WO2014061403A1 - 積層フィルム - Google Patents
積層フィルム Download PDFInfo
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- WO2014061403A1 WO2014061403A1 PCT/JP2013/075614 JP2013075614W WO2014061403A1 WO 2014061403 A1 WO2014061403 A1 WO 2014061403A1 JP 2013075614 W JP2013075614 W JP 2013075614W WO 2014061403 A1 WO2014061403 A1 WO 2014061403A1
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- Prior art keywords
- layer
- resin
- laminated film
- film
- mass
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/325—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
Definitions
- the present invention relates to a laminated film, and has a configuration in which a B layer mainly composed of a polypropylene resin and / or a polyethylene resin is formed on at least one surface of an A layer mainly composed of a cyclic olefin resin. Further, the present invention relates to a laminated film excellent in moldability, releasability, processability, water vapor barrier property, and heat sealability.
- Cyclic olefin resins are used as a decoration method using films. Proposals related to the films used have also been made (for example, Patent Documents 1 and 2).
- circuit members such as flexible printed circuit boards (hereinafter referred to as FPCs) are used in electronic devices such as mobile phones, video cameras, laptop computers, and the like, whose size and functionality are rapidly increasing. Often used to incorporate. In these electronic devices, when the FPC receives electromagnetic waves generated from other parts or devices, circuit destruction or malfunction may occur, and image disturbance or noise may occur. A so-called electromagnetic shielding property that shields electromagnetic waves is required, and a shield flexible printed wiring board (hereinafter referred to as a shielded FPC) having electromagnetic shielding properties is used.
- a shielded FPC shield flexible printed wiring board
- a film for transferring functional resin to such a circuit member As a film for transferring functional resin to such a circuit member, a proposal using a biaxially stretched polyester film (for example, see Patent Document 3) or a proposal using a cyclic olefin-based film (for example, Patent Document 4) 5).
- water vapor barrier properties In order to achieve both, a polyethylene film, a polypropylene film, a metal foil or a metal vapor deposition layer, a nylon film, a polyester film, and the like are bonded together to satisfy each required characteristic.
- the water vapor barrier property can be imparted mainly with a metal foil or a metal vapor deposition layer, when the film is heat-sealed in a bag shape, the water vapor barrier property can be obtained with the metal foil or metal vapor deposition layer for the film surface. Since the heat seal layer at the end of the bag is not protected by the metal foil or the metal vapor deposition layer, there is a problem that water vapor enters from the end. Therefore, the water vapor barrier property is also required for the heat seal layer itself.
- Patent Documents 1 and 2 do not have a layer mainly composed of a polypropylene resin and / or a polyethylene resin on the surface layer, and releasability is insufficient depending on the composition of the functional resin layer There was a case.
- the film described in Patent Document 3 has good processability, but has insufficient moldability for deep-drawn molded members (that is, molded members that increase the molding magnification) or high-level circuit members.
- the layer constituting the film surface is mainly composed of a cyclic olefin-based resin, and releasability was insufficient depending on the type of the functional resin layer.
- the layer constituting the film surface is mainly composed of a cyclic olefin resin, and the releasability was insufficient depending on the type of the functional resin layer.
- an object of the present invention is to eliminate the above-mentioned problems.
- an object of the present invention is to provide a laminated film having good sealing properties.
- the present invention for solving the above problems has the following configuration.
- the layer A contains 100% by mass of all components of the layer A and contains 15% by mass to 40% by mass of an ethylene-based copolymer resin.
- (1) to (3) The laminated film according to any one of the above.
- the B layer has a polypropylene resin as a main component, The laminated film according to any one of (1) to (6), further comprising a petroleum resin.
- the B layer has a polyethylene resin as a main component, The laminated film according to any one of (1) to (6), wherein the polyethylene resin is linear low-density polyethylene or high-density polyethylene. (9) The laminated film according to any one of (1) to (8), wherein the surface roughness SRa on both sides is from 50 nm to 3,000 nm. (10) The laminated film according to any one of (1) to (9), wherein the haze is 65% or more and 90% or less. (11) The laminated film according to any one of (1) to (10), which has a color tone L value of 75 or more and 100 or less.
- the lamination ratio (total thickness of layer B ( ⁇ m) / thickness of layer A ( ⁇ m)) is 0.1 or more and 0.15 or less, and the total thickness of the film is 40 ⁇ m or more and 300 ⁇ m or less.
- the lamination ratio (total thickness of layer B ( ⁇ m) / thickness of layer A ( ⁇ m)) is 0.25 or more and 2 or less, and the total thickness of the film is 40 ⁇ m or more and 300 ⁇ m or less.
- a functional resin layer transfer film comprising the laminated film according to any one of (1) to (13) and a functional resin layer.
- a packaging film comprising the laminated film according to any one of (1) to (13).
- the present invention has a moldability (in particular, by having a B layer mainly composed of a polypropylene resin and / or a polyethylene resin on at least one side of the A layer mainly composed of a cyclic olefin resin), Because of its excellent releasability, processability, water vapor barrier property, and heat sealability, it can shield electromagnetic waves on decorative films for molded parts such as building materials, automobile parts, mobile phones, electrical products, and gaming machine parts, or circuit members It can be suitably used for a layer transfer film and various packaging films.
- the present invention has a configuration in which a B layer mainly composed of a polypropylene resin and / or a polyethylene resin is provided on at least one surface of the A layer mainly composed of a cyclic olefin resin.
- the laminated film of the present invention will be specifically described.
- the A layer is a layer mainly composed of a cyclic olefin resin.
- a main component here means containing 100 mass% or less of cyclic olefin resin exceeding 50 mass%, when the sum total of all the components of A layer is 100 mass%.
- the aspect containing 70 mass% or more and 100 mass% or less is preferable, and the cyclic olefin resin contained in A layer is the aspect containing 80 mass% or more and 100 mass% or less by making the sum total of all the components of A layer into 100 mass%. More preferred is an embodiment containing 90% by mass or more and 100% by mass or less.
- the A layer is mainly composed of a cyclic olefin resin, but the A layer is composed of only a cyclic olefin resin, or contains other olefin resin, or contains a resin other than the olefin resin. May be.
- the total of all components of the A layer is 100% by mass, and an ethylene copolymer resin described later is 15% by mass or more.
- the aspect which the cyclic olefin resin contained in A layer contains more than 60 mass% and 85 mass% or less as the sum total of all the components of A layer is preferable.
- the processability and moldability of the laminated film can be improved.
- the cyclic olefin-based resin refers to a resin having an alicyclic structure in the main chain of a polymer obtained by polymerization from a cyclic olefin as a monomer.
- the cyclic olefin resin in the present invention is a resin obtained by polymerizing a cyclic olefin monomer and the like. In 100% by mass of the polymer of the cyclic olefin resin, the total amount of components derived from the cyclic olefin monomer is The polymer of the aspect which is more than 50 mass% and 100 mass% or less is meant.
- Cyclic olefin monomers include monocyclic olefins such as cyclobutene, cyclopentene, cycloheptene, cyclooctene, cyclopentadiene, 1,3-cyclohexadiene, Bicyclo [2,2,1] hept-2-ene, 5-methyl-bicyclo [2,2,1] hept-2-ene, 5,5-dimethyl-bicyclo [2,2,1] hept-2-ene Ene, 5-ethyl-bicyclo [2,2,1] hept-2-ene, 5-butyl-bicyclo [2,2,1] hept-2-ene, 5-ethylidene-bicyclo [2,2,1] Hept-2-ene, 5-hexyl-bicyclo [2,2,1] hept-2-ene, 5-octyl-bicyclo [2,2,1] hept-2-ene, 5-octadecyl-bicyclo
- bicyclo [2,2,1] hept-2-ene (hereinafter referred to as norbornene), tricyclo [4,3,0,12. 5)
- Tricyclic olefins having 10 carbon atoms such as deca-3-ene (hereinafter referred to as tricyclodecene), tetracyclo [4,4,0,12.5,17.10] dodec-3-ene, etc.
- a tetracyclic olefin having 12 carbon atoms hereinafter referred to as tetracyclododecene
- cyclopentadiene or 1,3-cyclohexadiene is preferably used.
- the cyclic olefin-based resin polymerized only the cyclic olefin monomer when the total of the components derived from the cyclic olefin monomer exceeds 50% by mass and 100% by mass or less in 100% by mass of the polymer of the cyclic olefin-based resin.
- Any resin such as a resin (hereinafter sometimes referred to as COP) or a resin obtained by copolymerizing the cyclic olefin monomer and the chain olefin monomer (hereinafter also referred to as COC) may be used.
- Examples of the method for producing COP include known methods such as addition polymerization of cyclic olefin monomers or ring-opening polymerization. For example, after ring-opening metathesis polymerization of norbornene, tricyclodecene, tetracyclodecene, and derivatives thereof. Examples thereof include a method of hydrogenation, a method of addition polymerization of norbornene and its derivatives, a method of hydrogenation after 1,2- and 1,4-addition polymerization of cyclopentadiene and cyclohexadiene.
- a resin obtained by hydrogenating norbornene, tricyclodecene, tetracyclodecene, and derivatives thereof after ring-opening metathesis polymerization is most preferable.
- preferred chain olefin monomers include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, 3-ethyl-1 -Pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ethyl-1-hexene, 3 -Ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicocene and the like.
- ethylene can be particularly preferably used from the viewpoint of productivity and cost.
- the method for producing a resin obtained by copolymerizing a cyclic olefin monomer and a chain olefin monomer include known methods such as addition polymerization of a cyclic olefin monomer and a chain olefin monomer.
- norbornene and its derivatives examples include a method of addition polymerization of ethylene.
- a copolymer of norbornene and ethylene is most preferable.
- the A layer of the laminated film of the present invention may contain either COC or COP.
- the total of all components of the A layer is 100% by mass, the total amount of COC and COP exceeds 50% by mass. As long as it is 100% by mass or less, both COC and COP may be contained.
- the A layer is preferably composed mainly of COC, and from the viewpoint of film quality, the A layer is preferably composed mainly of COP.
- the B layer described later is mainly composed of a polyethylene resin
- the A layer is preferably composed mainly of COC
- the B layer is composed of a polypropylene resin.
- the A layer preferably contains COP as the main component.
- the A layer may contain other olefin-based resins.
- olefin-based resins other than cyclic olefin-based resins include high-density polyethylene, medium-density polyethylene, low-density polyethylene, and linear medium.
- polyethylene resins such as density polyethylene, linear low density polyethylene, metallocene low density polyethylene, metallocene linear low density polyethylene, metallocene medium / high density polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-propylene-butene copolymer
- polypropylene resins such as polymers and propylene-butene copolymers (for ethylene-propylene copolymers, ethylene-propylene-butene copolymers, propylene-butene copolymers, random copolymers, block copolymers) Either There) may be used polyolefin resins such as methylpentene polymer.
- a polymer comprising a chain olefin monomer such as ethylene, propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-octene, and a random copolymer comprising the chain olefin monomer
- a block copolymer composed of the chain olefin monomer can be used.
- the olefin resin other than the cyclic olefin resin suitable for the A layer various polyethylene resins and various polypropylene resins can be used. Is preferably used.
- linear refers to a state in which the main chain of the polymer, which is mainly produced by a low pressure method, is linear, and by radical polymerization under high pressure.
- an embodiment including branches may be used.
- the low density refers to the density of 0.91 g / cm 3 or more 0.93 g / cm 3 less than the resin obtained in JIS K6922-2-2010, and medium density, in JIS K6922-2-2010 density was determined Te points to 0.93 g / cm 3 or more 0.942 g / cm 3 less than the resin, a high density and a density determined by JIS K6922-2-2010 is 0.942 g / cm 3 or more resins Point to.
- Metallocene low-density polyethylene, metallocene linear low-density polyethylene, and metallocene medium / high-density polyethylene are low-density polyethylene, linear low-density polyethylene, medium / high-density polyethylene manufactured using metallocene catalysts, respectively. Refers to polyethylene.
- the polyethylene-based resin is a homopolymer consisting only of ethylene, or propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene. 3-ethyl-1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ethyl- Chain olefins such as 1-hexene, 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicosene and the like are copolymerized. Copolymer.
- the A layer mainly composed of a cyclic olefin resin can reduce the shear stress in the extrusion process by containing a polyethylene resin and a polypropylene resin, and suppress the generation of foreign matters due to crosslinking. It is possible to improve the toughness and the interlayer adhesion with the B layer, which is preferable. On the other hand, when the content of the polyethylene resin and the polypropylene resin increases, the self-holding property and processability tend to decrease.
- the content of the polyethylene resin and / or polypropylene resin is preferably 1 to 40% by mass with respect to 100% by mass in total of all components of the A layer. 1 to 25% by mass is more preferable, and 1 to 10% by mass is particularly preferable.
- polyethylene resins and polypropylene resins are preferably used as the other olefin resins contained in the A layer.
- polyethylene resins high density polyethylene, linear low density polyethylene, metallocene linear low density polyethylene, metallocene medium / high density polyethylene are more preferably used, especially when heat resistance is important.
- polyethylene and metallocene medium / high density polyethylene are particularly important for compatibility, linear low density polyethylene and metallocene linear polyethylene are most preferably used.
- an ethylene-propylene copolymer and an ethylene-propylene-butene copolymer are preferably used from the viewpoint of compatibility with the cyclic olefin resin.
- the total amount of polyethylene-type resin and polypropylene-type resin is 1 above with respect to the above-mentioned range, ie, the total of 100 mass% of all the components of A layer.
- the amount is preferably ⁇ 40% by mass, more preferably 1 to 25% by mass, and particularly preferably 1 to 10% by mass.
- the polyethylene-type resin in this invention means the polymer of the aspect whose sum total of an ethylene origin component exceeds 100 mass% in 100 mass% of polymers of a polyethylene-type resin.
- the polypropylene resin in the present invention means a polymer having an aspect in which the total of propylene-derived components is more than 50% by mass and 100% by mass or less in 100% by mass of the polymer of the polypropylene resin.
- a copolymer using ethylene and propylene wherein the copolymerization rate (content) of the ethylene-derived component in 100% by mass of the polymer is 50% by mass, and the copolymer of the propylene-derived component is used.
- a copolymer having a polymerization rate (content rate) of 50% by mass corresponds to a polyethylene resin.
- the layer A of the laminated film of the present invention has a glass transition temperature of 130 from the viewpoint of improving the dimensional stability in the processing step and suppressing excessive deformation in the pressing step when applied to a circuit member or the like. It is preferably not lower than 150 ° C., more preferably not lower than 130 ° C. and not higher than 180 ° C., and further preferably not lower than 130 ° C. and not higher than 150 ° C.
- the glass transition temperature of the A layer is less than 130 ° C., the dimensional change suppression of the laminated film of the present invention is insufficient in processing steps such as coating, laminating, printing, and vapor deposition, and the flatness of the processed film is insufficient. It may become.
- multilayer film of this invention becomes inadequate, or when the component derived from the chain olefin which comprises cyclic olefin resin decreases, B layer
- the adhesion point with the polypropylene resin and / or the polyethylene resin, which is the main component, may be reduced, and the interphase adhesion of the A layer / B layer may be insufficient.
- the glass transition temperature of the A layer is 130 ° C. or higher and 140 ° C. or lower.
- the glass transition temperature of a high temperature side is employ
- the glass transition temperature of the A layer In order to set the glass transition temperature of the A layer to 130 ° C. or more and 150 ° C. or less, for example, when a norbornene and ethylene copolymer is used as COC, the content of norbornene in the A layer should be increased. It is possible to increase the glass transition temperature. Furthermore, the glass transition temperature of the A layer can be adjusted by blending two kinds of COCs having different norbornene contents.
- a resin obtained by hydrogenating norbornene, tricyclodecene, tetracyclododecene, or a derivative thereof after ring-opening metathesis polymerization is used as COP
- a cyclic olefin (norbornene, tricyclodecene) to be polymerized is used as COP
- the glass transition temperature of the A layer can be adjusted by blending two types of COPs having different glass transition temperatures.
- the A layer of the laminated film of the present invention is The total amount of the components is preferably 100% by mass, and preferably contains 15% by mass or more and 40% by mass or less of the ethylene copolymer resin.
- the ethylene copolymer resin contained in the A layer is less than 15% by mass, the laminated film cannot follow deep drawing (that is, molding with a large molding magnification), and micro cracks may occur.
- the functional resin layer When microcracks occur, when the laminated film of the present invention is used as a functional resin layer transfer film, the functional resin layer also cracks and deteriorates flatness, resulting in poor appearance, surface hardness, and poor conductive properties. There is a case. Moreover, when the ethylene-based copolymer resin contained in the A layer exceeds 40% by mass, the glass transition temperature of the A layer is lowered, and the dimensional stability in the processing step of the laminated film becomes insufficient. The flatness after processing of the film may be insufficient.
- the ethylene copolymer resin refers to the above-described polyethylene resin excluding various polyethylene resins consisting only of ethylene-derived components. Specifically, in 100% by mass of the polymer, the total of ethylene-derived components is more than 50% by mass and less than 100% by mass, and the resin includes a monomer-derived component other than the ethylene monomer.
- the ethylene copolymer resin is composed of an ethylene monomer in 100% by mass of a polymer from the viewpoint of crystallization suppression during processing, heating during molding, flexibility at high temperature, and compatibility with a cyclic olefin resin. It is preferable that 10 mass% or more and less than 50 mass% of monomer origin components other than are included, and it is more preferable that 20 mass% or more and less than 50 mass% are included.
- the monomer-derived component other than the ethylene monomer is less than 10% by mass, crystallization proceeds due to heating during molding and molding, and moldability may become insufficient.
- the ethylene-based copolymer resin preferably contains 5 mol% or more and less than 40 mol% of a monomer-derived component other than the ethylene monomer in 100 mol% of the polymer.
- the ethylene copolymer resin is a copolymer of a large amount of monomers other than the ethylene monomer, so that the crystallization hardly progresses even with heat applied at the time of processing and molding, and has flexibility at high temperatures. The distortion caused when deep drawing (that is, molding with a high molding magnification) is buffered by the ethylene copolymer resin portion, and microcracks during molding can be suppressed.
- a chain olefin such as 1-octene is preferably used.
- the ethylene copolymer resins include ethylene-propylene copolymer, ethylene-propylene-butene copolymer, ethylene-butene copolymer, ethylene-hexene copolymer, ethylene-octene copolymer, etc. Is mentioned.
- the glass transition temperature of the A layer is not lowered (the glass transition temperature of the A layer is kept at 130 ° C. or more and 150 ° C. or less), and the compatibility with the cyclic olefin resin that is the main component of the A layer is good.
- the ethylene copolymer resin is preferably a resin obtained by copolymerizing ethylene with a chain olefin. From the viewpoint of suppressing microcracks during molding, ethylene-hexene is preferable. Particularly preferred are copolymers and ethylene-octene copolymers.
- the ethylene-based copolymer resin is a resin obtained by copolymerizing ethylene and a chain olefin, from the viewpoint of compatibility with the cyclic olefin-based resin that is the main component of the A layer and the suppression of microcracks,
- the content of the ethylene-derived component in 100% by mass of the copolymer resin is preferably 60% by mass or more and 90% by mass or less, and particularly preferably 70% by mass or more and 80% by mass or less.
- the compatibility with the cyclic olefin-based resin that is the main component of the A layer may be insufficient, and when the ethylene-derived component exceeds 90% by mass. In some cases, the suppression of microcracks during molding may be insufficient.
- the density of the ethylene copolymer resin in the raw material chip state before processing as a film is 0.84 g / cm 3 or more. It is preferably 0.89 g / cm 3 or less.
- the density refers to a value measured according to JIS-K7112 (1999).
- Ethylene copolymer resin the density before the raw material chips to be processed as a film, more preferable to be 0.88 g / cm 3 or less, and particularly preferably 0.86 g / cm 3 or less. Further, when the ethylene copolymer resin is a copolymer of ethylene and ⁇ -olefin, 0.84 g / cm 3 or more is preferable from the viewpoint of productivity.
- the layer A of the laminated film of the present invention is a styrene-ethylene-butylene-styrene copolymer that does not fall under an ethylene copolymer resin as long as it does not impair processability such as dimensional stability of the laminated film of the present invention.
- a styrene-ethylene-propylene-styrene copolymer or a styrene copolymer resin styrene-butadiene-styrene copolymer, styrene-isoprene-styrene copolymer may be contained.
- the A layer may be composed of one layer, or may be composed of a1 layer, a2 layer, and a plurality of layers, but from the viewpoint of productivity and quality of the functional resin layer, one layer The aspect comprised from these is preferable.
- the A layer is composed of a1 layer, a2 layer, and a plurality of layers, the number of interfaces of the layers increases, so that distortion of the interface is likely to occur at the time of molding, and distortion is transmitted to the functional resin layer, resulting in poor appearance.
- Various functionality may be reduced.
- the laminated film of the present invention has a viewpoint of releasability from a functional resin when used as a functional resin layer transfer film (for example, releasability from a conductive layer when used as an electromagnetic shielding layer transfer film). Therefore, it is important to have the B layer on at least one side of the A layer.
- a functional resin layer transfer film for example, releasability from a conductive layer when used as an electromagnetic shielding layer transfer film. Therefore, it is important to have the B layer on at least one side of the A layer.
- the resin constituting the B layer it is important that a polypropylene resin and / or a polyethylene resin is a main component from the viewpoint of releasability and moldability.
- having the B layer on at least one surface of the A layer means having the B layer on one surface of the A layer without interposing another layer.
- the laminated film of this invention has the structure which has B layer on both surfaces of A layer from a viewpoint of the handleability at the time of a process, and curl resistance. That is, it is preferable that the B layer / A layer / B layer are directly laminated without interposing other layers.
- B layer is a layer which has a polypropylene resin and / or a polyethylene resin as a main component.
- the main component here means that when the total of all the components of the B layer is 100% by mass, the polypropylene resin and / or the polyethylene resin is contained more than 50% by mass and 100% by mass or less. To do.
- the polypropylene resin and the polyethylene resin are the main components of the B layer.
- the total of all components of the B layer is 100% by mass
- the total amount of the polypropylene resin and the polyethylene resin is 50% by mass.
- % Indicates 100% by mass or less, and either a polypropylene resin or a polyethylene resin may be used.
- about the ratio of a polypropylene resin and a polyethylene-type resin it can adjust suitably, considering the composition of A layer and adhesiveness with a functional resin layer.
- the aspect which contains 70 mass% or more and 100 mass% or less is preferable for the polypropylene-type resin and / or polyethylene-type resin contained in B layer by making the total of all the components of B layer into 100 mass%, and 80 mass% or more and 100 mass% or less are preferable. It is more preferable if it is an embodiment containing, and further more preferable if it is an embodiment containing 90% by mass to 100% by mass.
- the above-mentioned ethylene copolymer resin or propylene copolymer resin herein, the propylene copolymer resin means that the total of propylene-derived components exceeds 100% by mass in 100% by mass of the polymer is 100%.
- the polypropylene-based resin and / or polyethylene-based resin contained in the B layer may be various homopolypropylene resins / various homopolyethylene resins in which the propylene-derived component is 100% by mass or the ethylene-derived component is 100% by mass. Is most preferred.
- the FPC and the electromagnetic wave shielding layer transfer film are sandwiched between press machines by applying heat and pressure of about several tens of minutes.
- the portion excluding the functional resin layer (conductive layer) With respect to the portion excluding the functional resin layer (conductive layer), the hard layer and the flexible layer are laminated so that the flexible layer of the convex portion of the FPC is compressed, while the concave portion is in contact. Since the force is initially received only from one side, it is likely to be pushed into the recess. Moreover, since it becomes easy to transmit force to the bottom side of a recessed part when the layer harder than only a flexible layer is included in a film, moldability becomes favorable.
- the main component of the B layer It is important that the component is a polypropylene resin and / or a polyethylene resin.
- the main component of the B layer may be either a polypropylene resin and / or a polyethylene resin, but the decorative film has a structure having an adhesive layer with a high softening temperature, or a long time heat and pressure are applied.
- the main component of the B layer is preferably a polypropylene resin.
- the polypropylene resin in the present invention means a polymer having an aspect in which the total of propylene-derived components is more than 50% by mass and 100% by mass or less in 100% by mass of the polymer of the polypropylene resin.
- Examples of the polypropylene resin used in the B layer of the present invention include various polypropylene resins such as polypropylene, ethylene-propylene copolymer, ethylene-propylene-butene copolymer, and propylene-butene copolymer.
- the propylene-derived component contained in the polymer of the polypropylene resin The larger the number, the more preferable, and the most preferable is polypropylene consisting only of propylene-derived components.
- any of a random copolymer and a block copolymer may be sufficient.
- ethylene-propylene copolymer and ethylene-propylene-butene copolymer are preferable in applications in which interlaminar adhesion with the A layer is particularly important.
- the copolymerization ratio of ethylene and 1-butene in the ethylene-propylene copolymer and ethylene-propylene-butene copolymer is 2 to 6% by mass for ethylene and 1-butene from the viewpoint of productivity and mechanical properties. Is preferably 3 to 15% by mass.
- the polyethylene-based resin in the present invention means a polymer in an embodiment in which the total of ethylene-derived components is more than 50% by mass and 100% by mass or less in 100% by mass of a polyethylene-based resin polymer.
- the polyethylene-based resin used for the B layer of the present invention is, for example, high-density polyethylene, medium-density polyethylene, low-density polyethylene, linear medium-density polyethylene, linear low-density polyethylene, metallocene low-density polyethylene, metallocene linear Examples include various polyethylene resins such as low density polyethylene and metallocene medium / high density polyethylene.
- polyethylene resins are preferably used by copolymerizing a chain olefin monomer for modification of strength and the like, and examples of the chain olefin monomer include 1-butene, 1-pentene, and 1-hexene.
- 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-octene and the like are more preferably used from the viewpoint of strength, productivity, and cost.
- 1-hexene is most preferable.
- the polyethylene resin is a high-density polyethylene, a linear low-density polyethylene, a metallocene linear chain Low-density polyethylene or metallocene medium / high-density polyethylene is preferably used.
- high-density polyethylene or metallocene medium / high-density polyethylene is linear, especially when compatibility is important.
- a low-density polyethylene or a metallocene linear low-density polyethylene is more preferably used.
- the polyethylene resin is most preferably composed of only ethylene-derived components.
- compatibility is important, the polyethylene resin as the main component of the B layer is linear low density polyethylene. Or a metallocene linear polyethylene copolymerized with 1-hexene or 1-octene is most preferable.
- the polyethylene resin contained in the B layer is a resin that is suitably used as the above-described ethylene copolymer resin. Is also possible.
- B layer petroleum resin When a polypropylene resin is used as the main component of the B layer of the present invention, the heat resistance is better than that of the polyethylene resin, but depending on the composition of the cyclic olefin resin that is the main component of the A layer, In some cases, interlayer adhesion may be insufficient. Therefore, when a polypropylene resin is used as the main component of the B layer, it is preferable to include petroleum resin in the B layer to increase the interlayer adhesion between the A layer and the B layer.
- the petroleum resin is obtained by polymerization of a part of by-product oil of naphtha decomposition used in the petrochemical industry (C5 (carbon number 5) fraction, C9 (carbon number 9) fraction, etc.).
- C5 petroleum resin obtained by cationic polymerization of a C5 chain olefin mixture
- dicyclopentadiene petroleum resin obtained by thermal polymerization of a dicyclopentadiene fraction
- C9 petroleum obtained by cationic polymerization of a C9 aromatic olefin mixture.
- Examples thereof include a resin, a C5C9 copolymerized petroleum resin, a petroleum resin called pure monomer resin produced from pure alphamethylstyrene by extracting alphamethylstyrene contained in a C9 fraction, and a resin obtained by hydrogenating these.
- Petroleum resin has a structure close to the cyclic olefin-based resin that is the main component of the A layer, and has high compatibility with the cyclic olefin-based resin. Can be improved. From the viewpoint of improving adhesion, C9 petroleum resins and C5C9 copolymer petroleum resins are preferable.
- petroleum resins include “Imabe (registered trademark)” manufactured by Idemitsu Kosan Co., Ltd. “Escollets (registered trademark)” manufactured by Tonex, “Arcon (registered trademark)” manufactured by Arakawa Chemical, and “Petocol (registered trademark)” manufactured by Tosoh , “Petrotac (registered trademark)” and the like.
- the petroleum resin contained in the B layer preferably has a softening point of 80 to 150 ° C, more preferably 90 to 125 ° C, from the viewpoint of improving the moldability and processability of the laminated film.
- the softening point of the petroleum resin is less than 80 ° C.
- the petroleum resin portion may be deformed during heating such as a drying process, resulting in insufficient flatness.
- the softening point of petroleum resin exceeds 150 degreeC, a petroleum resin part may not follow after hot pressing, and it may cause a laminated
- the B layer in the present invention preferably contains 0.1% by mass to 15% by mass of a petroleum resin, more preferably 1% by mass to 12% by mass, when the total of all components of the B layer is 100% by mass. It is 5 mass% or less, Most preferably, it is 5 mass% or more and 10 mass% or less.
- the petroleum resin contained in the B layer is less than 0.1% by mass, the interphase adhesion with the A layer may be insufficient.
- the petroleum resin contained in B layer exceeds 15 mass%, a laminated
- the B layer may contain an adhesive resin other than petroleum resin to improve the adhesion between the A layer and the B layer.
- adhesive resins other than petroleum resins include rosin resins such as rosin, rosin ester, hydrogenated rosin, and polymerized rosin, or ⁇ -pinene polymers, ⁇ -pinene polymers, dipiten polymers, terpene / phenol polymers, etc.
- Terpene resins Terpene resins, cyclic olefin resins containing polar groups, polyolefin resins other than cyclic olefin resins containing polar groups, and the like.
- the polar group include a carboxyl group, an acid anhydride group, an epoxy group, an amide group, an ester group, and a hydroxyl group.
- polyolefin resins other than cyclic olefin resins containing polar groups and cyclic olefin resins containing polar groups have high adhesion to metals and adhere closely to production equipment piping and caps, resulting in poor film appearance.
- the resin containing a polar group is 5% by mass or less when the total of all components of the B layer is 100% by mass. It is preferably 2% by mass or less, more preferably 1% by mass or less, and the interlayer adhesion between the A layer and the B layer is expressed only by petroleum resin, rosin resin, and terpene resin. Is particularly preferred.
- the polypropylene resin and polyethylene resin used in the B layer of the present invention have a melt flow rate (MFR) of 1 to 80 g measured at 230 ° C. and a load of 2.16 kg in accordance with JIS-K7210 (1999). / 10 minutes, preferably 2 to 50 g / 10 minutes, more preferably 3 to 30 g / 10 minutes. Particularly preferred is 4 to 10 g / 10 min.
- MFR melt flow rate
- MFR of a polyethylene-type resin and a polypropylene-type resin exceeds 80 g / 10min, crystallinity will become high, film forming property may fall significantly, and the mechanical characteristic of a laminated
- the intrinsic viscosity [ ⁇ ] of the polyethylene resin and polypropylene resin used in the B layer of the present invention is preferably 1.4 to 3.2 dl / g, more preferably 1.6 to 3.2 from the viewpoint of having appropriate crystallinity. 2.4 dl / g.
- [ ⁇ ] is smaller than 1.4 dl / g, the crystallinity is too high, and there is a concern that the laminated film may be embrittled.
- it exceeds 3.2 dl / g the crystallinity is remarkably lowered, and the heat resistance of the laminated film is reduced. May decrease.
- the B layer of the present invention preferably has a melting point in the range of 100 to 170 ° C., more preferably 130 to 165 ° C., and still more preferably 145 ° C. to 160 ° C. from the viewpoint of processability at the drying temperature of the functional resin layer and moldability. ° C.
- the melting point is lower than 100 ° C., the thermal deformation of the film becomes large and the processability may be insufficient, and when it exceeds 170 ° C., the moldability may be insufficient.
- the B layer of the present invention has a heat of crystal melting determined by a differential scanning calorimeter according to JIS K7121-1987 and JIS K7122-1987 of 20 mJ / mg or more. It is preferable that it is 25 mJ / mg or less.
- the amount of heat of crystal melting is a standard indicating the degree of progress of crystallization, but if the amount of heat of crystal melting of layer B is less than 20 mJ / mg, the crystallization progress is insufficient and the decoration has an adhesive layer with a high softening temperature. Dimensional stability in processing process, pressing process when applied to circuit members, etc.
- the crystal melting heat amount of the B layer is more preferably 21 mJ / mg or more and 23 mJ / mg or less, Particularly preferably, it is 21.5 mJ / mg or more and 22.5 mJ / mg or less.
- Examples of the method of setting the heat of crystal fusion of the B layer to 20 mJ / mg or more and 25 mJ / mg or less include a method of transferring an appropriate amount of heat to the film during the production of the laminated film of the present invention.
- a method for obtaining the laminated film of the present invention for example, a film-like molten polymer extruded from a die is sandwiched between a rubber roll and a metal roll and cooled and solidified.
- the casting temperature (the temperature of the metal roll) is set to a high temperature of 40 ° C. to 110 ° C.
- the nip pressure is set to 0.1 to 1 MPa with a rubber roll or the like.
- the layer B of the laminated film of the present invention has a surface free energy of 25 from the viewpoint of both releasability with the functional resin layer and adhesion with the functional resin layer in the process (processing process or molding process). It is preferably ⁇ 35 mN / m, more preferably 27 to 33 mN / m, and particularly preferably 28 to 32 mN / m.
- the said process process points out the process process in the coating process, printing process, metal vapor deposition process, etc. which are given with respect to the laminated
- the molding step includes a step of setting the functional resin layer transfer film on a molding machine or a press machine and a step of heating the resin layer transfer film with a heater before molding.
- the surface free energy of the B layer of the laminated film of the present invention is less than 25 mN / m, the adhesion between the laminated film and the functional resin layer is weak, so the laminated film of the present invention and the conductive layer (functional resin layer) In some cases, the laminated film and the conductive layer may be peeled before the electromagnetic wave shielding layer transfer film having the above is set on the FPC and hot-pressed.
- the surface free energy of the B layer of the laminated film of the present invention exceeds 35 mN / m, the adhesiveness between the laminated film and the functional resin layer becomes strong, and the releasability between the functional resin layer after hot pressing is improved. It may be insufficient.
- the surface free energy refers to the value obtained by the measurement method in the examples.
- a method for setting the surface free energy of the B layer in the range of 25 to 35 mN / m a method in which the main component of the B layer is a polyethylene resin and / or a polypropylene resin, a lubricant is contained in the B layer, and the surface Methods for reducing free energy, corona discharge treatment, ultraviolet irradiation treatment, plasma treatment, laser treatment, flame treatment, high frequency treatment, glow discharge treatment, method for increasing surface free energy by various treatments such as ozone oxidation treatment, polymethyl Examples thereof include a method in which a resin having a low surface free energy such as a pentene resin is contained in the B layer. You may combine these methods according to the characteristic of a functional resin layer.
- examples of the lubricant preferably used include higher fatty acid amides, higher fatty acid esters, waxes, silicone oils, and the like, and higher fatty acid amides and higher fatty acid esters are preferable. These may be used alone or in combination of at least two kinds.
- Examples of higher fatty acid amides include saturated fatty acid amides, unsaturated fatty acid amides, and bis fatty acid amides.
- Examples of the saturated fatty acid amide include lauric acid amide, valmitic acid amide, stearic acid amide, and behenic acid amide.
- Examples of the unsaturated fatty acid amide include erucic acid amide, oleic acid amide, bridic acid amide, and elaidin.
- Examples of bis fatty acid amides include methylene bis stearic acid amide, methylene bis oleic acid amide, ethylene bis stearic acid amide, and ethylene bis oleic acid amide.
- Examples of higher fatty acid esters include acetylated glycerides, medium chain fatty acid triglycerides having an acyl group having 8 to 12 carbon atoms, and polyglycerin fatty acid esters having at least one alcoholic hydroxyl group.
- the laminated film of the present invention is used, for example, in the following manner.
- a functional resin having the laminated film of the present invention and the functional resin layer by further laminating a functional resin layer is suitably used as a layer transfer film.
- the functional resin layer is a layer for imparting scratch resistance, weather resistance, color, pattern or the like to the molded member, or for imparting photosensitivity or electromagnetic wave shielding for circuit pattern formation to the circuit member.
- Yes including, for example, a clear layer, a colored layer, an adhesive layer, and a conductive layer of an electromagnetic wave shielding layer transfer film, which will be described later.
- the functional resin layer transfer film of the present invention is a film having a functional resin layer on the outermost surface, and after the functional resin layer on the outermost surface is attached to a molded member or circuit member with heat or pressure. It refers to a film having a configuration in which a portion other than the functional resin layer is peeled off and includes, for example, a molded transfer foil and an electromagnetic shielding layer transfer film described later. Trimming process after functional resin layer transfer when used as a decorative film by removing the part other than the functional resin layer after pasting the functional resin layer to the molded member or circuit member This is preferable in that it is unnecessary, and high performance and low cost can be achieved by thinning the functional resin layer.
- the laminated film of the present invention is preferably used for molding applications because of its good moldability, releasability, and processability, and particularly preferably used for molded transfer foil applications.
- a decorative layer By laminating a decorative layer on the laminated film of the present invention and transferring it to a molded body (transfer object) at the same time as molding, the laminated film of the present invention and the decorative layer can be easily peeled off, and molding with excellent surface appearance A member can be obtained.
- it does not specifically limit as a structure of shaping
- the decoration layer is a layer for adding decoration such as coloring, pattern, wood grain, metal tone, pearl tone and the like.
- the clear layer is preferably laminated on the molding film side.
- the adhesive layer is preferably laminated on the molded body (transfer object) side.
- a clear layer here is a layer located in the outermost layer of a shaping
- the decorative layer here is a layer for adding decoration such as coloring, unevenness, pattern, wood grain, metal tone, pearl tone and the like.
- the resin used as the clear layer is not particularly limited as long as it is a highly transparent resin, but from the viewpoint of scratch resistance, a thermosetting resin, light or ultraviolet curable resin is preferably used.
- a thermosetting resin for example, thermosetting acrylic resin, phenoxy resin, epoxy resin and the like are preferably used
- the light or ultraviolet curable resin for example, urethane acrylate resin, polyester acrylate resin, unsaturated polyester resin, silicone acrylate Resins, epoxy acrylate resins and the like are preferably used.
- These resins may be mixed with photopolymerization initiators, curing agents, curing accelerators, binders, surface conditioners, pigments, plasticizers, ultraviolet absorbers, ultraviolet reflectors, light stabilizers, etc. as necessary.
- the resin used in the clear layer may be a copolymer or a mixture of two or more kinds of resins.
- Examples of the method for forming the clear layer include a method for direct formation, a method for once forming on a carrier film, and a transfer method. In the case where the drying temperature after forming the clear layer needs to be high, a method of once forming it on a carrier film and then transferring it is preferably used.
- Examples of the method for forming the clear layer include a roller coating method, a brush coating method, a spray coating method, a dip coating method, and a method using a gravure coater, a die coater, a comma coater, a bar coater, and a knife coater.
- a formation method of a decoration layer For example, it can form by a coating, printing, metal vapor deposition, etc.
- a coating method such as a gravure coating method, a roll coating method, or a comma coating method can be used.
- a printing method such as an offset printing method, a gravure printing method, or a screen printing method can be used.
- the resins used at this time are polyester resins, polyolefin resins, acrylic resins, urethane resins, fluorine resins, polyvinyl acetate resins, vinyl chloride-vinyl acetate copolymer resins, ethylene-vinyl acetate copolymers.
- Polymer based resin copolymers and the like are preferably used.
- a coloring agent to be used Considering dispersibility etc., it selects suitably from dye, an inorganic pigment, an organic pigment, etc.
- a heat-sensitive type or a pressure-sensitive type can be used as the material for the adhesive layer provided for the purpose of imparting adhesiveness to the molded body (adhered body, transferred body).
- a resin molded body by injection molding or the like as a molded body (adhered body, transferred body)
- an adhesive layer can be designed according to the resin. .
- acrylic resin acrylic resin, polyphenylene oxide / polystyrene resin, polycarbonate resin, styrene copolymer resin
- polystyrene resin acrylic resin having affinity with these resins, polystyrene resin
- a polyamide-based resin or the like it is preferable to use a chlorinated polyolefin resin, a chlorinated ethylene-vinyl acetate copolymer resin, a cyclized rubber, or a coumarone indene resin.
- a coating method such as a roll coating method, a gravure coating method, a comma coating method, or a printing method such as a gravure printing method or a screen printing.
- multilayer film of this invention For example, a polypropylene, an acryl, a polystyrene, polyacrylonitrile styrene, a polyacrylonitrile butadiene -Resins such as styrene, metal members, etc. are used.
- various moldings such as vacuum molding, vacuum pressure molding, plug assist molding, and hot press molding. The method can be used.
- the four corners of the molding transfer foil are fixed with a frame attached to the molding machine, and the molding transfer foil is softened with a heater or the like. Then, the pressure difference such as vacuum and atmospheric pressure or vacuum and pressure is applied to the film to follow the molded body. After the molding is completed, it is possible to obtain a molded body in which only the laminated film portion is peeled off from the molded body to which the molded transfer foil is attached, and the decorative layer is transferred.
- Electromagnetic wave shielding layer transfer film Since the laminated film of the present invention has good moldability, releasability and processability, it is suitable as an electromagnetic wave shielding layer transfer film having the laminated film of the present invention and the conductive layer by further laminating a conductive layer. Used for.
- the conductive layer preferably has a structure containing a conductive filler in an adhesive.
- Adhesives include polystyrene, vinyl acetate, polyester, polyethylene, polypropylene, polyamide, rubber, acrylic and other thermoplastic resins, phenol, epoxy, urethane, melamine, alkyd A thermosetting resin such as is used.
- a polyester-based thermoplastic resin that is not restricted by storage conditions is preferable.
- heat resistance or better flexibility is required, after forming an electromagnetic wave shielding layer
- a highly reliable epoxy-based thermosetting resin is preferable. In any resin, it is desirable to have a small bleeding (resin flow) during hot pressing.
- Examples of the conductive filler include silver-coated copper filler obtained by silver-plating carbon, silver, copper, nickel, solder, aluminum, and copper powder, and fillers obtained by metal-plating resin balls, glass beads, or the like.
- a mixture of Silver is expensive, copper lacks heat resistance reliability, aluminum lacks moisture resistance reliability, and solder is difficult to obtain sufficient conductivity. It is preferable to use a silver-coated copper filler or nickel having high reliability.
- the blending ratio of the conductive filler to the adhesive resin depends on the shape of the filler and the like, but in the case of the silver-coated copper filler, it is 10 to 400 parts by mass with respect to 100 parts by mass of the adhesive resin. More preferably, it is 20 to 150 parts by mass. When it exceeds 400 parts by mass, the adhesiveness to the ground circuit (copper foil) is lowered, and the flexibility of the printed wiring board and the like is deteriorated. On the other hand, if the amount is less than 10 parts by mass, the conductivity is significantly lowered. In the case of a nickel filler, the amount is preferably 40 to 400 parts by mass, more preferably 100 to 350 parts by mass with respect to 100 parts by mass of the adhesive resin.
- the shape of the metal filler may be any of a spherical shape, a needle shape, a fiber shape, a flake shape, and a resin shape.
- the conductive filler is preferably a low melting point metal.
- the electromagnetic wave shielding layer transfer film using the laminated film of the present invention is provided with a thin metal layer produced by vapor deposition or the like between the laminated film and the conductive layer to reduce electromagnetic wave shielding properties while reducing the thickness of the conductive layer.
- a thin metal layer produced by vapor deposition or the like between the laminated film and the conductive layer to reduce electromagnetic wave shielding properties while reducing the thickness of the conductive layer.
- the metal layer include nickel, copper, silver, tin, gold, palladium, aluminum, chromium, titanium, zinc, and an alloy containing any one or more of these materials.
- the metal material and thickness may be appropriately selected according to the required electromagnetic shielding properties and repeated bending / sliding resistance.
- the thickness is preferably about 0.1 ⁇ m to 8 ⁇ m. And it is sufficient.
- Examples of the method for forming the metal layer include an electrolytic plating method, an electroless plating method, a sputtering method, an electron beam vapor deposition method, a vacuum vapor deposition method, a CVD (Chemical Vapor Deposition) method, and a method of printing and baking using a metal organic paste. is there.
- the laminated film of the present invention can use various molding methods such as vacuum molding, vacuum pressure molding, plug assist molding, and hot press molding as a method of transferring the electromagnetic shielding layer to the FPC as an electromagnetic shielding layer transfer film.
- a metal plate heated from the electromagnetic shielding layer transfer film side after the FPC concavo-convex substrate side and the electromagnetic shielding layer transfer film side are overlapped with each other is used. Pressing is performed to cause the electromagnetic wave shielding layer transfer film to follow the unevenness of the FPC. After the molding is completed, only the laminated film portion is peeled off from the FPC to which the electromagnetic wave shielding layer transfer film is attached, and an FPC (shield FPC) to which the electromagnetic wave shielding layer is transferred can be obtained.
- the laminated film of the present invention can be used as a packaging film.
- the A layer improves the water vapor barrier property
- the B layer improves the heat seal property. Therefore, the lithium ion battery exterior film, food packaging film, and medical It is preferably used as various packaging films for packaging films.
- the general configuration of the packaging film includes, for example, a biaxially stretched polyethylene terephthalate film (hereinafter referred to as BO-PET), a biaxially stretched nylon film (hereinafter referred to as ONy), and a polypropylene-based unstretched film (hereinafter referred to as CPP).
- Al foil an aluminum foil (hereinafter referred to as Al foil) to form a BO-PET / ONy / Al foil / CPP, BO-PET / Al foil / ONy / CPP or BO-PET / Al foil / CPP laminate
- the CPP layer side is used to make a bag, but by using the laminated film of the present invention as this CPP layer, the water vapor barrier property from the end of the bag making is better than the conventional CPP layer. It can be set as the film for packaging made favorable.
- the laminated film of the present invention preferably satisfies the following characteristics (any one or more or all).
- the laminated film of the present invention preferably has a surface roughness SRa of 50 nm or more and 3,000 nm or less on both sides from the viewpoints of winding properties, design properties, and productivity.
- SRa surface roughness
- the laminated film of the present invention is heated in a processing step or a molding step, the layer having a larger surface roughness SRa ( A large amount of strain accumulated in the SRa layer having a thickness of 50 nm or more is released, and the surface unevenness of the layer having the larger surface roughness SRa may be reduced.
- the laminated film of the present invention is particularly suitable for a matte design.
- the surface roughness SRa of the surface is preferably 50 nm or more on both sides.
- a surface for convenience
- B surface the interface between the other surface of the film
- the amount of light that passes straight through can be reduced, and as a result, the whiteness of the film can be increased and the visibility of the film is improved ( This is preferable because visual discrimination from a molded body (transfer object) can be easily performed.
- the surface on which the functional resin layer is laminated (hereinafter sometimes referred to as the first surface) and the surface opposite to the first surface (Hereinafter sometimes referred to as the second surface) is stored in a state of direct contact. That is, it is stored with the second surface pressed against the first surface. Therefore, the surface shape (surface roughness) of the second surface is transferred to the surface of the first surface, and thereby the surface shape of the first surface may be deformed.
- the surface roughness of the first surface is preferably 3,000 nm or less. Therefore, considering the possibility that the surface shape of the first surface changes due to the influence of the surface shape of the second surface, The surface roughness of the surface is also preferably 3,000 nm or less.
- the laminated film of the present invention preferably has a surface roughness SRa on both sides of 3,000 nm or less.
- a film-like molten polymer extruded from a die is sandwiched between two rolls whose surfaces are adjusted to an appropriate roughness, and cooled and solidified.
- Examples include a method of producing a film and transferring the roughness of the roll to both sides of the film.
- the two rolls are rubber rolls from the viewpoint of easy adjustment of thickness unevenness, easy transfer of the surface roughness of the roll, and easy transfer of a uniform roughness pattern to the film.
- the book is preferably a metal roll.
- the laminated film of the present invention preferably has a haze of 65% or more and 90% or less in order to prevent unseparation and forgetting to peel off when used as a functional resin transfer film. If the haze of the laminated film is less than 65%, visual identification of the presence or absence of the film may be difficult depending on the color of the molded body (transfer object). Moreover, when the haze of a laminated film exceeds 90%, when coating a functional resin layer, it may be difficult to visually observe the coating state from the surface opposite to the coated surface.
- the decorative film in which the laminated film of the present invention is used has a structure of laminated film / clear layer / decorative layer / adhesive layer, and “clear layer / decorative layer / adhesive layer” corresponds to the functional resin layer.
- a functional resin layer is transcribe
- the defective part of the clear layer can be specified in advance, avoid the defective part and avoid the defective part (in the clear layer) It is possible to transfer a functional resin layer (which does not include a defect), and as a result, a molded member having an excellent appearance can be obtained with high yield.
- a functional resin layer which does not include a defect
- a method for cooling and solidifying a molten polymer at the time of producing the laminated film has a method in which the surface roughness SRa on both sides is 50 nm or more and 3,000 nm or less.
- the surface roughness SRa on both sides is 50 nm or more and 3,000 nm or less.
- the greater the surface roughness the more the direction of the light refracting interface (the interface between the film surface and the outside air) when light is incident on the film surface, and the film travels straight in the thickness direction of the film. Since the amount of light to be reduced is reduced, the haze is increased.
- the surface roughness is too large (for example, if the surface roughness exceeds 3,000 nm) until the haze value exceeds 90%, the irregularities on the surface of the B layer become too large, and the B layer In this case, a thin portion may occur locally. If a thin portion locally exists in the B layer, peeling from the A layer may occur starting from the portion, and as a result, the adhesion between the A layer and the B layer may decrease.
- the thickness of the film is preferably 100 to 300 ⁇ m.
- a method of containing a known color pigment such as titanium oxide in an amount of 1 to 20% by mass with respect to the entire laminated film is also preferably used.
- the haze value exceeds 90%. If the content of the color pigment is increased too much (for example, if the content of the color pigment exceeds 20% by mass), a large amount of color pigment may be present at the interface between the A layer and the B layer. . Therefore, at the interface between the A layer and the B layer, there are few portions where the resin constituting the A layer and the resin constituting the B layer can be in close contact, and as a result, the adhesion between the A layer and the B layer is reduced. There is.
- the laminated film of the present invention has a color tone L value measured in the transmission mode based on JIS P8123-1961 of 75 or more and 100 or less in order to prevent unseparated peeling or forgetting to peel off when used as a transfer film of a functional resin. It is preferable.
- the color tone L value is less than 75, visual identification of the presence or absence of a film may be difficult depending on the color of the molded body (transfer object).
- the color tone L value can be used as a standard value of whiteness, and particularly when the color tone of the molded body (transfer object) is a dark color tone, the color tone L value of the laminated film of the present invention is 75 or more. It is effective in preventing peeling residue and forgetting to peel off.
- the decorative film in which the laminated film of the present invention is used has a structure of laminated film / clear layer / decorative layer / adhesive layer, and “clear layer / decorative layer / adhesive layer” corresponds to the functional resin layer. To do. And if a functional resin layer is transcribe
- the defective part of the clear layer can be specified in advance, avoid the defective part and avoid the defective part (in the clear layer) It is possible to transfer a functional resin layer (which does not include a defect), and as a result, a molded member having an excellent appearance can be obtained with high yield. That is, when the color tone L value of the laminated film is 100 or less, when the functional resin layer is applied, the coating state is white enough to be visible from the side opposite to the coated surface. As a result, a molded member excellent in appearance can be obtained with high yield.
- the unevenness of the surface of the B layer becomes too large.
- a thin portion may be locally generated. If a thin portion locally exists in the B layer, peeling from the A layer may occur starting from the portion, and as a result, the adhesion between the A layer and the B layer may decrease.
- the color tone L value of the laminated film exceeds 100 and a known color pigment such as titanium oxide is contained in a large amount in the laminated film to increase the color tone L value
- the color tone L value is If the content ratio of the color pigment is increased too much to an extent exceeding 100 (for example, if the content ratio of the color pigment exceeds 20% by mass), a large amount of color pigment is also present at the interface of the A layer / B layer. Sometimes. Therefore, at the interface between the A layer and the B layer, there are few portions where the resin constituting the A layer and the resin constituting the B layer can be in close contact, and as a result, the adhesion between the A layer and the B layer is reduced. There is.
- Other methods for adjusting the color tone L value to 75 or more and 100 or less include a method of increasing the haze by increasing the thickness of the laminated film of the present invention and increasing the number of light refraction spots inside the film.
- a known color pigment such as titanium oxide is contained in an amount of 1 to 20% by mass with respect to the whole laminated film, and the molten polymer is cooled and solidified at the time of producing the laminated film.
- Examples thereof include a method of setting the surface roughness SRa of the roll to 50 nm or more and 3,000 nm or less. Note that as the surface roughness SRa increases, the appearance of the laminated film becomes white and the color tone L value increases.
- Other methods include a method of increasing the whiteness of the laminated film of the present invention and increasing the color tone L value by adjusting the thickness of the laminated film of the present invention to 100 to 300 ⁇ m. It is done.
- the laminated film of the present invention has a lamination ratio (total thickness of the B layer ( ⁇ m) / thickness of the A layer ( ⁇ m)) of, for example, an electromagnetic shielding layer transfer film that needs to follow a fine shape. It is preferable that it is 1 or more and 0.15 or less from the viewpoint of moldability for a fine shape.
- the lamination ratio is [2 layers. Total thickness of existing B layers] / [A layer thickness].
- the lamination ratio (total thickness of the B layer ( ⁇ m) / thickness of the A layer ( ⁇ m)) is [B Layer thickness] / [A layer thickness].
- the lamination ratio is less than 0.1, the thickness unevenness of the B layer increases, and a portion where the thickness of the B layer becomes extremely thin may occur. In such a case, a portion where the B layer having good releasability is not sufficiently laminated is generated, and the A layer may be exposed on the surface of the laminated film on the B layer side. As a result, the releasability may be insufficient, or the interlayer adhesion between the A layer and the B layer may be insufficient.
- the lamination ratio can be measured by observing the cross section of the film with a scanning electron microscope, a transmission electron microscope, an optical microscope or the like at a magnification of 500 to 10,000 times.
- the laminated film of the present invention when used as a decorative film, the laminated film of the present invention has a lamination ratio (B) from the viewpoint of interlayer adhesion between the A layer and the B layer, releasability, and workability.
- the total layer thickness ( ⁇ m) / A layer thickness ( ⁇ m) is preferably 0.25 or more and 2 or less.
- the decorative film when the decorative layer is molded and transferred to a molded body in which the molding ratio of the laminated film is increased using the decorative film of the present invention, the decorative film has a depth along the shape of the molded body. It is pushed deeply into the direction. Thereafter, when only the laminated film is peeled from the decorative film, a large force (peeling force) may be required. Therefore, in such a case, it may be preferable that the interlayer adhesion between the A layer and the B layer is higher.
- the lamination ratio (total thickness of layer B ( ⁇ m) / thickness of layer A ( ⁇ m)) is less than 0.25, interlaminar adhesion and releasability between layers A and B may be insufficient. If it exceeds 2, processing suitability may become insufficient.
- the lamination ratio (total thickness of B layer ( ⁇ m) / thickness of A layer ( ⁇ m)) is 2 layers, that is, when there are B layers on both sides of A layer, there are 2 layers.
- the total thickness of the B layer / the thickness of the A layer When there is one B layer, that is, when the B layer is provided only on one side of the A layer, the thickness of the B layer / the thickness of the A layer. .
- the lamination ratio (total thickness of layer B ( ⁇ m) / thickness of layer A ( ⁇ m)) is more preferably 0.25 or more and 1.2 or less, and particularly preferably 0.25 or more and 0.5 or less.
- the lamination ratio can be measured by observing the cross section of the film with a scanning electron microscope, a transmission electron microscope, an optical microscope or the like at a magnification of 500 to 10,000 times.
- the total thickness of the film is preferably 40 ⁇ m or more and 300 ⁇ m or less from the viewpoint of interlayer adhesion between the A layer and the B layer, moldability, releasability, and processability. More preferably, they are 60 micrometers or more and 200 micrometers or less, More preferably, they are 80 micrometers or more and 150 micrometers or less. If the total thickness of the film is less than 40 ⁇ m, the interlayer adhesion and processing suitability between the A layer and the B layer may be insufficient. On the other hand, if the total film thickness exceeds 300 ⁇ m, the moldability may be insufficient.
- the B layer in the present invention is an extrusion lamination method in which the molten resin of the B layer is extruded from a T die into a film shape, cooled and solidified on a single layer film having the configuration of the A layer, and the resin of the A layer and the B layer. After extruding with a separate extruder, it can be obtained by a known method such as a coextrusion method in which the resin is laminated with a feed block and the resin discharged from the T-die is solidified with a cooling roll.
- the laminate film of the present invention preferably has a peel strength of a layer A and a layer B in a 180 ° C. peel test of 0.5 N / 10 mm or more and 5 N / 10 mm or less.
- peel strength is less than 0.5 N / 10 mm, peeling occurs between the A layer and the B layer during various processing or when transferring the functional resin, and the workability is reduced, or the functional resin Transcription may be sufficient. Further, the higher the peel strength, the better.
- 5 N / 10 mm or less is preferable.
- the peel strength between the A layer and the B layer is 0.5 N / 10 mm or more and 5 N / 10 mm or less.
- the A layer is COC.
- the method in which the C layer is the main component in the B layer, the method in which the A layer contains an ethylene copolymer resin, and the casting drum (ie, metal roll) A method of increasing the entanglement of the interface between the A layer and the B layer by casting at a temperature of 40 ° C. or more while actively moving the polymer chain of each layer, manufactured by a nip roll method, and a nip pressure of 0.2 to 1.0 MPa. And a combination thereof are preferably used.
- the laminated film of the present invention preferably has a storage elastic modulus at 120 ° C. of 101 MPa or more and 3,000 MPa or less from the viewpoint of processability and moldability.
- a storage elastic modulus at 120 ° C. to 101 MPa or more, for example, in the step of drying after coating the functional resin layer or performing a metal vapor deposition process, good processability can be obtained without causing deformation of the film. .
- the drying temperature after coating to a high temperature, it is possible to increase the line speed during drying and to reduce the processing cost.
- the higher the storage elastic modulus at 120 ° C. the better the dimensional stability, which is preferable.
- the storage elastic modulus at 120 ° C. is more preferably from 500 MPa to 3,000 MPa, and most preferably from 1,000 MPa to 3,000 MPa.
- examples of the method for adjusting the storage elastic modulus at 120 ° C. to the range of 101 MPa to 3,000 MPa include a method of adjusting the glass transition temperature of the A layer.
- the method for controlling the glass transition temperature of the A layer is not particularly limited.
- a copolymer of norbornene and ethylene is used as the cyclic olefin resin
- the content of norbornene is increased. It is possible to increase the glass transition temperature.
- a cyclic olefin resin a resin hydrogenated after ring-opening metathesis polymerization of norbornene, tricyclodecene, tetracyclodecene, and derivatives thereof is used.
- the glass transition temperature is increased by increasing the molecular weight of the cyclic olefin to be polymerized (norbornene, tricyclodecene, tetracyclodecene, and derivatives thereof) or by increasing the number of rings to form a rigid structure. It is possible to Furthermore, it is possible to adjust the glass transition temperature of the A layer by blending two kinds of cyclic olefin resins having different glass transition temperatures. When there are a plurality of glass transition temperatures, such as when a resin other than the cyclic olefin resin is mixed in the A layer, the glass transition temperature on the high temperature side is set as the glass transition temperature of the A layer. .
- the laminated film of the present invention preferably has a storage elastic modulus at 170 ° C. of 100 MPa or less from the viewpoint of moldability.
- the storage elastic modulus at 170 ° C. is 100 MPa or less, it is preferable that at least the molding temperature is set to 170 ° C. or higher so that excellent moldability can be achieved.
- the storage elastic modulus at 170 ° C. is preferably 50 MPa or less, and most preferably 20 MPa or less.
- it is preferable that it is 0.5 Mpa or more.
- the storage elastic modulus of the laminated film is less than 0.5 MPa
- the portion sandwiched between the convex portion of the FPC and the heated metal plate The thickness of the electromagnetic wave shielding layer transfer film present in the film may be significantly reduced.
- peeling stress may concentrate on the thin portion of the electromagnetic wave shielding layer transfer film, and the laminated film may be cut.
- the storage elastic modulus of the laminated film is 0.5 MPa or more, such cutting of the laminated film can be suppressed.
- examples of the method for setting the storage elastic modulus at 170 ° C. to 100 MPa or less include a method of adjusting the glass transition temperature of the A layer.
- the storage elastic modulus at 120 ° C. is 101 MPa or more and 3,000 MPa or less and the storage elastic modulus at 170 ° C. is 100 MPa or less means that the above numerical value in any one direction of the laminated film and the direction orthogonal to the direction. Is to satisfy.
- the storage elastic modulus at 130 ° C. is 101 MPa or more and 3,000 MPa or less when the workability is important.
- the storage elastic modulus at 130 ° C. is more preferably from 500 MPa to 3,000 MPa, and even more preferably from 1,000 MPa to 3,000 MPa.
- the laminated film of the present invention preferably has a storage elastic modulus at 160 ° C. of 100 MPa or less, and more preferably a storage elastic modulus at 150 ° C. of 100 MPa or less in order to make embedding during molding more sharp.
- the laminated film of the present invention includes a flame retardant, a heat stabilizer, an antioxidant, an ultraviolet absorber, an antistatic agent, a plasticizer, a tackifier, an antifoaming agent such as polysiloxane, a pigment or a dye as necessary.
- An appropriate amount of the colorant can be contained.
- powder or fibrous fillers such as talc, mica, silica, alumina, titanium oxide, zeolite, glass, montmorillonite, hectorite, aerosil, zinc oxide, iron oxide, carbon black, graphite, organometallic salt, metal oxide, etc. It can contain to the extent which does not prevent the effect of this invention. It can mix
- the antioxidant is not particularly limited, and any of known phosphite antioxidants, organic sulfur antioxidants, hindered phenol antioxidants, and the like can be used.
- the laminated film was produced and evaluated by the following method.
- the peak temperature of the endothermic melting curve when the sample was heated from 25 ° C. to 300 ° C. at 20 ° C./min was defined as the melting point.
- the area surrounded by the baseline and endothermic melting curve was defined as the amount of heat of melting crystal.
- the surface layer and the inner layer were shaved and the glass transition temperature and melting
- the glass transition temperature of the cyclic olefin resin is close to the melting point of the polypropylene resin or polyethylene resin, and the melting point peak overlaps with the curve of the step change portion of the glass transition temperature, the overlapping peak
- the values of the midpoint glass transition temperature and melting point read from the above were adopted.
- the storage elastic modulus film was cut into a rectangular shape having a length of 60 mm and a width of 5 mm in an arbitrary direction and a direction orthogonal to the direction, and used as a sample.
- a dynamic viscoelasticity measuring device manufactured by Rheology, DVE-V4 FT Leospectra
- measurement was performed under the following conditions to determine storage elastic moduli (E ′) at 120 ° C. and 170 ° C.
- the measurement was performed until the peel length reached 130 mm (distance between chucks 230 mm), and the average value of the loads having a peel length of 25 mm to 125 mm was defined as the peel strength. In addition, the measurement was performed 5 times and the average value was adopted. Moreover, when it became a 3 layer structure like B layer / A layer / B layer, the peeling test was done on both surfaces and the average value of each surface 5 times and a total of 10 times on both surfaces was adopted. The peel strength was measured in a room whose temperature was adjusted to 25 ° C.
- the surface roughness was measured using a surface roughness meter (SE4000, manufactured by Kosaka Laboratory). Measured under the conditions of a stylus tip radius of 0.5 ⁇ m, measuring force of 100 ⁇ N, measuring length of 1 mm, low-frequency cutoff of 0.200 mm, and high-frequency cutoff of 0.000 mm, and arithmetic average roughness SRa in accordance with JIS B0601-2001 Asked.
- SE4000 surface roughness meter
- the sample for evaluation was produced by performing hot press with a press machine at 150 ° C. and 4 MPa for 30 minutes.
- L indicates the width of the peak portion (that is, the line width (L width) in the FPC) of the comb pattern
- S indicates the width of the valley portion (that is, the space width (S width) of the FPC).
- the width of one of the convex portions arranged at equal intervals in the comb pattern is L width, and the interval between the convex portions is S width.
- the cross section of the evaluation sample after pressing was observed using a KEYENCE microscope VHX-2000, and among the 10 comb patterns, those that were in close contact without containing bubbles at 9 or more locations were regarded as acceptable.
- samples for evaluation were also produced for brass plates similar to those described above except that the depth was 500 ⁇ m, 800 ⁇ m, and 1,000 ⁇ m, and evaluation was performed according to the following criteria.
- S A pattern having a depth of 1,000 ⁇ m was passed.
- A The pattern with a depth of 1,000 ⁇ m failed, but the pattern with a depth of 800 ⁇ m passed.
- B The pattern having a depth of 800 ⁇ m was rejected, but the pattern having a depth of 500 ⁇ m was acceptable.
- C The pattern having a depth of 500 ⁇ m failed, but the pattern having a depth of 300 ⁇ m was acceptable.
- D The pattern with a depth of 300 ⁇ m was rejected.
- the sample was cut into a rectangle having a width of 10 mm and a length of 150 mm.
- the sample was forcibly peeled off at the laminated interface and evaluated according to the following criteria.
- D The adhesion between the laminated film and the functional resin layer (conductive layer) was strong, and could not be forcibly peeled off.
- the laminated film was cut into a rectangular shape having a length of 50 mm and a width of 4 mm in an arbitrary unidirectional direction and a direction orthogonal to the direction.
- the sample was heated using a thermomechanical analyzer (Seiko Instruments, TMA EXSTAR6000) under the following conditions. In the process of raising the temperature, the following criteria were used to evaluate the temperature at which the dimensional change rate reached 1.0%. The dimensional change rate was measured to one digit after the decimal point.
- the adhesive film between the A layer and the B layer was cut into a size of 15 mm ⁇ 110 mm, and the rotational speed was 175 cpm and the measurement load was 25 N using an MIT folding tester (MID-D, manufactured by Toyo Seiki Seisakusho Co., Ltd.).
- Ten samples for evaluation in which the film was bent 10 times under the conditions of (250 gf) and bending angle: 135 ° were prepared and evaluated visually according to the following criteria.
- B One or more samples in which peeling was observed at the end of the bent portion were seen, but no sample in which the peeled portions at both ends of the bent portion were connected was not seen.
- C One or more and less than five samples in which the peeled portions at both ends of the bent portion were connected were seen.
- D Five or more samples in which the peeled portions at both ends of the bent portion were connected to each other were seen.
- the film was cut into a strip shape (rectangular shape) having a width of 10 mm and a length of 100 mm to obtain a sample. Thereafter, a mark (straight line) was written with black oil-based ink in the width direction every 10 mm in length. That is, a straight line (mark) was drawn in a direction parallel to the width direction of the sample at a position 10 mm away from one end in the length direction of the sample. Further, a straight line (mark) was drawn in a direction parallel to the width direction of the sample at a position further 10 mm away from the position in the film length direction. The same operation was repeated, and a total of nine straight lines (marks) were drawn on the sample.
- Both sides of a rectangular film are sandwiched between 120 mm polyimide sheets (“Kapton (registered trademark)” manufactured by Toray DuPont Co., Ltd.) 100H, and pressed at 150 ° C. and 4 MPa through an iron plate from both sides for 30 minutes.
- a hot press was performed. After completion of the hot press, the strip-shaped film was peeled off from the polyimide sheet, and the average value of the lengths of the eight black oil-based inks was determined and evaluated according to the following criteria. That is, all the distances (distances in the film length direction) between adjacent straight lines (marks) were obtained. An average value obtained by averaging the eight values obtained was obtained and evaluated based on the following criteria.
- Resin used in the production of the laminated film of the present invention (cyclic olefin copolymer resin A (COC-A)) “TOPAS (registered trademark)” 6013F-04 (polyethylene-copolymerized resin having a glass transition temperature of 138 ° C.
- the total component of the resin is 100% by mass, norbornene.
- the mass ratio of the part derived from (cyclic olefin) is 76% by mass, and the mass ratio of the part derived from ethylene (chain olefin) is a resin estimated to be 24% by mass).
- the total component of the resin is 100% by mass, norbornene.
- the mass ratio of the part derived from (cyclic olefin) is 76% by mass, and the mass ratio of the part derived from ethylene (chain olefin) is a resin estimated to be 24% by mass).
- 100 parts by mass of titanium particles manufactured by Titanium Industry, “KA-10” were kneaded at 280 ° C. with a twin-screw extruder and extruded to obtain a gut. The gut obtained was cooled with water and cut into a chip shape.
- Metallocene linear low density polyethylene resin m-LLDPE
- Evolue registered trademark
- SP2540 made by prime polymer (MFR according to JIS K7210-1999 is 3.8 g / 10 min, melting point is 123 ° C., density determined according to JIS K6922-2-2010 is 0.924 g / cm 3)
- MFR Metallocene linear low density polyethylene resin
- a metallocene linear low-density polyethylene resin which is a resin obtained by copolymerizing ethylene and 1-hexene (the content ratio of 1-hexene is 5 mol% or less) was used.
- LDPE Low density polyethylene resin
- F412-1 “Sumikasen (registered trademark)” F412-1 manufactured by Sumitomo Chemical Co., Ltd.
- MFR according to JIS K7210-1999 is 5 g / 10 min, melting point is 110 ° C.
- density determined according to JIS K6922-2-2010 is 0.921 g / cm 3
- Low density polyethylene resin Low density polyethylene resin
- High density polyethylene resin (HDPE)) “Hi-Zex (registered trademark)” 2200J made by prime polymer (MFR according to JIS K7210-1999 is 5.2 g / 10 min, melting point is 135 ° C., density determined by JIS K6922-2-2010 is 0.921 g / cm 3 ) , High-density polyethylene resin).
- Polypropylene resin E PP-E
- Nobrene registered trademark
- R101 manufactured by Sumitomo Chemical Co., Ltd.
- Ethylene copolymer resin G (E-co-G)) “Affinity (registered trademark)” EG8200 (JIS-K7112 (1999)) manufactured by Dow Chemical Co., Ltd. has a density of 0.86 g / cm 3 and an ethylene-derived component is 76% by mass (ethylene content is 92.7 mol). %) And an octene-derived component (ethylene-octene copolymer resin having an octene content of 7.3 mol%) was used.
- Styrene-ethylene-butylene-styrene copolymer resin H SEBS-H
- Styrene-ethylene-butylene-styrene copolymer resin H Styrene-ethylene-butylene-styrene having a density of 0.93 g / cm 3 according to “Tuftec (registered trademark)” H1051 (JIS-K7112 (1999)) manufactured by Asahi Kasei Co., Ltd., and a styrene-derived component is 42% by mass. Copolymer resin).
- Example 1 A three-layer structure was adopted.
- the supply part temperature is 240 ° C., the temperature after that is melted at 260 ° C., and a leaf disk filter with a filtration accuracy of 20 ⁇ m is obtained.
- the layers were laminated in a feed block installed at the top of the die so as to be B layer / A layer / B layer (see the table for the thickness ratio of each layer), and then the temperature was increased to 85 ° C. from the T die.
- the obtained film was evaluated by the methods described in (1) to (16).
- a triacetyl cellulose film (made by Bioden RFA, dissolved in a triacetyl cellulose solvent (methyl acetate)) is used, and the triacetyl cellulose film is rolled.
- a linear pressure of 9.8 N / cm was applied to the surface with a pressure roller, and the surface shape of the roll was transferred.
- Example 2 A laminated film was obtained in the same manner as in Example 1 except that the composition of the B layer was changed to LMDPE.
- the obtained film was evaluated by the methods described in (1) to (16), almost the same results as in Example 1 were obtained.
- Example 3 A laminated film was obtained in the same manner as in Example 1 except that the composition of the B layer was changed to LDPE. When the obtained film was evaluated by the methods described in (1) to (16), the press heat resistance was inferior to that of Example 1.
- Example 4 A laminated film was obtained in the same manner as in Example 1 except that the composition of the B layer was changed to HDPE.
- the adhesion between the A layer and the B layer was inferior to that of Example 1.
- Example 5 A laminated film was obtained in the same manner as in Example 1 except that the laminated structure was changed to a two-layer structure of A layer / B layer. When the obtained film was evaluated by the methods described in (1) to (16), the curl resistance was inferior to that of Example 1.
- Example 6 A laminated film was obtained in the same manner as in Example 1 except that the composition of the B layer was changed to PP-E. When the obtained film was evaluated by the methods described in (1) to (16), the adhesiveness between the A layer and the B layer was inferior to that of Example 1, but the release property and press heat resistance were low. Good results were obtained.
- Example 7 A laminated film was obtained in the same manner as in Example 6 except that the composition of the B layer was changed to PP-F. When the obtained film was evaluated by the methods described in (1) to (16), almost the same results as in Example 6 were obtained.
- Example 8 A laminated film was obtained in the same manner as in Example 7 except that petroleum resin was contained in layer B. When the obtained film was evaluated by the methods described in (1) to (16), the release property was inferior to that of Example 7, but the adhesion between the A layer and the B layer was good. was gotten.
- Example 9 A laminated film was obtained in the same manner as in Example 1 except that the composition of the A layer was changed and the Tg of the A layer was 97 ° C. When the obtained film was evaluated by the methods described in (1) to (16), the processability and press heat resistance were inferior to those of Example 1.
- Example 10 A laminated film was obtained in the same manner as in Example 1 except that the composition of the A layer was changed, the Tg of the A layer was 172 ° C., the temperature of the feeding section of the extruder was 265 ° C., and the temperature thereafter was 275 ° C. It was.
- the obtained film was evaluated by the methods described in (1) to (16), the processability was good, but the moldability and the adhesion between the A layer and the B layer were inferior.
- Example 11 A laminated film was obtained in the same manner as in Example 1 except that the lamination ratio was changed and the thickness of the B layer was reduced.
- the adhesion between the A / B layers was inferior to that of Example 1, but the processability was good. It was.
- Example 12 A laminated film was obtained in the same manner as in Example 1 except that the lamination ratio was changed and the thickness of the B layer was increased. When the obtained film was evaluated by the methods described in (1) to (16), almost the same results as in Example 1 were obtained.
- Example 13 A laminated film was obtained in the same manner as in Example 1 except that the lamination ratio was changed and the thickness of the B layer was reduced.
- the obtained film was evaluated by the methods described in (1) to (16), a result that the processability was better than that of Example 1 was obtained.
- Example 14 A laminated film was obtained in the same manner as in Example 1 except that the lamination ratio was changed and the thickness of the B layer was increased.
- the obtained film was evaluated by the methods described in (1) to (16), results inferior in workability as compared with Example 1 were obtained.
- Example 15 A laminated film was obtained in the same manner as in Example 1 except that the total thickness was reduced. When the obtained film was evaluated by the methods described in (1) to (16), the moldability and the adhesion between the A layer / B layer were inferior to those of Example 1.
- Example 16 A laminated film was obtained in the same manner as in Example 1 except that the total thickness was increased. When the obtained film was evaluated by the methods described in (1) to (16), the moldability was inferior to that of Example 1.
- Example 17 A laminated film was obtained in the same manner as in Example 15 except that the total thickness was reduced. When the obtained film was evaluated by the methods described in (1) to (16), the moldability, processability, and adhesion between the A layer and the B layer were inferior to those of Example 15. .
- Example 18 A laminated film was obtained in the same manner as in Example 16 except that the layer thickness was increased. When the obtained film was evaluated by the methods described in (1) to (16), the press heat resistance was inferior to that of Example 16.
- Example 19 A laminated film was obtained in the same manner as in Example 1 except that a lubricant was contained in the B layer.
- the release property was improved as compared with Example 1, but the adhesion between the A layer and the B layer was inferior. As a result.
- Example 20 A laminated film was obtained in the same manner as in Example 1 except that COC-B was contained in the B layer.
- E value 3
- the release property and the adhesion between the A layer / B layer were inferior to those of Example 1.
- Example 21 A laminated film was obtained in the same manner as in Example 1 except that the B layer contained a lubricant and PMP.
- the release property was improved as compared with Example 1, but the adhesiveness with the functional resin layer, A As a result, the adhesion between the layers / B layers was inferior. Since two melting points were detected, the heat of crystal melting was determined for each, and the respective values are listed in the table.
- Example 22 A laminated film was obtained in the same manner as in Example 20 except that the COC-B concentration in the B layer was increased and the E value of the corona treatment machine was set to 10. When the obtained film was evaluated by the methods described in (1) to (16), the release property was inferior to that of Example 20.
- Example 23 A laminated film was obtained in the same manner as in Example 6 except that the composition of the A layer was changed and the Tg of the A layer was 126 ° C. When the obtained film was evaluated by the methods described in (1) to (16), almost the same results as in Example 6 were obtained.
- Example 24 A laminated film was obtained in the same manner as in Example 23 except that the composition of the A layer was changed and the Tg of the A layer was changed to 130 ° C. When the obtained film was evaluated by the methods described in (1) to (16), a result having better processability as compared with Example 23 was obtained.
- Example 25 A laminated film was obtained in the same manner as in Example 24 except that the composition of the A layer was changed and the Tg of the A layer was changed to 138 ° C. When the obtained film was evaluated by the methods described in (1) to (16), a result having better processability as compared with Example 24 was obtained.
- Example 26 A laminated film was obtained in the same manner as in Example 6 except that the composition of the A layer was changed and the Tg of the A layer was changed to 145 ° C. When the obtained film was evaluated by the methods described in (1) to (16), almost the same results as in Example 25 were obtained.
- Example 27 A laminated film was obtained in the same manner as in Example 6 except that the composition of the A layer was changed and the Tg of the A layer was changed to 155 ° C.
- the obtained film was evaluated by the methods described in (1) to (16), the moldability and the adhesion between the A layer and the B layer were inferior to those of Example 26.
- Example 28 A laminated film was obtained in the same manner as in Example 25 except that the m-LLDE of the A layer was changed to an ethylene copolymer resin (E-co-G) and the concentration shown in the table was used.
- E-co-G ethylene copolymer resin
- Example 29 A laminated film was obtained in the same manner as in Example 28 except that the concentration of the ethylene copolymer resin was increased. The obtained film was evaluated by the methods described in (1) to (16). As a result, the adhesion between the A layer and the B layer was improved as compared with Example 28.
- Example 30 A laminated film was obtained in the same manner as in Example 29 except that the concentration of the ethylene copolymer resin was increased. When the obtained film was evaluated by the methods described in (1) to (16), the processability was inferior to that of Example 29.
- Example 31 A laminated film was obtained in the same manner as in Example 30 except that the concentration of the ethylene copolymer resin was increased. When the obtained film was evaluated by the methods described in (1) to (16), the processability and press heat resistance were inferior to those of Example 30.
- Example 32 A laminated film was obtained in the same manner as in Example 29 except that the ethylene copolymer resin was changed to a styrene-ethylene-butylene-styrene copolymer resin.
- the processability and the interphase adhesion between the A layer and the B layer were inferior to those of Example 29.
- Example 33 A laminated film was obtained in the same manner as in Example 29 except that the temperature of the metal roll was set to 40 ° C. When the obtained film was evaluated by the methods described in (1) to (16), the interphase adhesion between the A layer and the B layer was inferior to that of Example 29.
- Example 34 A laminated film was obtained in the same manner as in Example 33 except that the temperature of the metal roll was set to 25 ° C. When the obtained film was evaluated by the methods described in (1) to (16), the interphase adhesion between the A layer and the B layer was inferior to that of Example 33.
- Example 35 A laminated film was obtained in the same manner as in Example 29 except that the temperature of the metal roll was set to 120 ° C. When the obtained film was evaluated by the methods described in (1) to (16), the moldability was inferior to that of Example 29.
- Example 36 A laminated film was obtained in the same manner as in Example 1 except that the composition of the B layer was changed to EPC.
- the obtained film was evaluated by the methods described in (1) to (16), a result that the press heat resistance was better than that of Example 1 was obtained.
- Example 37 A laminated film was obtained in the same manner as in Example 29 except that the lamination ratio was changed and the thickness of the B layer was increased.
- the processability and press heat resistance were inferior to those of Example 29.
- Example 38 A laminated film was obtained in the same manner as in Example 29 except that the lamination ratio was changed and the thickness of the B layer was reduced.
- the obtained film was evaluated by the methods described in (1) to (16), the adhesion between the A layer and the B layer was inferior to that of Example 29.
- Example 39 A laminated film was obtained in the same manner as in Example 29 except that the type of ethylene copolymer resin was changed. When the obtained film was evaluated by the methods described in (1) to (16), the moldability and press heat resistance were inferior to those of Example 29.
- Example 40 A laminated film was obtained in the same manner as in Example 29 except that COC-T was contained in the A layer.
- the obtained films were evaluated by the methods described in (1) to (16), results with better visibility than those of Examples 29 and 31 were obtained.
- COC-T contains titanium oxide, but the column “Ratio of cyclic olefin-based resin in layer A (mass%)” in the table does not include titanium oxide content, only cyclic olefin-based resin. The content of is described. That is, in the column of “A ratio of the cyclic olefin-based resin in layer A (mass%)” in Example 40 of the table, the total content of COC-A and COC-T constituting the layer A is used to calculate titanium oxide and the like. The value obtained by subtracting the content of substances other than cyclic olefins is described. The same applies to other examples and comparative examples.
- Example 41 A laminated film was obtained in the same manner as in Example 40 except that the content of COC-T in the A layer was increased. When the obtained film was evaluated by the methods described in (1) to (16), a result that the visibility was good with respect to Example 40 was obtained.
- Example 42 A laminated film was obtained in the same manner as in Example 40 except that the content of COC-T in the A layer was increased.
- the obtained film was evaluated by the methods described in (1) to (16), the same results as in Example 40 were obtained.
- Example 43 A laminated film was obtained in the same manner as in Example 42 except that the content of COC-T in the A layer was increased.
- the adhesion between the A layer and the B layer was inferior to that of Example 42.
- Example 44 A laminated film was obtained in the same manner as in Example 43 except that the content of COC-T in the A layer was increased.
- the adhesion with the functional resin layer was inferior to that of Example 43.
- Example 45 A laminated film was obtained in the same manner as in Example 29 except that the surface roughness SRa of the metal roll was 0.05 ⁇ m and the temperature of the metal roll was set to 30 ° C. When the obtained film was evaluated by the methods described in (1) to (16), almost the same results as in Example 29 were obtained.
- Example 46 A laminated film was obtained in the same manner as in Example 29 except that the surface roughness SRa of the metal roll was 0.05 ⁇ m.
- the obtained film was evaluated by the methods described in (1) to (16), a result that the visibility was better as compared with Examples 29 and 45 was obtained.
- Example 47 A laminated film was obtained in the same manner as in Example 46 except that the surface roughness SRa of the metal roll was 0.63 ⁇ m. When the obtained film was evaluated by the methods described in (1) to (16), a result that the visibility was better than that of Example 46 was obtained.
- Example 48 A laminated film was obtained in the same manner as in Example 47 except that the surface roughness SRa of the metal roll was 3.0 ⁇ m and the temperature of the metal roll was set to 30 ° C. When the obtained film was evaluated by the methods described in (1) to (16), the adhesion with the functional resin layer was inferior to that of Example 47.
- Example 49 A laminated film was obtained in the same manner as in Example 29 except that the surface roughness SRa of the metal roll was set to 3.0 ⁇ m. When the obtained film was evaluated by the methods described in (1) to (16), the adhesion with the functional resin layer was inferior to that of Example 48.
- Example 50 A laminated film was obtained in the same manner as in Example 29 except that the lamination ratio was changed and the thickness of the B layer was reduced.
- the obtained film was evaluated by the methods described in (1) to (16), the adhesion between the A layer and the B layer was inferior to that of Example 29.
- Example 51 A laminated film was obtained in the same manner as in Example 50 except that the lamination ratio was changed and the thickness of the B layer was reduced.
- the obtained film was evaluated by the methods described in (1) to (16), a result that the moldability was better than that of Example 50 was obtained.
- Example 52 A laminated film was obtained in the same manner as in Example 51 except that the lamination ratio was changed and the thickness of the B layer was reduced.
- the obtained film was evaluated by the methods described in (1) to (16), almost the same result as in Example 51 was obtained.
- Example 53 A laminated film was obtained in the same manner as in Example 52 except that the lamination ratio was changed and the thickness of the B layer was reduced. When the obtained film was evaluated by the methods described in (1) to (16), it was found that the releasability was inferior to that of Example 51.
- Example 54 A laminated film was obtained in the same manner as in Example 29 except that the ratio of the cyclic olefin-based resin in the A layer was lowered. When the obtained film was evaluated by the methods described in (1) to (16), almost the same results as in Example 29 were obtained.
- Example 55 A laminated film was obtained in the same manner as in Example 54 except that the ratio of the cyclic olefin-based resin in the A layer was lowered. When the obtained film was evaluated by the methods described in (1) to (16), the processability was inferior to that of Example 54.
- Example 56 A laminated film was obtained in the same manner as in Example 29 except that the laminated structure was changed to a two-layer structure of A layer / B layer. When the obtained film was evaluated by the methods described in (1) to (16), the curl resistance was inferior to that of Example 29.
- Comparative Example 2 A single layer film was obtained in the same manner as in Comparative Example 1 except that the composition was as shown in the table, the supply temperature of the extruder was 190 ° C, and the subsequent temperature was 220 ° C. The obtained film was evaluated by the methods described in (1) to (16).
- the moldability is preferably S evaluation, and the adhesion between the A layer / B layer is preferably C evaluation or more.
- the adhesion of the material is B evaluation or more.
- PE resin means “polyethylene resin” and “PP resin” means “polypropylene resin”.
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Abstract
Description
(1) 環状オレフィン系樹脂を主成分とするA層の少なくとも片面に、ポリプロピレン系樹脂及び/又はポリエチレン系樹脂を主成分とするB層を有する、積層フィルム。
(2) 前記A層の両面に、B層を有する、(1)に記載の積層フィルム。
(3) 前記A層のガラス転移温度が130℃以上150℃以下である、(1)又は(2)に記載の積層フィルム。
(4) 前記A層が、A層の全成分の合計を100質量%として、エチレン系共重合樹脂を15質量%以上40質量%以下含むことを特徴とする、(1)~(3)のいずれかに記載の積層フィルム。
(5) 120℃における貯蔵弾性率が101MPa以上3,000MPa以下であり、170℃における貯蔵弾性率が100MPa以下である、(1)~(4)のいずれかに記載の積層フィルム。
(6) 前記B層の表面自由エネルギーが、25mN/m以上35mN/m以下である(1)~(5)のいずれかに記載の積層フィルム。
(7) 前記B層が、ポリプロピレン系樹脂を主成分とし、
さらに石油樹脂を含む(1)~(6)のいずれかに記載の積層フィルム。
(8) 前記B層が、ポリエチレン系樹脂を主成分とし、
該ポリエチレン系樹脂が、直鎖状低密度ポリエチレン、又は、高密度ポリエチレンである、(1)~(6)のいずれかに記載の積層フィルム。
(9) 両面の表面粗さSRaが50nm以上3,000nm以下である、(1)~(8)のいずれかに記載の積層フィルム。
(10) ヘイズが65%以上90%以下である、(1)~(9)のいずれかに記載の積層フィルム。
(11) 色調L値が75以上100以下である、(1)~(10)のいずれかに記載の積層フィルム。
(12) 積層比(B層の合計厚み(μm)/A層の厚み(μm))が0.1以上0.15以下であり、フィルムの総厚みが40μm以上300μm以下である、(1)~(11)のいずれかに記載の積層フィルム。
(13) 積層比(B層の合計厚み(μm)/A層の厚み(μm))が0.25以上2以下であり、フィルムの総厚みが40μm以上300μm以下である、(1)~(11)のいずれかに記載の積層フィルム。
(14) (1)~(13)のいずれかに記載の積層フィルムと機能性樹脂層とを有する、機能性樹脂層転写フィルム。
(15) (1)~(13)のいずれかに記載の積層フィルムを有する、包装用フィルム。
本発明の積層フィルムは、加工適性、成型性の観点から、A層を有することが重要である。ここでA層とは、環状オレフィン系樹脂を主成分とする層である。そしてここでいう主成分とは、A層の全成分の合計を100質量%とした際に、環状オレフィン系樹脂を50質量%を超えて100質量%以下含有することを意味する。A層に含まれる環状オレフィン系樹脂は、A層の全成分の合計を100質量%として、70質量%以上100質量%以下含む態様が好ましく、80質量%以上100質量%以下含む態様であればより好ましく、90質量%以上100質量%以下含む態様であれば特に好ましい。そしてA層は環状オレフィン系樹脂が主成分であるが、A層は、環状オレフィン系樹脂のみから構成されても、その他のオレフィン系樹脂を含有しても、またオレフィン系樹脂以外の樹脂を含有してもよい。なお、加工工程での寸法安定性を維持しながら成型時の微細クラックを抑制する観点等から、A層の全成分の合計を100質量%として、後述するエチレン系共重合樹脂を15質量%以上40質量%以下含む態様である場合は、A層に含まれる環状オレフィン系樹脂は、A層の全成分の合計として60質量%を超えて85質量%以下含む態様が好ましい。
ビシクロ〔2,2,1〕ヘプト-2-エン、5-メチル-ビシクロ〔2,2,1〕ヘプタ-2-エン、5,5-ジメチル-ビシクロ〔2,2,1〕ヘプト-2-エン、5-エチル-ビシクロ〔2,2,1〕ヘプト-2-エン、5-ブチル-ビシクロ〔2,2,1〕ヘプト-2-エン、5-エチリデン-ビシクロ〔2,2,1〕ヘプト-2-エン、5-ヘキシル-ビシクロ〔2,2,1〕ヘプト-2-エン、5-オクチル-ビシクロ〔2,2,1〕ヘプト-2-エン、5-オクタデシル-ビシクロ〔2,2,1〕ヘプト-2-エン、5-メチリデン- ビシクロ〔2,2,1〕ヘプト-2-エン、5-ビニル-ビシクロ〔2,2,1〕ヘプト-2-エン、5-プロペニル-ビシクロ〔2,2,1〕ヘプト-2-エンといった二環式オレフィン、
トリシクロ〔4,3,0,12.5〕デカ-3,7-ジエン、トリシクロ〔4,3,0,12.5〕デカ-3-エン、トリシクロ〔4,3,0,12.5〕ウンデカ-3,7-ジエン、トリシクロ〔4,3,0,12.5〕ウンデカ-3,8-ジエン、トリシクロ〔4,3,0,12.5〕ウンデカ-3-エン、5-シクロペンチル-ビシクロ〔2,2,1〕ヘプト-2-エン、5-シクロヘキシル-ビシクロ〔2,2,1〕ヘプト-2-エン、5-シクロヘキセニルビシクロ〔2,2,1〕ヘプト-2-エン、5-フェニル-ビシクロ〔2,2,1〕ヘプタ-2-エンといった三環式オレフィン、
テトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エン、8-メチルテトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エン、8-エチルテトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エン、8-メチリデンテトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エン、8-エチリデンテトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エン、8-ビニルテトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エン、8-プロペニル-テトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エンといった四環式オレフィン、および
8-シクロペンチル-テトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エン、8-シクロヘキシル-テトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エン、8-シクロヘキセニル-テトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エン、8-フェニル-シクロペンチル-テトラシクロ〔4,4,0,12.5,17.10〕ドデカ-3-エン、テトラシクロ〔7,4,13.6,01.9,02.7〕テトラデカ-4,9,11,13-テトラエン、テトラシクロ〔8,4,14.7,01.10,03.8〕ペンタデカ-5,10,12,14-テトラエン、ペンタシクロ〔6,6,13.6,02.7,09.14〕-4-ヘキサデセン、ペンタシクロ〔6,5,1,13.6,02.7,09.13〕-4-ペンタデセン、ペンタシクロ〔7,4,0,02.7,13.6,110.13〕-4-ペンタデセン、ヘプタシクロ〔8,7,0,12.9,14.7,111.17,03.8,012.16〕-5-エイコセン、ヘプタシクロ〔8,7,0,12.9,03.8,14.7,012.17,113.16〕-14-エイコセン、シクロペンタジエンといった四量体等の多環式オレフィンなどが挙げられる。これらの環状オレフィンモノマーは、それぞれ単独であるいは2種以上組合せて用いることができる。
本発明の積層フィルムは、機能性樹脂層転写フィルムとして使用した際の機能性樹脂との離型性(例えば、電磁派遮蔽層転写フィルムとして用いた場合の導電層との離型性)の観点から、A層の少なくとも片面にB層を有することが重要である。B層を構成する樹脂としては、離型性、成型性の観点から、ポリプロピレン系樹脂及び/又はポリエチレン系樹脂を主成分とすることが重要である。ここでA層の少なくとも片面にB層を有するとは、A層の一方の面に、他の層を介することなく、B層を有することを意味する。なお、本発明の積層フィルムは、A層の両面にB層を有する構成が、加工時の取扱い性、耐カール性の観点から好ましい。つまり、B層/A層/B層が、他の層を介することなく、直接積層された構成であることが好ましい。
本発明におけるポリプロピレン系樹脂とは、ポリプロピレン系樹脂の重合体100質量%中において、プロピレン由来成分の合計が50質量%を超えて100質量%以下である態様の重合体を意味する。本発明のB層に用いられるポリプロピレン系樹脂としては、ポリプロピレン、エチレン-プロピレン共重合体、エチレン-プロピレン-ブテン共重合体、プロピレン-ブテン共重合体といった各種ポリプロピレン系樹脂などが挙げられる。これらの中でも、特に回路部材への電磁波遮蔽層転写フィルムなど、耐熱性が求められる用途においては、加工工程での寸法安定性の観点から、ポリプロピレン系樹脂の重合体中に含まれるプロピレン由来成分が多いほど好ましく、プロピレン由来成分のみからなるポリプロピレンが最も好ましい。なお、共重合体については、ランダム共重合体、ブロック共重合体のいずれでも構わない。これらの中でも、特にA層との層間密着性を重視する用途においては、エチレン-プロピレン共重合体、エチレン-プロピレン-ブテン共重合体が好ましい。なおエチレン-プロピレン共重合体、エチレン-プロピレン-ブテン共重合体におけるエチレン、1-ブテンの共重合比率については、生産性、機械特性の観点から、エチレンについては2~6質量%、1-ブテンについては3~15質量%が好ましい。
本発明におけるポリエチレン系樹脂とは、ポリエチレン系樹脂の重合体100質量%中において、エチレン由来成分の合計が50質量%を超えて100質量%以下である態様の重合体を意味する。
本発明のB層の主成分としてポリプロピレン系樹脂を用いる場合、ポリエチレン系樹脂と比べて耐熱性は良好となるものの、A層の主成分である環状オレフィン系樹脂の組成によっては、ポリエチレン系樹脂よりも層間密着性が不十分になる場合がある。そこで、B層の主成分としてポリプロピレン系樹脂を用いる場合は、石油樹脂をB層に含有させ、A層とB層の層間密着力を高めることが好ましい。
本発明のB層に用いられるポリプロピレン系樹脂、ポリエチレン系樹脂は、JIS-K7210(1999)に則って230℃、荷重2.16kgの条件下で測定したメルトフローレート(MFR)が、1~80g/10分であることが好ましく、2~50g/10分であることがより好ましく、3~30g/10分であることがさらに好ましい。特に好ましくは4~10g/10分である。ポリエチレン系樹脂、ポリプロピレン系樹脂のMFRが1g/10分より小さいと、溶融粘度が高く押出性が低下し、厚みムラが大きくなる。また、ポリエチレン系樹脂、ポリプロピレン系樹脂のMFRが80g/10分を超えると結晶性が高くなり、製膜性が大幅に低下したり、積層フィルムの機械特性が低下したりすることがある。また、B層の結晶化が進みすぎ、粗面化が起こり印刷精度が低下する場合がある。
本発明の積層フィルムのB層は、機能性樹脂層との離型性、および工程(加工工程や成型工程)中の機能性樹脂層との密着性を両立する観点から、表面自由エネルギーが25~35mN/mであることが好ましく、より好ましくは27~33mN/mであり、特に好ましくは28~32mN/mである。なお、前記の加工工程とは、後述する機能性樹脂層転写フィルムを作製する際に、本発明の積層フィルムに対して施されるコート加工、印刷加工、または金属蒸着加工などにおける加工工程を指す。また前記の成型工程には、機能性樹脂層転写フィルムを成型機やプレス機にセットする工程や、成型前に樹脂層転写フィルムをヒーターで加熱する工程を含む。
本発明の積層フィルムは、成型性、離型性、加工適性が良好であることから、機能性樹脂層を更に積層することで、本発明の積層フィルムと機能性樹脂層とを有する機能性樹脂層転写フィルムとして好適に用いられる。
本発明の積層フィルムは、成型性、離型性、加工適性が良好であることから、成型用途に好ましく用いられ、中でも特に成型転写箔用途に好ましく用いられる。本発明の積層フィルムに加飾層を積層し、成型と同時に成型体(被転写体)へ転写させることで、本発明の積層フィルムと加飾層が容易に剥離でき、表面外観の優れた成型部材を得ることができる。成型転写箔の構成としては、特に限定されないが、本発明の積層フィルムに加飾層を積層した構成であることが好ましい。ここで、加飾層は、着色、柄模様、木目調、金属調、パール調などの装飾を付加させるための層である。転写後の成型部材の耐傷性、耐候性、意匠性の観点からは、さらにクリア層を積層することが好ましい。この場合、クリア層は成型用フィルム側に積層することが好ましい。また、転写後の成型体(被転写体)と加飾層との密着性の観点から、接着層を積層することが好ましい。この場合、接着層は、成型体(被転写体)側に積層することが好ましい。
本発明の積層フィルムは、成型性、離型性、加工適性が良好であることから、導電層を更に積層することで、本発明の積層フィルムと導電層とを有する電磁波遮蔽層転写フィルムとして好適に用いられる。
本発明の積層フィルムは、包装用フィルムとして用いることができる。本発明の積層フィルムを包装用フィルムとして用いる場合は、A層が水蒸気バリア性を向上させ、B層がヒートシール性を向上させることから、リチウムイオン電池の外装用フィルムや食品包装用フィルム、医療用包装フィルムの各種包装用フィルムとして、好適に用いられる。包装用フィルムの一般的な構成としては、例えば、二軸延伸ポリエチレンテレフタレートフィルム(以下、BO-PETという)、二軸延伸ナイロンフィルム(以下、ONyという)、ポリプロピレン系無延伸フィルム(以下、CPPという)、およびアルミニウム箔(以下、Al箔という)を組合せて、BO-PET/ONy/Al箔/CPP、BO-PET/Al箔/ONy/CPP またはBO-PET/Al箔/CPP構成の積層体とした後、CPP層側を製袋して使用されているが、このCPP層として本発明の積層フィルムを使用することで、製袋の端部からの水蒸気バリア性を従来のCPP層よりも良好にした包装用フィルムとすることができる。
本発明の積層フィルムは、表面粗さSRaが、両面とも50nm以上3,000nm以下であることが、巻取り性や意匠性、生産性の観点から好ましい。一方の面がSRaが50nm未満で、もう一方の面のSRaが50nm以上の場合、本発明の積層フィルムが加工工程、成型工程で加熱される際に、表面粗さSRaが大きい側の層(SRaが50nm以上の層)に多く蓄積されているひずみが開放され、表面粗さSRaが大きい側の層の表面凹凸が小さくなってしまう場合がある。両面とも表面粗さSRaが50nm以上であれば、たとえ粗さの差があったとしても、凹凸の低減が小さいことから、本発明の積層フィルムは、特に艶消し意匠を求める場合は、その両方の表面の表面粗さSRaが、両面とも50nm以上であることが好ましい。
本発明の積層フィルムは、機能性樹脂の転写フィルムとして使用した場合に剥離残りや剥がし忘れを防止するため、ヘイズが65%以上90%以下であることが好ましい。積層フィルムのヘイズが65%未満であると、成型体(被転写体)の色によってはフィルム有無の目視識別が困難となる場合がある。また、積層フィルムのヘイズが90%を超えると、機能性樹脂層を塗工する際に、塗工状態を塗工面とは逆側からの面から目視しづらい場合がある。例えば、本発明の積層フィルムが用いられる加飾フィルムは、積層フィルム/クリア層/加飾層/接着層という構成をとり、「クリア層/加飾層/接着層」が機能性樹脂層に相当する。そして、かかる加飾フィルムを用いて、成型体に機能性樹脂層を転写すると成型部材の最表層に位置する層はクリア層となる。したがって、例えば、転写工程前に、機能性樹脂層の塗工状態を確認することによって、クリア層の欠点箇所を予め特定することができれば、当該欠点箇所を避けて、成型体に(クリア層に欠点を含まない)機能性樹脂層を転写することができ、その結果として、外観に優れる成型部材を収率良く得ることができる。つまり、積層フィルムのヘイズが90%以下であると、機能性樹脂層を塗工する際に、塗工状態を塗工面とは逆側からの面から目視しやすいので、その結果として、外観に優れる成型部材を収率良く得ることができる。一方で、つまり、積層フィルムのヘイズが90%を超えると、機能性樹脂層を塗工する際に、塗工状態を塗工面とは逆側からの面から目視しづらいことがあるので、外観に優れる成型部材を収率良く得ることができないことがある。
本発明の積層フィルムは、機能性樹脂の転写フィルムとして使用した場合に剥離残りや剥がし忘れを防止するため、JIS P8123-1961に基づく、透過モードで測定した色調L値が75以上100以下であることが好ましい。色調L値が75未満であると、成型体(被転写体)の色によってはフィルム有無の目視識別が困難となる場合がある。色調L値は、白色性の目安の値として用いることができ、特に成型体(被転写体)の色調が暗い色調である場合に、本発明の積層フィルムの色調L値が75以上であると、剥離残りや剥がし忘れの防止に効果的である。
本発明の積層フィルムは、例えば微細な形状への追従性が必要な電磁波遮蔽層転写フィルム用途においては、積層比(B層の合計厚み(μm)/A層の厚み(μm))が0.1以上0.15以下であることが、微細な形状に対する成型性の観点から好ましい。なお、積層フィルムが二つのB層を有する場合、すなわちA層の両面にB層を有する場合、積層比(B層の合計厚み(μm)/A層の厚み(μm))は、[2層存在するB層の厚みの合計]/[A層の厚み]である。一方、積層フィルムが一つのB層を有する場合、すなわちA層の片面のみにB層を有する場合、積層比(B層の合計厚み(μm)/A層の厚み(μm))は、[B層の厚み]/[A層の厚み]、である。
本発明の積層フィルムは、層間密着性の観点から、A層とB層の180℃剥離試験での剥離強度が、0.5N/10mm以上5N/10mm以下であることが好ましい。剥離強度が0.5N/10mm未満の場合、各種加工の際や機能性樹脂を転写する際にA層とB層の間で剥離が生じてしまい、加工性が低下したり、機能性樹脂の転写がふ十分になる場合がある。また、剥離強度は高いほど好ましいが、剥離強度を上げる方法次第では、積層フィルムの外観が低下したりする場合があるため、5N/10mm以下が好ましい。
本発明の積層フィルムは、加工適性、成型性の観点から、120℃における貯蔵弾性率が101MPa以上3,000MPa以下であることが好ましい。120℃における貯蔵弾性率を101MPa以上とすることで、例えば機能性樹脂層をコーティング後に乾燥したり、金属蒸着加工を行う工程において、フィルムの変形等を生じさせず、良好な加工適性が得られる。特に、コーティング後の乾燥温度を高温に設定することで、乾燥時のライン速度を速くすることができ、加工コストを低減できるメリットを有する。120℃における貯蔵弾性率は高いほど寸法安定性が優れるため好ましいが、3,000MPaより高くしようとすると成型性が低下してしまう場合がある。さらに高い寸法安定性、成型性を両立させるためには、120℃における貯蔵弾性率は500MPa以上3,000MPa以下であればより好ましく、1,000MPa以上3,000MPa以下であれば最も好ましい。
本発明の積層フィルムは、必要に応じて難燃剤、熱安定剤、酸化防止剤、紫外線吸収剤、帯電防止剤、可塑剤、粘着性付与剤、ポリシロキサンなどの消泡剤、顔料または染料などの着色剤を適量含有することができる。また、タルク、マイカ、シリカ、アルミナ、酸化チタン、ゼオライト、ガラス、モンモリロナイト、ヘクトライト、エアロジル、酸化亜鉛、酸化鉄、カーボンブラック、黒鉛、有機金属塩、酸化金属等の粉末状又は繊維状フィラーを本発明の効果を妨げない程度に含有することができる。配合して用いることができる。
酸化防止剤としては、特に制限はなく、公知のホスファイト系酸化防止剤、有機イオウ系酸化防止剤、ヒンダードフェノール系酸化防止剤等の何れもが使用可能である。
積層フィルムの全体厚みを測定する際は、ダイヤルゲージを用いて、積層フィルムから切り出した長さ50mm×幅10mmの試料の任意の場所5ヶ所の厚みを測定し、平均値を求めた。また、積層フィルムの各層の層厚みを測定する際は、金属顕微鏡LeicaDMLM(ライカマイクロシステムズ製)を用いて、フィルムの断面を倍率100倍の条件で透過光を写真撮影した。そして撮影した写真から、積層フィルムの各層ごとに任意の5ヶ所の厚みを測定し、その平均値を各層の層厚みとした。
示差走査熱量計(セイコー電子工業製、RDC220)を用い、JIS K7121-1987、JIS K7122-1987に準拠して測定および解析を行った。5mgをサンプルとし、サンプルを25℃から20℃/分で300℃まで昇温した際のガラス状態からゴム状態への転移に基づく比熱変化を読み取った。各ベースラインを延長した直線から縦軸(熱流を示す軸)方向で等距離(中間点)にある上記直線に平行な直線と、ガラス転移の階段状変化部分の曲線とが交わる点である中間点ガラス転移温度を求め、ガラス転移温度とした。なお、ガラス転移温度が複数存在する場合は、高温側のガラス転移温度をガラス転移温度として採用した。
23℃、65%RHの条件下で24時間調湿した積層フィルムについて、接触角計(協和界面化学製CA-D型)を使用して、水、エチレングリコ-ル、ホルムアミド、及びヨウ化メチレンの4種類の測定液を用い、協和界面化学(株)製接触角計CA-D型を用いて、フィルム表面に対する静的接触角を求めた。それぞれの液体について得られた接触角と測定液の表面張力の各成分を下式にそれぞれ代入し、4つの式からなる連立方程式をγL 、γ+ 、γ- について解いた。
ただし、γ=γL +2(γ+ γ- )1/2γj =γj L +2(γj + γj - )1/2ここで、γ、γL 、γ+ 、γ- は、それぞれ、フィルム表面の表面自由エネルギー、長距離間力項、ルイス酸パラメーター、ルイス塩基パラメーターを、また、γj 、γj L 、γj + 、γj - は、それぞれ、用いた測定液の表面自由エネルギー、長距離間力項、ルイス酸パラメーター、ルイス塩基パラメーターをあらわすものとする。
フィルムを任意の一方向および、その方向に直交する方向に長さ60mm×幅5mmの矩形に切り出しサンプルとした。動的粘弾性測定装置(レオロジ製、DVE-V4 FTレオスペクトラ)を用い、下記の条件下で測定を行い、120℃及び170℃の貯蔵弾性率(E‘)を求めた。
測定温度範囲:25℃~200℃、昇温速度:5℃/分。
積層フィルム中の片面に、日東電工製OPP粘着テープ(ダンプロンエースNo.375)を貼り合わせ、幅10mm、長さ150mmの矩形に切り出しサンプルとした。該サンプルを積層界面で強制的に剥離し、引張試験機(オリエンテック製テンシロンUCT-100)を用いて、初期引張チャック間距離100mm、引張速度を20mm/分として、180°剥離試験を行った。剥離長さ130mm(チャック間距離230mm)になるまで測定を行い、剥離長さ25mm~125mmの荷重の平均値を剥離強度とした。なお、測定は5回行い、その平均値を採用した。また、B層/A層/B層のような3層構成になっている場合は、両面で剥離試験を行い、各面5回、両面合計10回の平均値を採用した。
なお、剥離強度は、25℃に温度調節した室内で測定した。
表面粗さ計(小坂研究所製、SE4000)を用いて両面について測定した。触針先端半径0.5μm、測定力100μN、測定長1mm、低域カットオフ0.200mm、高域カットオフ0.000mmの条件で測定し、JIS B0601-2001に準拠して算術平均粗さSRaを求めた。
ヘーズメーター(日本電飾工業製、NDH7000)を用いて、JIS K7136-2000に従って測定した。積層フィルムの一方の表面をA面とし、他方の表面をB面とした場合に、光の入射面をA面としてヘイズ値を5回測定した。その後、光の入射面をB面に変更して、ヘイズ値を5回測定した。合計10回の測定値の平均を求め、これを当該積層フィルムのヘイズ値とした。
カラーメーター(スガ試験機製、SM-T)を用いて、JIS P8123-1961に従ってハンター方式での透過モードで測定した値を測定した。積層フィルムの一方の表面をA面とし、他方の表面をB面とした場合に、光の入射面をA面として色調L値を5回測定した。その後、光の入射面をB面に変更して、色調L値を5回測定した。合計10回の測定値の平均を求め、これを当該積層フィルムの色調L値とした。
FPC表面を模した、L/S=100μm/100μm、深さ300μmのくし型パターンを形成した10cm角の真鍮板に積層フィルムを乗せ、真鍮板と積層フィルムの両側から鉄板を介して150℃、4MPaで30分間プレス機で熱プレスを行い、評価用サンプルを作製した。ここで、Lは、くし型パターンのうち、山部分の幅(すなわちFPCでのライン幅(L幅))を指し、Sは、谷部分の幅(すなわち、FPCのスペース幅(S幅))の長さを指す。つまり、くし型パターンの、等間隔に並んでいる凸部分の一つの幅がL幅であり、凸部分の間隔がS幅である。プレス後の評価用サンプルの断面をキーエンス製マイクロスコープVHX-2000を用いて観察し、10ヵ所のくし型パターンのうち、9ヵ所以上で気泡を含まずに密着しているものを合格とした。
S:深さ1,000μmのパターンで合格であった。
A:深さ1,000μmのパターンでは不合格であったが、深さ800μmのパターンで合格であった。
B:深さ800μmのパターンでは不合格であったが、深さ500μmのパターンで合格であった。
C:深さ500μmのパターンでは不合格であったが、深さ300μmのパターンで合格であった。
D:深さ300μmのパターンで不合格であった。
エポキシ系接着剤(東亞合成製“AS-60”)100質量部に、50%粒子径(メディアン径)が5.9μmの銀コート銅粉(福田金属箔粉工業製“Cu-HWQ5μm”)150質量部を混合した導電性ペーストを、積層フィルムのB層側に塗工することで機能性樹脂層(導電層)を形成し、電磁波遮蔽層転写フィルムを作製した。なお、塗工にはアプリケーターを使用し、乾燥前の塗工厚みを100μm、乾燥条件を100℃で10分間とした。乾燥後に幅10mm、長さ150mmの矩形に切り出しサンプルとした。該サンプルを積層界面で強制的に剥離し、以下の基準で評価を行った。
A:抵抗なく剥離できた。
B:剥離の際に抵抗を感じたが、積層フィルム側に機能性樹脂層(導電層)が移行しなかった。
C:機能性樹脂層(導電層)の一部が剥がれて、積層フィルム側に移行した。
D:積層フィルムと機能性樹脂層(導電層)の密着性が強く、強制的に剥離できなかった。
積層フィルムを任意の一方向方向、およびその方向に直交する方向に長さ50mm×幅4mmの矩形に切り出しサンプルとした。サンプルを熱機械分析装置(セイコ-インスツルメンツ製、TMA EXSTAR6000)を使用して、下記の条件下で昇温した。昇温している過程において、寸法変化率が1.0%に到達する温度によって、以下の基準で評価した。なお、寸法変化率については小数点以下一桁まで測定を行った。
試長:15mm、荷重:19.6mN、昇温速度:5℃/分、
測定温度範囲:25~220℃
寸法変化率(%)={|試長(mm)-保持後のフィルム長(mm)|/試長(mm)}×100
S:130℃以上
A:125℃以上130℃未満
B:120℃以上125℃未満
C:100℃以上120℃未満
D:100℃未満。
ダイコーターを用いて(10)に記載の機能性樹脂層(導電層)をフィルムに塗工し、電磁波遮蔽層転写フィルムを作製した。なお、乾燥条件を100℃で10分間とし、乾燥後の機能性樹脂層(導電層)厚みを50μmになるように調整した。6インチ径、550mm幅のコアに巻かれた500mm幅、200m長の電磁波遮蔽層転写フィルムを準備し、下記条件で、3インチ径、550mm幅のコアに巻返しを行い、下記の基準で評価を行った。
巻取り張力100N/m
速度:5m/min
A:フィルム層/機能性樹脂層(導電層)間で、全く剥離が発生しなかった。
B:フィルム層/機能性樹脂層(導電層)間で剥離が見られたが、剥離箇所にエア噛み込みは発生しなかった。
C:フィルム層/機能性樹脂層(導電層)間で剥離が見られ、剥離箇所にエア噛み込みが発生した。
(12)と同様にして得られた電磁波遮蔽層転写フィルムを、A4サイズのプレス機にセットする際の取り扱いのし易さについて、以下の基準で評価を行った。
A:カールがほとんどなく、問題なくフィルムをセットできた。
B:カールが見られ、プレス機にセットする際に電磁波遮蔽層転写フィルムを事前にテープで固定して行う必要があった。
フィルムを15mm×110mmのサイズに切り出し、MIT耐折試験機((株)東洋精機製作所製、MID-D)で、回転速度:175cpm、測定荷重:25N(250gf)、屈曲角度:135°の条件でフィルムの折り曲げを10回行った評価用サンプルを10本作製し、下記の基準で目視で評価を行った。
A:折り曲げ箇所に1本も層間剥離が見られなかった。
B:折り曲げ箇所の端部に剥離が見られたサンプルが1本以上見られたが、折り曲げ箇所の両端の剥離箇所同士が連結したサンプルは1本も見られなかった。
C:折り曲げ箇所の両端の剥離箇所同士が連結したサンプルが1本以上、5本未満見られた。
D:折り曲げ箇所の両端の剥離箇所同士が連結したサンプルが5本以上見られた。
フィルムを幅10mm×長さ100mmの短冊形状(矩形状)にカットし、サンプルを得た。その後、長さ10mm毎に幅方向へ黒色油性インキで印(直線)を記入した。つまり、サンプルの長さ方向の一方の端から10mm離れた位置において、サンプルの幅方向に対して平行な方向に直線(印)を描いた。また、当該位置から、フィルム長さ方向にさらに10mm離れた位置において、サンプルの幅方向に対して平行な方向に、直線(印)を描いた。同様の作業を繰り返して、サンプルに合計9箇所の直線(印)を描いた。
A:短冊の幅(直線(印)間の距離)の平均値が10mm以上10.5mm未満
B:短冊の幅(直線(印)間の距離)の平均値が10.5mm以上11mm未満
C:短冊の幅(直線(印)間の距離)の平均値が11mm以上12mm未満
D:短冊の幅(直線(印)間の距離)の平均値が12mm以上。
フィルムを1mm×5mmの形状にカットした後、B4サイズの黒台紙の任意の位置に載せ、2m離れた位置にいる観測者がフィルムの位置を探索した。観測者を交代させながら、下記基準にて評価を行った。
A:5人の観測者のうち、5人とも10秒以内にフィルムを見つけた。
B:5人の観測者のうち、1人以上4人以下が10秒以内にフィルムを見つけた。
C:5人の観測者のうち、1人も10秒以内にフィルムを見つけられなかった。
(環状オレフィン共重合樹脂A(COC-A))
ポリプラスチックス製 “TOPAS(登録商標)” 6013F-04(エチレンとノルボルネンを共重合させた樹脂であり、ガラス転移温度が138℃であった。また、樹脂の全成分を100質量%として、ノルボルネン(環状オレフィン)に由来する部分の質量比率は76質量%であり、エチレン(鎖状オレフィン)に由来する部分の質量比率は24質量%であると推定される樹脂である)を用いた。
ポリプラスチックス製“TOPAS(登録商標)” 8007F-04(エチレンとノルボルネンを共重合させた樹脂であり、ガラス転移温度が78℃であった。また、樹脂の全成分を100質量%として、ノルボルネン(環状オレフィン)に由来する部分の質量比率は64質量%であり、エチレン(鎖状オレフィン)に由来する部分の質量比率は36質量%であると推定される樹脂である)を用いた。
日本ゼオン製“ZEONOR(登録商標)” 1420R(ガラス転移温度135℃の環状オレフィン樹脂)を用いた。
ポリプラスチックス社製“TOPAS(登録商標)” 6017S-04(エチレンとノルボルネンを共重合させた樹脂であり、ガラス転移温度が178℃であった。また、樹脂の全成分を100質量%として、ノルボルネン(環状オレフィン)に由来する部分の質量比率は82質量%であり、エチレン(鎖状オレフィン)に由来する部分の質量比率は18質量%であると推定される樹脂である)を用いた。
ポリプラスチックス製 “TOPAS(登録商標)” 6013F-04(エチレンとノルボルネンを共重合させた樹脂であり、ガラス転移温度が138℃であった。また、樹脂の全成分を100質量%として、ノルボルネン(環状オレフィン)に由来する部分の質量比率は76質量%であり、エチレン(鎖状オレフィン)に由来する部分の質量比率は24質量%であると推定される樹脂である)100質量部と酸化チタン粒子(チタン工業製、“KA-10”)を100質量部を二軸押出機で280℃で混練し、押し出し、ガットを得た。得られたガットを水冷してチップ形状にカットしたものを用いた。
プライムポリマー製“エボリュー(登録商標)” SP2540(JIS K7210-1999によるMFRが3.8g/10min、融点が123℃、JIS K6922-2-2010にて求めた密度が0.924g/cm3であり、エチレンと1-ヘキセンを共重合させた樹脂(1-ヘキセンの含有比率は5モル%以下)である、メタロセン直鎖状低密度ポリエチレン系樹脂)を用いた。
プライムポリマー製“ウルトゼックス(登録商標)”4050 (JIS K7210-1999によるMFRが6g/10min、融点が125℃、JIS K6922-2-2010にて求めた密度が0.937g/cm3であり、エチレンと1-ヘキセンを共重合させた樹脂(1-ヘキセンの含有比率は5モル%以下)である、メタロセン触媒とは異なる触媒を用いて重合した直鎖状低密度ポリエチレン系樹脂)を用いた。
住友化学製“スミカセン(登録商標)”F412-1 (JIS K7210-1999によるMFRが5g/10min、融点が110℃、JIS K6922-2-2010にて求めた密度が0.921g/cm3である、低密度ポリエチレン系樹脂)を用いた。
プライムポリマー製“ハイゼックス(登録商標)”2200J (JIS K7210-1999によるMFRが5.2g/10min、融点が135℃、JIS K6922-2-2010にて求めた密度が0.921g/cm3である、高密度ポリエチレン系樹脂)を用いた。
住友化学製“ノーブレン(登録商標)”R101 (JIS K7210-1999によるMFRが19g/10min、融点が160℃である、プロピレン由来成分のみからなるホモポリプロピレン系樹脂)を用いた。
プライムポリマー製“プライムポリプロ(登録商標)”E111G (JIS K7210-1999によるMFRが0.5g/10min、融点が164℃である、プロピレン由来成分のみからなるホモポリプロピレン系樹脂)を用いた。
プライムポリマー(株)社製“プライムポリプロ(登録商標)”Y-2045GP(JIS K6922-2-2010による密度が0.91g/cm3であり、JIS K7210-1999によるMFRが24g/10min、融点が145℃である樹脂であり、エチレンを4質量%とプロピレンを96質量%の比率で重合させたエチレン-プロピレンランダム共重合体樹脂(ポリプロピレン系樹脂))を用いた。
ダウケミカル(株)社製“Affinity(登録商標)” EG8200(JIS-K7112(1999)による密度が0.86g/cm3であり、エチレン由来成分が76質量%(エチレン含有率が92.7モル%)、オクテン由来成分が24質量%(オクテン含有率が7.3モル%)である、エチレン-オクテン共重合体樹脂)を用いた。
旭化成(株)社製“タフテック(登録商標)” H1051(JIS-K7112(1999)による密度が0.93g/cm3であり、スチレン由来成分が42質量%である、スチレン-エチレン-ブチレン-スチレン共重合樹脂)を用いた。
荒川化学製“アルコン(登録商標)” P100 (JIS K2207-1996による軟化点が100℃の、C9留分を主成分とする完全水添石油樹脂)を用いた。
三井化学製“TPX(登録商標)” MX002(融点が224℃の、ポリメチルペンテン系樹脂)を用いた。
日本精化製“ニュートロン-S(登録商標)”(エルカ酸アミド)、日本精化製“ニュートロン(登録商標)”(オレイン酸アミド)、日油製“アルフローAD281F(登録商標)”(エチレンビスオレイン酸アミド)の3種類を各100質量部ずつ混合したものを用いた。
3層構成とした。各層の組成を表のようにし、それぞれ単軸押出機(L/D=28)に供給し、供給部温度240℃、それ以降の温度を260℃で溶融し、濾過精度20μmのリーフディスクフィルターを通過させた後、ダイの上部に設置したフィードブロック内にてB層/A層/B層(各層の厚みの比は表参照)となるように積層した後、Tダイより、85℃に温度制御した金属ロール(SRa=0.03μm)上にフィルム状に吐出した。その際、ゴムロール(SRa=0.6μm)にてニップをし(ニップ圧:0.2MPa)、厚み100μmの積層フィルムを得た。得られたフィルムについて、(1)~(16)に記載の方法にて評価を行った。なお、金属ロール、ゴムロールの表面粗さSRaについては、厚み80μmのトリアセチルセルロースフィルム(ビオデンRFA社製、トリアセチルセルロース溶剤(酢酸メチル)で溶解させたもの)を用い、トリアセチルセルロースフィルムをロール面に圧着ローラーで線圧9.8N/cmを加えて、ロールの表面形状を転写させたものを室温にて溶剤を乾燥して、このレプリカサンプルを測定サンプルとして測定した。成形性、機能性樹脂との密着性、耐カール性、A層/B層との密着性が良好な結果が得られた。なお、各層の厚みの比で、表に記載の1/2/1とは、フィルム総厚み100μmに対し、表に記載の層構成(実施例1については、B/A/B)の各層が、1/2/1の厚みの比で構成されている、すなわち、B層/A層/B層=1/2/1(=25μm/50μm/25μm)である態様を示している。なお、他の実施例や比較例についても同様である。
B層の組成をLMDPEに変更した以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1とほぼ同様の結果が得られた。
B層の組成をLDPEに変更した以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、プレス耐熱性が実施例1と比べて劣る結果となった。
B層の組成をHDPEに変更した以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、A層/B層間の密着性が実施例1と比べて劣る結果となった。
積層構成を、A層/B層の2層構成に変更した以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、耐カール性が実施例1と比べて劣る結果となった。
B層の組成をPP-Eに変更した以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較してA層/B層間の密着性が劣るものの、離型性、プレス耐熱性が良好となる結果が得られた。
B層の組成をPP-Fに変更した以外は、実施例6と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例6とほぼ同様の結果が得られた。
B層に石油樹脂を含有させた以外は、実施例7と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例7と比較して離型性は劣るものの、A層/B層間の密着性が良好となる結果が得られた。
A層の組成を変更し、A層のTgを97℃にした以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較して加工適性、プレス耐熱性が劣る結果となった。
A層の組成を変更し、A層のTgを172℃とし、押出機の供給部温度を265℃、それ以降の温度を275℃とした以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、加工適性は良好となるものの、成型性、A層/B層間の密着性が劣る結果となった。
積層比を変更し、B層の厚みを薄くした以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較してA/B層間の密着性は劣るものの、加工適性は良好となる結果が得られた。
積層比を変更し、B層の厚みを厚くした以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1とほぼ同様の結果が得られた。
積層比を変更し、B層の厚みを薄くした以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較して加工性が良好となる結果が得られた。
積層比を変更し、B層の厚みを厚くした以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較して加工適性が劣る結果が得られた。
総厚みを薄くした以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較して成型性、A層/B層間の密着性が劣る結果となった。
総厚みを厚くした以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較して成型性が劣る結果となった。
総厚みを薄くした以外は、実施例15と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例15と比較して成型性、加工適性、A層/B層間の密着性が劣る結果となった。
層厚みを厚くした以外は、実施例16と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例16と比較してプレス耐熱性が劣る結果となった。
B層に滑剤を含有させた以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較して離型性が良好となったものの、A層/B層間の密着性が劣る結果となった。
B層にCOC-Bを含有させた以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムに、コロナ処理機を用いてE値=3にて両面に表面処理を行った。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較して離型性、A層/B層間の密着性が劣る結果となった。
B層に滑剤とPMPを含有させた以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較して離型性は良好となったものの、機能性樹脂層との密着性、A層/B層間の密着性が劣る結果となった。なお、融点については2箇所検出されたので、それぞれについて結晶融解熱量を求めており、表にはそれぞれの値を記載している。
B層におけるCOC-Bの濃度を高くし、コロナ処理機のE値=10とした以外は、実施例20と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例20と比較して離型性が劣る結果となった。
A層の組成を変更し、A層のTgを126℃とした以外は、実施例6と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例6とほぼ同様の結果が得られた。
A層の組成を変更し、A層のTgを130℃とした以外は、実施例23と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例23と比較して加工適性が良好な結果が得られた。
A層の組成を変更し、A層のTgを138℃とした以外は、実施例24と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例24と比較して加工適性が良好な結果が得られた。
A層の組成を変更し、A層のTgを145℃とした以外は、実施例6と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例25とほぼ同様の結果が得られた。
A層の組成を変更し、A層のTgを155℃とした以外は、実施例6と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例26と比較して成型性、A層/B層間の密着性が劣る結果となった。
A層のm-LLDEをエチレン系共重合樹脂(E-co-G)に変更し、表の濃度とした以外は、実施例25と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例25と比較してA層/B層間の密着性が良好となる結果が得られた。
エチレン系共重合樹脂の濃度を大きくした以外は、実施例28と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例28と比較してA層/B層間の密着性が良好となる結果が得られた。
エチレン系共重合樹脂の濃度を大きくした以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例29と比較して加工適性が劣る結果となった。
エチレン系共重合樹脂の濃度を大きくした以外は、実施例30と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例30と比較して加工適性、プレス耐熱性が劣る結果となった。
エチレン共重合樹脂をスチレン-エチレン-ブチレン-スチレン共重合樹脂に変更した以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例29と比較して加工適性、A層/B層間の相間密着性が劣る結果となった。
金属ロールの温度を40℃に設定した以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例29と比較してA層/B層間の相間密着性が劣る結果となった。
金属ロールの温度を25℃に設定した以外は、実施例33と同様にして積層フィルムを得た。得られたフィルムについて、(1)~(16)に記載の方法にて評価を行ったところ、実施例33と比較してA層/B層間の相間密着性が劣る結果となった。
金属ロールの温度を120℃に設定した以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて、(1)~(16)に記載の方法にて評価を行ったところ、実施例29と比較して成型性が劣る結果となった。
B層の組成をEPCに変更した以外は、実施例1と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例1と比較してプレス耐熱性が良好となる結果が得られた。
積層比を変更し、B層の厚みを厚くした以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例29と比較して加工適性、プレス耐熱性が劣る結果となった。
積層比を変更し、B層の厚みを薄くした以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例29と比較してA層/B層間の密着性が劣る結果となった。
エチレン共重合樹脂の種類を変更した以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例29と比較して成型性、プレス耐熱性が劣る結果となった。
A層にCOC-Tを含有させた以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例29、実施例31と比較して視認性が良好な結果が得られた。
A層におけるCOC-Tの含有量を高くした以外は、実施例40と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例40に対して視認性が良好となる結果が得られた。
A層におけるCOC-Tの含有量を高くした以外は、実施例40と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例40と同様の結果が得られた。
A層におけるCOC-Tの含有量を高くした以外は、実施例42と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例42と比較してA層/B層間の密着性が劣る結果となった。
A層におけるCOC-Tの含有量を高くした以外は、実施例43と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、実施例43と比較して機能性樹脂層との密着性が劣る結果となった。
金属ロールの表面粗さSRaを0.05μmとし、金属ロールの温度を30℃に設定した以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例29とほぼ同様の結果が得られた。
金属ロールの表面粗さSRaを0.05μmとした以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例29、45と比較して視認性が良好となる結果が得られた。
金属ロールの表面粗さSRaを0.63μmとした以外は、実施例46と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例46と比較して視認性が良好となる結果が得られた。
金属ロールの表面粗さSRaを3.0μmとし、金属ロールの温度を30℃に設定した以外は、実施例47と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例47と比較して機能性樹脂層との密着性が劣る結果となった。
金属ロールの表面粗さSRaを3.0μmとしした以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例48と比較して機能性樹脂層との密着性が劣る結果となった。
積層比を変更し、B層の厚みを薄くした以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例29と比較してA層/B層間の密着性が劣る結果となった。
積層比を変更し、B層の厚みを薄くした以外は、実施例50と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例50と比較して成型性が良好となる結果が得られた。
積層比を変更し、B層の厚みを薄くした以外は、実施例51と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例51とほぼ同様の結果が得られた。
積層比を変更し、B層の厚みを薄くした以外は、実施例52と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例51と比較して離型性が劣る結果となった。
A層の環状オレフィン系樹脂の割合を下げた以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例29とほぼ同様の結果が得られた。
A層の環状オレフィン系樹脂の割合を下げた以外は、実施例54同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法にて評価を行ったところ、実施例54と比較して加工適性が劣る結果となった。
積層構成を、A層/B層の2層構成に変更した以外は、実施例29と同様にして積層フィルムを得た。得られたフィルムについて(1)~(16)に記載の方法で評価を行ったところ、耐カール性が実施例29と比べて劣る結果となった。
単層構成とした。表のような組成で樹脂を混合し、単軸押出機(L/D=28)に供給し、供給部温度240℃、それ以降の温度を260℃で溶融し、濾過精度20μmのリーフディスクフィルターを通過させた。次いで、Tダイ(リップ間隙:0.4mm)より、85℃に温度制御した金属ロール上にシート状に吐出した。その際、ゴムロールにてニップをし(ニップ圧:0.2MPa)、厚み100μmの単層フィルムを得た。得られたフィルムについて、(1)~(16)に記載の方法にて評価を行った。
組成を表の通りとし、押出機の供給部温度を190℃、それ以降の温度を220℃とした以外は、比較例1と同様にして単層フィルムを得た。得られたフィルムについて、(1)~(16)に記載の方法にて評価を行った。
組成を表の通りとした以外は、実施例1と同様にして積層サンプルを得た。得られたフィルムについて、(1)~(16)に記載の方法にて評価を行った。
Claims (15)
- 環状オレフィン系樹脂を主成分とするA層の少なくとも片面に、ポリプロピレン系樹脂及び/又はポリエチレン系樹脂を主成分とするB層を有する、積層フィルム。
- 前記A層の両面に、B層を有する、請求項1に記載の積層フィルム。
- 前記A層のガラス転移温度が130℃以上150℃以下である、請求項1又は2に記載の積層フィルム。
- 前記A層が、A層の全成分の合計を100質量%として、エチレン系共重合樹脂を15質量%以上40質量%以下含むことを特徴とする、請求項1~3のいずれかに記載の積層フィルム。
- 120℃における貯蔵弾性率が101MPa以上3,000MPa以下であり、170℃における貯蔵弾性率が100MPa以下である、請求項1~4のいずれかに記載の積層フィルム。
- 前記B層の表面自由エネルギーが、25mN/m以上35mN/m以下である請求項1~5のいずれかに記載の積層フィルム。
- 前記B層が、ポリプロピレン系樹脂を主成分とし、
さらに石油樹脂を含む請求項1~6のいずれかに記載の積層フィルム。 - 前記B層が、ポリエチレン系樹脂を主成分とし、
該ポリエチレン系樹脂が、直鎖状低密度ポリエチレン、又は、高密度ポリエチレンである、請求項1~6のいずれかに記載の積層フィルム。 - 両面の表面粗さSRaが50nm以上3,000nm以下である、請求項1~8のいずれかに記載の積層フィルム。
- ヘイズが65%以上90%以下である、請求項1~9のいずれかに記載の積層フィルム。
- 色調L値が75以上100以下である、請求項1~10のいずれかに記載の積層フィルム。
- 積層比(B層の合計厚み(μm)/A層の厚み(μm))が0.1以上0.15以下であり、フィルムの総厚みが40μm以上300μm以下である、請求項1~11のいずれかに記載の積層フィルム。
- 積層比(B層の合計厚み(μm)/A層の厚み(μm))が0.25以上2以下であり、フィルムの総厚みが40μm以上300μm以下である、請求項1~11のいずれかに記載の積層フィルム。
- 請求項1~13のいずれかに記載の積層フィルムと機能性樹脂層とを有する、機能性樹脂層転写フィルム。
- 請求項1~13のいずれかに記載の積層フィルムを有する、包装用フィルム。
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Also Published As
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JPWO2014061403A1 (ja) | 2016-09-05 |
KR102084815B1 (ko) | 2020-03-04 |
KR20150073947A (ko) | 2015-07-01 |
JP6323598B2 (ja) | 2018-05-16 |
JP6256002B2 (ja) | 2018-01-10 |
JP2017154504A (ja) | 2017-09-07 |
TW201422428A (zh) | 2014-06-16 |
TWI580570B (zh) | 2017-05-01 |
CN104661813A (zh) | 2015-05-27 |
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