TW201444006A - 金屬凸塊結構 - Google Patents
金屬凸塊結構 Download PDFInfo
- Publication number
- TW201444006A TW201444006A TW103115992A TW103115992A TW201444006A TW 201444006 A TW201444006 A TW 201444006A TW 103115992 A TW103115992 A TW 103115992A TW 103115992 A TW103115992 A TW 103115992A TW 201444006 A TW201444006 A TW 201444006A
- Authority
- TW
- Taiwan
- Prior art keywords
- metal bump
- metal
- layer
- cap layer
- adhesive layer
- Prior art date
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 229
- 239000002184 metal Substances 0.000 title claims abstract description 229
- 239000010410 layer Substances 0.000 claims description 129
- 239000012790 adhesive layer Substances 0.000 claims description 66
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 40
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 29
- 239000010949 copper Substances 0.000 claims description 26
- 239000011135 tin Substances 0.000 claims description 25
- 229910045601 alloy Inorganic materials 0.000 claims description 24
- 239000000956 alloy Substances 0.000 claims description 24
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 23
- 229910052737 gold Inorganic materials 0.000 claims description 23
- 239000010931 gold Substances 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 22
- 229910052718 tin Inorganic materials 0.000 claims description 21
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 20
- 229910052802 copper Inorganic materials 0.000 claims description 20
- 229910052763 palladium Inorganic materials 0.000 claims description 20
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 19
- 229920002120 photoresistant polymer Polymers 0.000 claims description 19
- 230000000694 effects Effects 0.000 claims description 15
- 229910052759 nickel Inorganic materials 0.000 claims description 15
- 239000000758 substrate Substances 0.000 claims description 9
- 230000005684 electric field Effects 0.000 claims description 7
- 229910052736 halogen Inorganic materials 0.000 claims description 7
- 150000002367 halogens Chemical class 0.000 claims description 7
- 238000007772 electroless plating Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000011241 protective layer Substances 0.000 claims description 4
- 229910001295 No alloy Inorganic materials 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 238000009713 electroplating Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 230000032683 aging Effects 0.000 claims description 2
- 238000011049 filling Methods 0.000 claims description 2
- 239000010409 thin film Substances 0.000 claims description 2
- 238000002161 passivation Methods 0.000 abstract 2
- 229910052709 silver Inorganic materials 0.000 description 5
- 239000004332 silver Substances 0.000 description 5
- 229910001080 W alloy Inorganic materials 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 239000012777 electrically insulating material Substances 0.000 description 4
- 238000005530 etching Methods 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- MAKDTFFYCIMFQP-UHFFFAOYSA-N titanium tungsten Chemical compound [Ti].[W] MAKDTFFYCIMFQP-UHFFFAOYSA-N 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910017482 Cu 6 Sn 5 Inorganic materials 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 2
- 229910001936 tantalum oxide Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000002547 anomalous effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009528 severe injury Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/43—Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
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Abstract
一種金屬凸塊結構,包含位於金屬銲墊上之護層、位於金屬銲墊上又部份位於護層上之黏著層、部份位於凹穴中並覆蓋黏著層之金屬凸塊、以及完全覆蓋金屬凸塊之帽蓋層。
Description
本發明大致上關於一種金屬凸塊結構及其形成的方法。特別是,本發明關於一種特用於驅動積體電路(IC)金屬凸塊結構而免於周遭之大氣環境的威脅、在鹵素或高電場之存在下也不會發生迦凡尼效應(Galvanic effect)效應,及其形成的方法。
在電子電路中,金屬凸塊用來形成兩組電路之間的電連接。為了要降低不可避免的電阻與達成最佳的效果,銅通常是金屬凸塊材料的第一選擇。
一般說來,銅是作為金屬凸塊理想的材料,因為它的化學性質不活潑,還有著極低的電阻值。然而,在一些應用場合中,作為金屬凸塊材料的銅卻遭受嚴重的損傷,這是因為在異常的情形或是極端的情況存在之下,會發生迦凡尼效應(Galvanic effect)的緣故。這樣的結果對電子電路的可靠性而言是不利的。
有鑒於此,本發明首先提出一種金屬凸塊結構,其可與異方性導電膠(ACF)一起連結使用,或用於驅動積體電路(driver IC)中。此等金屬凸塊結構,在極端環境或是異常環境下基本上不會發生迦凡尼效應(Galvanic effect)。
本發明之金屬凸塊結構,包含金屬銲墊、護層、黏著層、金屬凸塊與帽蓋層。護層位於金屬銲墊上,並定義出位於金屬銲墊上之凹穴。黏著
層位於凹穴中、位於金屬銲墊上、又部份位於護層上,黏著層又直接接觸金屬銲墊與護層。金屬凸塊部份位於凹穴中並覆蓋黏著層。帽蓋層位於金屬凸塊上並覆蓋金屬凸塊,而使得金屬凸塊不會暴露出來。
在本發明一實施方式中,金屬凸塊自行對準於黏著層。
在本發明另一實施方式中,帽蓋層自行對準於金屬凸塊。
在本發明另一實施方式中,帽蓋層、黏著層、與護層間具有一嵌穴(notch)。
在本發明另一實施方式中,金屬凸塊包含銅與金其中之一者。
在本發明另一實施方式中,帽蓋層與金屬凸塊形成合金,以防止金屬凸塊穿出帽蓋層。
在本發明另一實施方式中,帽蓋層與金屬凸塊之界面沒有合金。
在本發明另一實施方式中,當金屬凸塊由銅所組成時,帽蓋層包含錫、鎳、金、鈀其中至少一者,當金屬凸塊由金所組成時,帽蓋層包含錫、鎳、鈀其中至少一者。
在本發明另一實施方式中,在鹵素與高電場其中之至少一者存在下,不發生迦凡尼效應(Galvanic effect)效應。
在本發明另一實施方式中,金屬凸塊結構位在玻璃覆晶(chip on glass,COG)封裝結構與薄膜覆晶(chip on flex,COF)封裝結構其中一者中。
本發明再提出一種形成一種金屬凸塊結構的方法,而可以用於驅動積體電路(driver IC)中。首先,提供底材。底材包含金屬銲墊、護層、黏著層、與圖案化光阻。護層位於金屬銲墊上,並定義出位於金屬銲墊上之凹穴。黏著層位於凹穴中,覆蓋並直接接觸金屬銲墊與護層。圖案化光阻位於黏著層上,並包含有開口,此開口暴露位於凹穴中與護層上之黏著層。其次,以金屬凸塊材料填入開口中。然後,移除圖案化光阻,使得金屬凸塊材料成為位於黏著層上之金屬凸塊。再來,移除沒有被金屬凸塊材料所覆蓋之黏著
層,同時部分暴露位於下方之護層。又使得金屬凸塊熟化以調整其硬度。繼續,形成覆蓋金屬凸塊的帽蓋層。
在本發明一實施方式中,帽蓋層自行對準於金屬凸塊。
在本發明另一實施方式中,移除黏著層時,過移除(over-removed)黏著層,以形成位於帽蓋層、黏著層、與護層間之嵌穴(notch)。
在本發明另一實施方式中,金屬凸塊包含銅或是金。
在本發明另一實施方式中,形成金屬凸塊結構的方法,更包含熟化位於金屬凸塊上之帽蓋層,於是帽蓋層與金屬凸塊形成合金,用來防止金屬凸塊穿出帽蓋層。
在本發明另一實施方式中,形成帽蓋層以完全覆蓋金屬凸塊,但是不形成合金。
在本發明另一實施方式中,當金屬凸塊由銅所組成時,帽蓋層包含錫、鎳、金、鈀其中至少一者,當金屬凸塊由金所組成時,帽蓋層包含錫、鎳、鈀其中至少一者。
在本發明另一實施方式中,在鹵素與高電場其中至少一者之存在下,金屬凸塊不發生迦凡尼效應(Galvanic effect)效應。
在本發明另一實施方式中,以電鍍的方式將金屬凸塊材料填入開口中。
在本發明另一實施方式中,以無電電鍍的方式形成帽蓋層。
1‧‧‧金屬凸塊結構
9‧‧‧絕緣層
10‧‧‧底材
11‧‧‧金屬銲墊
12‧‧‧護層
13‧‧‧黏著層
14‧‧‧光阻層
14‧‧‧光阻層’
15‧‧‧凹穴
16‧‧‧開口
20’‧‧‧金屬凸塊材料
20‧‧‧金屬凸塊
30‧‧‧嵌穴
40‧‧‧帽蓋層
41‧‧‧合金
第1圖至第6圖繪示本發明形成金屬凸塊結構的方法。
第7圖或第7A圖繪示本發明形成金屬凸塊結構的方法。
第8圖繪示本發明形成金屬凸塊結構的方法,因為嵌穴被完全填滿所以消失不見。
第9圖、第9A圖或第10圖繪示本發明之金屬凸塊結構。
本發明首先提供一種形成金屬凸塊結構的方法,可以將驅動積體電路晶片(driver IC)與顯示器之電路進行電連接,特別適用於金屬凸塊封裝的玻璃覆晶(COG)封裝結構與薄膜覆晶(COF)封裝結構技術中。第1圖至第6圖繪示本發明形成金屬凸塊結構的方法。首先,在第一方面先說明如何將金屬凸塊形成在底材上。如第1圖所繪示,提供底材10。底材10包括金屬銲墊11、護層12與黏著層13。
絕緣層9為底材10之基礎部份,用來支撐其它之元件,例如用來支撐金屬銲墊11、護層12、黏著層13與後續圖中之圖案化光阻層。金屬銲墊11可以是一種質輕之金屬材料,例如鋁,並經過圖案化。但是,其它之金屬亦可採用,而並不僅限於鋁。
護層12即位於金屬銲墊11之上,同時還具有定義出凹穴15的圖案,使得凹穴15亦位於金屬銲墊11之上。護層12可以是一種電絕緣之材料,例如是氮化矽、氧化矽或是其組合。通常來說,凹穴15的大小會小於金屬銲墊11的大小。
黏著層13又位於凹穴15之中。此外,黏著層13還會覆蓋金屬銲墊11與護層12,使得黏著層13會直接接觸金屬銲墊11與護層12。黏著層13用來幫助後續形成之金屬凸塊材料(圖未示)牢牢地附著在凹穴15之中。黏著層13可以是一種合金層,例如鈦鎢合金層或是鈦金屬層。
黏著層13的形成方法可以是,利用濺鍍一層鈦鎢合金,與例如銅的晶種層的方法,來均勻地覆蓋底材10,例如完全地覆蓋金屬銲墊11、護層12、與凹穴15的表面。結果例示於第1圖中。形成圖案化光阻層之方式,可以參考如下所示之方式。
如第2圖所繪示,將一大片光阻層14’整體形成在黏著層13上,
並同時填滿凹穴15。光阻層14’可以是光敏性的材料,例如是有機的光敏材料。
再來,如第3圖所繪示,將光阻層14’圖案化。圖案化光阻層14的方式可以是如下所述。光阻層14形成在黏著層13上來定義出開口16。開口16用來暴露出位於凹穴15中與護層12上的黏著層13,因此,在本發明之一實施例中,開口16會稍微大於凹穴15。換句話說,開口16可以用來定義出後續所形成之金屬凸塊材料(圖未示)所位在的空間,而此空間本身即容置了凹穴15。
然後,整體的光阻層14’又會經過適當的曝光與顯影步驟,而轉換成圖案化光阻層14,而具有曝光與顯影所賦與的預定圖案。圖案是經由開口16所定義出的,其結果即繪示於第3圖所中。
接下來,如第4圖所繪示,使用金屬凸塊材料20’來填入開口16中。請注意,金屬凸塊材料20’可能僅僅只是「填入」開口16中,而沒有「填滿」開口16。此時,黏著層13即因此夾置於金屬凸塊材料20’與金屬銲墊11之間,以及夾置於金屬凸塊材料20’與護層12之間。例如,由於金屬銲墊11與黏著層13均為導電性材料,所以金屬凸塊材料20’可以經由電鍍之方式來形成。視情況需要,金屬凸塊材料20’可以使用鈀、銀、銅或是金,以尋求較佳之導電性,與越低越好之化學活性。
一但將金屬凸塊材料20’形成好了之後,就不再需要圖案化光阻層14了。於是,如第5圖所繪示,移除圖案化光阻層14,使得金屬凸塊材料20’成為各自獨立之金屬凸塊20。可以使用傳統的方式來移除圖案化光阻層14。於是,各自獨立之金屬凸塊20,就會完全位於黏著層13之上,並直接接觸黏著層13。
由於黏著層13是導電的,這會導致所有的金屬凸塊20彼此短路,所以多餘的黏著層13必須要移除。再來,如第6圖所繪示,沒有被金屬凸塊20所覆蓋的黏著層13經由蝕刻步驟來移除,又部份地暴露出下方之護層12,
使得所有的金屬凸塊20,藉由電絕緣材料,亦即護層12的隔離,成為彼此電絕緣。如此一來,所有的金屬凸塊20即自我對準於黏著層13。例如,可以使用過氧化氫來蝕刻黏著層13的鈦鎢合金。
視情況需要,蝕刻步驟之後還可以進行加熱金屬凸塊20的熟化,來調整金屬凸塊20達到所需的硬度。例如,在大於300℃或是維持超過90分鐘之退火條件。一般說來,較低的硬度需要較高的熟化溫度與較短的熟化時間,而較高的硬度需要較低的熟化溫度與較長的熟化時間,來將金屬凸塊20調整到所需的適當硬度,例如不超過130維氏硬度(Hv),較佳者不大於110維氏硬度,更佳者介於50維氏硬度至110維氏硬度之間。
此時可以注意到在第6圖中,在移除黏著層13時,在金屬凸塊20、黏著層13、與護層12之間形成了一只嵌穴30,因為蝕刻步驟不只會完全移除沒有被金屬凸塊20所覆蓋的黏著層13,蝕刻步驟也可能會更進一步移除沒有被金屬凸塊20所覆蓋的黏著層13以外其他的黏著層13,例如,夾置於金屬凸塊20、與護層12間之黏著層13。而結果是,在金屬凸塊20、黏著層13、與護層12之間便形成了一只嵌穴30,而成為本發明結構的特徵之一。在有嵌穴30存在時,金屬凸塊20會幾乎覆蓋所有的黏著層13。另外,嵌穴30則可能橫向地深入1微米(μm)-2微米左右。
由於各自獨立之金屬凸塊20,仍然可能因為暴露於周圍的大氣環境中而失之脆弱,所以需要再特意形成帽蓋層來覆蓋金屬凸塊20,使得金屬凸塊20盡量不會暴露於周圍的大氣環境中。請參考第7圖所繪示,形成帽蓋層40來幾乎完全覆蓋金屬凸塊20,或是參考如第7A圖所繪示,帽蓋層40伸入了嵌穴30,而在有嵌穴30之存在下,得到了理想的金屬凸塊結構1。
帽蓋層40可以包含多種保護性的材料。如果是銅製成的金屬凸塊20,帽蓋層40可以包含錫、鎳、金、鈀其中至少一者。如果是金製成的金屬凸塊20,帽蓋層40可以包含錫、鎳、鈀其中至少一者。如果是銀製成的金屬凸塊20,帽蓋層40可以包含錫。如果是鈀製成的金屬凸塊20,帽蓋層40
可以包含錫。帽蓋層40也可以不含鎳。不過,所形成帽蓋層40可能只會減小嵌穴30的尺寸,或是如第8圖所繪示,因為完全填滿了嵌穴30,使得嵌穴30消失不見。而且,帽蓋層40也可以完全覆蓋金屬凸塊20。
較佳者,可以經由無電極電鍍法來形成帽蓋層40,例如可以在小於4之酸鹼值、硫酸鹽之輔助下進行無電極電鍍法。由於護層12是一種電絕緣材料,所以帽蓋層40很可能只會特定而專一地形成在金屬凸塊20上。換句話說,帽蓋層40即自我對準在金屬凸塊20上。帽蓋層40可以是單層結構或是複合結構,而包含多層之帽蓋材料。在本發明的一實施例中,如第8圖所繪示,帽蓋層40完全覆蓋金屬凸塊20,但是帽蓋層40與金屬凸塊20之界面上沒有形成合金,嵌穴30也消失不見。
另外,依據無電極電鍍法的不同電鍍配方或是電鍍條件,帽蓋層40還可以有不同的厚度與其它的形狀。例如,帽蓋層40可能是合金41、內層與外層之搭配或組合。較佳者,帽蓋層40含有金,其優點在於有利於重工(re-work),又可以減低材料的成本。當帽蓋層40含鈀時,鈀層的厚度可以是0.15微米-0.4微米左右。當帽蓋層40含金時,金層的厚度可以是在2微米以下,較佳者不大於0.1微米,甚至於可以只有0.006微米而已。表1列舉電鍍帽蓋層40之可行步驟與製程參數。其中在每個步驟之後,均可以再加入純水洗滌之清潔步驟。
在本發明之一實施例中,帽蓋層40會完全包覆金屬凸塊20但又不與金屬凸塊20形成伴生之合金層,例如銅不容易與鎳或鈀形成伴生之合金層。在本發明之另一實施例中,又可以進行一熟化(curing)步驟,使得帽蓋層40與金屬凸塊20形成合金。例如,請參考第9圖或第10圖所繪示,形成在金屬凸塊20上的帽蓋層40被加熱到,例如在150℃~180℃與30~60分鐘之條件下,與金屬凸塊20形成合金41。銅與錫在不同的條件下,可以形成多種的合金,例如Cu3Sn、Cu6Sn5、Cu41Sn11、或是Cu10Sn3。
合金41的形成,刻意用來防止金屬凸塊20在極端的情形下可能穿過帽蓋層40。在帽蓋層40的保護下,不管有或是沒有合金41,金屬凸塊20都不會暴露於周圍的大氣環境中,所以在鹵素及/或高電場之存在下也不會發生迦凡尼效應(Galvanic effect)效應。第9A圖繪示,帽蓋層40被熟化形成合金41,但只會減小嵌穴30的尺寸。第10圖所繪示,帽蓋層40被熟化形成合金41,但使得嵌穴30消失不見。
在經過以上之步驟後,就可以得到一種金屬凸塊結構1。本發明之金屬凸塊結構1,適合玻璃覆晶(COG)封裝結構或是薄膜覆晶(COF)封裝結構,因此可以用於驅動積體電路(driver IC)中。第9圖或第10圖繪示本發明之金屬凸塊結構。本發明之金屬凸塊結構1包含金屬銲墊11、護層12、黏著層13、金屬凸塊20、帽蓋層40、與視情況需要之合金41。金屬銲墊11可以是一種質輕之金屬材料,例如鋁,並經過圖案化。但是,其它之金屬亦可採用,而並不限於鋁。
護層12即位於金屬銲墊11之上,同時還具有圖案化而定義出的凹穴15,使得凹穴15亦位於金屬銲墊11之上。護層12可以是一種電絕緣之材料,例如是氮化矽、氧化矽或是其組合。通常來說,凹穴15的大小會小於金屬銲墊11的大小。
凹穴15之中完全填有黏著層13。此外,黏著層13還位於金屬銲墊11之上,來覆蓋並直接接觸金屬銲墊11。然而,部分的黏著層13位於護層12上,來覆蓋並直接接觸護層12。黏著層13用來幫助金屬凸塊20牢牢地附著在凹穴15之中。黏著層13可以是一種合金層,例如鈦鎢合金層,或是鈦金屬層。
金屬凸塊20部份地位於凹穴15中並覆蓋黏著層13,使得黏著層13夾置於金屬凸塊20與金屬銲墊11之間,以及夾置於金屬凸塊20與護層12之間。特別是,金屬凸塊20會自我對準於黏著層13。視情況需要,金屬凸塊20的材料可以是鈀、銀、銅或是金,以尋求較佳之導電性,與越低越好之化學活性。
帽蓋層40位於金屬凸塊20上並完全覆蓋金屬凸塊20,如第7圖所繪示,而使得金屬凸塊20完全不會暴露出來。或是,如第7A圖所繪示,帽蓋層40伸入了嵌穴30中而使得金屬凸塊20幾乎完全不會暴露出來。換句話說,帽蓋層40可以自我對準在金屬凸塊20上。
特別是,如第7圖與第9圖所繪示,可以注意到本發明結構的特徵之一,在金屬凸塊20、黏著層13、與護層12之間還可能會有一只嵌穴30,使得嵌穴30可能會使得黏著層13部分暴露出來。
帽蓋層40是用來完全覆蓋金屬凸塊20,使得金屬凸塊20得以免於暴露於大氣環境中。帽蓋層40可以包含多種保護性的材料。如果是銅製成的金屬凸塊20,帽蓋層40可以包含錫、鎳、金、鈀其中至少一者。如果是金製成的金屬凸塊20,帽蓋層40可以包含錫、鎳、鈀其中至少一者。如果是銀製成的金屬凸塊20,帽蓋層40可以包含錫。如果是鈀製成的金屬凸塊20,帽蓋層40可以包含錫。不過,請注意到較厚的帽蓋層40可能會減小嵌穴30的尺寸,如第8圖或第10圖所繪示,因為較厚的帽蓋層40可能會完全填滿了嵌穴30,或是使得嵌穴30消失不見。
由於形成在金屬凸塊20上的帽蓋層40是有緣故的,帽蓋層40
即可以自我對準在金屬凸塊20上。在本發明的一實施例中,如第7圖或第8圖所繪示,帽蓋層40只會完全包覆金屬凸塊20,但又不與金屬凸塊20形成伴生之合金層。在本發明的另一實施例中,如第9圖或第10圖所繪示,形成在金屬凸塊20上的帽蓋層40會與金屬凸塊20形成伴生之合金層41。
如果有合金41,如第9圖或第10圖所繪示,銅、錫、鎳、銀、金、鈀可能會形成多種之合金。例如,銅與錫在不同的條件下,可以形成Cu3Sn、Cu6Sn5、Cu41Sn11、或是Cu10Sn3的合金。特別是,合金41的形成,刻意用來防止金屬凸塊20在極端的情形下可能穿過帽蓋層40。在帽蓋層40的保護下,不管有或是沒有合金41,金屬凸塊20都不會暴露於周圍的大氣環境中,所以在鹵素及/或高電場之存在下也不會發生迦凡尼效應(Galvanic effect)效應。
以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。
1‧‧‧金屬凸塊結構
9‧‧‧絕緣層
11‧‧‧金屬銲墊
12‧‧‧護層
13‧‧‧黏著層
20‧‧‧金屬凸塊
30‧‧‧嵌穴
40‧‧‧帽蓋層
Claims (20)
- 一種金屬凸塊(metal bump)結構,其用於一驅動積體電路(driver IC)中並包含:一金屬銲墊;一護層,位於該金屬銲墊上,並定義出位於該金屬銲墊上之一凹穴;一黏著層,位於該凹穴中、位於該金屬銲墊上、又部份位於該護層上,其中該黏著層直接接觸該金屬銲墊與該護層;一金屬凸塊,部份位於該凹穴中並覆蓋該黏著層;以及一帽蓋層,位於該金屬凸塊上並覆蓋該金屬凸塊,而使得該金屬凸塊不會暴露出來。
- 如請求項1之金屬凸塊結構,其中該金屬凸塊自行對準於該黏著層。
- 如請求項1之金屬凸塊結構,其中該帽蓋層自行對準於該金屬凸塊。
- 如請求項1之金屬凸塊結構,其中該帽蓋層、該黏著層、與該護層間具有一嵌穴(notch)。
- 如請求項1之金屬凸塊結構,其中該金屬凸塊包含銅與金其中一者。
- 如請求項1之金屬凸塊結構,其中該帽蓋層與該金屬凸塊形成一合金,以防止該金屬凸塊穿出該帽蓋層。
- 如請求項1之金屬凸塊結構,其中該帽蓋層與該金屬凸塊之一界面沒有合金。
- 如請求項5之金屬凸塊結構,其中當該金屬凸塊由銅所組成時該帽蓋層包含錫、鎳、金、鈀其中至少一者,當該金屬凸塊由金所組成時該帽蓋層包含錫、鎳、鈀其中至少一者。
- 如請求項1之金屬凸塊結構,在鹵素與一高電場其中至少一者之存在下不發生迦凡尼效應(Galvanic effect)效應。
- 如請求項1之金屬凸塊結構,位在玻璃覆晶(COG)封裝結構與薄膜覆晶(COF)封裝結構其中一者中。
- 一種形成一種金屬凸塊結構的方法,而用於一驅動積體電路(driver IC)中,其包含:提供一底材,其包含:一金屬銲墊;一護層,位於該金屬銲墊上,並定義出位於該金屬銲墊上之一凹穴;一黏著層,位於該凹穴中、覆蓋並直接接觸該金屬銲墊與該護層;以及一圖案化光阻,位於該黏著層上,並包含暴露位於該凹穴中與該護層上之該黏著層之一開口;以一金屬凸塊材料填入該開口中;移除該圖案化光阻,使得該金屬凸塊材料成為位於該黏著層上之一金屬凸塊;移除沒有被該金屬凸塊材料所覆蓋之該黏著層,以部分暴露位於下方之該護層,並使得該金屬凸塊熟化以調整其硬度;以及形成一帽蓋層,以覆蓋該金屬凸塊。
- 如請求項11形成一種金屬凸塊結構的方法,其中該帽蓋層自行對準於該金屬凸塊。
- 如請求項11形成一種金屬凸塊結構的方法,其中移除該黏著層時,過移除(over-removed)該黏著層,以形成位於該帽蓋層、該黏著層、與該護層間之一嵌穴(notch)。
- 如請求項11形成一種金屬凸塊結構的方法,其中該金屬凸塊包含銅與金其中一者。
- 如請求項11形成一種金屬凸塊結構的方法,更包含:熟化位於該金屬凸塊上之該帽蓋層,而與該金屬凸塊形成一合金,而防止該金屬凸塊穿出該帽蓋層。
- 如請求項11形成一種金屬凸塊結構的方法,其中形成該帽蓋層以完全覆蓋該金屬凸塊,而不形成合金。
- 如請求項15形成一種金屬凸塊結構的方法,其中當該金屬凸塊由銅所組成時該帽蓋層包含錫、鎳、金、鈀其中至少一者,當該金屬凸塊由金所組成時該帽蓋層包含錫、鎳、鈀其中至少一者。
- 如請求項11形成一種金屬凸塊結構的方法,其中在鹵素與一高電場其中至少一者之存在下,該金屬凸塊不發生迦凡尼效應(Galvanic effect)效應。
- 如請求項11形成一種金屬凸塊結構的方法,其中以電鍍將該金屬凸塊材料填入該開口中。
- 如請求項11形成一種金屬凸塊結構的方法,其中以無電電鍍形成該帽蓋層。
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TW103116132A TWI600130B (zh) | 2013-05-06 | 2014-05-06 | 薄膜覆晶結構、金屬凸塊結構與形成薄膜覆晶結構的方法 |
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US9450061B2 (en) | 2016-09-20 |
CN104143540A (zh) | 2014-11-12 |
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CN104143543A (zh) | 2014-11-12 |
CN104143538A (zh) | 2014-11-12 |
KR20140131876A (ko) | 2014-11-14 |
US10128348B2 (en) | 2018-11-13 |
KR101611846B1 (ko) | 2016-04-12 |
CN104143540B (zh) | 2017-05-03 |
KR20140131884A (ko) | 2014-11-14 |
KR20140131871A (ko) | 2014-11-14 |
TWI600130B (zh) | 2017-09-21 |
TWI573205B (zh) | 2017-03-01 |
US20140327134A1 (en) | 2014-11-06 |
US20140327133A1 (en) | 2014-11-06 |
TW201444042A (zh) | 2014-11-16 |
KR101611376B1 (ko) | 2016-04-11 |
CN104143538B (zh) | 2018-01-02 |
TWI600129B (zh) | 2017-09-21 |
CN104143543B (zh) | 2017-10-03 |
CN104143539B (zh) | 2018-04-10 |
KR101641993B1 (ko) | 2016-07-22 |
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