WO2012137271A1 - 液晶性ポリエステル樹脂組成物およびそれを用いた金属複合成形品 - Google Patents
液晶性ポリエステル樹脂組成物およびそれを用いた金属複合成形品 Download PDFInfo
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- WO2012137271A1 WO2012137271A1 PCT/JP2011/006991 JP2011006991W WO2012137271A1 WO 2012137271 A1 WO2012137271 A1 WO 2012137271A1 JP 2011006991 W JP2011006991 W JP 2011006991W WO 2012137271 A1 WO2012137271 A1 WO 2012137271A1
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- crystalline polyester
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/04—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
- C09K19/38—Polymers
- C09K19/3804—Polymers with mesogenic groups in the main chain
- C09K19/3809—Polyesters; Polyester derivatives, e.g. polyamides
Definitions
- the present invention relates to a liquid crystalline polyester resin composition and a metal composite molded article using the same.
- liquid crystalline resins such as liquid crystalline polyesters exhibiting optical anisotropy characterized by parallel arrangement of molecular chains are attracting attention because they have excellent moldability and mechanical properties, and are used for mechanical parts, electrical / electronic parts, etc. Applications are being expanded.
- Such a liquid crystalline resin is particularly suitably used for electrical and electronic parts such as connectors that require good fluidity.
- a synthetic resin having a melting temperature of 300 ° C. or higher, a water dispersion pH of 5.5 to 8.0, an elution alkali amount of Na of 30 ppm or less, and K of 40 ppm or less.
- a resin composition for example, see Patent Document 1 comprising a plate-like inorganic filler having a maximum diameter of 50 ⁇ m or less, a thickness of 1.0 ⁇ m or less, and an aspect ratio of 20 or more. Has been.
- the maximum particle diameter (D) of the plate-like filler and the perpendicular direction when the direction is the x direction are added to 100 parts by weight of the liquid crystalline polymer 5 to 100 parts by weight of a plate-like filler having a particle diameter (W) ratio (D / W) of (y direction) of 5 or less and a W to particle thickness (H) ratio of 3 to 200
- a liquid crystal polymer composition for example, Patent Document 2 obtained by blending has been proposed.
- mica having a bulk specific gravity of 0.18 to 0.23 and an average particle diameter of 10 to 15 ⁇ m with respect to 100 parts by weight of the liquid crystalline polyester resin.
- a liquid crystalline polyester resin composition containing 1 to 200 parts by weight (for example, see Patent Document 3) has been proposed.
- liquid crystal resin composition (for example, see Patent Document 4) obtained by blending has been proposed.
- the molded product obtained using such a resin composition is improved in the amount of deformation at the time of heat treatment, but is not sufficiently resistant to such stress continuously, and breakage occurs at the portion in contact with the metal. There was a problem, and there was a problem that the dielectric breakdown strength was insufficient.
- this invention makes it a subject to solve the above-mentioned subject and to provide the liquid crystalline polyester resin composition which can obtain the molded article which has a high creep characteristic and dielectric breakdown strength.
- the present invention has been made to solve at least a part of the above-described problems, and embodiments of the present invention can include at least a part of the following configurations.
- a liquid crystalline polyester resin composition containing (A) 100 parts by weight of a liquid crystalline polyester resin and (B) 10-100 parts by weight of mica.
- the ratio of the number of mica whose ratio of the major axis (d1) to the minor axis (d2) (d1 / d2) is greater than 2.0 is 20% or less.
- the liquid crystalline polyester resin composition characterized by the above-mentioned.
- the liquid crystalline polyester resin composition according to (1) above The volume average particle diameter of the (B) mica in the liquid crystalline polyester resin composition is 5 ⁇ m to 50 ⁇ m.
- the ratio (D50 / D10) of the cumulative degree 10% particle diameter (D10) to the cumulative degree 50% particle diameter (D50) in the volume cumulative particle size distribution curve is 2.00-3. .00.
- the volume average particle diameter of (B) mica may be less than 5 ⁇ m. Moreover, in the liquid crystalline polyester resin composition described in (1) above, the volume average particle diameter of (B) mica may exceed 50 ⁇ m. In the liquid crystalline polyester resin composition described in (1) above, the ratio (D50 / D10) may be less than 2.00. In the liquid crystalline polyester resin composition described in (1) above, the ratio (D50 / D10) may exceed 3.00.
- the liquid crystalline polyester resin composition according to the above (1) or (2) The weight average thickness of the (B) mica in the liquid crystalline polyester resin composition is 0.10 ⁇ m to 1.0 ⁇ m.
- the weight fraction of mica having a thickness of 1.0 ⁇ m or more is 1.0 to 30.0%.
- the weight average thickness of (B) mica may be less than 0.10 ⁇ m.
- the weight fraction of mica having a thickness of 1.0 ⁇ m or more may be less than 1.0%.
- the weight fraction of mica having a thickness of 1.0 ⁇ m or more may exceed 30.0%.
- liquid crystalline polyester according to any one of (1) to (3), further comprising 10 to 100 parts by weight of (C) an inorganic fibrous filler having a number average fiber length of 30 to 500 ⁇ m Resin composition.
- the content of the (C) inorganic fibrous filler having a number average fiber length of 30 to 500 ⁇ m was less than 10 parts by weight. May be.
- the content of the (C) inorganic fibrous filler having a number average fiber length of 30 to 500 ⁇ m exceeds 100 parts by weight. It is also good.
- the (A) liquid crystalline polyester resin is any one of (1) to (4), comprising the following structural units (I), (II), (III), (IV) and (V): The liquid crystalline polyester resin composition.
- the structural unit (I) is 65 to 80 mol% based on the total of the structural units (I), (II) and (III).
- the structural unit (II) is 55 to 85 mol% with respect to the total of the structural units (II) and (III).
- the structural unit (IV) is 50 to 95 mol% with respect to the total of the structural units (IV) and (V).
- the structural unit (I) is 65 mol% based on the total of the structural units (I), (II) and (III). It may be less. Further, the structural unit (I) may exceed 80 mol% with respect to the total of the structural units (I), (II) and (III). In the liquid crystalline polyester resin composition according to any one of (1) to (4), the structural unit (II) may be less than 55 mol% with respect to the total of the structural units (II) and (III). good. Further, the structural unit (II) may exceed 85 mol% with respect to the total of the structural units (II) and (III).
- the structural unit (IV) may be less than 50 mol% with respect to the total of the structural units (IV) and (V). good. Further, the structural unit (IV) may exceed 95 mol% with respect to the total of the structural units (IV) and (V).
- the liquid crystalline polyester resin constituting the liquid crystalline polyester resin composition according to any one of the above (1) to (4) includes the structural units (I), (II), (III), (IV) and It is not necessary to include at least a part of (V).
- a method for producing a liquid crystalline polyester resin composition according to any one of (1) to (5).
- this method for producing a polyester resin composition at least (A) a liquid crystalline polyester resin and (B) mica are supplied to a twin screw extruder and melt kneaded.
- the polyester resin composition is produced by a screw arrangement in which at least one kneading disk is incorporated, and the peripheral speed is 0.65 m / s to 1.30 m / s.
- the peripheral speed may be less than 0.65 m / s.
- the peripheral speed may exceed 1.30 m / s.
- the liquid crystalline polyester resin composition according to any one of (1) to (5) is a method in which (A) liquid crystalline polyester resin and (B) mica are supplied to a twin screw extruder and melt kneaded. You may manufacture by a different method.
- a molded product produced by a method different from injection molding using the liquid crystalline polyester resin composition described in any one of (1) to (5) may be used.
- the molded product described in (7) may be a molded product different from a metal composite molded product having a resin part and a metal part bonded to the resin part.
- liquid crystalline polyester resin composition of the embodiment of the present invention a molded product having high creep characteristics and dielectric breakdown strength can be obtained.
- the liquid crystalline polyester resin composition of the embodiment of the present invention is suitably used for thin-walled electric / electronic parts and mechanical parts having a complicated shape, and can be suitably used particularly for composite molded products with metals.
- FIG. 1 It is a conceptual diagram which shows the major axis (d1) and the minor axis (d2) of mica.
- 3 is a cumulative frequency distribution of a ratio (d1 / d2) of a major axis (d1) and a minor axis (d2) of mica in the liquid crystalline polyester composition obtained in Example 1.
- 3 is a volume cumulative particle size distribution of mica in the liquid crystalline polyester composition obtained in Example 1.
- the liquid crystalline polyester resin composition of the embodiment of the present invention contains 10 to 100 parts by weight of mica whose ratio of major axis to minor axis is in a specific range with respect to 100 parts by weight of the liquid crystalline resin polyester.
- the liquid crystalline polyester resin is composed of a structural unit selected from, for example, an aromatic oxycarbonyl unit, an aromatic and / or aliphatic dioxy unit, an aromatic and / or an aliphatic dicarbonyl unit, and has an anisotropic molten phase. It is a liquid crystalline polyester resin to be formed.
- aromatic oxycarbonyl unit examples include structural units formed from p-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid and the like, and p-hydroxybenzoic acid is preferable.
- aromatic and / or aliphatic dioxy units include 4,4′-dihydroxybiphenyl, hydroquinone, 3,3 ′, 5,5′-tetramethyl-4,4′-dihydroxybiphenyl, t-butylhydroquinone, Phenylhydroquinone, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 2,2-bis (4-hydroxyphenyl) propane, 4,4′-dihydroxydiphenyl ether, ethylene glycol, 1,3-propylene glycol, 1, Examples thereof include structural units formed from 4-butanediol, and 4,4′-dihydroxybiphenyl and hydroquinone are preferred.
- aromatic and / or aliphatic dicarbonyl units include terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 4,4′-diphenyldicarboxylic acid, 1,2-bis (phenoxy) ethane-4, Examples include structural units formed from 4′-dicarboxylic acid, 1,2-bis (2-chlorophenoxy) ethane-4,4′-dicarboxylic acid, 4,4′-diphenyl ether dicarboxylic acid, adipic acid, sebacic acid, and the like. Terephthalic acid and isophthalic acid are preferred.
- liquid crystalline polyester resin examples include a liquid crystalline polyester resin composed of a structural unit formed from p-hydroxybenzoic acid and 6-hydroxy-2-naphthoic acid, a structural unit formed from p-hydroxybenzoic acid, and 6-hydroxy.
- Consist of Crystalline polyester resin structural units generated from p-hydroxybenzoic acid, structural units generated from ethylene glycol, structural units generated from aromatic dihydroxy compounds, fragrances such as terephthalic acid, isophthalic acid, and 2,6-naphthalenedicarboxylic acid
- Liquid crystalline polyester resin comprising structural units produced from aromatic dicarboxylic acids, structural units produced from 6-hydroxy-2-naphthoic acid, structural units produced from 4,4′-dihydroxybiphenyl, 2,6-naphthalenedicarboxylic acid Examples thereof include liquid crystalline polyester resins composed of the generated structural units.
- liquid crystalline polyester resins composed of the following structural units (I), (II), (III), (IV) and (V) are preferable. Since such a liquid crystalline polyester resin is excellent in rigidity at high temperatures, the creep properties of the molded product can be further improved. Moreover, the dielectric breakdown strength of the molded product can be further improved. Furthermore, by combining with the production method described later, the shape of mica in the liquid crystalline polyester resin composition can be easily adjusted in a desired range. Therefore, the flow variation of the liquid crystalline polyester resin composition can be further improved, and anisotropy can also be reduced.
- the structural unit (I) is a structural unit generated from p-hydroxybenzoic acid
- the structural unit (II) is a structural unit generated from 4,4′-dihydroxybiphenyl
- the structural unit (III) is a structure generated from hydroquinone.
- the structural unit (IV) represents a structural unit generated from terephthalic acid
- the structural unit (V) represents a structural unit generated from isophthalic acid.
- the structural unit (I) is preferably 65 to 80 mol% with respect to the total of the structural units (I), (II) and (III).
- the wettability with glass fibers is improved, so 68 to 78 mol% is more preferable.
- the structural unit (II) is preferably 55 to 85 mol% with respect to the total of the structural units (II) and (III).
- it is more preferably 55 to 78 mol%, and most preferably 58 to 73 mol%.
- the structural unit (IV) is preferably 50 to 95 mol% with respect to the total of the structural units (IV) and (V). In particular, it is more preferably 55 to 90 mol%, and most preferably 60 to 85 mol%, since rigidity at high temperature is improved and creep characteristics are further improved.
- the total of the structural units (II) and (III) and the total of (IV) and (V) are preferably substantially equimolar.
- substantially equimolar means equimolar as a structural unit constituting the polymer main chain excluding the terminal. For this reason, the aspect which does not necessarily become equimolar when it includes even the structural unit which comprises the terminal can satisfy the requirement of “substantially equimolar”. An excess of dicarboxylic acid component or dihydroxy component may be added to adjust the end groups of the polymer.
- the liquid crystalline polyester resin used in the embodiment of the present invention can be obtained by a known polyester polycondensation method.
- the following production method is preferable.
- a predetermined amount of diphenyl carbonate is reacted with p-hydroxybenzoic acid and aromatic dicarboxylic acid such as terephthalic acid and isophthalic acid to form diphenyl esters, respectively, and then aromatics such as 4,4′-dihydroxybiphenyl and hydroquinone.
- aromatic dicarboxylic acid such as terephthalic acid and isophthalic acid
- aromatics such as 4,4′-dihydroxybiphenyl and hydroquinone.
- a melt polymerization method in which the polycondensation reaction is completed by reacting under reduced pressure at a temperature at which the liquid crystalline polyester resin melts is preferable.
- a predetermined amount of p-hydroxybenzoic acid, 4,4′-dihydroxybiphenyl, hydroquinone, terephthalic acid, isophthalic acid, and acetic anhydride are charged into a reaction vessel and heated with stirring in a nitrogen gas atmosphere to form a hydroxyl group.
- the reaction vessel may be provided with a stirring blade, may be provided with a distillation pipe, and may be provided with a discharge port in the lower part.
- the obtained polymer is pressurized to, for example, approximately 1.0 kg / cm 2 (0.1 MPa) inside the reaction vessel at a temperature at which it melts, and is discharged in a strand form from a discharge port provided at the bottom of the reaction vessel.
- the melt polymerization method is an advantageous method for producing a uniform polymer, and an excellent polymer with less gas generation can be obtained, which is preferable.
- the polycondensation reaction of the liquid crystalline polyester resin proceeds even without catalyst, but metal compounds such as stannous acetate, tetrabutyl titanate, potassium acetate and sodium acetate, antimony trioxide, and magnesium metal can also be used as a catalyst.
- metal compounds such as stannous acetate, tetrabutyl titanate, potassium acetate and sodium acetate, antimony trioxide, and magnesium metal can also be used as a catalyst.
- the content of each structural unit is determined by measuring the liquid crystalline polyester resin in an NMR (nuclear magnetic resonance) test tube and dissolving the liquid crystalline polyester resin in a solvent (for example, pentafluorophenol / heavy tetra was dissolved in tetrachloroethane--d 2 mixed solvent), the 1 H-NMR spectrum measurement, can be calculated from the peak area ratio from each structural unit.
- NMR nuclear magnetic resonance
- the melting point (Tm) can be measured by a differential scanning calorimeter. After observing the endothermic peak temperature (Tm1) observed when the liquid crystalline polyester resin is measured from room temperature at a temperature rising condition of 40 ° C./min, holding at a temperature of Tm1 + 20 ° C. for 5 minutes, and then lowering the temperature by 20 ° C./min The endothermic peak temperature (Tm2) observed when the sample is once cooled to room temperature under the conditions and measured again under the temperature rising condition of 20 ° C./min can be calculated as the melting point (Tm). *
- the melt viscosity of the liquid crystalline polyester resin is preferably 1 to 200 Pa ⁇ s, more preferably 5 to 100 Pa ⁇ s, and particularly preferably 10 to 50 Pa ⁇ s.
- the melt viscosity is a value measured with a Koka flow tester under the condition of the melting point of the liquid crystalline polyester resin + 10 ° C. and the shear rate of 1,000 / s.
- the liquid crystalline polyester resin composition of the embodiment of the present invention contains 10 to 100 parts by weight of mica with respect to 100 parts by weight of the liquid crystalline polyester resin.
- the mica content is less than 10 parts by weight, the creep characteristics of the molded product are remarkably lowered, and the dielectric breakdown strength is also lowered.
- the anisotropy of the molded product is increased, the dimensional stability is lowered, and the difference in linear expansion coefficient between the resin flow direction (MD direction) and the direction perpendicular to the resin flow direction (TD direction) is increased. 25 parts by weight or more is preferable, and 40 parts by weight or more is more preferable.
- the amount of mica exceeds 100 parts by weight, the aggregate of mica increases, so that the dielectric breakdown strength of the molded product decreases. 85 parts by weight or less is preferable, and 75 parts by weight or less is more preferable.
- a conceptual diagram of the major axis (d1) and the minor axis (d2) of mica is shown in FIG.
- the major axis (d1) of mica means the maximum diameter
- the minor axis (d2) is a line segment passing through the center (M) of the segment of the major axis (d1) on the surface including the major axis (d1). Indicates the length of the shortest line segment.
- T indicates the thickness of mica.
- the volume average particle diameter of mica contained in the liquid crystalline polyester resin composition of the embodiment of the present invention is preferably 5 ⁇ m or more, more preferably 10 ⁇ m, from the viewpoint of further improving the creep characteristics of the molded product due to the mica reinforcing effect. 15 ⁇ m is more preferable.
- 50 ⁇ m or less is preferable, 30 ⁇ m or less is more preferable, and 20 ⁇ m or less is more preferable.
- Ratio (D50 / D10) of the cumulative degree 10% particle diameter (D10) and the cumulative degree 50% particle diameter (D50) in the volume cumulative particle size distribution curve of mica contained in the liquid crystalline polyester resin composition of the embodiment of the present invention Shows the distribution of mica having a median diameter and mica having a smaller particle diameter.
- D50 / D10 is preferably 2.00 or more, more preferably 2.20 or more, and more preferably 2.40 or more from the viewpoint of further improving fluidity by suppressing friction generated between the liquid crystalline polyester resin and mica. More preferred.
- D50 / D10 is preferably 2.00 or more, more preferably 2.20 or more, and more preferably 2.40 or more from the viewpoint of further improving fluidity by suppressing friction generated between the liquid crystalline polyester resin and mica. More preferred.
- From the other hand from the viewpoint of suppressing flow variation when flowing through the thin portion, 3.00 or less is preferable, 2.80 or less is more preferable, and 2.60 or less is more preferable.
- the weight average thickness of the mica contained in the liquid crystalline polyester resin composition of the embodiment of the present invention is preferably 0.10 ⁇ m or more, more preferably 0.20 ⁇ m or more, from the viewpoint of further improving the creep characteristics of the molded product. 0.30 ⁇ m or more is more preferable.
- it is preferably 1.0 ⁇ m or less, more preferably 0.70 ⁇ m or less, and even more preferably 0.50 ⁇ m or less.
- the weight fraction of mica having a thickness of 1.0 ⁇ m or more is 1.0% from the viewpoint of further improving the creep characteristics of the molded product.
- the above is preferable, 3.0% or more is more preferable, and 5.0% or more is more preferable.
- it is preferably 30.0% or less, more preferably 20.0% or less, and even more preferably 10.0% or less.
- the ratio of 50% particle diameter (D50) (D50 / D10), the weight average thickness, and the weight fraction of mica having a thickness of 1.0 ⁇ m or more can be determined by the following method. First, 50 g of the resin composition is heated at 550 ° C. for 3 hours to remove the resin component and take out mica. When the inorganic fibrous filler is contained in the resin composition, it can be separated by the difference in specific gravity.
- the minor axis (d2) can be obtained by measuring the length of the shortest line segment among the line segments passing through the center (M) of the major axis (d1) on the plane including the major axis (d1).
- the volume average particle size is measured using a laser diffraction / scattering particle size distribution measuring device (“LA-300” manufactured by HORIBA) after weighing 100 mg of mica and dispersing it in water.
- LA-300 laser diffraction / scattering particle size distribution measuring device
- the ratio (D50 / D10) of the 10% cumulative particle size (D10) to the 50% cumulative particle size (D50) is calculated from the volume cumulative particle size distribution curve obtained by measuring the volume average particle size.
- the weight average thickness of mica is observed at 1200 times magnification using an electron microscope, and the thickness of 500 or more randomly selected mica is measured.
- the weight average thickness is represented by ( ⁇ ni ⁇ Ti 2 ) / ( ⁇ ni ⁇ Ti).
- Ti is the thickness of one mica
- ni is calculated by (number of mica whose thickness is Ti) / (total number of mica measured).
- the weight fraction of mica having a thickness of 1.0 ⁇ m or more is represented by ( ⁇ nk ⁇ Tk 2 ) / ( ⁇ ni ⁇ Ti 2 ).
- Tk is the thickness of one mica having a thickness of 1.0 ⁇ m or more
- nk is calculated by (number of mica having a thickness of Tk) / (total number of mica measured).
- the volume average particle diameter of mica before being blended is: 70 micrometers or less are preferable, 50 micrometers or less are more preferable, and 30 micrometers or less are more preferable.
- it is preferably 10 ⁇ m or more, more preferably 15 ⁇ m or more, and more preferably 20 ⁇ m or more.
- Mica may be any of muscovite, biotite, phlogopite, or synthetic mica produced artificially. Two or more of these may be included.
- mica production method examples include water jet pulverization, wet pulverization such as wet milling with a stone mill, dry ball mill pulverization, pressure roller mill pulverization, air flow jet mill pulverization, and dry pulverization using an impact pulverizer such as an atomizer. Etc.
- the surface of mica may be treated with a silane coupling agent or the like for the purpose of improving the wettability between mica and the liquid crystalline polyester resin.
- mica that has been heat-treated for the purpose of removing impurities and hardening the mica may be used.
- the liquid crystalline polyester resin composition of the embodiment of the present invention may contain (C) an inorganic fibrous filler.
- C an inorganic fibrous filler
- Examples of the inorganic fibrous filler used as the component (C) in the embodiment of the present invention include glass fiber, milled glass fiber, carbon fiber, aromatic polyamide fiber, potassium titanate fiber, gypsum fiber, brass fiber, and stainless steel fiber. Steel fiber, ceramic fiber, boron whisker fiber, asbestos fiber and the like. Two or more of these may be contained. Of these, glass fiber, milled glass fiber, and PAN-based carbon fiber are preferably used.
- the number average fiber length of the inorganic fibrous filler contained in the liquid crystalline polyester resin composition of the embodiment of the present invention is preferably 30 ⁇ m or more, and reduces the anisotropy of a molded product obtained from the liquid crystalline polyester resin composition.
- 500 ⁇ m or less is preferable, 450 ⁇ m or less is more preferable, and 400 ⁇ m or less is more preferable.
- the effect of reducing anisotropy becomes small.
- increase the screw rotation speed when performing melt kneading with the resin lower the cylinder temperature, increase the melt viscosity of the molten resin, and increase the shear force. Means are effective.
- the number average fiber length of the inorganic fibrous filler contained in the liquid crystalline polyester resin composition can be determined by the following method using the difference in specific gravity between the inorganic fibrous filler and mica.
- the resin component is first removed by heating the resin composition at 550 ° C. for 3 hours, and the mica and glass fiber in the liquid crystalline polyester composition are mixed. Take out in state. This mixture was dispersed in a mixed solution of 88% by volume of 1,1,2,2-tetrabromoethane (specific gravity 2.970) and 12% by volume of ethanol (specific gravity 0.789), and 10000 r.p. p.
- the suspended glass fibers are separated by decantation.
- a solvent and glass fiber are isolate
- Spread glass fibers on a microscope slide so that the fibers do not stack, take a micrograph at a magnification of 800 times, measure the length of 500 or more fibers randomly selected from the micrograph, Calculate the number average value.
- an inorganic fibrous filler other than glass fiber it can be separated from mica using the specific gravity difference.
- the content of the inorganic fibrous filler is preferably 10 to 100 parts by weight with respect to 100 parts by weight of the liquid crystalline polyester resin. If the content of the inorganic fibrous filler is 10 parts by weight or more, the anisotropy of the molded product is preferably reduced. 20 parts by weight or more is preferable, and 30 parts by weight or more is more preferable. If content of an inorganic fibrous filler is 100 weight part or less, the fluidity
- the ratio (g / m) of the blending amount (g) of the inorganic fibrous filler and the blending amount (m) of mica is preferably 0.3 to 2.5.
- the ratio (g / m) of 0.3 to 0.9 is preferable because the dielectric breakdown strength is remarkably improved.
- the ratio (g / m) of 1.1 to 2.5 is preferable because the anisotropy of the molded product is remarkably improved.
- the liquid crystalline polyester resin composition of the embodiment of the present invention may contain a filler of an inorganic fibrous filler as long as the object of the present invention is not impaired.
- the filler other than the inorganic fibrous filler include powdery, granular or plate-like inorganic fillers such as talc, graphite, calcium carbonate, glass beads, glass microballoons, clay, wollastonite, titanium oxide, and molybdenum disulfide. Can be mentioned. Two or more of these may be contained.
- liquid crystalline polyester resin composition includes an antioxidant, a heat stabilizer (for example, hindered phenol, hydroquinone, phosphites, and substituted products thereof), an ultraviolet absorber (for example, resorcinol).
- an antioxidant for example, hindered phenol, hydroquinone, phosphites, and substituted products thereof
- an ultraviolet absorber for example, resorcinol
- the liquid crystalline polyester resin composition of the embodiment of the present invention can be obtained, for example, by melt-kneading other components such as the above-mentioned liquid crystalline polyester resin, mica and inorganic fibrous filler as necessary.
- the melt kneading method include a method using a Banbury mixer, a rubber roll machine, a kneader, a single screw or a twin screw extruder, and the like.
- the melt kneading temperature is preferably 200 to 350 ° C.
- the peripheral speed is the speed at the maximum radius position of the rotating object, and can be calculated by the following equation 1 using the screw diameter and the screw rotation speed in the extruder.
- Peripheral speed (m / s) screw diameter (mm) ⁇ 3.14 ⁇ screw rotation speed (rpm) ⁇ 60 ⁇ 1000
- Peripheral speed is the ratio (d1 / d2) of the major axis (d1) and minor axis (d2) of mica, the volume average particle size, the cumulative degree 10% particle diameter (D10) and the cumulative degree 50% particle in the volume cumulative particle size distribution curve. From the viewpoint of bringing the weight ratio of the diameter (D50) ratio (D50 / D10) and the thickness of the mica of 1.0 ⁇ m or more into a desired range, 0.65 m / s or more is preferable, and 0.70 m / s is more preferable. 0.75 m / s is more preferable.
- the ratio (d1 / d2) of the major axis (d1) to the minor axis (d2) and the volume average particle size of mica are set in a desired range, and the cumulative degree 10% particle diameter (D10) and cumulative degree in the volume cumulative particle size distribution curve.
- the ratio (D50 / D10) of the 50% particle diameter (D50) and the weight average thickness is preferable, 1.15 m / s is more preferable, and 1.00 m / s. Is more preferable.
- an intermediate supply port is installed on the upstream side of the center and mica is introduced from the intermediate supply port.
- a method may be mentioned in which a part is mixed with a liquid crystalline polyester resin in advance and charged from the supply port on the extruder driving side, and the remaining mica is charged from the intermediate supply port.
- the contents of mica, inorganic fibrous filler, and other additives in the liquid crystalline polyester resin composition obtained by the above method generally coincide with the charged amount during the production of the liquid crystalline polyester resin composition.
- the liquid crystalline polyester resin composition of the embodiment of the present invention is molded into various molded products by a known molding method, but is preferably injection molded by taking advantage of its excellent thin wall fluidity.
- the molded product thus obtained is excellent in creep characteristics and improved in dielectric breakdown strength, and therefore can be suitably used for a composite molded body with a metal.
- the metal composite molded article has a resin part formed by injection molding of a resin composition and a metal part bonded thereto.
- the metal part is used for a current-carrying part such as a terminal part of an electric / electronic component, a coil, a motor, or various sensors.
- a metal which comprises a metal part copper, silver, gold
- metal composite moldings include various gears, various cases, sensors, LED components, liquid crystal backlight bobbins, connectors, sockets, resistors, relay cases, relay spools and bases, switches, coil bobbins, capacitors, variable capacitors.
- Films for magnetic recording media when used as films, and seat applications such as door trims, bumper and side frame cushioning materials, seating materials, pillars, fuel tanks, brake hoses, nozzles for window washer fluid, air conditioner refrigerant tubes, etc. Can do.
- slidable parts such as camera module parts, optical pickup lens holders, and autofocus camera lens modules.
- composition analysis and characteristic evaluation of the liquid crystalline polyester were performed by the following methods.
- composition analysis liquid crystalline polyester resin of the liquid crystalline polyester resin was carried out by 1 H- nuclear magnetic resonance spectrum (1 H-NMR) measurement.
- Tm melting point
- the polymerization temperature is maintained at 320 ° C.
- the pressure is reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction is continued for another 90 minutes, and the polycondensation is completed when the torque required for stirring reaches 15 kg ⁇ cm. It was.
- the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a base having one circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a liquid crystalline polyester resin (A-1) was obtained.
- the composition of this liquid crystalline polyester resin (A-1) was analyzed.
- the liquid crystalline polyester resin (A-1) comprises p-oxybenzoate units (structural units (I)), 4,4′-dioxybiphenyl units (structural units (II)), 1,4-dioxybenzene units ( Structural unit (III)), terephthalate unit (structural unit (IV)) and isophthalate unit (structural unit (V)).
- the liquid crystalline polyester resin (A-1) comprises a p-oxybenzoate unit (structural unit (I)), a p-oxybenzoate unit (structural unit (I)), and a 4,4′-dioxybiphenyl unit (structural unit).
- the melting point (Tm) of the liquid crystalline polyester resin (A-1) was 314 ° C.
- This liquid crystalline polyester resin (A-2) was subjected to compositional analysis. As a result, it was found that 66.7 mol% of p-oxybenzoate unit (structural unit (I)) and 4,4′-dioxybiphenyl unit (structural unit (II) )) 6.3 mol%, ethylenedioxy units derived from polyethylene terephthalate 10.4 mol%, terephthalate units (structural unit (IV)) 16.6 mol%.
- the melting point (Tm) was 314 ° C.
- the melt viscosity measured by using a Koka flow tester (orifice 0.5 ⁇ ⁇ 10 mm) at a temperature of 324 ° C. and a shear rate of 1,000 / s was 25 Pa ⁇ s.
- C Glass fiber (C-1) “Chopped strand ECS03 T-747H” manufactured by Nippon Electric Glass Co., Ltd. (number average fiber length 3.0 mm, number average fiber diameter 10.5 ⁇ m) (C-2) “Milled fiber EPG70M-01N” manufactured by Nippon Electric Glass Co., Ltd. (number average fiber length 70 ⁇ m, number average fiber diameter 9 ⁇ m)
- liquid crystalline polyester resin compositions of Examples and Comparative Examples were prepared.
- the evaluation method of the characteristic performed about each liquid crystalline polyester resin composition is as follows.
- the voltage application was increased from 0 at an average rate of 10 to 20 seconds at a constant rate such that the sample was destroyed.
- the oil temperature was set to 23 ° C., and columnar electrodes with a diameter of 25 mm ⁇ were used for the upper and lower electrodes.
- the sample was cut into approximately 5 mm and 12 mm in each of the resin flow direction (MD) and the flow direction perpendicular to the flow direction (TD), and the surface was polished with a paper file.
- the measurement was performed using “TMA / SS6100” manufactured by Seiko Instruments Inc., and the measurement conditions were maintained in a nitrogen atmosphere at 30 ° C. for 10 minutes, and then the temperature range from 30 ° C. to 200 ° C. was increased to 5 ° C.
- the linear expansion coefficient in the range of 23 to 200 ° C. was calculated.
- the cylinder temperature was set to the melting point of the liquid crystalline polyester resin + 10 ° C., and melt kneading was carried out under the condition that the screw rotation speed was adjusted so that the peripheral speed was 0.85 mm / s, and then a pellet was obtained by a strand cutter.
- the peripheral speed can be calculated by Equation 1.
- Peripheral speed (m / s) screw diameter (mm) ⁇ 3.14 ⁇ screw rotation speed (rpm) ⁇ 60 ⁇ 1000
- the obtained pellets were weighed and heated at 550 ° C. for 3 hours to remove the resin component, and mica in the liquid crystalline polyester resin composition was taken out.
- the taken mica was observed using an electron microscope at a magnification of 500 times, and the major axis (d1) and minor axis (d2) of 500 or more randomly selected mica were measured.
- the minor axis (d2) the length of the shortest line segment among the segments passing through the center of the major axis (d1) on the plane including the major axis (d1) was measured.
- the volume average particle size was measured using a laser diffraction / scattering particle size distribution measuring device (“LA-300” manufactured by HORIBA) after weighing 100 mg of mica and dispersing it in water.
- LA-300 laser diffraction / scattering particle size distribution measuring device
- the ratio (D50 / D10) of the 10% cumulative particle size (D10) to the 50% cumulative particle size (D50) was calculated from the volume cumulative particle size distribution curve obtained by measuring the volume average particle size.
- the weight average thickness of mica was observed with an electron microscope at a magnification of 1200 times, and the thickness of 500 or more randomly selected mica was measured.
- the weight average thickness is represented by ( ⁇ ni ⁇ Ti 2 ) / ( ⁇ ni ⁇ Ti).
- Ti is the thickness of one mica
- ni is calculated by (number of mica whose thickness is Ti) / (total number of mica measured).
- the weight fraction of mica having a thickness of 1.0 ⁇ m or more is represented by ( ⁇ nk ⁇ Tk 2 ) / ( ⁇ ni ⁇ Ti 2 ).
- Tk is the thickness of one mica having a thickness of 1 ⁇ m or more
- nk is calculated by (number of mica having a thickness of Tk) / (total number of mica measured).
- Example 2 A pellet of a liquid crystalline polyester resin composition was obtained in the same manner as in Example 1 except that the screw rotation speed was adjusted so that the peripheral speed was 1.03 mm / s. In the same manner as in Example 1, the mica d1 / d2, volume average particle diameter, D50 / D10, weight average thickness and mica weight fraction of 1.0 ⁇ m or more in the liquid crystalline polyester resin composition were determined. .
- Example 3 A pellet of the liquid crystalline polyester resin composition was obtained in the same manner as in Example 1 except that the screw rotation speed was adjusted so that the peripheral speed was 0.72 mm / s. In the same manner as in Example 1, the mica d1 / d2, volume average particle diameter, D50 / D10, weight average thickness and mica weight fraction of 1.0 ⁇ m or more in the liquid crystalline polyester resin composition were determined. .
- Examples 4, 9, and 10 Pellets of liquid crystalline polyester resin composition as in Example 1 except that (A) liquid crystalline polyester resin shown in Table 1 was used and the screw speed was adjusted so that the peripheral speed was 1.17 mm / s. Got. In the same manner as in Example 1, the mica d1 / d2, volume average particle diameter, D50 / D10, weight average thickness and mica weight fraction of 1.0 ⁇ m or more in the liquid crystalline polyester resin composition were determined. .
- Example 3 A pellet of a liquid crystalline polyester resin composition was obtained in the same manner as in Example 1 except that (B) mica shown in Table 1 was used and the screw rotation speed was adjusted so that the peripheral speed was 0.33 mm / s. . In the same manner as in Example 1, the mica d1 / d2, volume average particle diameter, D50 / D10, weight average thickness and mica weight fraction of 1.0 ⁇ m or more in the liquid crystalline polyester resin composition were determined. .
- Example 4 A pellet of a liquid crystalline polyester resin composition was obtained in the same manner as in Example 1 except that the screw rotation speed was adjusted so that the peripheral speed was 1.68 mm / s. In the same manner as in Example 1, the mica d1 / d2, volume average particle diameter, D50 / D10, weight average thickness and mica weight fraction of 1.0 ⁇ m or more in the liquid crystalline polyester resin composition were determined. .
- Table 1 shows the compositions and evaluation results of Examples 1 to 10 and Comparative Examples 1 to 4. Further, in the liquid crystalline polyester resin composition obtained in Example 1, the cumulative frequency distribution of the ratio (d1 / d2) of the major axis (d1) to the minor axis (d2) of mica in the composition is shown in FIG. The volume cumulative particle size distribution of mica in the product is shown in FIG.
- the liquid crystalline polyester resin compositions of Examples 1 to 10 of the present invention have creep characteristics and dielectric breakdown as compared with the liquid crystalline polyester resin compositions shown in Comparative Examples 1 to 4. It can be seen that the strength is excellent, the fluidity variation is small, and the difference between the linear expansion coefficient MD and TD is small, that is, the anisotropy is reduced.
- the cylinder temperature was set at the melting point of the liquid crystalline polyester resin + 10 ° C., and melt kneading was carried out under the condition that the screw speed was adjusted so that the peripheral speed was 0.85 mm / s, and then pellets were obtained with a strand cutter.
- Example 6 A pellet of the liquid crystalline polyester resin composition was obtained in the same manner as in Example 11 except that the screw rotation speed was adjusted so that the peripheral speed was 0.33 mm / s.
- the mica d1 / d2, volume average particle diameter, D1 / D2, weight average thickness, weight fraction of mica having a thickness of 1.0 ⁇ m or more, and glass fiber in the liquid crystalline polyester resin composition The number average fiber length was determined.
- Example 7 A pellet of a liquid crystalline polyester resin composition was obtained in the same manner as in Example 11 except that the screw rotation speed was adjusted so that the peripheral speed was 1.68 mm / s.
- the mica d1 / d2, volume average particle diameter, D1 / D2, weight average thickness, weight fraction of mica having a thickness of 1.0 ⁇ m or more, and glass fiber in the liquid crystalline polyester resin composition The number average fiber length was determined.
- Table 2 shows the compositions and evaluation results of Examples 11 to 15 and Comparative Examples 5 to 7.
- the liquid crystalline polyester resin compositions of Examples 11 to 135 of the present invention have creep characteristics and dielectric breakdown as compared with the liquid crystalline polyester resin compositions shown in Comparative Examples 5 to 7. It can be seen that the strength is excellent, the fluidity variation is small, and the difference between the linear expansion coefficient MD and TD is small, that is, the anisotropy is reduced.
Abstract
Description
上記(1)記載の液晶性ポリエステル樹脂組成物において、上記比(D50/D10)は、2.00未満であっても良い。また、上記(1)記載の液晶性ポリエステル樹脂組成物において、上記比(D50/D10)は、3.00を超えることとしても良い。
上記(1)または(2)に記載の液晶性ポリエステル樹脂組成物において、厚みが1.0μm以上のマイカの重量分率は、1.0%未満であっても良い。また、上記(1)または(2)に記載の液晶性ポリエステル樹脂組成物において、厚みが1.0μm以上のマイカの重量分率は、30.0%を超えることとしても良い。
(1)~(4)のいずれかに記載の液晶性ポリエステル樹脂組成物において、構造単位(II)は、構造単位(II)および(III)の合計に対して55モル%未満であっても良い。また、構造単位(II)は、構造単位(II)および(III)の合計に対して85モル%を超えることとしても良い。
(1)~(4)のいずれかに記載の液晶性ポリエステル樹脂組成物において、構造単位(IV)は、構造単位(IV)および(V)の合計に対して50モル%未満であっても良い。また、構造単位(IV)は、構造単位(IV)および(V)の合計に対して95モル%を超えることとしても良い。
また、上記(1)~(4)のいずれかに記載の液晶性ポリエステル樹脂組成物を構成する液晶性ポリエステル樹脂は、上記構造単位(I)、(II)、(III)、(IV)および(V)の少なくとも一部を含まなくてもよい。
また、(1)~(5)のいずれかに記載の液晶性ポリエステル樹脂組成物は、(A)液晶性ポリエステル樹脂および(B)マイカを二軸押出機に供給して溶融混練する方法とは異なる方法により製造しても良い。
(1)p-アセトキシ安息香酸および4,4’-ジアセトキシビフェニル、ジアセトキシベンゼンとテレフタル酸、イソフタル酸から脱酢酸重縮合反応によって液晶性ポリエステル樹脂を製造する方法。
(2)p-ヒドロキシ安息香酸および4,4’-ジヒドロキシビフェニル、ハイドロキノンとテレフタル酸、イソフタル酸に無水酢酸を反応させて、フェノール性水酸基をアシル化した後、脱酢酸重縮合反応によって液晶性ポリエステル樹脂を製造する方法。
(3)p-ヒドロキシ安息香酸のフェニルエステルおよび4,4’-ジヒドロキシビフェニル、ハイドロキノンとテレフタル酸、イソフタル酸のジフェニルエステルから脱フェノール重縮合反応により液晶性ポリエステル樹脂を製造する方法。
(4)p-ヒドロキシ安息香酸およびテレフタル酸、イソフタル酸などの芳香族ジカルボン酸に所定量のジフェニルカーボネートを反応させて、それぞれジフェニルエステルとした後、4,4’-ジヒドロキシビフェニル、ハイドロキノンなどの芳香族ジヒドロキシ化合物を加え、脱フェノール重縮合反応により液晶性ポリエステル樹脂を製造する方法。
式1:周速度(m/s)=スクリュー直径(mm)×3.14×スクリュー回転数(r.p.m)÷60÷1000
液晶性ポリエステルの組成分析および特性評価は以下の方法により行った。
液晶性ポリエステル樹脂の組成分析は、1H-核磁気共鳴スペクトル(1H-NMR)測定により実施した。液晶性ポリエステル樹脂をNMR試料管に50mg秤量し、溶媒(ペンタフルオロフェノール/1,1,2,2-テトラクロロエタン-d2=65/35(重量比)混合溶媒)800μLに溶解して、UNITY INOVA500型NMR装置(バリアン社製)を用いて観測周波数500MHz、温度80℃で1H-NMR測定を実施し、7~9.5ppm付近に観測される各構造単位由来のピーク面積比から組成を分析した。
示差走査熱量計DSC-7(パーキンエルマー製)により、液晶性ポリエステル樹脂を室温から40℃/分の昇温条件で測定した際に観測される吸熱ピーク温度(Tm1)の観測後、Tm1+20℃の温度で5分間保持した後、20℃/分の降温条件で室温まで一旦冷却し、再度20℃/分の昇温条件で測定した際に観測される吸熱ピーク温度(Tm2)を融点(Tm)とした。
高化式フローテスターCFT-500D(オリフィス0.5φ×10mm)(島津製作所製)を用い、温度は液晶性ポリエステル樹脂の融点+10℃、剪断速度は1000/秒で測定した。
[参考例1] 液晶性ポリエステル樹脂(A-1)の合成
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸870g(6.30モル)、4,4’-ジヒドロキシビフェニル327g(1.89モル)、ハイドロキノン89g(0.81モル)、テレフタル酸292g(1.76モル)、イソフタル酸157g(0.95モル)および無水酢酸1367g(フェノール性水酸基合計の1.03当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で2時間反応させた後、320℃まで4時間で昇温した。その後、重合温度を320℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に90分間反応を続け、撹拌に要するトルクが15kg・cmに到達したところで重縮合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1個持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、液晶性ポリエステル樹脂(A-1)を得た。
p-ヒドロキシ安息香酸994g(7.20モル)、4,4’-ジヒドロキシビフェニル126g(0.68モル)、テレフタル酸112g(0.68モル)、固有粘度が約0.6dl/gのポリエチレンテレフタレート159g(1.13モル)および無水酢酸960g(フェノール性水酸基合計の1.10当量)を重合容器に仕込み、窒素ガス雰囲気下で撹拌しながら150℃まで昇温しながら3時間反応させた。150℃から250℃まで2時間で昇温し、250℃から330℃まで1.5時間で昇温させた後、325℃、1.5時間で1.0mmHg(133Pa)に減圧し、更に0.25時間撹拌を続け、撹拌に要するトルクが12kg・cmに到達したところで重縮合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1個持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、液晶性ポリエステル樹脂(A-2)を得た。
特開昭54-77691号公報に従って、p-アセトキシ安息香酸921重量部と6-アセトキシ-ナフトエ酸435重量部を、撹拌翼、留出管を備えた反応容器に仕込み、重縮合を行った。得られた液晶性ポリエステル樹脂(A-3)は、p-アセトキシ安息香酸から生成した構造単位(構造単位(I))57モル当量および6-アセトキシ-ナフトエ酸から生成した構造単位22モル当量を有していた。融点(Tm)は283℃であった。高化式フローテスター(オリフィス0.5φ×10mm)を用い、温度293℃、剪断速度1,000/sで測定した溶融粘度は、30Pa・sであった。
(B-1)ヤマグチマイカ(株)製“A-21”(体積平均粒子径 22μm)
(B-2)ヤマグチマイカ(株)製“A-41”(体積平均粒子径 47μm)
(B-3)(株)レプコ製“M-200W”(体積平均粒子径 53μm)
(C-1)日本電気硝子(株)製“チョップドストランド ECS03 T-747H”(数平均繊維長3.0mm、数平均繊維径10.5μm)
(C-2)日本電気硝子(株)製“ミルドファイバー EPG70M-01N”(数平均繊維長70μm、数平均繊維径9μm)
各実施例および比較例で得られた液晶性樹脂組成物を、ファナックロボショットα-30C(ファナック(株)製)を用いて、シリンダ温度を液晶性ポリエステル樹脂の融点+10℃に設定し、金型温度90℃の条件で射出成形を行い、幅12.6mm×長さ127mm×厚み3.2mmの試験片を成形した。得られた試験片を東洋ボールドウイン(株)社製「曲げクリープ試験機 CP-L-20」に固定し負荷荷重を20MPa、負荷時間150時間、測定温度を23℃もしくは150℃に設定し、ASTM D-790に準拠して各試験体の曲げ弾性率の測定を行った。
各実施例および比較例で得られた液晶性樹脂組成物を、SE50DUZ(住友重機械(株)製)を用いて、シリンダ温度を液晶性ポリエステル樹脂の融点+10℃に設定し、金型温度90℃の条件で射出成形を行い、縦100mm×横100mm×厚み3mmの角板を成形した。得られた角板を日立テクノサービス(株)社製「HAT-300-100R」に固定し、JIS-C2110(2010年1月20日制定)に準拠して絶縁破壊試験(短時間法)の測定を行った。電圧の印加は0から平均10~20秒でその試料の破壊が起こるような一定の速度で上昇させた。油温を23℃に設定し、電極は上部、下部ともに25mmφの柱状電極を用いた。
各実施例および比較例で得られた液晶性樹脂組成物を、ファナックロボショットα-30C(ファナック(株)製)を用いて、幅5.0mm×長さ50mm×0.2mm厚みの成形品を成形できる金型を用い、シリンダ温度を液晶性ポリエステル樹脂の融点Tm+20℃に設定し、金型温度を90℃に設定して、射出速度400m/sの成形条件で射出成形し、幅5.0mm×0.2mm厚みの流動長を測定した。20ショット成形し、20ショット中の幅5.0mm×0.2mm厚みの最大流動長と最小流動長を測定した。最大流動長と最小流動長の差が小さいものほど流動バラツキが少ないことを示している。
各実施例および比較例で得られた液晶性樹脂組成物を、ファナックロボショットα-30C(ファナック(株)製)を用いて、シリンダ温度を液晶性ポリエステル樹脂の融点+10℃に設定し、金型温度90℃、射出速度100mm/sの条件で射出成形を行い、縦80mm×横80mm×厚み3mmの角板を成形した。得られた角板の中心部分を用いて、樹脂の流動方向(MD)と流動方向と直角方向(TD)それぞれについてサンプル約5mmラ12mmに切り取り、紙ヤスリで表面を研磨した。測定はセイコーインスツル(株)社製「TMA/SS6100」を用いて行い、測定条件は、窒素雰囲気下、30℃で10分間保持した後、30℃から200℃の範囲を昇温速度5℃/分で昇温し、23~200℃の範囲の線膨張率を算出した。
スクリューの直径が45.8mmの噛み合い型同方向2軸押出機を用い、シリンダC1(元込めフィーダー側ヒーター)~C12(ダイ側ヒーター)の、C6部に中間供給口を設置し、C8部に真空ベントを設置した。ニーディングディスクをC3部、C7部に組み込んだスクリューアレンジメントを用い、表1に示す(A)液晶性ポリエステル樹脂(A-1)を元込め部(供給口1)から添加し、(B)マイカを中間供給口(供給口2)から投入した。シリンダ温度を液晶性ポリエステル樹脂の融点+10℃に設定し、周速度が0.85mm/sになるようにスクリュー回転数を調整した条件で溶融混練した後、ストランドカッターによりペレットを得た。周速度は式1で算出することができる。
式1:周速度(m/s)=スクリュー直径(mm)×3.14×スクリュー回転数(r.p.m)÷60÷1000
周速度が1.03mm/sになるようにスクリュー回転数を調整した以外は実施例1と同様にして液晶性ポリエステル樹脂組成物のペレットを得た。実施例1と同様の方法で、液晶性ポリエステル樹脂組成物中のマイカのd1/d2、体積平均粒子径、D50/D10、重量平均厚みおよび厚み1.0μm以上のマイカの重量分率を求めた。
周速度が0.72mm/sになるようにスクリュー回転数を調整した以外は実施例1と同様にして液晶性ポリエステル樹脂組成物のペレットを得た。実施例1と同様の方法で、液晶性ポリエステル樹脂組成物中のマイカのd1/d2、体積平均粒子径、D50/D10、重量平均厚みおよび厚み1.0μm以上のマイカの重量分率を求めた。
表1に示す(A)液晶性ポリエステル樹脂を使用し、周速度が1.17mm/sになるようにスクリュー回転数を調整した以外は実施例1と同様にして液晶性ポリエステル樹脂組成物のペレットを得た。実施例1と同様の方法で、液晶性ポリエステル樹脂組成物中のマイカのd1/d2、体積平均粒子径、D50/D10、重量平均厚みおよび厚み1.0μm以上のマイカの重量分率を求めた。
表1に示す(B)マイカを使用し、周速度が0.33mm/sになるようにスクリュー回転数を調整した以外は実施例1と同様にして液晶性ポリエステル樹脂組成物のペレットを得た。実施例1と同様の方法で、液晶性ポリエステル樹脂組成物中のマイカのd1/d2、体積平均粒子径、D50/D10、重量平均厚みおよび厚み1.0μm以上のマイカの重量分率を求めた。
周速度が1.68mm/sになるようにスクリュー回転数を調整した以外は実施例1と同様にして液晶性ポリエステル樹脂組成物のペレットを得た。実施例1と同様の方法で、液晶性ポリエステル樹脂組成物中のマイカのd1/d2、体積平均粒子径、D50/D10、重量平均厚みおよび厚み1.0μm以上のマイカの重量分率を求めた。
スクリューの直径が45.8mmの噛み合い型同方向2軸押出機を用い、シリンダC1(元込めフィーダー側ヒーター)~C12(ダイ側ヒーター)の、C6部に中間供給口を設置し、C8部に真空ベントを設置した。ニーディングディスクをC3部、C7部に組み込んだスクリューアレンジメントを用い、表2に示す(A)液晶性ポリエステル樹脂(A-1)を元込め部(供給口1)から添加し、(B)マイカと(C)ガラス繊維を中間供給口(供給口2)から投入した。シリンダ温度を液晶性ポリエステル樹脂の融点+10℃に設定し周速度が0.85mm/sになるようにスクリュー回転数を調整した条件で溶融混練した後、ストランドカッターによりペレットを得た。
周速度が0.33mm/sになるようにスクリュー回転数を調整した以外は実施例11と同様にして液晶性ポリエステル樹脂組成物のペレットを得た。実施例11と同様の方法で、液晶性ポリエステル樹脂組成物中のマイカのd1/d2、体積平均粒子径、D1/D2、重量平均厚み、厚み1.0μm以上のマイカの重量分率およびガラス繊維の数平均繊維長を求めた。
周速度が1.68mm/sになるようにスクリュー回転数を調整した以外は実施例11と同様にして液晶性ポリエステル樹脂組成物のペレットを得た。実施例11と同様の方法で、液晶性ポリエステル樹脂組成物中のマイカのd1/d2、体積平均粒子径、D1/D2、重量平均厚み、厚み1.0μm以上のマイカの重量分率およびガラス繊維の数平均繊維長を求めた。
d2 短径
M 長径の線分の中心
T 厚み
Claims (8)
- (A)液晶性ポリエステル樹脂100重量部および(B)マイカ10~100重量部を含有する液晶性ポリエステル樹脂組成物であって、液晶性ポリエステル樹脂組成物中における(B)マイカのうち、長径(d1)と短径(d2)の比(d1/d2)が2.0より大きいマイカの個数の割合が20%以下であることを特徴とする液晶性ポリエステル樹脂組成物。
- 液晶性ポリエステル樹脂組成物中の前記(B)マイカの体積平均粒子径が5μm~50μmであり、かつ、体積累積粒度分布曲線における累積度10%粒子径(D10)と累積度50%粒子径(D50)の比(D50/D10)が2.00~3.00であることを特徴とする請求項1記載の液晶性ポリエステル樹脂組成物。
- 液晶性ポリエステル樹脂組成物中の前記(B)マイカの重量平均厚みが0.10μm~1.0μmであり、かつ、厚みが1.0μm以上のマイカの重量分率が1.0~30.0%であることを特徴とする請求項1または2に記載の液晶性ポリエステル樹脂組成物。
- さらに、数平均繊維長が30~500μmの(C)無機繊維状フィラーを10~100重量部含有することを特徴とする請求項1~3のいずれかに記載の液晶性ポリエステル樹脂組成物。
- 少なくとも(A)液晶性ポリエステル樹脂および(B)マイカを二軸押出機に供給して溶融混練する液晶性ポリエステル樹脂組成物の製造方法であって、ニーディングディスクを少なくとも1つ組み込んだスクリューアレンジで、周速度を0.65m/s~1.30m/sとすることを特徴とする請求項1~5のいずれかに記載の液晶性ポリエステル樹脂組成物の製造方法。
- 請求項1~5のいずれかに記載の液晶性ポリエステル樹脂組成物を射出成形してなる成形品。
- 成形品が樹脂部と樹脂部に接合する金属部とを有する金属複合成形品であることを特徴とする請求項7記載の成形品。
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KR102463000B1 (ko) * | 2017-10-06 | 2022-11-03 | 니토 보세키 가부시기가이샤 | 유리 섬유 강화 수지 성형품 |
WO2021044991A1 (ja) * | 2019-09-04 | 2021-03-11 | 住友化学株式会社 | 液晶ポリエステル組成物及び成形体 |
US11939449B2 (en) | 2019-09-04 | 2024-03-26 | Sumitomo Chemical Company, Limited | Liquid crystal polyester composition and molded body |
WO2023167058A1 (ja) * | 2022-03-02 | 2023-09-07 | 株式会社クラレ | 有機無機クラッド材 |
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EP2695913A1 (en) | 2014-02-12 |
JPWO2012137271A1 (ja) | 2014-07-28 |
US20140022502A1 (en) | 2014-01-23 |
EP2695913A4 (en) | 2014-12-17 |
TWI425038B (zh) | 2014-02-01 |
CN103459496B (zh) | 2015-06-17 |
JP5136720B2 (ja) | 2013-02-06 |
US9085672B2 (en) | 2015-07-21 |
KR101368032B1 (ko) | 2014-02-26 |
CN103459496A (zh) | 2013-12-18 |
TW201241066A (en) | 2012-10-16 |
KR20130117888A (ko) | 2013-10-28 |
EP2695913B1 (en) | 2017-04-26 |
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