WO2017032320A1 - 一种锂离子电池用水性粘合剂、制备方法及其用途 - Google Patents
一种锂离子电池用水性粘合剂、制备方法及其用途 Download PDFInfo
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Definitions
- the invention belongs to the field of lithium ion batteries, relates to a lithium ion secondary battery electrode material, and particularly relates to a lithium ion secondary battery aqueous binder, a preparation method and the use thereof.
- lithium-ion batteries After the first commercialization of lithium-ion batteries by Sony in Japan in the early 1990s, lithium-ion batteries quickly occupied the high-end rechargeable battery market. As a new type of clean energy, lithium-ion batteries have higher specific energy density, higher operating voltage, longer cycle life and no memory effect. Currently, lithium-ion batteries are considered the most promising mobile energy storage technologies in mobile electronics, the electric vehicle industry and other recycling energy systems.
- lithium-ion batteries generally use graphite-based carbon materials as negative electrode active materials, and such materials have small volume changes during charge and discharge cycles.
- carbon materials have a low battery capacity, for example, a theoretical capacity of graphite having a high crystallinity of 372 mAh/g.
- a high discharge capacity such as silicon, tin or a silicon tin alloy is used as the negative electrode active material, the volume changes considerably and is easily deteriorated.
- the volume expansion ratio is as high as 300%, and the expansion stress causes the silicon-based material structure to be pulverized, thereby destroying the conductive connection between the active material and the current collector between the electrode materials, so that the electrode pole piece is deteriorated.
- Patent CN103242595 and CN 101243566A respectively disclose an inorganic nanoparticle composite binder which is improved in tensile strength and added as a high capacity and a high volume expansion ratio by adding a nano inorganic filler such as nano silica and carbon nanotubes.
- Non-carbonaceous active substance negative electrode binder Although physical complex Legally, although the size and surface morphology of the nanoparticles are pre-controlled, the inorganic nanoparticles inevitably agglomerate during the film formation of the binder and affect the uniform stability of the pole pieces.
- Patent CN102875722A discloses a strong adhesion type inorganic-organic composite adhesive prepared by in-situ emulsion polymerization of carbon nanotubes. However, at present, there is still no functional adhesive which is particularly suitable for the bulk expansion of a silicon-based negative electrode active material, which has excellent bond strength and exhibits high flexibility.
- inorganic-organic composite emulsions are mainly prepared by a simple physical blending method, but the main problem of this method is that inorganic nanoparticles are difficult to disperse uniformly in an aqueous medium. For this reason, the in-situ emulsion polymerization is used to achieve uniform coating of the inorganic nanoparticles by the high molecular polymer to obtain core-shell particles.
- Patent CN 1944479 A discloses a polyacrylate composite emulsion of an inorganic-organic composite latex particle having a core/shell structure for a pressure-sensitive adhesive.
- the latex particles constituting the composite emulsion are made of nano silica whose surface is modified by a silane coupling agent, and a copolymer of acrylate and acrylic monomer is used as a shell, and the solid content is 30-40%, and the viscosity is 1 ⁇ . 6MPA.S, the composite latex particle has a particle size of 250-700 nm and a particle size distribution index of 0.005-0.15.
- the preparation method comprises the preparation of nano-silica alcohol sol, surface modification of nano-silica and nano-silica- Preparation of polyacrylate composite emulsion; drying the composite emulsion coating film to obtain acrylate pressure sensitive adhesive, and improving the initial tack property and cohesive property of the pressure sensitive adhesive, and the nano silica is in the polyacrylate pressure sensitive adhesive matrix
- the dispersion is uniform, and the thickness of the core layer and the shell layer of the latex particles can be controlled.
- a small molecule emulsifier is used, and most of the nano silica is still dispersed unevenly, and the small molecule emulsifier affects the solvent resistance of the adhesive.
- an object of the present invention to provide an aqueous binder for lithium ion battery electrode materials having excellent bond strength and flexibility.
- the present inventors conducted intensive studies to study the relationship between the polymer molecular chain structure and the polymer/inorganic nanocomposite microstructure and the performance of a lithium ion battery using a water-based binder for a lithium ion battery as a starting point. relationship.
- the adhesive is used in a lithium ion battery, the small molecule emulsifier has a negligible negative impact on battery performance.
- the present inventors have found that when a water-soluble cellulose grafted amphiphilic copolymer is used as a dispersing agent, the agglomeration of the nanoparticles can be avoided when the binder is formed into a film, and at the same time, the toughening and the bonding strength can be enhanced. At the same time, the water-soluble cellulose has a certain enhanced toughness, so that the aqueous binder of the present invention has excellent tensile properties.
- An aqueous binder for a lithium ion battery being an inorganic-organic composite emulsion comprising a dispersant, inorganic nanoparticles and a (meth) acrylate monomer, an unsaturated carboxylic acid monomer, ethylene A hydrocarbon-based monomer, and optionally other copolymerizable monomer copolymers, which are water-soluble cellulose grafted amphiphilic copolymers.
- the dispersant has a weight average molecular weight of from 100 to 1,000,000.
- the molecular weight of the dispersant is too low, the dispersing performance is weakened, and the tensile strength of the binder is poor; however, the molecular weight is too large, which tends to cause flocculation of the latex particles during the preparation of the emulsion.
- the dispersant is 0.5 to 25% of the total mass of the composite emulsion solids, for example 2%, 4%, 6%, 8%, 10%, 12%, 14%, 16%, 18%, 20%, 22% Or 24%.
- the binder of the present invention is easily excellent in binding strength, and the dispersibility of the negative electrode active material is good.
- the mass ratio of the water-soluble cellulose to the amphiphilic copolymer is from 2/98 to 40/60.
- the reason is that when the mass ratio of the water-soluble cellulose to the amphiphilic copolymer is too low, the tensile strength of the binder is reduced. It is weak and the dispersion performance is deteriorated; however, when the mass ratio is too high, the grafting amount is large, so that the molecular weight is too high, which tends to cause flocculation of the latex particles in the emulsion preparation process.
- the water-soluble cellulose is any one or at least two of sodium carboxymethyl cellulose, sodium carboxyethyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose or hydroxypropyl cellulose. mixture.
- the water-soluble cellulose has a viscosity of 20 to 3500 mPa/s in an aqueous solution having a mass fraction of 1%.
- the water-soluble cellulose contains a graftable hydroxyl group having a chemical formula of -OH, and the hydroxyl group has a mass fraction of 10 to 20% by weight of the water-soluble cellulose, for example, 11 wt%, 12 wt%, 13 wt% %, 14 wt%, 15 wt%, 16 wt%, 17 wt%, 18 wt% or 19 wt.
- the comonomer of the amphiphilic copolymer comprises a hydrophilic monomer, a hydrophobic monomer, optionally an amphiphilic monomer, and optionally a crosslinking monomer.
- the amphiphilic copolymer can be prepared by emulsion polymerization of the above comonomer.
- the hydrophilic monomer is selected from the group consisting of fumaric acid, (meth)acrylic acid, itaconic acid, sodium p-styrene sulfonate, sodium vinyl sulfonate, sodium allyl sulfonate, 2-methyl Sodium allyl sulfonate, sodium ethyl methacrylate sulfonate, (meth)acrylamide, N-methylol acrylamide, N,N-dimethyl acrylamide or 2-acrylamide-2-methyl Any one or a combination of at least two of propanesulfonic acid.
- the hydrophobic monomer is selected from the group consisting of styrene, methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate or 2-ethylhexyl (meth)acrylate Any one or a combination of at least two.
- the amphiphilic monomer is selected from the group consisting of dodecyl alcohol polyoxyethylene ether (meth) acrylate, stearic acid polyoxyethylene ether (meth) acrylate or nonyl phenol ethoxylate ( Any one or a combination of at least two of methyl) acrylates.
- the invention imparts a certain branch network structure to the dispersant by using a crosslinking monomer, thereby inhibiting expansion Bulging, increasing the peel strength.
- the mass ratio of the hydrophilic monomer to the hydrophobic monomer is from 10/100 to 80/20, such as 20/100, 30/100, 50/100, 70/100, 1:1, 2:1 or 3:1.
- the mass ratio between the hydrophilic monomer and the hydrophobic monomer is too high, the viscosity of the dispersant is high, and it is difficult to prepare a uniformly stable emulsion; however, when the mass ratio is too low, the water solubility of the dispersing agent is deteriorated and the dispersing property is weakened.
- the amphiphilic monomer is added in an amount of from 0 to 40% by weight, such as 5%, 10%, 15%, 20%, 25%, 30% or 35% by weight of the amphiphilic copolymer.
- the crosslinking monomer is added in an amount of 0.01 to 5 wt%, such as 0.5 wt%, 1 wt%, 1.5 wt%, 2 wt%, 2.5 wt%, 3 wt%, 3.5 wt%, 4 wt%, of the mass of the amphiphilic copolymer. Or 4.5wt%.
- the inorganic nanoparticles are any one or a combination of at least two of silica, alumina, aluminum silicate, calcium sulfate or wollastonite.
- nano silica is preferably used as the inorganic nanoparticles.
- the inorganic nanoparticles have a particle diameter of 20 to 200 nm, and more preferably 20 to 120 nm.
- the inorganic nanoparticles are surface-modified by a silane coupling agent, and after surface modification, they contain a polymerizable double bond, and when reacted with a comonomer of the copolymer, a graft reaction may occur to form a core-shell structure.
- the mass ratio of the silane coupling agent to the inorganic nanoparticles is from 0.01 to 0.3/1.
- the silane coupling agent is vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris( ⁇ -methoxyethoxy)silane, ⁇ -methacryloxypropylpropyl Any one or a combination of at least two of trimethoxysilane or ⁇ -methacryloxypropyltriethoxysilane.
- the (meth) acrylate monomer is selected from the group consisting of methyl acrylate, ethyl acrylate, butyl acrylate, isobutyl acrylate, n-amyl acrylate, isoamyl acrylate, n-hexyl acrylate, isooctyl acrylate Ester, hydroxypropyl acrylate, 2-hydroxyethyl acrylate, lauryl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, isobutyl methacrylate, n-amyl methacrylate Any one or a combination of at least two of n-hexyl methacrylate, isooctyl methacrylate, hydroxypropyl methacrylate or 2-hydroxyethyl methacrylate.
- the unsaturated carboxylic acid monomer is selected from any one or a combination of at least two of lithium acrylate, acrylic acid, lithium methacrylate, methacrylic acid, lithium itaconate or itaconic acid.
- the vinyl hydrocarbon monomer is selected from any one or a combination of at least two of vinyl acetate, styrene, ⁇ -methylstyrene, sodium styrenesulfonate or sodium methylvinylsulfonate. .
- the optional other copolymerizable monomer is selected from the group consisting of acrylamides such as acrylamide and N-methylol acrylamide, heterocyclic vinyls such as N-vinylpyrrolidone, vinylpyridine and vinylimidazole, Any one or a mixture of at least two vinyl acetates such as vinyl acetate, vinyl propionate or vinyl butyrate;
- the mass ratio of the inorganic nanoparticles to the (meth) acrylate monomer, the unsaturated carboxylic acid monomer, the vinyl hydrocarbon monomer, and optionally other copolymerizable monomer copolymer is 0.001 to 6 /99.999 ⁇ 94.
- the sum of the mass of the inorganic nanoparticles and the (meth) acrylate monomer, the unsaturated carboxylic acid monomer, the vinyl hydrocarbon monomer, and optionally the other copolymerizable monomer copolymer is a composite emulsion 25 to 55 wt% of mass, such as 30 wt%, 35 wt%, 40 wt%, 45 wt%, 50 wt% or 55 wt%.
- the composite emulsion has a core-shell structure, and the copolymer is a shell layer, and the number of layers of the shell layer is one or more layers, that is, at least two layers.
- the glass transition temperature of the innermost layer copolymer is lower than the glass transition temperature of the outermost copolymer.
- the present invention preferably optimizes the (meth) acrylate monomer, the unsaturated carboxylic acid monomer, the vinyl hydrocarbon monomer, and optionally other copolymerizable monomers while determining an appropriate monomer ratio,
- the glass transition temperature of each layer of the copolymer can be effectively adjusted. It is not particularly limited. It is generally considered that a monomer having a glass transition temperature Tg>40° C. is called a hard monomer and can impart a tensile strength to a binder; a monomer having a glass transition temperature Tg ⁇ 10° C. is called a soft single.
- the body imparts flexibility to the adhesive and broadens its low-temperature use performance; the glass transition temperature is between -10 ° C and ⁇ Tg ⁇ 40 ° C, which is a moderately soft and hard monomer.
- the glass transition temperature (unit: ° C).
- methyl methacrylate (105), ethyl methacrylate (65), 2-hydroxyethyl methacrylate (55), acrylamide (165), and styrene (100) may be used.
- the soft monomer for example, ethyl acrylate (-24), butyl acrylate (-55), isobutyl acrylate (-40), isooctyl acrylate (-70), hydroxyethyl acrylate ( -15);
- a moderately soft and hard monomer for example, methyl acrylate (8), hydroxypropyl acrylate (-7), butyl methacrylate (20), and vinyl acetate (28) may be used.
- the number of layers of the shell layer is more than one layer, the glass transition temperature of the adjacent shell layer differs by -30 to 30 ° C, and the glass transition temperature of the inner shell layer is -25 to 30 ° C.
- the composite emulsion has a core-shell structure, and the inorganic nanoparticles are cores.
- the composite emulsion has a glass transition temperature of -30 to 90 °C.
- the composite emulsion has a pH of 6-10.
- the composite emulsion has a solid content of 25 to 55 wt%;
- the composite emulsion latex particles have a particle size of 50 to 300 nm.
- the composite emulsion is prepared by in-situ polymerization.
- the present inventors have found that a water-soluble dispersing agent prepared by water-soluble cellulose and graft polymerization modification is used for in-situ polymerization of inorganic nanoparticles to prepare an inorganic-organic composite emulsion, so that the binder is prevented from agglomerating when forming a film. At the same time, it plays the role of toughening and improving the bonding strength.
- a second object of the present invention is to provide a method for preparing an aqueous binder for a lithium ion battery as described above, which comprises a dispersant, inorganic nanoparticles, and a (meth) acrylate monomer, an unsaturated carboxylic acid monomer.
- the above aqueous binder is obtained by in situ polymerization of a vinyl hydrocarbon monomer and optionally other copolymerizable monomers.
- the dispersant is prepared by a process as follows: a comonomer of a water-soluble cellulose and an amphiphilic copolymer is prepared by radical polymerization.
- the water-soluble cellulose has a viscosity of 20 to 3500 mPa/s in an aqueous solution having a mass fraction of 1%.
- the water-soluble cellulose contains a hydroxyl group which can be graft-reacted, and the hydroxyl group has a mass fraction of 10 to 20% by weight of the water-soluble cellulose, for example, 11% by weight, 12% by weight, 13% by weight, 14% by weight, 15 wt%, 16 wt%, 17 wt%, 18 wt% or 19 wt.
- the mass ratio of the water-soluble cellulose to the amphiphilic copolymer is from 2/98 to 40/60.
- the comonomer of the amphiphilic copolymer comprises a hydrophilic monomer, a hydrophobic monomer, optionally an amphiphilic monomer, and optionally a crosslinking monomer.
- the mass ratio of the hydrophilic monomer to the hydrophobic monomer is from 10/100 to 80/20, such as 20/100, 30/100, 50/100, 70/100, 1:1, 2:1 or 3:1.
- the amphiphilic monomer is added in an amount of from 0 to 40% by weight, such as 5%, 10%, 15%, 20%, 25%, 30% or 35% by weight of the amphiphilic copolymer.
- the crosslinking monomer is added in an amount of 0.01 to 5 wt%, such as 0.5 wt%, 1 wt%, 1.5 wt%, 2 wt%, 2.5 wt%, 3 wt%, 3.5 wt%, 4 wt%, of the mass of the amphiphilic copolymer. Or 4.5wt%.
- a chain transfer agent in an amount of from 0.01 to 5% by mass based on the mass of the comonomer of the amphiphilic copolymer is added to adjust the molecular mass.
- the chain transfer agent is selected from any one or a combination of at least two of dodecyl mercaptan, t-dodecyl mercaptan or isooctyl thioglycolate.
- the dispersing agent is prepared by a radical polymerization reaction system in which the radical polymerization reaction system is previously neutralized to a pH of 5 to 8 with 10 to 20% of an aqueous alkaline compound solution.
- the basic compound is any one or a combination of at least two of lithium hydroxide, sodium hydroxide, potassium hydroxide or sodium hydrogencarbonate.
- the inorganic nanoparticles are surface-modified by a silane coupling agent, and the surface modification method is:
- Nanoparticles (containing polymerizable double bonds).
- the inorganic nanoparticles have a particle diameter of 20 to 200 nm, and more preferably 20 to 120 nm.
- the mass ratio of the silane coupling agent to the inorganic nanoparticles is from 0.01 to 0.3/1.
- the silane coupling agent is vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris( ⁇ -methoxyethoxy)silane, ⁇ -methacryloxypropylpropyl Any one or a combination of at least two of trimethoxysilane or ⁇ -methacryloxypropyltriethoxysilane.
- An exemplary aqueous alcohol solution is an aqueous ethanol dispersion.
- In situ polymerization of the monomer, vinyl hydrocarbon monomer, and optionally other copolymerizable monomers includes the following steps:
- step (b) is repeated 1 to 3 times.
- the dispersing agent is a total mass of the (meth) acrylate monomer, the unsaturated carboxylic acid monomer, the vinyl hydrocarbon monomer, and optionally other copolymerizable monomers. ⁇ 25%, for example 2%, 4%, 8%, 10%, 12%, 14%, 16%, 18%, 20%, 22% or 24%.
- the dispersant in the resulting product is from 0.5 to 15% by mass of the emulsion.
- the inorganic nanoparticle mass fraction is 0.1 to 25 wt% of the mass of the dispersant solid.
- the dispersion is carried out at 300 to 3000 rpm by an emulsification disperser for not less than 20 minutes, preferably for 28 to 100 minutes, and more preferably for 30 to 60 minutes to disperse the inorganic nanoparticles.
- the polymerization time of step (a) is from 3 to 6 hours.
- both step (a) and step (b) are independently fed with a comonomer and an initiator at a temperature of from 30 to 90 ° C, preferably from 60 to 90 ° C, and a polymerization reaction takes place.
- the initiator is any one or a combination of at least two of an organic peroxide initiator, an inorganic peroxide initiator or a redox initiator.
- the organic peroxide initiator is selected from the group consisting of benzoyl peroxide or/and diisopropyl peroxide benzene.
- the inorganic peroxide initiator is selected from the group consisting of ammonium persulfate, sodium persulfate or potassium persulfate.
- the redox initiator is selected from the group consisting of ammonium persulfate/sodium sulfite, or a combination of ammonium persulfate/sodium bisulfite.
- the mass of the initiator is 0.1 to 2 wt% of the total mass of the (meth) acrylate monomer, the unsaturated carboxylic acid monomer, the vinyl hydrocarbon monomer, and optionally other copolymerizable monomers, For example, 0.3 wt%, 0.5 wt%, 0.7 wt%, 0.9 wt%, 1.1 wt%, 1.3 wt%, 1.5 wt%, 1.7 wt%, or 1.9 wt%.
- the mass of the (meth) acrylate monomer, the unsaturated carboxylic acid monomer, the vinyl hydrocarbon monomer, and optionally other copolymerizable monomers in step (b) is (meth) acrylate 15 to 85 wt% of the total mass of the monomer, unsaturated carboxylic acid monomer, vinyl hydrocarbon monomer, and optionally other copolymerizable monomers.
- step (a) and step (b) The total mass of the (meth) acrylate monomer, the unsaturated carboxylic acid monomer, the vinyl hydrocarbon monomer, and optionally other copolymerizable monomers, ie, step (a) and step (b) ( The sum of the masses of the methyl) acrylate monomer, the unsaturated carboxylic acid monomer, the vinyl hydrocarbon monomer, and optionally other copolymerizable monomers. If the monomer mass fraction added in the controlling step (b) of the present invention is within the above range, the adhesive is excellent in toughness and bond strength. If the mass fraction of the monomer added in the step (b) is too high, the toughness of the adhesive is deteriorated; however, if the mass fraction is too low, the bond strength is decreased.
- the method further comprises the step of adjusting the pH of the composite emulsion after the end of the polymerization reaction, preferably adjusting the pH of the composite emulsion to 6-10.
- the pH adjustment process can be achieved by base neutralization.
- the basic compound used for the neutralization of the base is all basic compounds well known to those skilled in the art, and particularly uses a basic compound which does not volatilize during drying and curing, such as lithium hydroxide, sodium hydroxide, potassium hydroxide or Sodium bicarbonate and a solution having a mass fraction of 10 to 30%.
- the inorganic-organic seed composite emulsion has a glass transition temperature of -30 to 90 ° C, more preferably -25 to 30 ° C.
- the inorganic-organic composite emulsion latex particles have a particle diameter of 50 to 300 nm.
- the inorganic-organic composite emulsion has a glass transition temperature of -30 to 90 ° C, more preferably -15 to 90 ° C.
- the method for preparing an aqueous binder for a lithium ion battery comprises the following steps:
- step (3) adding the inorganic nanoparticles obtained in the step (2) to the total mass of the (meth) acrylate-based monomer, the unsaturated carboxylic acid monomer, the vinyl hydrocarbon monomer, and optionally other copolymerizable monomers 2 to 15% dispersant in a deionized water solution, and dispersed in an emulsifier disperser at 800-3000 rpm for not less than 20 min, at 60-90 ° C, adding (meth) acrylate monomer, unsaturated a carboxylic acid monomer, a vinyl hydrocarbon monomer, and optionally other copolymerizable monomers and an initiator, stirred for 3 to 6 hours to prepare an inorganic-organic seed composite emulsion;
- a third object of the present invention is to provide an aqueous binder for a lithium ion battery as described above. It is used in lithium ion batteries.
- the present invention has the following beneficial effects:
- the invention can avoid the agglomeration of the nanoparticles when the binder is formed into a film, and at the same time, functions to toughen and improve the bonding strength.
- the water-soluble cellulose has a certain enhanced toughness, so that the aqueous binder of the present invention has excellent tensile properties.
- the inorganic nanoparticles of the present invention are surface-modified with a silane coupling agent to polymerize to form a network structure, thereby improving the bonding strength and solvent resistance, thereby imparting uniform dispersion properties to the adhesive.
- the rigid inorganic nanoparticle core structure imparts a certain high temperature resistance to the adhesive.
- the multi-layered core-shell structure imparts adhesion and flexibility to the adhesive.
- Example 1 is an SEM image of the surface-modified nano-silica of Example 1;
- Figure 2 is a DSC chart of the adhesive of Example 3.
- Inorganic-organic seed composite emulsion 250 parts by mass of the dispersant solution prepared above is added to 50 parts by mass of deionized water, 2 parts by mass of surface-modified silica is added, emulsified and dispersed at 800 rpm for 30 minutes, and the temperature is raised to 70 ° C. Next, 100 parts by mass of methyl methacrylate (MMA) 40 w%, butyl acrylate (BA) 58 w%, and acrylic acid (AA) 2 w% mixed monomer were added, and 0.6 parts by mass of ammonium persulfate was added, and the reaction was carried out. In an hour, an inorganic-organic seed composite emulsion was obtained.
- MMA methyl methacrylate
- BA butyl acrylate
- AA acrylic acid
- Inorganic-organic composite emulsion 50 parts by mass of an inorganic-organic seed composite emulsion (based on the mass of the polymer in the emulsion) is added to 50 parts by mass of deionized water, and 100 parts by mass of methyl methacrylate is added at 75 ° C ( MMA) 56.6w%, butyl acrylate (BA) 42.2w% and methacrylic acid (MAA) 1.2w% mixed monomer, the core-shell monomer mass ratio is 1:2 (the core-shell monomer mass ratio, ie The mass ratio of the seed emulsion to the mass of the subsequent monomer was increased by polymerization for 6 hours to obtain an inorganic-organic composite emulsion.
- MMA MMA
- BA butyl acrylate
- MAA methacrylic acid
- the mixture was neutralized with a lithium hydroxide solution having a mass fraction of 10% to obtain an inorganic-organic composite emulsion having a solid content of 40%.
- the binder described in the above examples was used for the production of a silicon-based/graphite composite anode material pole piece.
- silicon-based/graphite composite negative electrode material it is preferable to prepare SiO x /C or a Si-C composite material containing Si and C in combination with natural graphite or artificial graphite.
- a silicon-based/graphite composite negative electrode material having a gram capacity of 480 mAh/g is preferably used.
- the silicon-based composite anode material has a mass fraction of 92.0 w%, a conductive additive of 4.0 w%, a thickener carboxymethylcellulose sodium (denoted as CMC), a mass fraction of 2 w%, and a solid content of 2 w%.
- the aqueous binder (referred to as PAA) was added to an appropriate amount of deionized water in a proportion of 45% of the total solid content to prepare a battery pole piece slurry.
- the uniformly dispersed slurry was passed through a 100 mesh screen, coated on a 10 ⁇ m thick copper foil as a current collector, dried at 120 ° C for 5 minutes, and then rolled at a load of 10 ⁇ 10 4 N/m per unit length at room temperature. Electrode pole piece.
- An aqueous binder was prepared in the same manner as in Example 1 except that sodium carboxymethylcellulose was used in the preparation of the dispersant.
- An aqueous binder was prepared in the same manner as in Example 1 except that 10 parts by mass of hydrophilic monomer acrylic acid and 10 parts by mass of hydrophobic monomer butyl acrylate were used as a monomer in preparing a dispersant.
- a hydrophilic monomer sodium p-sodium styrene sulfonate 18 parts by mass of a hydrophilic monomer methacrylic acid, and 20 parts by mass of a hydrophobic monomer butyl acrylate are used as a monomer.
- An aqueous binder was prepared in the same manner as in Example 1.
- Example 2 Different from Example 2, a hydrophilic monomer, that is, 2 parts by mass of sodium styrene sulfonate and 8 parts by mass of methacrylic acid was replaced with 10 parts by mass of the amphiphilic monomer lauryl alcohol. Oxyethylene ether methacrylate.
- Example 2 In contrast to Example 1, an aqueous binder was prepared in the same manner as in Example 1 except that the amount of nano silica added was reduced from 2 parts by mass to 1 part by mass in the preparation of the inorganic-organic composite seed emulsion.
- Example 2 The difference from Example 2 is that the core-shell monomer mass ratio is 1:1.
- Example 2 The difference from Example 2 is that the core-shell monomer mass ratio is 4:1.
- a negative electrode tab was prepared as a binder using a company which was marketed as a binder, and the SBR binder was a surface carboxyl group-modified styrene and butadiene copolymer prepared by a small molecule emulsifier.
- the negative electrode tab was produced as a binder by using a commercially available acrylic resin LA as a binder, and the LA binder was a linear structure water-soluble polyacrylic latex, and did not contain an emulsifier.
- the adhesive PAA was prepared as in Example 2 except that the dispersant was prepared by using a sodium dodecyl sulfate/alkylphenol polyoxyethylene ether composite emulsifier, and a negative electrode tab was produced as described above.
- the adhesive PAA was prepared as in Example 2 except that the dispersant was prepared without water-soluble cellulose and a binder was prepared.
- a lithium ion battery was prepared and evaluated in accordance with Example 1 except the above.
- the adhesive PAA was prepared according to Example 2 except that the inorganic nanoparticles were not contained and a binder was prepared.
- a lithium ion battery was prepared and evaluated in accordance with Example 2 except for the above.
- Comparative Example 6 is an inorganic-organic composite emulsion having a core-shell structure obtained in Example 1 disclosed in CN 1944479A. A lithium ion battery was prepared in accordance with Example 1 and evaluated.
- the lithium ion secondary battery aqueous binder prepared by the method of the invention has the following properties Determination and evaluation, the relevant pole piece production formula and test evaluation results are shown in Table 1 and Table 2:
- the average particle diameter of the inorganic-organic composite polymer and its particle size distribution were measured using a laser particle size analyzer.
- the inorganic-organic composite emulsion was subjected to thermal analysis using a DSC thermal analyzer.
- the electrode sheets of the examples and the comparative examples were cut into strips of 10 cm ⁇ 2 cm, and a steel plate having a thickness of 1 mm was bonded to the collector side with a double-sided tape, and a transparent tape was attached to the side of the coating layer, and a tensile tester was used. The speed of 100 mm/min was peeled off toward the 180° direction, and the peeling stress was measured.
- the above-mentioned pole piece was fabricated into a simulated battery and the first coulombic efficiency of the charge and discharge cycle and the Coulomb efficiency and capacity retention rate after 50 cycles of the cycle were tested by a constant current method. After 50 cycles of the charge and discharge cycle, the thickness of the pole piece in the state of the lithium plate in the pole piece was measured. The ratio of the added value to the thickness of the pole piece before charging and discharging is recorded as the pole piece expansion ratio (%).
- the negative electrode tabs were prepared according to the formulation of Table 1 and assembled into a lithium ion battery.
- the electrodes using the adhesives according to Examples 1 to 9 of the present invention showed a relatively high bond as compared with the electrodes using the adhesives of Comparative Examples 1-5.
- the capacity retention rate was high, and the pole piece expansion ratio was lower than that of Comparative Examples 1-5.
- Comparative Example 3 was prepared by performing inorganic-organic composite emulsion polymerization using a small molecule emulsifier, and although the peel strength was slightly higher, the capacity retention ratio was lowered and the pole piece expansion ratio was increased.
- Comparative Example 4 In Comparative Example 4 and Comparative Example 5, since the water-soluble cellulose and inorganic nanoparticles described in the present invention were not included, the peel strength of the prepared adhesive was lowered, and the expansion rate of the pole piece was increased. Comparative Example 6 Using the Example 1 disclosed in CN 1944479 A to prepare a lithium ion battery, the cycle retention rate was low for 50 weeks, and the pole piece expansion ratio was high.
- FIG. 1 is an SEM image of the surface-modified nano-silica prepared in Example 1, showing that the surface-modified nano-silica has a particle size of ⁇ 60 nm;
- FIG. 2 is a DSC chart of the adhesive prepared in Example 3, showing The inorganic-organic composite polymer is a multi-phase structure and has a double glass transition temperature.
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Abstract
Description
Claims (13)
- 一种锂离子电池用水性粘合剂,所述粘合剂为无机-有机复合乳液,其包括分散剂、无机纳米粒子和(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体共聚物,所述分散剂为水溶性纤维素接枝两亲性共聚物。
- 如权利要求1所述的水性粘合剂,其特征在于,分散剂为复合乳液固体总质量的0.5~25wt%;优选地,水溶性纤维素与两亲性共聚物的质量比为2/98~40/60;优选地,所述分散剂的重均分子量为100~1000000。
- 如权利要求1或2所述的水性粘合剂,其特征在于,所述水溶性纤维素为羧甲基纤维素钠、羧乙基纤维素钠、羟甲基纤维素、羟乙基纤维素或羟丙基纤维素中的任意一种或者至少两种的混合物。优选地,所述水溶性纤维素在质量分数为1%的水溶液中粘度为20~3500mPa/s;优选地,所述水溶性纤维素含可接枝反应的羟基基团,且所述羟基质量为水溶性纤维素质量的10~20wt%。
- 如权利要求1-3之一所述的水性粘合剂,其特征在于,所述两亲性共聚物的共聚单体包括亲水性单体、疏水性单体、任选地两亲性单体以及任选地交联单体;优选地,亲水性单体和疏水性单体的质量比为10/100~80/20;优选地,两亲性单体加入量为两亲性共聚物质量的0~40wt%;优选地,交联单体加入量为两亲性共聚物质量的0.01~5wt%;优选地,所述亲水性单体选自富马酸、(甲基)丙烯酸、衣康酸、对苯乙烯磺酸钠、乙烯基磺酸钠、烯丙基磺酸钠、2-甲基烯丙基磺酸钠、甲基丙烯酸 乙酯磺酸钠、(甲基)丙烯酰胺、N-羟甲基丙烯酰胺、N,N-二甲基丙烯酰胺或2-丙烯酰胺-2-甲基丙磺酸中的任意一种或者至少两种的组合;优选地,所述疏水性单体选自苯乙烯、(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯或(甲基)丙烯酸-2-乙基己酯中的任意一种或者至少两种的组合;优选地,所述两亲性单体选自十二烷基醇聚氧乙烯醚(甲基)丙烯酸酯、硬脂酸聚氧乙烯醚(甲基)丙烯酸酯或壬基酚聚氧乙烯醚(甲基)丙烯酸酯中的任意一种或者至少两种的组合;优选地,所述交联单体选自(甲基)丙烯酸缩水甘油酯、亚甲基双丙烯酰胺、二乙烯基苯或(乙二醇)n二(甲基)丙烯酸酯中的一种或至少两种的组合,其中,n=1~35。
- 如权利要求1-4之一所述的水性粘合剂,所述无机纳米粒子为二氧化硅、氧化铝、硅酸铝、硫酸钙或硅灰石中的任意一种或至少两种的组合,优选采用纳米二氧化硅作为无机纳米粒子;优选地,所述无机纳米粒子的粒径为20~200nm,进一步优选为20~120nm;优选地,所述无机纳米粒子经硅烷偶联剂进行表面改性;优选地,所述硅烷偶联剂与无机纳米粒子的质量比为0.01~0.3/1;优选地,所述硅烷偶联剂为乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙烯基三(β-甲氧基乙氧基)硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷或γ-甲基丙烯酰氧基丙基三乙氧基硅烷中的任意一种或至少两种的组合。
- 如权利要求1-5之一所述的水性粘合剂,其特征在于,所述(甲基)丙烯酸酯类单体选自丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸异丁酯、丙 烯酸正戊酯、丙烯酸异戊酯、丙烯酸正己酯、丙烯酸异辛酯、丙烯酸羟丙酯、丙烯酸-2-羟基乙酯、丙烯酸月桂酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯、甲基丙烯酸异丁酯、甲基丙烯酸正戊酯、甲基丙烯酸正己酯、甲基丙烯酸异辛酯、甲基丙烯酸羟丙酯或甲基丙烯酸-2-羟基乙酯中的任意一种或至少两种的组合;优选地,所述不饱和羧酸单体选自丙烯酸锂、丙烯酸、甲基丙烯酸锂、甲基丙烯酸、衣康酸锂或衣康酸中的任意一种或至少两种的组合;优选地,所述乙烯基烃类单体选自醋酸乙烯酯、苯乙烯、α-甲基苯乙烯、苯乙烯磺酸钠或甲基乙烯磺酸钠中的任意一种或至少两种的组合;优选地,所述其他可共聚单体选自丙烯酰胺、N-羟甲基丙烯酰胺、N-乙烯基吡咯烷酮、乙烯基吡啶、乙烯基咪唑、乙酸乙烯酯、丙酸乙烯酯或丁酸乙烯酯中的任意一种或者至少两种的混合物。
- 如权利要求1-6之一所述的水性粘合剂,其特征在于,所述无机纳米粒子和(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体共聚物的质量比为0.001~6/99.999~94;优选地,所述无机纳米粒子和(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体共聚物的质量之和为复合乳液质量的25~55wt%;优选地,所述复合乳液具有核壳结构,共聚物为壳层,所述壳层的层数为一层以上;优选地,在具有核壳结构的复合乳液中,最内层共聚物的玻璃化转变温度低于最外层共聚物的玻璃化转变温度;优选地,所述壳层的层数为一层以上,相邻壳层玻璃化转变温度相差 -30~30℃,且最内壳层玻璃化转变温度为-25~30℃;优选地,所述复合乳液具有核壳结构,无机纳米粒子为核;优选地,所述复合乳液的玻璃化转变温度为-30~90℃;优选地,所述复合乳液的pH值为6~10;优选地,所述复合乳液的固含量为25~55wt%;优选地,所述复合乳液乳胶粒子粒径为50~300nm。
- 一种如权利要求1-7之一所述的锂离子电池用水性粘合剂的制备方法,将分散剂、无机纳米粒子和(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体原位聚合得到上述水性粘合剂。
- 如权利要求8所述的方法,其特征在于,所述分散剂由如下所述方法制备得到:将水溶性纤维素与两亲性共聚物的共聚单体通过自由基聚合制备得到;优选地,所述水溶性纤维素在质量分数为1%的水溶液中粘度为20~3500mPa/s;优选地,水溶性纤维素与两亲性共聚物的质量比为2/98~40/60;优选地,所述两亲性共聚物的共聚单体包括亲水性单体、疏水性单体、任选地两亲性单体以及任选地交联单体;优选地,亲水性单体和疏水性单体的质量比为10/100~80/20;优选地,两亲性单体加入量为两亲性共聚物质量的0~40wt%;优选地,交联单体加入量为两亲性共聚物质量的0.01~5wt%;优选地,在制备分散剂时,加入占两亲性共聚物的共聚单体质量的0.01~5%的链转移剂;优选地,所述链转移剂选自十二烷基硫醇、叔十二烷基硫醇或巯基乙酸异 辛酯中的任意一种或至少两种的组合;优选地,采用自由基聚合反应体系制备分散剂,其中,自由基聚合反应体系预先用10~20%的碱性化合物水溶液中和至pH为5~8;优选地,所述碱性化合物为氢氧化锂、氢氧化钠、氢氧化钾或碳酸氢钠中的任意一种或至少两种的组合。
- 如权利要求8或9所述的方法,其特征在于,所述水溶性纤维素含可接枝反应的羟基基团,且所述羟基质量分数为水溶性纤维素质量的10wt%~20wt%。
- 如权利要求8-10之一所述的方法,其特征在于,所述无机纳米粒子经硅烷偶联剂进行表面改性,表面改性方法为:向无机纳米粒子的醇水溶液中加入硅烷偶联剂,并调节pH至8~10,于20~70℃搅拌反应3~24h,得到表面改性的无机纳米粒子;优选地,所述无机纳米粒子的粒径为20~200nm,进一步优选为20~120nm;优选地,所述硅烷偶联剂与无机纳米粒子的质量比为0.01~0.3/1;优选地,所述硅烷偶联剂为乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙烯基三(β-甲氧基乙氧基)硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷或γ-甲基丙烯酰氧基丙基三乙氧基硅烷中的任意一种或至少两种的组合。
- 如权利要求8-11之一所述的方法,其特征在于,分散剂、无机纳米粒子和(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体的原位聚合包括以下步骤:(a)将无机纳米粒子加入分散剂的水溶液中,待其分散后,加入(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单 体和引发剂,在搅拌条件下,发生聚合反应,得到无机-有机种子复合乳液;(b)向无机-有机种子复合乳液中加入(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体和引发剂,在搅拌条件下,发生聚合反应,得到无机-有机复合乳液,即锂离子电池用水性粘合剂;优选地,重复步骤(b)1~3次;优选地,步骤(a)中,所述分散剂是(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体总质量的1~25%;优选地,步骤(a)中,所述无机纳米粒子质量分数为分散剂固体质量的0.1~25wt%;优选地,步骤(a)中,利用乳化分散机在300~3000rpm转速下进行不少于20min分散,优选进行28~100min分散,进一步优选进行30~60min分散,以使无机纳米粒子分散;优选地,步骤(a)聚合反应时间为3~6h;优选地,步骤(a)和步骤(b)均独立地在30~90℃,优选60~90℃的条件下加入共聚单体和引发剂,并发生聚合反应;优选地,所述引发剂为有机过氧化物引发剂、无机过氧化物引发剂或者氧化还原引发剂中的任意一种或至少两种的组合;优选地,所述有机过氧化物引发剂选自过氧化苯甲酰或/和过氧化二异丙苯;优选地,所述无机过氧化物引发剂选自过硫酸铵、过硫酸钠或过硫酸钾;优选地,所述氧化还原引发剂选自过硫酸铵/亚硫酸钠的组合,或者过硫酸铵/亚硫酸氢钠的组合;优选地,所述引发剂的质量为(甲基)丙烯酸酯类单体、不饱和羧酸单体、 乙烯基烃类单体以及任选地其他可共聚单体总质量的0.1~2wt%;优选地,步骤(b)中(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体的质量占(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体总质量的15~85wt%;优选地,所述方法还包括:聚合反应结束后,调节复合乳液pH的过程,优选调节复合乳液pH至6~10的过程;优选地,该pH调节过程可以通过碱中和实现;优选地,所述无机-有机种子复合乳液玻璃化转变温度为-30~90℃,进一步优选为-25~30℃;优选地,所述无机-有机复合乳液乳胶粒子粒径为50~300nm;优选地,所述无机-有机复合乳液玻璃化转变温度为-30~90℃,进一步优选为-15~90℃;优选地,所述锂离子电池用水性粘合剂的制备方法,包括以下步骤:(1)水溶性纤维素与两亲性共聚物的共聚单体通过自由基聚合制备分散剂;(2)向无机纳米粒子的醇水混合液中加入硅烷偶联剂,并用氨水调节pH至8~10,于20~70℃搅拌反应3~24h,得到表面改性的无机纳米粒子;(3)将步骤(2)得到的无机纳米粒子加入含占(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体总质量的1~25%分散剂的去离子水溶液中,并用乳化分散机在800~3000rpm转速下进行不少于20min分散,在60~90℃下,加入(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体和引发剂,搅拌聚合反应 3~6h,制备无机-有机种子复合乳液;(4)在60~90℃下,向步骤(3)得到的无机-有机种子复合乳液中,加入(甲基)丙烯酸酯类单体、不饱和羧酸单体、乙烯基烃类单体以及任选地其他可共聚单体和引发剂,搅拌聚合反应;(4)碱中和,得到pH为6-10的无机-有机复合乳液,即锂离子电池用水性粘合剂。
- 一种如权利要求1-12之一所述的锂离子电池用水性粘合剂的用途,其用于锂离子电池。
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JP6667617B2 (ja) | 2020-03-18 |
JP2018527710A (ja) | 2018-09-20 |
KR102105380B1 (ko) | 2020-04-29 |
CN105131875B (zh) | 2017-07-07 |
CN105131875A (zh) | 2015-12-09 |
US10777818B2 (en) | 2020-09-15 |
US20180248191A1 (en) | 2018-08-30 |
KR20180048778A (ko) | 2018-05-10 |
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