WO2019176874A1 - ポリエステル樹脂またはポリエステルカーボネート樹脂、および該樹脂を用いた光学部材 - Google Patents
ポリエステル樹脂またはポリエステルカーボネート樹脂、および該樹脂を用いた光学部材 Download PDFInfo
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- WO2019176874A1 WO2019176874A1 PCT/JP2019/009776 JP2019009776W WO2019176874A1 WO 2019176874 A1 WO2019176874 A1 WO 2019176874A1 JP 2019009776 W JP2019009776 W JP 2019009776W WO 2019176874 A1 WO2019176874 A1 WO 2019176874A1
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- 0 CCC1*=CC=C2C=CC=CC12 Chemical compound CCC1*=CC=C2C=CC=CC12 0.000 description 2
- WCWOUCNQRWSDNW-DJWKRKHSSA-N C/C=C\C(C=CCC1)=C1I Chemical compound C/C=C\C(C=CCC1)=C1I WCWOUCNQRWSDNW-DJWKRKHSSA-N 0.000 description 1
- NRASJGAOSYPWSP-UHFFFAOYSA-N C=C(C=CCCC1)c2c1cccc2 Chemical compound C=C(C=CCCC1)c2c1cccc2 NRASJGAOSYPWSP-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/64—Polyesters containing both carboxylic ester groups and carbonate groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/66—Polyesters containing oxygen in the form of ether groups
- C08G63/668—Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/672—Dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/04—Aromatic polycarbonates
- C08G64/06—Aromatic polycarbonates not containing aliphatic unsaturation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
- C08G64/307—General preparatory processes using carbonates and phenols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
- C08L67/025—Polyesters derived from dicarboxylic acids and dihydroxy compounds containing polyether sequences
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
- C08L69/005—Polyester-carbonates
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/041—Lenses
Definitions
- the present invention relates to a polyester resin or polyester carbonate resin having a high refractive index, low birefringence, and excellent balance between heat resistance and moldability.
- Imaging modules are used for cameras, video cameras, camera-equipped mobile phones, videophones, camera doorphones, and the like.
- the optical system used in this imaging module is particularly required to be downsized.
- the chromatic aberration of the optical system becomes a big problem. Therefore, chromatic aberration is achieved by combining an optical lens material with a high refractive index and a high dispersion with a low Abbe number and an optical lens material with a low refractive index and a high Abbe number to achieve low dispersion. It is known that the correction can be performed.
- Patent Document 1 describes a polycarbonate using 2,2'-bis (2-hydroxyethoxy) -1,1'-binaphthalene.
- Patent Document 2 describes a thermoplastic resin using 9,9-bis [4- (2-hydroxyethoxy) -3-phenylphenyl] fluorene.
- Patent Document 3 uses 9,9-bis [4- (2-hydroxyethoxy) -3-phenylphenyl] fluorene and 2,2′-bis (2-hydroxyethoxy) -1,1′-binaphthalene. Resin was described. The refractive index of these resins is 1.64 to 1.67, and there is room for improvement.
- Patent Document 4 2,2′-bis (ethoxycarbonylmethoxy) -1,1′-binaphthyl and 9,9-bis [4- (2-hydroxyethoxy) -3-phenylphenyl] fluorene were used.
- Patent Documents 5 and 6 describe polycarbonate resins using 9,9-bis [6- (2-hydroxyethoxy) -2-naphthyl] fluorene, and have a refractive index of 1.65 to 1.69. The resin is shown.
- Patent Document 7 describes a polycarbonate using 9,9-bis [4- (2-hydroxyethoxy) phenyl] -2,3-benzofluorene or the like. The contents of these documents are incorporated herein by reference. However, although these resins have a high refractive index, the balance between birefringence, heat resistance and moldability is insufficient, and there is still room for improvement.
- an object of the present invention is to provide a polyester resin or a polyester carbonate resin having a high refractive index, low birefringence, and excellent balance between heat resistance and moldability.
- the present inventors have found that a polyester resin or polyester carbonate resin having a fluorene skeleton and a binaphthyl skeleton into which a specific aromatic group has been introduced has a high refractive index and low birefringence, The inventors have found that heat resistance and moldability can be highly balanced, and have reached the present invention.
- the ratio of the repeating unit represented by the following formula (1) to the repeating unit represented by the following formula (2) including the repeating units represented by the following formulas (1) and (2) is 15:85 to 85 : Polyester resin or polyester carbonate resin which is 15.
- each of rings Z 1 and Z 2 represents a polycyclic aromatic hydrocarbon group having 9 to 20 carbon atoms
- R 1 , R 2 , R 7 and R 8 each independently represents 1 to 12 represents a hydrocarbon group which may contain 12 aromatic groups
- R 3 to R 6 and R 9 to R 16 represent a hydrogen atom, an aliphatic or aromatic substituent, j, k, r and s Each independently represents an integer of 0 or more
- m, n, p and q each independently represent 1 or 2.
- R 7 , R 8 , R 17 and R 18 each independently represents a hydrocarbon group which may contain an aromatic group having 1 to 12 carbon atoms
- R 26 represents a hydrogen atom, an aliphatic or aromatic substituent, and r, s, t and u each independently represents an integer of 0 or more.
- polyester resin according to 3 above wherein R 3 to R 6 and R 9 to R 16 in the formula (3) are hydrogen atoms, and j, k, r, s, m, n, p and q are 1. Or polyester carbonate resin. 5.
- 9. The polyester resin or polyester carbonate resin according to any one of 1 to 8, wherein the repeating unit represented by the formula (2) is 20 mol% or more in all repeating units. 10.
- 11. The polyester resin or polyester carbonate resin according to any one of 1 to 10 above, which has a specific viscosity of 0.12 to 0.40 measured with respect to a solution dissolved in methylene chloride at 0.53% by mass. 12 12.
- polyester resin or polyester carbonate resin of the present invention has an excellent balance between high refractive index, low birefringence, heat resistance and moldability, the industrial effect exerted by the polyester resin or polyester carbonate resin is exceptional.
- FIG. 1 is 1 H NMR of the polyester carbonate resin obtained in Example 6.
- the polyester resin or polyester carbonate resin of the present invention includes a repeating unit represented by the following formulas (1) and (2), and is represented by the repeating unit represented by the following formula (1) and the following formula (2).
- the ratio of repeating units is 15:85 to 85:15.
- each of rings Z 1 and Z 2 represents a polycyclic aromatic hydrocarbon group having 9 to 20 carbon atoms
- R 1 , R 2 , R 7 and R 8 each independently represents 1 to 12 represents a hydrocarbon group which may contain 12 aromatic groups
- R 3 to R 6 and R 9 to R 16 represent a hydrogen atom, an aliphatic or aromatic substituent, j, k, r and s Each independently represents an integer of 0 or more, and m, n, p and q each independently represent 1 or 2.
- R 7 , R 8 , R 17 and R 18 each independently represents a hydrocarbon group which may contain an aromatic group having 1 to 12 carbon atoms
- R 26 represents a hydrogen atom, an aliphatic or aromatic substituent
- r, s, t and u each independently represents an integer of 0 or more.
- the polycyclic aromatic hydrocarbon group represented by the rings Z 1 and Z 2 in the formula (1) may have at least 9 to 20 carbon atoms.
- a condensed polycyclic aromatic hydrocarbon ring having a benzene ring skeleton is preferable, and a condensed bicyclic hydrocarbon ring, a condensed tricyclic hydrocarbon ring and the like are preferable.
- the condensed bicyclic hydrocarbon ring is preferably an aromatic hydrocarbon ring having 9 to 20 carbon atoms such as an indene ring or a naphthalene ring, and more preferably a condensed bicyclic hydrocarbon ring having 10 to 16 carbon atoms.
- a condensed tricyclic hydrocarbon ring an anthracene ring, a phenanthrene ring, etc. are preferable.
- These polycyclic aromatic hydrocarbon groups may have a substituent.
- Z 1 and Z 2 in the formula (1) are naphthalenediyl groups.
- the polycyclic aromatic hydrocarbon group represented by the rings Z 1 and Z 2 is preferably a naphthalene-1,4-diyl group or a naphthalene-2,6-diyl group, A 6-diyl group is more preferred.
- the formula (1) is composed of a unit represented by the following formula (3).
- R 1 , R 2 , R 7 and R 8 each independently represents a hydrocarbon group which may contain an aromatic group having 1 to 12 carbon atoms
- R 3 to R 6 , R 9 R 16 represents a hydrogen atom, an aliphatic or aromatic substituent, j, k, r and s each independently represent an integer of 0 or more, and m, n, p and q each independently represents 1 or 2 Is shown.
- R 3 to R 6 and R 9 to R 16 in the formula (3) are more preferably a hydrogen atom, a halogen atom, an alkyl group, a cycloalkyl group, an alkoxy group, a cycloalkyloxy group, and the like. More preferred examples.
- R 1 , R 2 , R 7 , R 8 , R 17 and R 18 in the above formulas (1) and (2) are each independently an atomic number.
- a hydrocarbon group which may contain 1 to 12 aromatic groups, preferably an alkylene group such as a methylene group, an ethylene group, a propylene group or a butylene group, or an arylene group such as a phenylene group or a naphthalenediyl group. .
- a methylene group and an ethylene group are more preferable.
- R 1 , R 2 , R 17 and R 18 are preferably ethylene groups.
- R7 and R8 are preferably methylene groups.
- R 3 to R 4 are hydrogen atom, halogen atom, alkyl group, cycloalkyl group, alkoxy group, cycloalkyl An oxy group and the like are preferable, and a hydrogen atom is more preferable among them.
- R 5 to R 6 , R 9 to R 16 and R 19 to R 26 represent a hydrogen atom or a substituent
- a hydrogen atom is preferable.
- the substituent include a halogen atom, an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, an alkoxy group, a cycloalkyloxy group, an aryloxy group, and an aralkyloxy group.
- halogen atom a fluorine atom, a chlorine atom, a bromine atom and the like are preferable.
- alkyl group examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a t-butyl group, and the like, more preferably an alkyl group having 1 to 4 carbon atoms, and a methyl group or an ethyl group. More preferred are groups.
- cycloalkyl group examples include a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a cyclodecanyl group, a cyclododecanyl group, a 4-tert-butylcyclohexyl group, and the like, and the cyclohexyl group is more preferable. preferable.
- aryl group examples include a phenyl group, an alkylphenyl group (mono or dimethylphenyl group such as tolyl group, 2-methylphenyl group and xylyl group), a naphthyl group, and the like, and a phenyl group and a naphthyl group are more preferable.
- a phenyl group is more preferable.
- aralkyl group examples include a benzyl group and a phenethyl group, and a benzyl group is more preferable.
- alkoxy group examples include a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, a butoxy group, and the like.
- An alkoxy group having 1 to 4 carbon atoms is more preferable, and a methoxy group or an ethoxy group is more preferable. .
- cycloalkyloxy group examples include a cyclopentyloxy group, a cyclohexyloxy group, a cycloheptyloxy group, a cyclooctyloxy group, and the like, and a cyclohexyloxy group is more preferable.
- aryloxy group examples include a phenoxy group, an alkylphenoxy group (mono or dimethylphenoxy group), a naphthyloxy group, and the like.
- a phenoxy group and a naphthyloxy group are more preferable, and a phenoxy group is more preferable.
- aralkyloxy group examples include a benzyloxy group and a phenethyloxy group, and a benzyloxy group is more preferable.
- the specific ester structure represented by the formula (1) of the present invention has a high refractive index and a low birefringence and contributes to high heat resistance.
- the specific ester structure represented by the formula (2) Although the refractive index is lower than 1), it contributes to moldability by lowering the glass transition temperature of the resin with high refractive index and low birefringence. Therefore, the polyester resin or polyester carbonate resin containing the repeating unit represented by the formula (1) and the formula (2) has a high refractive index and can balance birefringence, heat resistance and moldability.
- composition ratio of the resin in the present invention is represented by the molar ratio of the monomer structure introduced into the resin on the basis of the number of moles of all monomer units.
- carbonic acid component used by manufacture of a polyester carbonate resin is not included in all the monomer units here.
- the repeating unit means a minimum unit connected by an ester bond and / or a carbonate bond.
- An ester bond repeating unit refers to a structural unit formed from a diol component and a dicarboxylic acid component
- a carbonate bond repeating unit refers to a structural unit formed from a diol derivative and a carbonic acid component.
- the molar ratio of the repeating unit represented by the formula (1) and the repeating unit represented by the formula (2) of the polyester resin or polyester carbonate resin of the present invention is 15:85 to 85:15.
- the molar ratio of the repeating unit represented by the formula (1) and the repeating unit represented by the formula (2) is preferably 25:75 to 75:25, and more preferably 30:70 to 70:30. It exists in the said range, and is excellent in the balance of a high refractive index and birefringence.
- the repeating units represented by the formula (1) and the formula (2) are each 10 mol% or more, 20 mol% or more, 30 mol% or more, 40 mol% or more, or 50 Mole% or more may be present, and may be present at 90 mole% or less, 80 mole% or less, 70 mole% or less, 60 mole% or less, 50 mole% or less, or 40 mole% or less.
- these repeating units may be present in the resin at 20 mol% or more and 80 mol% or less, or 30 mol% or more and 70 mol% or less, respectively.
- the resin of the present invention is a polyester carbonate resin
- the resin in addition to the repeating unit represented by the formula (1) and the repeating unit represented by the formula (2), the resin further includes a repeating unit due to a carbonate bond.
- the repeating unit by the carbonate bond may be a repeating unit in which a part of the ester bond of the repeating unit represented by the formulas (1) to (3) is simply changed to the carbonate bond.
- a repeating unit due to a carbonate bond may be present in an amount of 5 mol% or more, 10 mol% or more, 15 mol% or more, or 20 mol% or more, 50 mol% or less, 40 mol. %, 30 mol% or less, 20 mol% or less, or 10 mol% or less.
- the repeating unit may be present in the resin in an amount of 5 mol% to 50 mol%, or 10 mol% to 30 mol%.
- repeating units other than the repeating units represented by the formula (1) and the formula (2) and the repeating units obtained by changing a part of the ester bonds to carbonate bonds May be present, more than 0 mol%, 10 mol% or more, 20 mol% or more, or 30 mol% or more may be present, 50 mol% or less, 40 mol% or less, 30 mol% or less, 20 It may be present in mol% or less, or 10 mol% or less.
- the specific viscosity is preferably 0.12 to 0.40, more preferably 0.15 to 0.35, and more preferably 0.18 to 0.00. 30 is even more preferable. It is preferable for the specific viscosity to be in the above range since the balance between moldability and mechanical strength is excellent.
- the specific viscosity is a specific viscosity ( ⁇ sp) obtained by measurement at 20 ° C. using a solution of 0.53% by mass in methylene chloride (solution of 0.7 g of resin in 100 ml of methylene chloride). ).
- the refractive index at a wavelength of 589 nm (hereinafter sometimes abbreviated as nD) measured at 25 ° C. is preferably 1.660 to 1.695. More preferably, it is 670 to 1.695, more preferably 1.680 to 1.695, even more preferably 1.665 to 1.695, and most preferably 1.688 to 1.695. .
- the refractive index is equal to or higher than the lower limit, the spherical aberration of the lens can be reduced, and the focal length of the lens can be shortened.
- the polyester resin or polyester carbonate resin of the present invention has a high refractive index, but preferably has a low Abbe number.
- the Abbe number ( ⁇ ) is preferably from 15 to 21, more preferably from 15 to 20, and even more preferably from 15 to 18.
- the Abbe number is calculated from the refractive indices at wavelengths of 486 nm, 589 nm, and 656 nm measured at 25 ° C. using the following formula.
- ⁇ (nD-1) / (nF-nC)
- nD refractive index at a wavelength of 589 nm
- nC refractive index at a wavelength of 656 nm
- nF Refractive index at a wavelength of 486 nm.
- the glass transition temperature (Tg) is preferably 140 to 160 ° C., more preferably 140 to 155 ° C., and further preferably 140 to 150 ° C. . It is preferable for the glass transition temperature to be in the above range since the balance between heat resistance and moldability is excellent.
- the absolute value of orientation birefringence is preferably 0.001 ⁇ 10 ⁇ 3 to 10 ⁇ 10 ⁇ 3 , more preferably 0.001 ⁇ 10. -3 to 5 ⁇ 10 -3 , more preferably 0.001 ⁇ 10 -3 to 4 ⁇ 10 -3 .
- is obtained by the following formula by stretching a film of 100 ⁇ m thickness obtained from the polyester resin or polyester carbonate resin of the present invention twice at a temperature of Tg + 10 ° C., measuring a phase difference at a wavelength of 589 nm. It is preferable that
- the total light transmittance of 1 mm thickness is preferably 80% or more, more preferably 85% or more, and further preferably 88% or more.
- the total light transmittance is within the above range, it is suitable as an optical member.
- the total light transmittance was measured using a 1 mm thick molded piece using NDH-300A manufactured by Nippon Denshoku Industries Co., Ltd.
- the degree of coloring, particularly yellowishness is light.
- the b * value of the CIE 1976 (L * a * b * ) color system is preferably 10.0 or less, 8.0 or less, 6.0 or less, or 4.0 or less.
- the b * value is more preferably 3.0 or less, and even more preferably 2.0 or less.
- This b * value is the value of the CIE 1976 (L * a * b * ) color system measured with a spectrophotometer for a solution in which 1.0 g is dissolved in 5 ml of methylene chloride (solution dissolved in 13% by mass in methylene chloride). Value.
- the water absorption after immersion at 23 ° C. for 24 hours is preferably 0.25% by mass or less, and more preferably 0.20% by mass or less. It is preferable for the water absorption rate to be within the above range since the change in optical properties due to water absorption is small.
- the terminal carboxylic acid amount may be 12 equivalent / ton or less, 10 equivalent / ton or less, 6 equivalent / ton or less, or 3 equivalent / ton or less, Preferably it is 1 equivalent / ton or less.
- the amount of the terminal carboxylic acid is more than 12 equivalents / ton, the terminal carboxylic acid may act as a catalyst for hydrolysis of the ester bond and the heat and humidity resistance may deteriorate.
- a terminal carboxylic acid amount of 12 equivalents / ton or less is preferred because of excellent heat and moisture resistance.
- the amount of terminal carboxylic acid can be measured by titration after dissolving 0.1 g of resin in 20 ml of benzyl alcohol at 200 ° C. in a nitrogen atmosphere.
- a preferred embodiment of the polyester resin or polyester carbonate resin of the present invention can be evaluated by treating for a predetermined time in an environment where the heat and humidity resistance is 85 ° C. and a relative humidity of 85%, and comparing the specific viscosity of the resin before and after the treatment.
- wet heat resistance can be calculated by the following formula.
- Moisture and heat resistance (%) [specific viscosity of resin after treatment] / [specific viscosity of resin before treatment] ⁇ 100
- the heat and humidity resistance is preferably 76% or more after treatment for 500 hours, more preferably 90% or more, and still more preferably 98% or more. Specific raw materials used for the polyester resin or polyester carbonate resin of the present invention will be described below.
- the diol component used as the raw material of the formula (1) of the present invention is a diol component mainly represented by the following formula (a), and may be used alone or in combination of two or more.
- Z 1 , Z 2 , R 1 to R 6 , j, k, m, n, p, and q are the same as those in the formula (1).
- representative specific examples of the diol component represented by the formula (a) are shown, but the raw materials used in the formula (1) of the present invention are not limited thereto.
- 9,9-bis (4- (2-hydroxyethoxy) -1-naphthyl) fluorene, 9,9-bis (6- (2-hydroxyethoxy) -2-naphthyl) fluorene, 9,9-bis ( 4-hydroxy-1-naphthyl) fluorene and 9,9-bis (6-hydroxy-2-naphthyl) fluorene are more preferable, and 9,9-bis (4- (2-hydroxyethoxy) -1-naphthyl) is particularly preferable. More preferred is fluorene, 9,9-bis (6- (2-hydroxyethoxy) -2-naphthyl) fluorene. These may be used alone or in combination of two or more.
- the diol component used as a raw material of the said Formula (2) of this invention is a diol component mainly represented by the following formula (b), and may be used independently or may be used in combination of 2 or more types.
- R 17 to R 26 , t, and u are the same as those in the formula (2).
- 2,2′-bis (2-hydroxyethoxy) -1,1′-binaphthyl and 1,1′-bi-2-naphthol are more preferable, and 2,2′-bis (2-hydroxyethoxy)- More preferred is 1,1′-binaphthyl.
- 2,2′-bis (2-hydroxyethoxy)- More preferred is 1,1′-binaphthyl.
- the polyester resin or polyester carbonate resin of the present invention may be copolymerized with other diol components to the extent that the characteristics of the present invention are not impaired.
- the other diol component is preferably less than 30 mol% in all repeating units.
- diol components well known in the art can be used.
- 9 9-bis (4-hydroxyphenyl) fluorene, 9,9-bis (4-hydroxy-3-methylphenyl) fluorene, 9,9-bis (4-hydroxy-3-cyclohexylphenyl) fluorene, 9 , 9-bis (4-hydroxy-3-phenylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) phenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3 -Methylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-cyclohexane Sylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-phenylphenyl) fluorene, 10,
- the dicarboxylic acid component used in the units represented by the formula (1) and the formula (2) of the polyester resin or polyester carbonate resin of the present invention is mainly a dicarboxylic acid represented by the following formula (c), or an ester thereof. Formable derivatives are preferably used.
- R 7 to R 16 , r, and s are the same as those in the formula (1).
- 2,2′-biphenyldicarboxylic acid 2,2′-bis (carboxymethoxy) -1,1′-binaphthyl, 2,2′-bis (2-carboxyethoxy) -1,1′- Binaphthyl, 2,2′-bis (3-carboxypropoxy) -1,1′-binaphthyl, 2,2′-bis (3-carboxy-2-methylpropoxy) -1,1′-binaphthyl, 2,2 ′ Preferred examples include -bis (4-carboxyphenylmethoxy) -1,1'-binaphthyl and the like, and 2,2'-bis (carboxymethoxy) -1,1'-binaphthyl is more preferred.
- ester-forming derivative acid chlorides and esters such as methyl ester, ethyl ester, and phenyl ester may be used.
- dicarboxylic acid component other than formula (1) and formula (2) As the dicarboxylic acid component used in the polyester resin or polyester carbonate resin of the present invention, other dicarboxylic acid components may be copolymerized to such an extent that the characteristics of the present invention are not impaired.
- the other dicarboxylic acid component is preferably less than 30 mol% in all repeating units.
- a carboxylic acid component known in this field can be used as the other dicarboxylic acid component used in the polyester resin or polyester carbonate resin of the present invention.
- a carboxylic acid component described in [0043] of Patent Document 7 can be used.
- An acid component can be used.
- a production method known in this field can be used.
- the production methods described in [0051] to [0060] of Patent Document 7 can be used.
- the polyester carbonate resin of the present invention can be obtained by reacting a diol component and a dicarboxylic acid component or an ester-forming derivative thereof with a carbonate-forming derivative such as phosgene or a carbonic acid diester by an interfacial polymerization method or a melt polymerization method, You may use a catalyst, a terminal terminator, antioxidant, etc. as needed.
- an alkaline aqueous solution (aqueous phase) containing an aromatic diol and a polymerization catalyst is mixed with a solution (organic phase) obtained by dissolving dicarboxylic acid chloride in an organic solvent incompatible with water, and phosgene is further reacted.
- a preferred method is a method in which a polymerization reaction is carried out with stirring at a temperature of 0 to 40 ° C., preferably 25 ° C. or lower for 0.5 to 8 hours.
- the solvent used in the organic phase is preferably a solvent that is incompatible with water and dissolves the polyester resin of the present invention.
- a solvent include chlorinated solvents such as methylene chloride, 1,2-dichloroethane, chloroform, and chlorobenzene, and aromatic hydrocarbon solvents such as toluene, benzene, and xylene. Methylene chloride is more preferred because it is easy.
- aqueous alkali solution used in the aqueous phase include aqueous solutions of sodium hydroxide, potassium hydroxide, sodium carbonate, and the like.
- a catalyst such as a tertiary amine such as triethylamine, tetra-n-butylammonium bromide, tetra-n-butylphosphonium bromide, a quaternary ammonium compound, or a quaternary phosphonium compound can be used.
- a tertiary amine such as triethylamine, tetra-n-butylammonium bromide, tetra-n-butylphosphonium bromide, a quaternary ammonium compound, or a quaternary phosphonium compound.
- the reaction by the melt polymerization method is usually a transesterification reaction between a diol component, a dicarboxylic acid or an ester-forming derivative thereof and a carbonate-forming derivative, and the formation of the diol component and the dicarboxylic acid or an ester thereof in the presence of an inert gas. It is carried out by a method in which a water-soluble derivative and a carbonate-forming derivative are mixed while being heated to distill a generated hydroxy compound such as water, alcohol or phenol.
- an ester condensation reaction with a diol component and a dicarboxylic acid component is allowed to proceed.
- water is produced as a by-product, and the reaction can proceed without a catalyst.
- the ester exchange reaction with the carbonate-forming derivative proceeds, and a polyester carbonate is produced while a hydroxy compound such as alcohol or phenol is by-produced.
- This reaction is preferably carried out in the presence of a catalyst described later.
- the reaction temperature varies depending on the diol component used, but the reaction is preferably performed at 120 to 350 ° C, more preferably 150 to 300 ° C, and further preferably 180 to 270 ° C.
- the degree of vacuum is changed stepwise, and finally, water, alcohol, phenol and other hydroxy compounds produced at 0.13 kPa or less are distilled out of the system.
- the reaction time is usually preferably about 1 to 10 hours.
- Preferred examples of the carbonate-forming derivative include esters such as optionally substituted aryl groups having 6 to 10 carbon atoms, aralkyl groups, or alkyl groups having 1 to 4 carbon atoms. Specific examples include diphenyl carbonate, ditolyl carbonate, bis (chlorophenyl) carbonate, m-cresyl carbonate, dinaphthyl carbonate, bis (diphenyl) carbonate, dimethyl carbonate, diethyl carbonate, and dibutyl carbonate. Carbonate is more preferred.
- a catalyst can be used to increase the polymerization rate in the melt polymerization method.
- Nitrogen-containing basic compounds such as copper, tetraethylammonium hydroxide, trimethylamine, triethylamine, alkali metal and alkaline earth metal alkoxides, alkali metal and alkaline earth metal organic acid salts, zinc compounds, boron compounds, aluminum Compounds, silicon compounds, germanium compounds, organotin compounds, lead compounds, osmium compounds, antimony compounds, manganese compounds, magnesium compounds, titanium compounds, cobalt compounds, zirconium Usually esterification reaction of such compounds, can be preferably used a catalyst used in the transesterification reaction. Of these, aluminum, t
- a catalyst may be used independently, may be used in combination of 2 or more types, and may use another compound together as a promoter.
- the amount of these polymerization catalysts used is preferably in the range of 1 ⁇ 10 ⁇ 8 to 1 ⁇ 10 ⁇ 3 mol with respect to 1 mol in total of all monomer units.
- Aluminum or a compound thereof preferably used as a catalyst has activity as a catalyst for polymerizing a polyester carbonate resin by transesterification.
- it acts as a catalyst for a carbonate formation reaction in polymerization using a diol component, a dicarboxylic acid component and a carbonate-forming derivative as raw material monomers.
- aluminum or a compound thereof for example, metallic aluminum, an aluminum salt, an aluminum chelate compound, an organic aluminum compound, an inorganic aluminum compound and the like can be preferably exemplified.
- Preferred examples of the aluminum salt include organic acid salts and inorganic acid salts of aluminum.
- examples of the organic acid salt of aluminum include an aluminum carboxylate, and specifically include aluminum formate, aluminum acetate, aluminum propionate, aluminum oxalate, aluminum acrylate, aluminum laurate, and aluminum stearate.
- Preferred examples include aluminum benzoate, aluminum trichloroacetate, aluminum lactate, aluminum citrate, and aluminum salicylate.
- Preferred examples of the inorganic acid salt of aluminum include aluminum chloride, aluminum hydroxide, aluminum carbonate, aluminum phosphate, and aluminum phosphonate.
- the aluminum chelate compound include aluminum acetylacetonate, aluminum acetylacetate, aluminum ethylacetoacetate, and aluminum ethylacetoacetate diiso-propoxide.
- the organoaluminum compound include aluminum alkoxides such as trialkylaluminums, dialkylaluminum alkoxides, alkylaluminum dialkoxides, aluminum trialkoxides, and hydrolysates thereof.
- aluminum methoxide aluminum
- Preferable examples include aluminum alkoxides such as ethoxide, aluminum n-propoxide, aluminum iso-propoxide, aluminum n-butoxide, and aluminum tert-butoxide, trimethylaluminum, triethylaluminum, and hydrolysates thereof.
- Preferred examples of the inorganic aluminum compound include aluminum oxide.
- Aluminum carboxylates particularly preferred are aluminum carboxylates, inorganic acid salts and chelate compounds, and among these, aluminum acetate, aluminum chloride, aluminum hydroxide, aluminum hydroxide chloride and aluminum acetylacetonate are more preferred.
- These aluminum compounds may be used together with another compound as a co-catalyst.
- the phosphorus compound can improve the catalytic activity of aluminum or the compound in the polymerization reaction of the polyester carbonate resin.
- Examples of such phosphorus compounds include phosphonic acid compounds, phosphinic acid compounds, phosphine oxide compounds, phosphonous acid compounds, phosphinic acid compounds, and phosphine compounds.
- phosphonic acid compounds, phosphinic acid compounds, and phosphine oxide compounds can be particularly preferable, and phosphonic acid compounds can be more preferable.
- Examples of the phosphonic acid compounds include dimethyl methylphosphonate, diethyl methylphosphonate, dihexyl methylphosphonate, dioctyl methylphosphonate, diphenyl methylphosphonate, dimethyl phenylphosphonate, diethyl phenylphosphonate, dihexyl phenylphosphonate, dioctyl phenylphosphonate.
- the ratio of the amount of the phosphorus compound used relative to the amount of aluminum or its compound used is a molar ratio, preferably in the range of 0.5 to 10, more preferably in the range of 1 to 5, still more preferably in the range of 1.5 to 3 range.
- the form when the catalyst is added is not particularly limited, and may be added to the monomer in the form of a powder or the like, or may be added to the monomer in the form of a dispersion in a solvent or a solution. Moreover, what mixed aluminum or its compound, and a phosphorus compound previously may be added, and aluminum, its compound, and a phosphorus compound may be added separately.
- a monofunctional hydroxy compound usually used as a terminal terminator may be used in the polymerization reaction.
- monofunctional phenols are commonly used as end-capping agents for molecular weight control, and the resulting resins are based on groups based on monofunctional phenols. Because it is sealed, it has better thermal stability than those that are not.
- end-capping agents epoxy compounds, oxazoline compounds, isocyanate compounds, carbodiimide compounds, ketene imine compounds, and the like are preferable.
- the polyester carbonate resin of the present invention may contain a copolymer component of a diol component other than a diol component and a dicarboxylic acid or an ester-forming derivative thereof.
- the residual phenol content of the polyester carbonate resin of the present invention is preferably 1 to 500 ppm, more preferably 1 to 400 ppm, and still more preferably 1 to 300 ppm.
- the phenol content is preferably adjusted by the reaction time at a pressure of 1.3 kPa or less.
- the reaction is not performed at a vacuum degree of 1.3 kPa or less, the phenol content increases.
- reaction time is too long, it will distill off too much from resin.
- the phenol content may be adjusted after obtaining the polyester carbonate resin of the present invention.
- a method of devolatilizing and removing at a pressure of 13.3 Pa and a temperature of 200 to 320 ° C. may be used.
- the content of residual phenol in the polyester carbonate resin of the present invention can improve molding fluidity without impairing heat resistance. However, if it exceeds 500 ppm, the thermal stability when melted by heating is poor, and the mold contamination during resin injection molding becomes severe, which is not preferable. Furthermore, phenol has a property of being colored when oxidized, and the hue of the polyester carbonate resin is deteriorated. If it is less than 1 ppm, the molding fluidity is inferior.
- the residual fluorenone content of the polyester resin or polyester carbonate resin of the present invention is preferably 1 to 500 ppm, more preferably 1 to 300 ppm, still more preferably 1 to 100 ppm, particularly preferably 1 to 50 ppm or 1 to 40 ppm. If the content of residual fluorenone in the polyester resin or polyester carbonate resin of the present invention is higher than 500 ppm, the resin is markedly colored, which is not preferable.
- the polyester resin or polyester carbonate resin of the present invention may contain additives such as a release agent, a heat stabilizer, an ultraviolet absorber, a bluing agent, an antistatic agent, a flame retardant, a plasticizer, and a filler as necessary. It can be used by appropriately adding. For these, additives known in the art can be added by a known method. For example, the description in [0062] to [0081] of Patent Document 7 can be referred to.
- the polyester resin or polyester carbonate resin of the present invention is suitable for optical members, particularly optical lenses.
- a method for using the resin of the present invention for an optical member, particularly an optical lens a well-known usage method can be used. For example, refer to the description in [0082] to [0086] of Patent Document 7 above. be able to.
- ⁇ sp (t 1 -t 0 ) / t 0 t 1 : Passing time between marked lines of resin solution t 0 : Passing time between marked lines of methylene chloride (3) Amount of terminal carboxylic acid After dissolving 0.1 g of resin in 20 ml of benzyl alcohol at 200 ° C.
- nD refractive index at a wavelength of 589 nm
- nC refractive index at a wavelength of 656 nm
- nF Refractive index at a wavelength of 486 nm.
- Moisture and heat resistance (%) [specific viscosity of resin after treatment] / [specific viscosity of resin before treatment] ⁇ 100 (9) Moldability: The resin pellets were vacuum dried at 120 ° C. for 8 hours, and then the thickness was measured using a SE30DU injection molding machine manufactured by Sumitomo Heavy Industries, Ltd. at a molding temperature Tg + 110 ° C. and a mold temperature Tg ⁇ 10 ° C. A lens having 0.3 mm, a convex curvature radius of 5 mm, a concave curvature radius of 4 mm, and ⁇ 5 mm was injection molded. When 500 lenses are molded, the lens filling defects, molding defects, mold deposits, etc.
- the measurement was performed by dissolving 1.5 g of resin in 15 ml of methylene chloride, adding 135 ml of acetonitrile, stirring, concentrating with an evaporator, filtering through a 0.2 ⁇ m filter, and injecting 10 ⁇ l of this acetonitrile solution.
- Example 1 46.8 parts by weight of 2,2′-bis (carboxymethoxy) -1,1′-binaphthyl (hereinafter sometimes abbreviated as BCMB), 9,9-bis [6- (2-hydroxyethoxy)- 2-naphthyl] fluorene (hereinafter abbreviated as BNEF), 31.4 parts by mass, 2,2′-bis (2-hydroxyethoxy) -1,1′-binaphthyl (hereinafter abbreviated as BHEB) 21.8 parts by mass) and 4.0 ⁇ 10 -3 parts by mass of tetrabutoxytitanium (IV) in a reaction kettle equipped with a stirrer and a distillation apparatus, and after performing nitrogen substitution three times, The raw material was melted by heating to 200 ° C.
- BCMB 2,2′-bis (carboxymethoxy) -1,1′-binaphthyl
- BNEF 9,9-bis [6- (2-hydroxyethoxy)
- the pressure was reduced to 40 kPa over 20 minutes. Thereafter, the temperature of the jacket was raised to 260 ° C. at a rate of 60 ° C./hr to carry out an esterification reaction. Thereafter, while maintaining the jacket at 260 ° C., the pressure was reduced to 0.13 kPa over 50 minutes, and the polymerization reaction was performed under the conditions of 260 ° C. and 0.13 kPa or less until a predetermined stirring torque was reached. After completion of the reaction, the produced resin was extracted while pelletizing to obtain polyester resin pellets.
- the obtained polyester resin was analyzed by 1 H NMR, and it was confirmed that 50 mol% of BCMB component, 25 mol% of BNEF component, and 25 mol% of BHEB component were introduced with respect to all monomer components.
- the resulting polyester resin has a specific viscosity of 0.26, a terminal carboxylic acid amount of 10 equivalents / ton, a Tg of 149 ° C., a refractive index of 1.684, an Abbe number of 17.9, and an absolute value of orientation birefringence of 2.
- 0.1 ⁇ 10 ⁇ 3 , b * was 4.2, heat and humidity resistance was 78%, and moldability was ⁇ .
- the amount of residual fluorenone was 50 ppm.
- Example 2 BCMB 50.5 parts by mass, BNEF 33.8 parts by mass, BHEB 14.1 parts by mass, ethylene glycol (hereinafter sometimes abbreviated as EG) 16.0 parts by mass, tetrabutoxy titanium (IV) 4.3 ⁇ 10 ⁇ 3
- EG ethylene glycol
- IV tetrabutoxy titanium
- the resulting polyester resin has a specific viscosity of 0.26, a terminal carboxylic acid amount of 10 equivalents / ton, a Tg of 147 ° C., a refractive index of 1.683, an Abbe number of 17.9, and an absolute value of orientation birefringence of 2. 0.0 ⁇ 10 ⁇ 3 , b * was 4.4, heat and humidity resistance was 78%, and moldability was ⁇ .
- Example 3 Except for 45.1 parts by mass of BCMB of Example 1, 42.3 parts by mass of BNEF, 12.6 parts by mass of BHEB, and 3.8 ⁇ 10 ⁇ 3 parts by mass of tetrabutoxytitanium (IV). Polyester resin pellets were obtained in the same manner as in Example 1. It was confirmed that the obtained polyester resin was introduced with 50 mol% of BCMB component, 35 mol% of BNEF component, and 15 mol% of BHEB component.
- the resulting polyester resin has a specific viscosity of 0.26, a terminal carboxylic acid amount of 12 equivalents / ton, a Tg of 154 ° C., a refractive index of 1.684, an Abbe number of 18.0, and an absolute value of orientation birefringence of 3. 0.2 ⁇ 10 ⁇ 3 , b * was 4.5, heat and humidity resistance was 76%, and moldability was ⁇ .
- BCMB 39.0 parts by mass, BNEF 36.0 parts by mass, BHEB 25.0 parts by mass, and diphenyl carbonate (hereinafter sometimes abbreviated as DPC) 8.7 parts by mass are put into a reaction kettle equipped with a stirrer and a distillation apparatus. After performing nitrogen substitution three times, the jacket was heated to 200 ° C. to melt the raw material. After complete dissolution, the pressure was reduced to 40 kPa over 20 minutes. After the jacket was heated to 260 ° C. at a rate of 60 ° C./hr, the pressure was reduced to 26 kPa over 20 minutes while the jacket was kept at 260 ° C.
- DPC diphenyl carbonate
- Al (acac) 3 aluminum acetylacetonate 22.4 ⁇ 10 ⁇ 3 parts by mass
- diethyl 3,5-di-tert-butyl-4-hydroxybenzylphosphonate (hereinafter referred to as “a (acac) 3” ) 49.3 ⁇ 10 ⁇ 3 parts by mass may be abbreviated as DEBHBP).
- DEBHBP diethyl 3,5-di-tert-butyl-4-hydroxybenzylphosphonate
- the produced resin was extracted while pelletizing to obtain polyester carbonate resin pellets. It was confirmed that 42 mol% of BCMB component, 29 mol% of BNEF component, and 29 mol% of BHEB component were introduced into the obtained polyester carbonate resin.
- the specific viscosity of the obtained polyester carbonate resin is 0.27
- the amount of terminal carboxylic acid is 1 equivalent / ton
- Tg is 148 ° C.
- refractive index is 1.683
- Abbe number is 17.9
- the absolute value of orientation birefringence is 2.4 ⁇ 10 ⁇ 3
- b * was 1.7
- the heat and humidity resistance was 99%
- the moldability was ⁇ .
- the amount of residual fluorenone was 40 ppm, and the amount of residual phenol was 250 ppm.
- Example 5 In Example 4, 44.0 parts by mass of BCMB, 19.6 parts by mass of BNEF, 36.4 parts by mass of BHEB, 5.7 parts by mass of DPC, and 23.6 ⁇ 10 ⁇ 3 parts of Al (acac) 3 Polyester carbonate resin pellets were obtained in the same manner as in Example 4 except that the amount of DEBHBP was 52.0 ⁇ 10 ⁇ 3 parts by mass. It was confirmed that the obtained polyester carbonate resin was introduced with 45 mol% of BCMB component, 15 mol% of BNEF component, and 40 mol% of BHEB component.
- the obtained polyester carbonate resin has a specific viscosity of 0.27, a terminal carboxylic acid amount of 1 equivalent / ton, a Tg of 142 ° C., a refractive index of 1.865, an Abbe number of 18, and an absolute value of orientation birefringence of 1. 6 ⁇ 10 ⁇ 3 , b * was 1.5, wet heat resistance was 98%, and moldability was ⁇ .
- the amount of residual fluorenone was 40 ppm, and the amount of residual phenol was 220 ppm.
- Example 6 In Example 4, 42.3 parts by mass of BCMB, 31.5 parts by mass of BNEF, 26.2 parts by mass of BHEB, 5.5 parts by mass of DPC, and 22.7 ⁇ 10 ⁇ 3 mass of Al (acac) 3 Polyester carbonate resin pellets were obtained in the same manner as in Example 4 except that the amount of DEBHBP was 50.0 ⁇ 10 ⁇ 3 parts by mass. It was confirmed that the obtained polyester carbonate resin contained 45 mol% BCMB component, 25 mol% BNEF component, and 30 mol% BHEB component.
- the obtained polyester carbonate resin has a specific viscosity of 0.27, a terminal carboxylic acid amount of 2 equivalents / ton, a Tg of 148 ° C., a refractive index of 1.686, an Abbe number of 18, and an absolute value of orientation birefringence of 2. 0 ⁇ 10 ⁇ 3 , b * was 1.6, heat and humidity resistance was 99%, and moldability was ⁇ .
- the amount of residual fluorenone was 50 ppm, and the amount of residual phenol was 250 ppm.
- Example 7 In Example 1, 40.0 parts by mass of BCMB, 47.6 parts by mass of BNEF, 12.4 parts by mass of BHEB, 5.2 parts by mass of DPC, and 21.5 ⁇ 10 ⁇ 3 parts of Al (acac) 3 Polyester carbonate resin pellets were obtained in the same manner as in Example 4, except that the amount of DEBHBP was 47.2 ⁇ 10 ⁇ 3 parts by mass. It was confirmed that 45 mol% of BCMB component, 40 mol% of BNEF component, and 15 mol% of BHEB component were introduced into the obtained polyester carbonate resin.
- the specific viscosity of the obtained polyester carbonate resin is 0.27, the amount of terminal carboxylic acid is 2 equivalent / ton, Tg is 152 ° C., refractive index is 1.690, Abbe number is 17.8, and the absolute value of orientation birefringence is 3.3 ⁇ 10 ⁇ 3 , b * was 1.8, heat and humidity resistance was 99%, and moldability was ⁇ .
- Example 1 is the same as Example 1 except that 51.8 parts by mass of BCMB, 48.2 parts by mass of BHEB, 0 parts by mass of BNEF, and 4.4 ⁇ 10 ⁇ 3 parts by mass of tetrabutoxytitanium (IV) are used. Polyester resin pellets were obtained in the same manner. The resulting polyester resin has a specific viscosity of 0.24, a terminal carboxylic acid amount of 13 equivalents / ton, a Tg of 133 ° C., a refractive index of 1.679, an Abbe number of 18.3, and an absolute value of orientation birefringence of 0. 0.2 ⁇ 10 ⁇ 3 , b * was 4.4, and heat and humidity resistance was 75%.
- the specific viscosity of the obtained polyester carbonate resin is 0.27, the amount of terminal carboxylic acid is 2 equivalent / ton, Tg is 139 ° C., refractive index is 1.671, Abbe number is 19.5, and the absolute value of orientation birefringence is 0.1 ⁇ 10 ⁇ 3 , b * was 1.6, and the heat and humidity resistance was 98%.
- the amount of residual fluorenone was 3 ppm, and the amount of residual phenol was 240 ppm.
- Comparative Example 4 In Comparative Example 3, 41.1 parts by mass of BCMB, 25.5 parts by mass of BHEB, 33.5 parts by mass of 9,9-bis [4- (2-hydroxyethoxy) -3-phenylphenyl] fluorene instead of BPEF Parts, DPC 5.3 parts by mass, Al (acac) 3 22.1 ⁇ 10 ⁇ 3 parts by mass, and DEBHBP 48.5 ⁇ 10 ⁇ 3 parts by mass. Polyester carbonate resin pellets were obtained.
- the specific viscosity of the obtained polyester carbonate resin is 0.27, the amount of terminal carboxylic acid is 2 equivalent / ton, Tg is 141 ° C., refractive index is 1.673, Abbe number is 18.8, and the absolute value of orientation birefringence is 0.7 ⁇ 10 ⁇ 3 , b * was 1.7, and the heat and humidity resistance was 99%.
- the pressure was reduced to 0.13 kPa over 70 minutes, and the polymerization reaction was carried out under the conditions of 260 ° C. and 0.13 kPa or less until a predetermined stirring torque was reached.
- the produced resin was extracted while pelletizing to obtain polycarbonate resin pellets. It was confirmed that 80 mol% of BNEF component and 20 mol% of BHEB component were introduced into the obtained polycarbonate resin.
- the specific viscosity of the obtained polycarbonate resin is 0.26, Tg is 170 ° C., the refractive index is 1.681, the Abbe number is 18.4, the absolute value of orientation birefringence is 6.1 ⁇ 10 ⁇ 3 , and b * is 1.8, the heat and humidity resistance was 99%, and the moldability was x.
- the polyester resin or polyester carbonate resin obtained in Examples 1 to 7 has a high refractive index and a low Abbe number, and further has a good balance between heat resistance and moldability, has a low birefringence, and is excellent as an optical lens.
- the polyester resins or polyester carbonate resins of Comparative Examples 1 to 4 have a low refractive index and a high Abbe number.
- the polycarbonate resin of Comparative Example 5 has a high refractive index and high heat resistance, but is inferior in moldability.
- the polyester resin or polyester carbonate resin of the present invention is used as an optical material, and is an optical member such as a lens, prism, optical disk, transparent conductive substrate, optical card, sheet, film, optical fiber, optical film, optical filter, and hard coat film. It is particularly useful for lenses.
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Abstract
Description
1.下記式(1)および(2)で表される繰り返し単位を含み、下記式(1)で表される繰り返し単位と下記式(2)で表される繰り返し単位の比が、15:85~85:15であるポリエステル樹脂またはポリエステルカーボネート樹脂。
2.前記式(1)のZ1およびZ2がナフタレンジイル基である前記1に記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
3.前記式(1)が、下記式(3)で表される単位からなる前記1に記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
4.前記式(3)中のR3~R6、R9~R16が水素原子であり、j、k、r、s、m、n、pおよびqが1である前記3に記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
5.前記式(3)中のR1、R2がエチレン基、R7およびR8がメチレン基である前記3または4に記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
6.前記式(1)で表される繰り返し単位が、全繰り返し単位中20モル%以上である前記1~5のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
7.前記式(2)中のR9~R16、R19~R26が水素原子であり、r、s、tおよびuが1である前記1~6のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
8.前記式(2)中のR7、R8がメチレン基、R17およびR18がエチレン基である前記1~7のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
9.前記式(2)で表される繰り返し単位が、全繰り返し単位中20モル%以上である前記1~8のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
10.前記式(1)で表される繰り返し単位と前記式(2)で表される繰り返し単位の比が、25:75~75:25である前記1~9のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
11.塩化メチレン中に0.53質量%で溶解した溶液について測定した比粘度が0.12~0.40である前記1~10のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
12.屈折率が1.680~1.695である前記1~11のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
13.ガラス転移温度が140~155℃である前記1~12のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
14.ガラス転移温度より10℃高い温度で2倍に延伸したフィルムにおける20℃、波長589nmでの複屈折の絶対値が0.001×10-3~5×10-3である前記1~13のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
15.末端カルボン酸量が10当量/トン以下である前記1~14のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
16.含有フルオレノン量が1~500ppm以下である前記1~15のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
17.含有フェノール量が1~500ppm以下である前記1~16のいずれかに記載のポリエステルカーボネート樹脂。
18.前記1~17のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂からなる光学部材。
19.光学レンズである前記18に記載の光学部材。
<ポリエステル樹脂またはポリエステルカーボネート樹脂>
本発明のポリエステル樹脂またはポリエステルカーボネート樹脂は、下記式(1)および(2)で表される繰り返し単位を含み、下記式(1)で表される繰り返し単位と下記式(2)で表される繰り返し単位の比が、15:85~85:15である。
前記式(3)中のR3~R6、R9~R16は、水素原子、ハロゲン原子、アルキル基、シクロアルキル基、アルコキシ基、シクロアルキルオキシ基などがより好ましく挙げられ、水素原子がさらに好ましく挙げられる。
ハロゲン原子としては、フッ素原子、塩素原子、臭素原子などが好ましい。
ν=(nD-1)/(nF-nC)
なお、本発明においては、
nD:波長589nmでの屈折率、
nC:波長656nmでの屈折率、
nF:波長486nmでの屈折率を意味する。
|Δn|は、本発明のポリエステル樹脂またはポリエステルカーボネート樹脂より得られる厚さ100μmのフィルムをTg+10℃の温度で2倍延伸し、波長589nmにおける位相差を測定して下記式による求める。|Δn|が上記範囲内であると、レンズの光学歪が小さくなるため好ましい。
|Δn|=|Re/d|
Δn:配向複屈折
Re:位相差(nm)
d:厚さ(nm)
耐湿熱性(%)=[処理後の樹脂の比粘度]/[処理前の樹脂の比粘度]×100
耐湿熱性は500時間処理後で76%以上が好ましく、90%以上がより好ましく、98%以上がさらに好ましい。
本発明のポリエステル樹脂またはポリエステルカーボネート樹脂に使用する具体的な原料について、以下で説明する。
(前記式(1)のジオール成分)
本発明の前記式(1)の原料となるジオール成分は、主として下記式(a)で表されるジオール成分であり、単独で使用してもよく、または二種以上組み合わせて用いてもよい。
以下、前記式(a)で表されるジオール成分の代表的具体例を示すが、本発明の前記式(1)に用いられる原料としては、それらによって限定されるものではない。
これらは単独で使用してもよく、または二種以上を組み合わせて用いてもよい。
本発明の前記式(2)の原料となるジオール成分は、主として下記式(b)で表されるジオール成分であり、単独で使用してもよく、または二種以上組み合わせて用いてもよい。
具体的には、2,2’-ビス(2-ヒドロキシエトキシ)-1,1’-ビナフチル、2,2’-ビス(2-ヒドロキシエトキシ)-3,3’-ジフェニル-1,1’-ビナフチル、2,2’-ビス(2-ヒドロキシエトキシ)-6,6’-ジフェニル-1,1’-ビナフチル、2,2’-ビス(2-ヒドロキシエトキシ)-7,7’-ジフェニル-1,1’-ビナフチル、2,2’-ビス(2-ヒドロキシエトキシ)-3,3’-ジメチル-1,1’-ビナフチル、2,2’-ビス(2-ヒドロキシエトキシ)-6,6’-ジメチル-1,1’-ビナフチル、2,2’-ビス(2-ヒドロキシエトキシ)-7,7’-ジメチル-1,1’-ビナフチル、1,1’-ビ-2-ナフトール、2,2’-ジヒドロキシ-3,3’-ジフェニル-1,1’-ビナフチル、2,2’-ジヒドロキシ-6,6’-ジフェニル-1,1’-ビナフチル、2,2’-ジヒドロキシ-7,7’-ジフェニル-1,1’-ビナフチル等が好ましく挙げられる。なかでも、2,2’-ビス(2-ヒドロキシエトキシ)-1,1’-ビナフチル、1,1’-ビ-2-ナフトールがより好ましく、2,2’-ビス(2-ヒドロキシエトキシ)-1,1’-ビナフチルがさらに好ましい。
これらは単独で使用してもよく、または二種以上を組み合わせて用いてもよい。
本発明のポリエステル樹脂またはポリエステルカーボネート樹脂は、本発明の特性を損なわない程度に他のジオール成分を共重合してもよい。他のジオール成分は、全繰り返し単位中30mol%未満が好ましい。
本発明のポリエステル樹脂またはポリエステルカーボネート樹脂の前記式(1)および前記式(2)で表される単位に使用するジカルボン酸成分は主として、下記式(c)で表されるジカルボン酸、またはそのエステル形成性誘導体が好ましく用いられる。
本発明のポリエステル樹脂またはポリエステルカーボネート樹脂に使用するジカルボン酸成分としては、本発明の特性を損なわない程度に他のジカルボン酸成分を共重合しても良い。該他のジカルボン酸成分は、全繰り返し単位中30mol%未満が好ましい。
本発明のポリエステルカーボネート樹脂は、ジオール成分およびジカルボン酸成分またはそのエステル形成性誘導体と、ホスゲンや炭酸ジエステルなどのカーボネート形成性誘導体とを界面重合法または溶融重合法によって反応させて得ることができ、必要に応じて触媒、末端停止剤、酸化防止剤等を使用してもよい。
(残存フェノール)
本発明のポリエステルカーボネート樹脂の残存フェノール含有量は、好ましくは1~500ppm、より好ましくは1~400ppm、さらに好ましくは1~300ppmである。
本発明のポリエステル樹脂またはポリエステルカーボネート樹脂の残存フルオレノン含有量は、好ましくは1~500ppm、より好ましくは1~300ppm、さらに好ましくは1~100ppm、特に好ましくは1~50ppm又は1~40ppmである。
本発明のポリエステル樹脂またはポリエステルカーボネート樹脂における残存フルオレノンの含有量が500ppmより高くなると樹脂が著しく着色するため好ましくない。
本発明のポリエステル樹脂またはポリエステルカーボネート樹脂には、必要に応じて、離型剤、熱安定剤、紫外線吸収剤、ブルーイング剤、帯電防止剤、難燃剤、可塑剤、充填剤などの添加剤を適宜添加して用いることができる。これらについては、本分野で周知の添加剤を周知の方法で添加させることができ、例えば、上記特許文献7の[0062]~[0081]に記載を参照することができる。
本発明のポリエステル樹脂またはポリエステルカーボネート樹脂は、光学部材、特に光学レンズに好適である。本発明の樹脂を、光学部材、特に光学レンズに使用するための方法については、周知の使用方法を用いることができ、例えば、上記特許文献7の[0082]~[0086]に記載を参照することができる。
(1)共重合比:重合終了後に得られた樹脂を日本電子(株)製JNM-ECZ400S/L1の1H NMRを測定により求めた。
(2)比粘度:重合終了後に得られた樹脂を十分に乾燥し、該樹脂0.7gを塩化メチレン100mlに溶解した溶液から、その溶液の20℃における比粘度(ηsp)を測定した。この測定では、20±0.01℃の恒温槽中でオストワルド粘度管の標線間の通過時間を計測し、下記式からその溶液の20℃における比粘度(ηsp)を求めた。
ηsp=(t1-t0)/t0
t1:樹脂溶液の標線間通過時間
t0:塩化メチレンの標線間通過時間
(3)末端カルボン酸量
窒素雰囲気下、樹脂0.1gを20mlのベンジルアルコールに200℃で溶解した後、滴定法により樹脂重量1トン当りの当量数として、カルボン酸末端基数(当量/トン)を測定した。指示薬にはフェノールレッドを用いた。
(4)ガラス転移温度(Tg):溶融混練後に得られた樹脂を(株)島津製作所製DSC-60Aにより、昇温速度20℃/minで測定した。
(5)屈折率(nD):得られた樹脂3gを塩化メチレン50mlに溶解させ、ガラスシャーレ上にキャストし、室温にて十分に乾燥させた後、120℃以下の温度にて8時間乾燥して、厚さ約100μmのフィルムを作成した。このフィルムをATAGO製DR-M2アッベ屈折計を用いて、25℃における屈折率(波長:589nm)およびアッベ数(波長:486nm、589nm、656nmにおける屈折率から下記式を用いて算出)を測定した。
ν=(nD-1)/(nF-nC)
なお、本発明においては、
nD:波長589nmでの屈折率、
nC:波長656nmでの屈折率、
nF:波長486nmでの屈折率を意味する。
(6)配向複屈折の絶対値(|Δn|):(5)で作成した厚さ100μmのフィルムをTg+10℃で2倍延伸し、日本分光(株)製エリプソメーターM-220を用いて589nmにおける位相差(Re)を測定し、下記式より配向複屈折の絶対値を求めた。
|Δn|=|Re/d|
Δn:配向複屈折
Re:位相差(nm)
d:厚さ(nm)
(7)色相:得られた樹脂1.0gを分光分析用塩化メチレン5mlに溶解し、その溶液のb*値(黄色味)をHITACHI製分光光度計U-3310により測定した。
(8)耐湿熱性:得られた樹脂ペレットを85℃・相対湿度85%環境にて500時間処理し、下記式より耐湿熱性を評価した。
耐湿熱性(%)=[処理後の樹脂の比粘度]/[処理前の樹脂の比粘度]×100
(9)成形性:樹脂ペレットを120℃で8時間真空乾燥した後、成形温度Tg+110℃、金型温度Tg-10℃にて、住友重機械(株)製SE30DU射出成形機を用いて厚さ0.3mm、凸面曲率半径5mm、凹面曲率半径4mm、Φ5mmのレンズを射出成形した。500枚成形した際のレンズの充填不良、成形不良、金型付着物等を目視にて評価し、欠陥品の確率が5%未満の場合:成形性○、5%以上20%未満の場合:成形性△、20%以上の場合:成形性×と評価した。
(10)残存フルオレノン、残存フェノールの含有量
樹脂中の残存フルオレノン量、残存フェノール量を野村化学製Develosil ODS-7のカラムにて溶離液アセトニトリル/0.2%酢酸水とアセトニトリルとの混合液を用いて、カラム温度30℃、検出器253nm及び277nmでグラジエントプログラムにてHPLC分析した。フルオレノンおよび、フェノールは標品を用い、検量線を作成し定量した。測定は、樹脂1.5gを塩化メチレン15mlに溶解させた後、アセトニトリル135mlを加え攪拌し、エバポレーターで濃縮した後、0.2μmフィルターでろ過し、このアセトニトリル溶液10μlを注入して行った。
2,2’-ビス(カルボキシメトキシ)-1,1’-ビナフチル(以下、BCMBと省略することがある)を46.8質量部、9,9-ビス[6-(2-ヒドロキシエトキシ)-2-ナフチル]フルオレン(以下、BNEFと省略することがある)を31.4質量部、2,2’-ビス(2-ヒドロキシエトキシ)-1,1’-ビナフチル(以下、BHEBと省略することがある)を21.8質量部、及びテトラブトキシチタン(IV)4.0×10-3質量部を攪拌機および留出装置付きの反応釜に入れ、窒素置換を3度行った後、ジャケットを200℃に加熱し、原料を溶融させた。完全溶解後、20分かけて40kPaまで減圧した。その後、60℃/hrの速度でジャケットを260℃まで昇温し、エステル化反応を行った。その後、ジャケットを260℃に保持したまま、50分かけて0.13kPaまで減圧し、260℃、0.13kPa以下の条件下で所定の撹拌トルクに到達するまで重合反応を行った。反応終了後、生成した樹脂をペレタイズしながら抜き出し、ポリエステル樹脂のペレットを得た。得られたポリエステル樹脂を1H NMRにより分析し、全モノマー成分に対して、BCMB成分が50mol%、BNEF成分が25mol%、BHEB成分が25mol%導入されていることを確認した。得られたポリエステル樹脂の比粘度は0.26、末端カルボン酸量は10当量/トン、Tgは149℃、屈折率は1.684、アッベ数は17.9、配向複屈折の絶対値は2.1×10-3、b*は4.2、耐湿熱性は78%、成形性は○であった。残存フルオレノン量は50ppmであった。
BCMB50.5質量部、BNEF33.8質量部、BHEB14.1質量部、エチレングリコール(以下、EGと省略することがある)16.0質量部、テトラブトキシチタン(IV)4.3×10-3質量部を攪拌機および留出装置付きの反応釜に入れ、その後は実施例1と同様の方法を行いポリエステル樹脂のペレットを得た。得られたポリエステル樹脂にはBCMB成分が50mol%、BNEF成分が25mol%、BHEB成分が15mol%、EG成分が10mol%導入されていることを確認した。得られたポリエステル樹脂の比粘度は0.26、末端カルボン酸量は10当量/トン、Tgは147℃、屈折率は1.683、アッベ数は17.9、配向複屈折の絶対値は2.0×10-3、b*は4.4、耐湿熱性は78%、成形性は○であった。
実施例1のBCMBを45.1質量部、BNEFを42.3質量部、BHEBを12.6質量部、テトラブトキシチタン(IV)を3.8×10-3質量部とする以外は、実施例1と同様の方法でポリエステル樹脂のペレットを得た。得られたポリエステル樹脂にはBCMB成分が50mol%、BNEF成分が35mol%、BHEB成分が15mol%導入されていることを確認した。得られたポリエステル樹脂の比粘度は0.26、末端カルボン酸量は12当量/トン、Tgは154℃、屈折率は1.684、アッベ数は18.0、配向複屈折の絶対値は3.2×10-3、b*は4.5、耐湿熱性は76%、成形性は○であった。
BCMB39.0質量部、BNEF36.0質量部、BHEB25.0質量部、及びジフェニルカーボネート(以下、DPCと省略することがある)8.7質量部を攪拌機および留出装置付きの反応釜に入れ、窒素置換を3度行った後、ジャケットを200℃に加熱し、原料を溶融させた。完全溶解後、20分かけて40kPaまで減圧した。60℃/hrの速度でジャケットを260℃まで昇温した後、ジャケットを260℃に保持したまま、20分かけて26kPaまで減圧した。その後、アルミニウムアセチルアセトネート(以下、Al(acac)3と省略することがある)22.4×10-3質量部、3,5-ジ-tert-ブチル-4-ヒドロキシベンジルホスホン酸ジエチル(以下、DEBHBPと省略することがある)49.3×10-3質量部を反応釜に添加した。その後、ジャケットを260℃に保持したまま、70分かけて0.13kPaまで減圧し、260℃、0.13kPa以下の条件下で所定の撹拌トルクに到達するまで重合反応を行った。反応終了後、生成した樹脂をペレタイズしながら抜き出し、ポリエステルカーボネート樹脂のペレットを得た。得られたポリエステルカーボネート樹脂にはBCMB成分が42mol%、BNEF成分が29mol%、BHEB成分が29mol%導入されていることを確認した。得られたポリエステルカーボネート樹脂の比粘度は0.27、末端カルボン酸量は1当量/トン、Tgは148℃、屈折率は1.683、アッベ数は17.9、配向複屈折の絶対値は2.4×10-3、b*は1.7、耐湿熱性は99%、成形性は○であった。残存フルオレノン量は40ppm、残存フェノール量は250ppmであった。
実施例4のBCMBを44.0質量部、BNEFを19.6質量部、BHEBを36.4質量部、DPCを5.7質量部、Al(acac)3を23.6×10-3質量部、DEBHBPを52.0×10-3質量部とする以外は、実施例4と同様の方法でポリエステルカーボネート樹脂のペレットを得た。得られたポリエステルカーボネート樹脂にはBCMB成分が45mol%、BNEF成分が15mol%、BHEB成分が40mol%導入されていることを確認した。得られたポリエステルカーボネート樹脂の比粘度は0.27、末端カルボン酸量は1当量/トン、Tgは142℃、屈折率は1.685、アッベ数は18、配向複屈折の絶対値は1.6×10-3、b*は1.5、耐湿熱性は98%、成形性は○であった。残存フルオレノン量は40ppm、残存フェノール量は220ppmであった。
実施例4のBCMBを42.3質量部、BNEFを31.5質量部、BHEBを26.2質量部、DPCを5.5質量部、Al(acac)3を22.7×10-3質量部、DEBHBPを50.0×10-3質量部とする以外は、実施例4と同様の方法でポリエステルカーボネート樹脂のペレットを得た。得られたポリエステルカーボネート樹脂にはBCMB成分が45mol%、BNEF成分が25mol%、BHEB成分が30mol%導入されていることを確認した。得られたポリエステルカーボネート樹脂の比粘度は0.27、末端カルボン酸量は2当量/トン、Tgは148℃、屈折率は1.686、アッベ数は18、配向複屈折の絶対値は2.0×10-3、b*は1.6、耐湿熱性は99%、成形性は○であった。残存フルオレノン量は50ppm、残存フェノール量は250ppmであった。
実施例1のBCMBを40.0質量部、BNEFを47.6質量部、BHEBを12.4質量部、DPCを5.2質量部、Al(acac)3を21.5×10-3質量部、DEBHBPを47.2×10-3質量部とする以外は、実施例4と同様の方法でポリエステルカーボネート樹脂のペレットを得た。得られたポリエステルカーボネート樹脂にはBCMB成分が45mol%、BNEF成分が40mol%、BHEB成分が15mol%導入されていることを確認した。得られたポリエステルカーボネート樹脂の比粘度は0.27、末端カルボン酸量は2当量/トン、Tgは152℃、屈折率は1.690、アッベ数は17.8、配向複屈折の絶対値は3.3×10-3、b*は1.8、耐湿熱性は99%、成形性は○であった。
実施例1のBCMBを51.8質量部、BHEBを48.2質量部、BNEFを0質量部、テトラブトキシチタン(IV)4.4×10-3質量部とする以外は、実施例1と同様の方法でポリエステル樹脂のペレットを得た。得られたポリエステル樹脂の比粘度は0.24、末端カルボン酸量は13当量/トン、Tgは133℃、屈折率は1.679、アッベ数は18.3、配向複屈折の絶対値は0.2×10-3、b*は4.4、耐湿熱性は75%であった。
比較例1のBCMBを47.9質量部、BHEBの代わりに9,9-ビス[4-(2-ヒドロキシエトキシ)フェニル]フルオレン(以下、BPEFと省略することがある)を52.1質量部、テトラブトキシチタン(IV)4.0×10-3質量部とする以外は、比較例1と同様の方法でポリエステル樹脂のペレットを得た。得られたポリエステル樹脂の比粘度は0.27、末端カルボン酸量は12当量/トン、Tgは148℃、屈折率は1.662、アッベ数は20.8、配向複屈折の絶対値は0.3×10-3、b*は4.5、耐湿熱性は76%であった。残存フルオレノン量は5ppmであった。
実施例4のBCMBを44.9質量部、BHEBを27.9質量部、BNEFの代わりにBPEFを27.2質量部、DPCを5.8質量部、Al(acac)3を24.1×10-3質量部、DEBHBPを53.1×10-3質量部とする以外は、実施例4と同様の方法でポリエステルカーボネート樹脂のペレットを得た。得られたポリエステルカーボネート樹脂の比粘度は0.27、末端カルボン酸量は2当量/トン、Tgは139℃、屈折率は1.671、アッベ数は19.5、配向複屈折の絶対値は0.1×10-3、b*は1.6、耐湿熱性は98%であった。残存フルオレノン量は3ppm、残存フェノール量は240ppmであった。
比較例3のBCMBを41.1質量部、BHEBを25.5質量部、BPEFの代わりに9,9-ビス[4-(2-ヒドロキシエトキシ)-3-フェニルフェニル]フルオレンを33.5質量部、DPCを5.3質量部、Al(acac)3を22.1×10-3質量部、DEBHBPを48.5×10-3質量部とする以外は、比較例3と同様の方法でポリエステルカーボネート樹脂のペレットを得た。得られたポリエステルカーボネート樹脂の比粘度は0.27、末端カルボン酸量は2当量/トン、Tgは141℃、屈折率は1.674、アッベ数は18.8、配向複屈折の絶対値は0.7×10-3、b*は1.7、耐湿熱性は99%であった。
BNEF85.2質量部、BHEB14.8質量部、DPC46.6質量部、及びテトラブトキシチタン(IV)3.2×10-3質量部を攪拌機および留出装置付きの反応釜に入れ、窒素置換を3度行った後、ジャケットを200℃に加熱し、原料を溶融させた。完全溶解後、20分かけて40kPaまで減圧した。60℃/hrの速度でジャケットを260℃まで昇温した後、ジャケットを260℃に保持したまま、20分かけて26kPaまで減圧した。その後70分かけて0.13kPaまで減圧し、260℃、0.13kPa以下の条件下で所定の撹拌トルクに到達するまで重合反応を行った。反応終了後、生成した樹脂をペレタイズしながら抜き出し、ポリカーボネート樹脂のペレットを得た。得られたポリカーボネート樹脂にはBNEF成分が80mol%、BHEB成分が20mol%導入されていることを確認した。得られたポリカーボネート樹脂の比粘度は0.26、Tgは170℃、屈折率は1.681、アッベ数は18.4、配向複屈折の絶対値は6.1×10-3、b*は1.8、耐湿熱性は99%、成形性は×であった。
Claims (15)
- 下記式(1)および(2)で表される繰り返し単位を含み、下記式(1)で表される繰り返し単位と下記式(2)で表される繰り返し単位の比が、15:85~85:15であるポリエステル樹脂またはポリエステルカーボネート樹脂。
- 前記式(1)のZ1およびZ2がナフタレンジイル基である請求項1に記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- 前記式(3)中のR3~R6、R9~R16が水素原子であり、j、k、r、s、m、n、pおよびqが1である請求項3に記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- 前記式(3)中のR1、R2がエチレン基、R7およびR8がメチレン基である請求項3または4に記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- 前記式(1)で表される繰り返し単位が、全繰り返し単位中20モル%以上である請求項1~5のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- 前記式(2)中のR9~R16、R19~R26が水素原子であり、r、s、tおよびuが1である請求項1~6のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- 前記式(2)中のR7、R8がメチレン基、R17およびR18がエチレン基である請求項1~7のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- 前記式(2)で表される繰り返し単位が、全繰り返し単位中20モル%以上である請求項1~8のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- 前記式(1)で表される繰り返し単位と前記式(2)で表される繰り返し単位の比が、25:75~75:25である請求項1~9のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- 屈折率が1.680~1.695である請求項1~10のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- ガラス転移温度が140~155℃である請求項1~11のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- 含有フルオレノン量が1~500ppm以下である請求項1~12のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂。
- 請求項1~13のいずれかに記載のポリエステル樹脂またはポリエステルカーボネート樹脂からなる光学部材。
- 光学レンズである請求項14に記載の光学部材。
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KR102415803B1 (ko) | 2022-06-30 |
EP3766913A4 (en) | 2021-04-07 |
TW201938635A (zh) | 2019-10-01 |
JP7204735B2 (ja) | 2023-01-16 |
TWI823908B (zh) | 2023-12-01 |
JPWO2019176874A1 (ja) | 2020-12-03 |
US20210002420A1 (en) | 2021-01-07 |
JP2022166115A (ja) | 2022-11-01 |
CN111655754B (zh) | 2022-08-19 |
CN111655754A (zh) | 2020-09-11 |
US11566102B2 (en) | 2023-01-31 |
EP3766913A1 (en) | 2021-01-20 |
KR20200088490A (ko) | 2020-07-22 |
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