石斛中的功能性多糖、黄酮以及花色苷溶出。加水打浆时,料水比优选为1:5~7。After the roasting is completed, clean water is added for beating to dissolve the functional polysaccharides, flavonoids and anthocyanins in Dendrobium officinale. When beating with water, the material-to-water ratio is preferably 1:5-7.
为使更多的花色苷溶出,步骤(2)中,将获得的初浆液在一定温度下保温一段时间,保温条件优选为:温度50~55℃,时间30~120min;更优选为:温度50℃,时间30min。在该保温条件下,花色苷已基本溶出。In order to dissolve more anthocyanins, in step (2), heat the obtained primary slurry at a certain temperature for a period of time. The heat preservation conditions are preferably: temperature 50-55°C, time 30-120min; more preferably: temperature 50 ℃, time 30min. Under this heat preservation condition, the anthocyanins have basically been dissolved.
步骤(3)中,在保温后的初浆液中加入铁皮石斛原料8~10倍量的水,煮沸3~8min后过滤,取过滤后的滤渣,加入滤渣3~5倍量的水打浆,获得二次浆液,如无特殊指定,本发明所述铁皮石斛原料是指铁皮石斛鲜枝。In step (3), add 8 to 10 times the amount of water of Dendrobium officinale raw materials to the initial slurry after heat preservation, boil for 3 to 8 minutes and then filter, take the filtered filter residue, add 3 to 5 times the amount of water for beating the filter residue, and obtain For the secondary slurry, unless otherwise specified, the raw material of Dendrobium candidum in the present invention refers to fresh branches of Dendrobium candidum.
将浆液煮沸既起到灭菌的作用又大大提高了功能性多糖、黄酮提取效率。作为优选,步骤(3)中,所述重复的次数为至少3次,多次加水打浆煮沸能够进一步提高功能性多糖、黄酮的提取率。Boiling the slurry not only plays the role of sterilization but also greatly improves the extraction efficiency of functional polysaccharides and flavonoids. Preferably, in step (3), the number of repetitions is at least 3 times, adding water, beating and boiling for multiple times can further increase the extraction rate of functional polysaccharides and flavonoids.
经过多次加水打浆煮沸后,大部分游离的功能性多糖、黄酮已基本溶出,提取率已无法再提高。但由于滤渣的主要成分是纤维素,纤维素分子之间还束缚有一部分功能性多糖、黄酮,而纤维素又不溶于水及一般有机溶剂,使得这部分被束缚的功能性多糖、黄酮也无法溶出。After several times of adding water, beating and boiling, most of the free functional polysaccharides and flavonoids have been basically dissolved, and the extraction rate can no longer be improved. However, since the main component of the filter residue is cellulose, some functional polysaccharides and flavonoids are bound between the cellulose molecules, and cellulose is insoluble in water and general organic solvents, so that this part of the bound functional polysaccharides and flavonoids cannot Dissolution.
因此本发明的步骤(4)中,往二次浆液中加入纤维素酶,利用纤维素酶对纤维素进行酶解。作为优选,所述纤维素酶的加入量为5-15U/g铁皮石斛原料,更优选为10U/g铁皮石斛原料。1U是指在50℃,pH5.0,反应30min的条件下,每分钟降解CMC(羧甲基纤维素)产生1μg还原糖(以葡萄糖计)所需的酶量。Therefore, in step (4) of the present invention, cellulase is added to the secondary slurry, and the cellulose is enzymolyzed by cellulase. Preferably, the added amount of the cellulase is 5-15U/g raw material of Dendrobium candidum, more preferably 10U/g raw material of Dendrobium candidum. 1U refers to the amount of enzyme required to degrade CMC (carboxymethyl cellulose) to produce 1 μg reducing sugar (calculated as glucose) per minute at 50°C, pH 5.0, and react for 30 minutes.
作为优选,酶解时间为10~40min,酶解pH为4.8~5.2,酶解温度为45~55℃。作为进一步优选,酶解时间为30min,酶解pH为5.0,酶解温度为50℃。酶解时配以搅拌,以增大滤渣与纤维素酶的接触面积,提高酶解效率。酶解后,不仅被纤维素束缚的功能性多糖、黄酮被释放,还获得了许多纤维素的水溶性酶解物。Preferably, the enzymolysis time is 10-40 minutes, the enzymolysis pH is 4.8-5.2, and the enzymolysis temperature is 45-55°C. As a further preference, the enzymolysis time is 30 minutes, the enzymolysis pH is 5.0, and the enzymolysis temperature is 50°C. Stirring is used during enzymatic hydrolysis to increase the contact area between filter residue and cellulase and improve the efficiency of enzymatic hydrolysis. After enzymatic hydrolysis, not only the functional polysaccharides and flavonoids bound by cellulose are released, but also many water-soluble enzymatic hydrolyzates of cellulose are obtained.
搅拌酶解完成后将酶解液煮沸3~8min并过滤。取过滤后的滤渣,加入滤渣3~5倍量的水打浆。作为优选,步骤(6)中,所述重复的次数为至少3次,多次加水打浆煮沸能够进一步提高功能性多糖、黄酮的提取率。After the stirring enzymolysis is completed, the enzymolysis solution is boiled for 3-8 minutes and filtered. Take the filtered filter residue, add 3 to 5 times the amount of water to make a slurry. Preferably, in step (6), the number of repetitions is at least 3 times, adding water, beating and boiling for multiple times can further increase the extraction rate of functional polysaccharides and flavonoids.
作为优选,在步骤(3)和步骤(6)的煮沸过程中,在浆液中加入适量薄荷叶。如此获得的铁皮石斛原浆饮料不仅具有铁皮石斛的香味,还具有薄荷的清凉口感,更加有益于生津解渴,润肺养生。Preferably, during the boiling process of step (3) and step (6), an appropriate amount of mint leaves are added to the slurry. The dendrobium candidum beverage obtained in this way not only has the fragrance of dendrobium candidum, but also has the refreshing taste of mint, which is more beneficial for promoting body fluids, quenching thirst, moistening lungs and maintaining health.
本发明还提供了由所述制备方法制得的铁皮石斛原浆饮料。该铁皮石斛原浆饮料中,花色苷含量>0.3μg/mL,黄酮含量>0.4μg/mL,功能性多糖含量>1.5mg/mL。The invention also provides the dendrobium officinale beverage prepared by the preparation method. In the dendrobium candidum puree beverage, the content of anthocyanins is >0.3 μg/mL, the content of flavonoids is >0.4 μg/mL, and the content of functional polysaccharides is >1.5 mg/mL.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明对铁皮石斛进行烘烤后再进行功效成分的提取,有利于功能性多糖、黄酮溶出,并使制得的铁皮石斛原浆饮料颜色鲜艳、稳定;(1) The present invention extracts functional components after baking Dendrobium candidum, which is beneficial to the dissolution of functional polysaccharides and flavonoids, and makes the prepared Dendrobium candidum drink bright and stable;
(2)本发明利用纤维素酶对纤维素进行酶解,一方面增加了对铁皮石斛中功能性多糖等成分的提取率,另一方面使纤维素部分降解,溶于饮料中成为有益身体健康的可溶性膳食纤维,同时也不会对功能性多糖降解太甚以致引起保健功效的降低;(2) The present invention uses cellulase to enzymatically hydrolyze cellulose, on the one hand, it increases the extraction rate of functional polysaccharides and other components in Dendrobium officinale, on the other hand, it partially degrades the cellulose, and dissolves it in beverages to become a healthy product. soluble dietary fiber, and at the same time, it will not degrade the functional polysaccharide too much so as to reduce the health care effect;
(3)本发明的制备方法操作简单,节能环保、成本低;制得的铁皮石斛原浆饮料中功效成分含量丰富,具有良好的保健功效。(3) The preparation method of the present invention is simple in operation, energy-saving, environment-friendly, and low in cost; the prepared dendrobium candidum puree beverage is rich in functional components and has good health care effects.
附图说明Description of drawings
图1为本发明铁皮石斛原浆饮料的制备方法的流程图。Fig. 1 is the flow chart of the preparation method of Dendrobium officinale beverage of the present invention.
具体实施方式Detailed ways
本发明铁皮石斛原浆饮料的制备流程如图1所示,下面结合附图和具体实施方式对本发明的制备方法作进一步详细说明。The preparation process of the dendrobium candidum beverage of the present invention is shown in Figure 1, and the preparation method of the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在85℃下烘烤40min后切成长度为0.1cm的茎段;取料水比为1:6的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry, bake at 85°C for 40 minutes, and cut into 0.1cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:6 and clean water , beating to obtain initial slurry;
(2)将初浆液于55℃下保温60min;保温后加入铁皮石斛原料8倍量的水,煮沸3min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入4倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 55°C for 60 minutes; add 8 times the amount of water of Dendrobium candidum raw materials after heat preservation, boil for 3 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为5U/g铁皮石斛原料;在pH约5.0、48℃下酶解20min,获得酶解液;(3) Add cellulase to the secondary slurry, the addition amount is 5U/g Dendrobium candidum raw material; enzymolyze at pH about 5.0 and 48°C for 20min to obtain enzymatic hydrolyzate;
(4)将酶解液煮沸3min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入3倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 3 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 3 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,煮沸,制得铁皮石斛原浆饮料;并计算铁皮石斛的鲜枝利用率;计算公式为:(5) Combine all the filtrates and boil to obtain the Dendrobium officinale beverage; and calculate the utilization rate of fresh branches of Dendrobium officinale; the calculation formula is:
式中,M为烘烤前铁皮石斛的鲜枝重量,x为铁皮石斛鲜枝水分含量,m1为最终滤渣干重。In the formula, M is the fresh branch weight of Dendrobium candidum before baking, x is the water content of fresh branch of Dendrobium candidum, and m1 is the dry weight of the final filter residue.
本实施例中铁皮石斛的鲜枝利用率为77%。The fresh branch utilization rate of dendrobium candidum in the present embodiment is 77%.
实施例2Example 2
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在95℃下烘烤15min后切成长度为0.2cm的茎段;取料水比为1:5的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry, bake at 95°C for 15 minutes and cut into 0.2cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:5 and clean water , beating to obtain initial slurry;
(2)将初浆液于50℃下保温30min;保温后加入铁皮石斛原料10倍量的水,煮沸5min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入3倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 50°C for 30 minutes; add 10 times the amount of water of Dendrobium candidum raw material after heat preservation, boil for 5 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为10U/g铁皮石斛原料;在pH约5.0、50℃下酶解30min,获得酶解液;(3) Add cellulase to the secondary slurry, the addition amount is 10U/g Dendrobium candidum raw material; enzymolyze at pH about 5.0 and 50°C for 30min to obtain enzymatic hydrolyzate;
(4)将酶解液煮沸5min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入4倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 5 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 4 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为77%。(5) All the filtrates were combined and sterilized to obtain the Dendrobium officinale beverage; and the utilization rate of the fresh branches of this example was calculated by the method of Example 1, which was 77%.
实施例3Example 3
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在90℃下烘烤30min后切成长度为0.8cm的茎段;取料水比为1:7的铁皮石斛茎段和洁净清水,打浆获得浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry them, bake them at 90°C for 30 minutes, and then cut them into 0.8cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:7 and clean water , beating to obtain slurry;
(2)将初浆液于50℃下保温120min;保温后加入铁皮石斛原料9倍量的水,煮沸5min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 50°C for 120 minutes; add 9 times the amount of water of Dendrobium candidum raw material after heat preservation, boil for 5 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为15U/g铁皮石斛原料;在pH为5.0左右、52℃下酶解10min,获得酶解液;(3) Add cellulase to the secondary slurry, the addition amount is 15U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 52°C for 10min to obtain enzymatic hydrolyzate;
(4)将酶解液煮沸5min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 5 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 5 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为72%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this example was calculated by the method of Example 1, which was 72%.
实施例4Example 4
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在85℃下烘烤40min后切成长度为1cm的茎段;取料水比为1:7的铁皮石斛茎段和洁净清水,打浆获得浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry, bake at 85°C for 40 minutes, and then cut into 1cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:7 and clean water, beating to obtain slurry;
(2)将初浆液于55℃下保温100min;保温后加入铁皮石斛原料10倍量的水,煮沸8min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 55°C for 100 minutes; add 10 times the amount of water of Dendrobium candidum raw materials after heat preservation, boil for 8 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为15U/g铁皮石斛原料;在pH为5.0左右、50℃下酶解40min,获得酶解液;(3) Add cellulase to the secondary slurry, the addition amount is 15U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 50°C for 40min to obtain enzymolyzate;
(4)将酶解液煮沸8min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 8 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 5 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为71%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this example was calculated by the method of Example 1, which was 71%.
实施例5Example 5
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在95℃下烘烤20min后切成长度为0.2cm的茎段;取料水比为1:6的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry them, bake them at 95°C for 20 minutes, and then cut them into 0.2cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:6 and clean water , beating to obtain initial slurry;
(2)将初浆液于55℃下保温120min;保温后加入铁皮石斛原料8倍量的水,煮沸3min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入4倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 55°C for 120 minutes; add 8 times the amount of water of Dendrobium candidum raw material after heat preservation, boil for 3 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为10U/g铁皮石斛原料;在pH为5.0左右、48℃下酶解10min,获得酶解液;(3) Add cellulase to the secondary slurry, the addition amount is 10U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 48°C for 10min to obtain enzymatic hydrolyzate;
(4)将酶解液煮沸3min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入3倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 3 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 3 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为75%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this example was calculated by the method of Example 1, which was 75%.
实施例6Example 6
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在90℃下烘烤15min后切成长度为0.1cm的茎段;取料水比为1:5的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry, bake at 90°C for 15 minutes, and cut into 0.1cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:5 and clean water , beating to obtain initial slurry;
(2)将初浆液于55℃下保温120min;保温后加入铁皮石斛原料8倍量的水,煮沸3min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入4倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 55°C for 120 minutes; add 8 times the amount of water of Dendrobium candidum raw material after heat preservation, boil for 3 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为15U/g铁皮石斛原料;在pH为5.0左右、52℃下酶解10min,获得酶解液;(3) Add cellulase to the secondary slurry, the addition amount is 15U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 52°C for 10min to obtain enzymatic hydrolyzate;
(4)将酶解液煮沸3min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入3倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 3 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 3 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为78%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this example was calculated by the method of Example 1, which was 78%.
实施例7Example 7
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在85℃下烘烤30min后切成长度为0.5cm的茎段;取料水比为1:7的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry, bake at 85°C for 30 minutes, and then cut into 0.5cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:7 and clean water , beating to obtain initial slurry;
(2)将初浆液于52℃下保温30min;保温后加入铁皮石斛原料9倍量的水,煮沸3min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 52°C for 30 minutes; add 9 times the amount of water of Dendrobium candidum raw materials after heat preservation, boil for 3 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为5U/g铁皮石斛原料;在pH为5.0左右、50℃下酶解20min,获得酶解液;(3) Add cellulase in the secondary slurry, the addition amount is 5U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 50°C for 20min to obtain enzymatic hydrolyzate;
(4)将酶解液煮沸3min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入3倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 3 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 3 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为72%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this example was calculated by the method of Example 1, which was 72%.
实施例8Example 8
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在85℃下烘烤15min后切成长度为0.3cm的茎段,;取料水比为1:6的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry them, bake them at 85°C for 15 minutes, and then cut them into 0.3cm-long stems; take the stems of Dendrobium officinale with a material-to-water ratio of 1:6 and clean Clear water, beating to obtain initial slurry;
(2)将初浆液于50℃下保温30min;保温后加入铁皮石斛原料9倍量的水,煮沸5min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入4倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 50°C for 30 minutes; add 9 times the amount of water of Dendrobium candidum raw materials after heat preservation, filter after boiling for 5 minutes, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为10U/g铁皮石斛原料;在pH为5.0左右、50℃下酶解30min,获得酶解液;(3) Add cellulase in the secondary slurry, the addition amount is 10U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 50°C for 30min to obtain enzymatic hydrolyzate;
(4)将酶解液煮沸5min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 5 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 5 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为75%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this example was calculated by the method of Example 1, which was 75%.
实施例9Example 9
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在95℃下烘烤20min后切成长度为0.2cm的茎段;取料水比为1:7的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry, bake at 95°C for 20 minutes, and cut into 0.2cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:7 and clean water , beating to obtain initial slurry;
(2)将初浆液于50℃下保温60min;保温后加入铁皮石斛原料10倍量的水,煮沸8min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 50°C for 60 minutes; add 10 times the amount of water of Dendrobium candidum raw material after heat preservation, boil for 8 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为10U/g铁皮石斛原料;在pH为5.0左右、50℃下酶解30min,获得酶解液;(3) Add cellulase in the secondary slurry, the addition amount is 10U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 50°C for 30min to obtain enzymatic hydrolyzate;
(4)将酶解液煮沸8min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 8 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 5 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为76%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this embodiment was calculated by the method of Example 1, which was 76%.
实施例10Example 10
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在95℃下烘烤30min后切成长度为1cm的茎段;取料水比为1:7的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry, bake at 95°C for 30 minutes, and then cut into 1cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:7 and clean water, beating to obtain initial slurry;
(2)将初浆液于50℃下保温60min;保温后加入铁皮石斛原料9倍量的水,煮沸5min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入3倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 50°C for 60 minutes; add 9 times the amount of water of Dendrobium candidum raw material after heat preservation, boil for 5 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为5U/g铁皮石斛原料;在pH为5.0左右、55℃下酶解40min,获得酶解液;(3) Add cellulase to the secondary slurry, the addition amount is 5U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 55°C for 40min to obtain enzymolyzate;
(4)将酶解液煮沸5min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入4倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 5 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 4 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为70%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this example was calculated by the method of Example 1, which was 70%.
实施例11Example 11
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在85℃下烘烤15min后切成长度为0.8cm的茎段;取料水比为1:6的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry, bake at 85°C for 15 minutes, and cut into 0.8cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:6 and clean water , beating to obtain initial slurry;
(2)将初浆液于50℃下保温120min;保温后加入铁皮石斛原料10倍量的水,煮沸8min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 50°C for 120 minutes; add 10 times the amount of water of Dendrobium candidum raw material after heat preservation, boil for 8 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为10U/g铁皮石斛原料;在pH为5.0左右、45℃下酶解40min,获得酶解液;(3) Add cellulase to the secondary slurry, the addition amount is 10U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 45°C for 40min to obtain enzymatic hydrolyzate;
(4)将酶解液煮沸8min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 8 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 5 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为74%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this example was calculated by the method of Example 1, which was 74%.
实施例12Example 12
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在85℃下烘烤20min后切成长度为0.2cm的茎段;取料水比为1:7的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium officinale, wash and dry them, bake them at 85°C for 20 minutes, and then cut them into 0.2cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:7 and clean water , beating to obtain initial slurry;
(2)将初浆液于55℃下保温30min;保温后加入铁皮石斛原料8倍量的水,煮沸3min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入3倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 55°C for 30 minutes; add 8 times the amount of water of Dendrobium candidum raw material after heat preservation, boil for 3 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为15U/g铁皮石斛原料;在pH为5.0左右、50℃下酶解20min,获得酶解液;(3) Add cellulase to the secondary slurry, the addition amount is 15U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 50°C for 20min to obtain enzymolyzate;
(4)将酶解液煮沸5min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入4倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 5 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 4 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为75%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this example was calculated by the method of Example 1, which was 75%.
实施例13Example 13
(1)将新鲜的铁皮石斛去叶、清洗、晾干,在95℃下烘烤15min后切成长度为1cm的茎段;取料水比为1:6的铁皮石斛茎段和洁净清水,打浆获得初浆液;(1) Remove the leaves of fresh Dendrobium candidum, wash and dry it, bake it at 95°C for 15 minutes, and then cut it into 1cm-long stems; take the stems of Dendrobium candidum with a material-to-water ratio of 1:6 and clean water, beating to obtain initial slurry;
(2)将初浆液于50℃下保温60min;保温后加入铁皮石斛原料10倍量的水,煮沸8min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入5倍量的水,打浆获得二次浆液;(2) Heat the initial slurry at 50°C for 60 minutes; add 10 times the amount of water of Dendrobium candidum raw material after heat preservation, boil for 8 minutes, filter, and save the filtrate; Double the amount of water, beating to obtain secondary slurry;
(3)在二次浆液中加入纤维素酶,加入量为10U/g铁皮石斛原料;在pH为5.0左右、55℃下酶解30min,获得酶解液;(3) Add cellulase to the secondary slurry, the addition amount is 10U/g Dendrobium candidum raw material; enzymolyze at pH 5.0 and 55°C for 30min to obtain enzymatic hydrolyzate;
(4)将酶解液煮沸5min后过滤,滤液保存;对滤渣重复“加水打浆-煮沸-过滤”三次,取滤渣加入4倍量的水,打浆、过滤、取滤液;(4) Boil the enzymolysis solution for 5 minutes, filter, and save the filtrate; repeat "adding water and beating-boiling-filtering" to the filter residue three times, take the filter residue and add 4 times the amount of water, beat, filter, and take the filtrate;
(5)合并所有的滤液,灭菌,制得铁皮石斛原浆饮料;并利用实施例1的方法对本实施例的鲜枝利用率进行计算,为71%。(5) All the filtrates were combined and sterilized to obtain a Dendrobium officinale beverage; and the utilization rate of fresh branches of this example was calculated by the method of Example 1, which was 71%.
对实施例1~13获得的铁皮石斛原浆饮料中功能性多糖和黄酮的含量进行测定,测定结果如表1所示。The contents of functional polysaccharides and flavonoids in the Dendrobium officinale beverage obtained in Examples 1-13 were measured, and the results are shown in Table 1.
表1 各实施例铁皮石斛原浆饮料中多糖和黄酮的含量Table 1 Contents of polysaccharides and flavonoids in Dendrobium officinale beverage of each embodiment
以上实施例制得的铁皮石斛原浆饮料颜色均鲜艳稳定,综合功能性多糖和黄酮的含量,实施例2获得的铁皮石斛原浆饮料最佳。The Dendrobium candidum drink obtained in the above examples is bright and stable in color, and the content of functional polysaccharides and flavonoids is comprehensive, and the Dendrobium candidum drink obtained in Example 2 is the best.
对比例1Comparative example 1
分别利用与实施例1~13相同的方法制备铁皮石斛原浆饮料,但步骤(1)中新鲜的铁皮石斛不经过烘烤直接加水打浆。对获得的铁皮石斛原浆饮料中功能性多糖、黄酮的含量进行检测,检测结果如表2所示。Dendrobium candidum puree beverages were prepared by the same method as in Examples 1-13, but in step (1), fresh Dendrobium candidum was directly added with water for beating without roasting. The content of functional polysaccharides and flavonoids in the obtained Dendrobium officinale beverage was detected, and the detection results are shown in Table 2.
表2 烘烤铁皮石斛茎段对提取效果的影响Table 2 The effect of roasting stems of Dendrobium officinale on the extraction effect
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