Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
  • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
  • B05B11/00—Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use
  • B05B11/0005—Components or details
  • B05B11/0008—Sealing or attachment arrangements between sprayer and container
  • B05B11/0013—Attachment arrangements comprising means cooperating with the inner surface of the container
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
  • A61M11/00—Sprayers or atomisers specially adapted for therapeutic purposes
  • A61M11/006—Sprayers or atomisers specially adapted for therapeutic purposes operated by applying mechanical pressure to the liquid to be sprayed or atomised
  • A61M11/007—Syringe-type or piston-type sprayers or atomisers
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
  • A61M15/00—Inhalators
  • A61M15/0001—Details of inhalators; Constructional features thereof
  • A61M15/0021—Mouthpieces therefor
  • A61M15/0025—Mouthpieces therefor with caps
  • A61M15/0026—Hinged caps
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
  • A61M15/00—Inhalators
  • A61M15/0028—Inhalators using prepacked dosages, one for each application, e.g. capsules to be perforated or broken-up
  • A61M15/003—Inhalators using prepacked dosages, one for each application, e.g. capsules to be perforated or broken-up using capsules, e.g. to be perforated or broken-up
  • A61M15/0033—Details of the piercing or cutting means
  • A61M15/0035—Piercing means
  • A61M15/0036—Piercing means hollow piercing means
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
  • A61M15/00—Inhalators
  • A61M15/0065—Inhalators with dosage or measuring devices
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
  • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
  • B05B11/00—Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use
  • B05B11/0005—Components or details
  • B05B11/0037—Containers
  • B05B11/0054—Cartridges, i.e. containers specially designed for easy attachment to or easy removal from the rest of the sprayer
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
  • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
  • B05B11/00—Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use
  • B05B11/01—Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use characterised by the means producing the flow
  • B05B11/02—Membranes or pistons acting on the contents inside the container, e.g. follower pistons
  • B05B11/026—Membranes separating the content remaining in the container from the atmospheric air to compensate underpressure inside the container
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
  • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
  • B05B11/00—Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use
  • B05B11/01—Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use characterised by the means producing the flow
  • B05B11/10—Pump arrangements for transferring the contents from the container to a pump chamber by a sucking effect and forcing the contents out through the dispensing nozzle
  • B05B11/109—Pump arrangements for transferring the contents from the container to a pump chamber by a sucking effect and forcing the contents out through the dispensing nozzle the dispensing stroke being affected by the stored energy of a spring
  • B05B11/1091—Pump arrangements for transferring the contents from the container to a pump chamber by a sucking effect and forcing the contents out through the dispensing nozzle the dispensing stroke being affected by the stored energy of a spring being first hold in a loaded state by locking means or the like, then released

Definitions

• the present invention relates to devices for administering liquid, medical formulations, the fluidic connection of these devices with, for example, propellant-free containers containing the respective liquid, and the sealing of the container and the fluidic connection between the container and the device to the outside.
• the invention relates to smaller portable devices such as hand-operated atomizers or injectors, such as those used for the inhalation or injection of liquid drug formulations.
• a variety of medical devices and atomizers are known, which are operated with a liquid.
• the fluid is dispensed into reservoirs or containers containing multiple units of fluid for administration with the device.
• a fluidic connection between the device and container is made, depending on the application permanently or interruptible.
• the fluidic connection is made either by withdrawal conduits such as cannulas or tubing inserted into the container, or by exposing openings in the container and their connection to associated channels inside the device.
• the latter group also includes systems such as the propellant-containing metered dose inhalers (MDIs), in which an antechamber or metering chamber is integrated into the container and a switching mechanism - eg in the form of a movable plunger with corresponding feedthroughs - the pre-chamber is connected either to the liquid supply or to the device.
• MDIs propellant-containing metered dose inhalers
• the requirements for the sealing of the connection between the device and the container depend in particular on hand-held devices, such as atomizers, from the drug formulation to be administered and its concentration, the solvent used or the climatic conditions at the place of use, and can thus vary widely.
• the parts of the container to the device must be impermeable and resistant to all substances except the drug formulation.
• the formulation may contain not only liquid and solid but also gaseous constituents, gas-tightness generally representing a higher requirement than liquid-tightness.
• Some drug formulations contain volatile substances such as ethanol, which is often used as a solvent. The separate escape of a volatile substance from the container may change the concentration of the formulation.
• the concentration of an active substance in the solution can thereby be increased or a solute can crystallize out.
• Such substances primarily escape in gaseous form: these substances, which by nature have an increased vapor pressure, rapidly change, especially in the case of climatic changes, even within the container, rapidly into the gas phase. Under certain circumstances, even small Increases in temperature or pressure in the vicinity of the container lead to increased gas formation in the container, and this gas can escape in part by a seal designed primarily for liquid tightness.
• a mechanical miniaturized high-pressure atomizer with which liquid medicament formulations for inhalation are atomized from a container containing several units of the formulation and in whose interior the fluid path is statically and dynamically sealed, is known from WO97 / 12687A1 and WO2009 / 047173A2.
• a liquid drug formulation from a rigid container with collapsible inner bag used in the atomizer is conveyed from the inner bag by means of a piston pump driven by a screw-thrust transmission and microstructured by a spring-driven pressure pump Nozzle atomized to a respirable aerosol.
• WO2004 / 053362A1 describes a piston pump system that can be used in such atomizers, in which liquid is sucked in a predetermined amount from the storage vessel into a pump cylinder via the axial movement of a hollow piston with a check valve and expelled therefrom via a liquid outlet.
• Hollow piston and chamber are sealed by an elastomeric O-ring seal in the guide tube of the hollow piston near its entry into the pump cylinder; the geometrical installation situation of this seal is further described in WO2007 / 051536A1.
• WO00 / 49988A2 there is shown a plugged fluid filled cartridge which is connected to the connector of a dispenser or nebulizer.
• the plug has an immersion neck with a funnel-shaped centered guide for connection of a pipe part belonging to the connecting part, illustrated removal nozzle.
• the plug forms a press fit with the inserted sampling nozzle (see WO96 / 0601 1 AI for variants of this plug in the form of a container cap).
• Cartridge and connector are connected via a connector, in which engage several snap hooks on the connector in a circumferential groove in the upper part of the cartridge.
• the cartridge or the upper open end of the immersion nozzle is sealed with a sealing film, while the interior of the cartridge facing the end of the immersion nozzle is provided with a membrane which is pierced or unfolded during insertion of the sampling nozzle.
• WO2006 / 087516A1 shows a sealing arrangement for connecting the valve stem of a pressurized container to an atomizer or to a switching device for an atomizer.
• This seal assembly includes a first sealing member which rests directly on the outlet of the container, ie on the end face of the valve stem, and a second sealing member spaced therefrom, which seals the side wall of the valve stem.
• the first seal part is a flat gasket with through hole and the second is an O-ring seal.
• the two seals are regarding. their sealing function redundant to each other. Both are held together by a fixed cap including a spacer and thus form a multi-part sealing arrangement.
• the present invention has for its object to provide a comparison with the prior art improved device - in particular a hand-held device such as a nebulizer or injector - for administering medical formulations from a container in which the connection point of container and device according to the formulation used liquid-tight and is sealed gas-tight.
• the sealing system should have no permeability to the liquid and gaseous substances of the formulation or it should not allow diffusion leaks, especially when the formulations contain substances with high vapor pressure such as ethanol.
• the device with sealing system at the junction of container and device should be particularly suitable for the provision of metered amounts of liquid.
• the devices equipped with these sealing systems should hereby be as independent as possible of the subsequent use, ie in particular independent of climatic conditions and in particular independent of climatic fluctuations or of the respective use or therapy that may be individually determined for the user. Depending on the therapy, the number of activities per day per device may vary from device to device depending on drug formulation and dosage. Furthermore, the device should be suitable with sealing system for mass production. In particular, the sealing system should be as inexpensive as possible in terms of number and type of components and it should be reliable to assemble without damage in mass production.
• the stated object is achieved according to the invention by a device for administering a liquid medical formulation which is located in a container inserted in the device.
• the container is slid within the device on a rigid tube which is connected to a holder which receives the container in the device, for example by pinching.
• the container has an insertion point at which there is a first seal in the form of a fitting seal between the container and a portion of the rigid tube, which serves to remove liquid from the container.
• the second seal additionally seals the fluidic connection between the device and the container relative to the environment.
• the two successive seals better prevent the unwanted escape of liquid and gas from the container and / or the penetration of gas into the container than through the first seal alone.
• a feature of the present invention is that the first seal is substantially leakproof to the liquid ingredients of the medical formulation in the container and the second seal is substantially sealed to gases.
• This will be the Requirements for the tightness of the system as a whole divided into different requirements for two separate seals.
• This offers the advantage that the individual requirements can be met in a targeted manner, without being under the pressure to use a single possibly expensive or technically complex or with regard to partial aspects deficient solution.
• a first container-side seal may be designed primarily for the retention of the liquid in the container, taking full account of the requirements for the material compatibility of liquid and sealing material. The requirement of the gas-tightness of the fluidic connection of the device with the container can be achieved by means of the second seal targeted.
• this second seal which may also be referred to as gas phase seal
• the material can be selected primarily in terms of gas permeability, without the materials used in this case must necessarily be chemically compatible with the liquid in the container. This is particularly relevant to systems in which the container contains volatile substances such as ethanol. Volatile substances show a high diffusion through finest channels due to their vapor pressure as well as a significant diffusion through a multitude of plastic materials in the case of continuous fluidic contact.
• the second seal is provided by only one additional component or an additional sealing layer between the container or the container cap and the holder of the container is formed in the device.
• the sealing layer the material of which is preferably softer than that of the container cap and the holder, can be attached by spraying either on the side of the holder facing the container or on the inner edge of the insertion point on the container or in the upper region of the container cap.
• both seals - first and second - by direct contact with the container cap.
• a seal formed by an additional component is preferably attached to the device. It consists of only one elastomeric component, which is compressed during docking of the container between the container cap and device.
• This device-side seal may have a cap-like or cup-like or sleeve-like or cone-like shape with a passage opening for the tube or be an O-ring seal, flat gasket or ring seal.
• both seals can be formed by the direct contact of container cap to hard components of the device.
• the fluidic connection between the container and device serving pipe on the one hand and the container receiving support forming on the other hand can be formed.
• an additional sealing of the connection point from container to device is achieved with no or only one additional component.
• This sealing system is inexpensive and suitable for mass production.
• the double seal also has the advantage that occasional leaks can not affect the tightness of the system as a whole. Such leaks may be caused by sporadic bumps on a hard surface associated with the sealing system, such as the surface of the tube in the area of interference fit with the container cap. A second seal will trap any leakage at the location of the first one. As a result, under certain circumstances, demands on the production process and possibly production costs can be reduced.
• Hand-held devices such as atomizers or injectors, with which liquids are atomized or injected in predetermined volumes or defined amounts, are preferably considered in the devices for administering medical formulations shown here.
• liquid additionally comprises dispersions, suspensions, suspensions (mixtures of solutions and suspensions) or the like Present invention beyond medicines also Therapeutica or the like, in particular so to understand any type of agent for inhalation or other use in humans and animals.
• FIG. 1 is a schematic longitudinal section of an atomizer in the "untensioned" state
• Fig. 2 is a schematic, rotated by 90 ° with respect to FIG. L longitudinal section of
• FIG. 3 shows a schematic longitudinal section through the atomizer components nozzle, filter,
• FIG. 4 is a schematic longitudinal section through the attachment point of a container to a feed pump with a seal according to the invention
• Fig. 5 is a schematic longitudinal section through the point of attachment of a container to a feed pump according to a second embodiment of the invention
• Fig. 6 is a schematic longitudinal section through the point of attachment of a container to a feed pump according to a third embodiment of the invention
• FIG. 7 shows a schematic longitudinal section through the connection point of a container to a delivery pump according to a fourth embodiment of the invention
• FIG. 8 shows a schematic longitudinal section through the connection point of a container to a delivery pump according to a fifth embodiment of the invention
• FIG. 9 shows a schematic longitudinal section through the connection point of a container to a delivery pump according to a sixth embodiment of the invention
• Fig. 1 and 2 show a schematic representation of a hand-operated medical device in which the sealing system according to the invention can be used.
• a propellant-free atomizer (1) by means of a purely mechanical high-pressure pump per actuation cycle the respective predetermined amount of liquid (2) or a liquid medical formulation as preferably respirable or inhalable aerosol (14) from the nozzle (12) outputs.
• This aerosol (14) with droplets with aerodynamic diameters of preferably 3 to 10 micrometers can be inhaled by a user, not shown.
• the nebulizer nozzle (12) of this apparatus with the head of a liquid dispenser or an injection nozzle or a cannula or other injector, all operating principles independent of the nozzle remain unchanged.
• the relationships described below are valid analogously for injectors or other liquid-dispensing systems, even if for the sake of simplicity only atomizers are mentioned.
• Fig. 3 shows a schematic representation of the pressure generator (5) of the atomizer (1), which is suitable in the illustrated embodiment, both for the atomization of aqueous liquid formulations and in particular for the atomization of formulations containing a substance with high vapor pressure or in particular contain an alcoholic compound, for example as a solvent.
• the pressure generator (5) of the atomizer (1) which is suitable in the illustrated embodiment, both for the atomization of aqueous liquid formulations and in particular for the atomization of formulations containing a substance with high vapor pressure or in particular contain an alcoholic compound, for example as a solvent.
• the hollow piston (9) is at the same time the connecting element between the pressure chamber (1 1) and the interior of the container (3).
• the hollow piston (9) or a similar rigid tube or tubular component such as a capillary or cannula thus introduced into the container (3) establishes the fluidic connection between the device and the container (3). If the hollow piston (9) during the tensioning operation of the drive spring (7) partially pulled out of the pressure chamber (11), there is a negative pressure, through the open in this position check valve (10) in the hollow piston (9) liquid (2) from the Container (3) is sucked into the pressure chamber (11).
• Hollow piston (9) and pressure chamber (1 1) are sealed to the outside by an elastomeric seal (24), which in particular has the shape of an O-ring and in the guide tube of the piston near its entry into the pressure chamber (11) and the Dosing chamber of the atomizer (1) is located. Since this seal (24) a space over a moving part - the hollow piston (9) - seals, it can be called a dynamic seal.
• the high-pressure pump is sealed by a separate from the connection of the hollow piston (9) to the container (3), in particular dynamic seal against the hollow piston (9).
• the seal (24) by means of a support ring (25) is pressed, which is held by a cap nut (26) in position.
• the geometric installation position of the seal (24) corresponds for example to that described in WO2007 / 051536A1.
• the nozzle (12) is preferably formed by a microstructured component of a glass-silicon composite, which itself already contains a designed as a flow filter superfine before the actual nozzle channels.
• the atomization of the liquid through these nozzle channels is preferably based on the impaction of two microscopic liquid jets at high speed from only a few micrometers diameter nozzle channels.
• the central part (23) forms the lateral boundary of the pressure chamber (1 1), the liquid inlet in the form of the passage for the liquid-carrying hollow piston (9), the installation space for the against the hollow piston (9) sealing gasket (24) and the fluidic Connection to the nozzle assembly (29) containing the nozzle (12) and various associated mounting or sealing components.
• the central part (23) accommodates one or more filter components in a central bore following the pressure chamber (11).
• the filter components are a pre-filter (27), preferably made of a plastic, and a fine filter (28), preferably made of metal.
• the described microstructured component includes fine particles and nozzle channels.
• the atomizer (1) or its pressure generator (5) has a holder (6) for the container (3).
• This holder (6) is inseparably connected to the hollow piston (9) - preferably molded, for example, also glued or snapped.
• the drive spring (7) During axial clamping of the drive spring (7), the holder (6) with the container (3) and the hollow piston (9) is moved in the representations down.
• the container (3) is fixed in the atomizer (1) via the holder (6), in particular in a clamping or latching manner, so that the hollow piston (9) dips into the fluid space of the container (3) and / or fluidically with the liquid (2). in the container (3) is connected and the liquid is sucked in via the hollow piston.
• Hollow piston (9) and container (3) are thus, during operation of the atomizer (3) after connection of the container (3) with the holder (6) no longer moved to each other, ie after docking of the container (3) to the device, there is no relative movement of the sealing of the connection point of the device Container involved components to each other.
• the seals between the device and container (3) or container cap (31) are thus static.
• container (3) and holder (6) form a plug connection, in which in particular a plurality of snap hooks (6a) of the holder (6) engage in a peripheral contour in the upper region of the container (3).
• This contour can be, for example, a circumferential groove or, as in the exemplary embodiment, the lower collar edge of a container cap (31) closing the container (3).
• the holder has 4 to 12, preferably 6 or 12 snap hooks or ribs. If the container (3) with its container cap (31) pushed along the hollow piston (9) in the holder (6), the container cap (31) first meets the insertion bevels (6b) on the snap hook (6a).
• the snap hook (6a) by the container cap (3 1) spread outwards until the container cap (3 1) on the inwardly directed beads (6c) of the snap hook (6a) can slide past , As soon as the lower outer edge of the container cap (31) has passed through the beads (6c), the snap hooks (6a) spring back inwards, so that the beads (6c) hold the container (3) at the lower edge of the container cap (31).
• the holder (6) can be designed such that the container (3) can be exchanged. This interchangeability is about Spring properties of the snap hook (6a) achieved. Length, width and especially thickness and material of the holder (6) are selected accordingly.
• the holder (6) is preferably made of a plastic from the group of thermoplastics such as PPO (polyphenylene oxide) or PPE (polyphenylene ether) or PBT (polybutylene terephthalate).
• PPO polyphenylene oxide
• PPE polyphenylene ether
• PBT polybutylene terephthalate
• the geometry of the beads (6c) and the proportion of the beads (6c) on the inner circumferential circle of the holder (6) are adjusted.
• the holder (6) of the embodiment shown in Figure 3 a total of 3 ribs without bead (6e). These ribs without bead (6e) serve only the radial guidance of the container (3) inserted into the holder (6).
• the interchangeability of the container is determined not only by the properties of the holder (6) but also by its accessibility:
• an atomizer is shown, the cap-like housing lower part (18) the free end of the in the atomizer enveloped container used (3).
• the lower housing part (18) is releasably secured by means of a retaining element or safety closure (19), in particular attached to the housing inner part (17).
• the holding element or the safety closure (19) is designed such that accidental opening of the atomizer (1) or removal of the lower housing part (18) is excluded.
• the safety lock (19) must be pressed against spring force.
• the safety closure (19) is preferably one for Housing inner part (17) belonging and / or molded onto this shape, which is designed for example as a spring hook.
• the atomizer (1) can also be designed so that the container (3) is pre-installed in the atomizer.
• this is already ex-factory in the atomizer (1) or in an additional holding or securing element in the housing base (1 8) used, the Ausfe at Ausli only teilwei se on the housing inner part (17) is pushed.
• the housing base (18) slides the housing base (18), for example, via a sliding only in a direction of movement ratchet or unhooked after complete insertion into a variable gestaltbare lock inextricably.
• the lower housing part of the container (3) is pushed into its holder (6) and connected to the hollow piston (9). Further details on the design of such systems with pre-set container (3) can be found in WO2006 / 125577A2.
• the medical hand-held devices considered here are designed to dispense multiple dosage units of the liquid medical formulation.
• the atomizer (1) in Figure 1 shows a counter (41) - in the specific embodiment a driven by the housing rotation spindle tab index, based on the (not shown) users read the amount of removed or remaining in the unit dose units can.
• the container used in the device contains a quantity of liquid (2), which is used for the removal of several - eg. 30 to 180 - dose units is sufficient. Because of this multiple application, it must be in the atomizer (1) B e financialer (3) was set up so that the internal pressure remains essentially unchanged even during liquid withdrawal, so that the same amount of liquid (2) is always removed during suction.
• both a container (3) with a rigid container wall, the internal pressure of which is kept constant via ventilation and as described, for example, in WO2006 / 136426A1, as well as a container (3) with a flexible inner wall can be used when liquid is removed at least partially displaces into the container interior and thus keeps the internal pressure at the storage location of the liquid by reducing the internal volume.
• Such containers are described in various embodiments in the documents WO00 / 49988A2, WO01 / 076849 AI, WO99 / 43571A1, WO2009 / 115200 AI and WO2009 / 103510A1.
• a container is preferred in which the liquid (2) is contained in a flexible, deformable and / or collapsible bag (32) or Hose is located.
• the internal pressure at the storage location of the liquid can be kept constant during liquid removal, without a regular gas exchange with the environment of the atomizer (1) takes place.
• Such a gas exchange would have the disadvantage, in particular with the use of liquid medical formulations with volatile solvents such as ethanol, that a solvent component can escape via the gas phase during each ventilation process. If solvent escapes via the gas phase, less solvent for the medical formulation remains in the container (3), and the active ingredient is concentrated in the liquid (2).
• the liquid (2) receiving bag (32) is used as a flexible wall material, a multilayer film or the like.
• the film comprises a plastic layer compatible with the medical liquid and a metal layer such as e.g. an aluminum layer or the like. This minimizes the diffusion or permeation of gas through the bag wall.
• the container (3) chosen for the illustrative examples comprises an inner bag (32), a flange (32a), a container cap (31) and a rigid sleeve (34).
• the flexible, multi-layered bottom closed bag (32) is connected in the upper area directly to a holding flange (32a), preferably made of plastic.
• the rigid sleeve (34) surrounds the bag (32) and protects it from mechanical damage from the outside.
• the container cap (31) is preferably made of plastic, particularly preferably of HDPE, and in particular of a similar or the same material as the flange (32a).
• the container cap (3 1) After filling the bag s (32) with liquid (2), the container cap (3 1) is preferably connected tightly to the flange (32a) via a hot-forming process or a welding process (eg ultrasonic or laser welding).
• the container cap (31) has as an insertion into the interior of the bag (32) projecting insertion funnel (3 1 a), which forms a centered guide for the hollow piston (9) when connecting the container to the atomizer (1) and thus a prevents uncontrolled piercing of the container (3) by the hollow piston (9) relative to the connection point.
• the container or the interior of the container (3) facing the end of the insertion funnel (31a) with a membrane (31b) is closed, which is pierced or unfolded during insertion of the hollow piston (9).
• the membrane (31b) protects the non-pierced container from liquid leakage.
• a top seal which may for example consist of a metal foil preferably made of aluminum and the upper open end of the insertion funnel (31a) closes.
• Such a seal can serve as a sign of authenticity and protect the insertion funnel (3 1 a) during the transport of individual cartridges from contamination. Gases which may possibly penetrate the membrane (31b) are retained by a metallic head seal.
• the top seal Prior to installation of the container (3) in the device, the top seal can be removed, for example by peeling off by means of a protruding tab.
• the hollow piston (9) is made of metal, preferably of stainless steel.
• the container cap (31) is made of a plastic material which is softer relative to the hollow piston (9), preferably PE or HDPE.
• the material of the container cap (31) must not be arbitrarily soft, since dimensional stability is important for the reliability of the system.
• the interference fit between the hollow piston (9) and insertion funnel (31 a) may be designed to be tight against liquid passage, but not necessarily against gas permeability.
• grooves or unevennesses that are as far as a few micrometers deep can be located on its surface, which promote gas permeation through the interference fit.
• FIG. 4 shows an example of the second seal (30), which is attached to the device as an additional sealing component on the outside of a tube such as the hollow piston (9) or on the holder (6) forming the container receptacle.
• a radially symmetrical seal (30) in the upper region of the insertion funnel (31 a), ie in its expanded region above the interference fit to the hollow piston (9), Container cap (3 1) and hollow piston (9) against each other seals.
• This second - in comparison to the first seal device side - seal (30) surrounds the hollow piston (9) radially in the region of the holder (6) - either directly or by the inner guide (6d) spaced.
• the seal (30) rests here on its upper side against the holder (6), in particular on the inner guide (6d), which is pulled along the hollow piston (9) downwards in the direction of the container (3).
• the designed as a component seal (30) has inside a circular cylindrical recess for the passage of the hollow piston (9), in the upper part to the shape of the inner guide (6d) of the holder (6) adapted, funnel-shaped in this example shape and outside a in the direction of the container (3) tapered conical shape.
• This conical shape forms a counterpart to the inner contour of the insertion funnel (31a) of the container cap (31).
• the seal (30) emerges from the holder (6) with the hollow piston (9) guided into the cone-shaped opening which has the container (3) or the container cap (31) for the introduction of the hollow piston (9).
• the second seal (30) in the conical wall region of the insertion funnel (31a) seals the container cap (31).
• the seal (30) is pre-assembled on the hollow piston (9) on the holder (6), wherein it is supported by the inner guide (6d).
• the seal (30) between the inner guide (6d) and the inner wall of the insertion funnel (31 a) on the container cap (3 1) pressed axially.
• the seal (30) is preferably made of an elastomer such as silicon and / or carbon based elastomeric polymers.
• Suitable materials include natural and synthetic elastomers, for example, nitrile rubber, butadiene rubber, styrene-butadiene rubber, isoprene rubber, styrene-isoprene copolymers, butyl rubber, such as isobutene-isoprene rubber, polyurethane, fluoro rubber, siloxanes in particular silicones and dienes such as in particular EPDM (ethylene-propylene-diene rubber) or another suitable elastomer for use in the medical field.
• the seal may be additionally coated.
• PTFE polytetrafluoroethylene coated sealing components made of fluorine rubber against the background of better separability on assembly machines for mass production advantageous.
• the use of a soft elastomer, in particular one having a Shore hardness in the range from 40 to 70 Shore, for the seal (30) has the advantage that a hard and fast seal is achieved both with respect to the insertion funnel (31a) and the hollow piston (9). Soft seal is formed. Unevennesses in the comparatively hard surfaces of insertion funnel (31a) and hollow piston (9) can thus be compensated by the seal (30), so that the transition region between the components is also tight for volatile substances.
• the seal (30) can thus also be used as a gas phase seal be designated, since here the permeation of gases on the hollow piston (9) is prevented along.
• the seal (30) shown in the special embodiment of Figure 4 has the additional advantage that it protrudes far into the insertion funnel (31 a) and thus the dead volume, ie the unused space between the second seal (30), hollow piston (9) and first seal (press fit between the hollow piston (9) and the container cap (31)) is kept relatively small.
• This dead volume is constant as long as the container (3) is installed in the device.
• the components involved in the seal are not moved against each other during operation of the device or atomizer (1).
• equilibrium is quickly established therein upon the permeation of gas from the bag (32) through the interference fit, so that the total amount of substances lost due to outgassing can be kept very low.
• the substance with the highest vapor pressure is usually the solvent of the medical formulation in the bag (32).
• the solvent of the medical formulation in the bag (32) By minimizing the solvent outgassing achieved here, a concentration of the active ingredient in the solution is prevented.
• Experiments showed a good long-term stability of the effect of the second seal (30).
• the gravimetrically determined evaporation values of devices (3) installed in devices using the seal (30), depending on their material, were similar to those of non-punctured containers (3) with an intact membrane (31b).
• the ethanol performance values for all tested seal materials and for all individual samples were well below the limit established for this experiment: the one formed by the two seals between the container cap and the device Sealing system had an ethanol permeability of less than 0.3 milligrams per day. The results achieved averaged between 0.005 and 0.04 milligrams per day. Even with the use of an elastomer such as silicone, which is known per se for its partial permeability to ethanol, the highest measured single value was below 0.15 milligrams per day.
• FIG. 5 shows a further embodiment of the second seal (30) designed as a component in the installed state.
• the material of the seal (30) corresponds to that inticiansb egg game of Figure 4. Eb enso as there should be selected for the speci cial application, a material that is particularly diffusion-tight with respect to the substances contained in the medical formulation, so for example no gas permeation of the solvent.
• the component shown in Figure 5, the seal (30) forming is also radially symmetrical and has the shape of a bottom open cup or a cap.
• the opening of the cup is the implementation of the hollow piston (9).
• the inner shape of the sealing component or the inner contour of the cup is the counterpart to the shape of the inner guide (6d) of the holder (6) in the region of the hollow piston (9).
• the sealing member has an upper nikzylindri's area, which merges into an internally downwardly tapered conical area.
• the cup bottom is funnel-shaped.
• the sealing takes place via a purely radially acting compression of the seal (30) between the inner guide (6a) of the holder (6) and a circular cylindrical opening portion (31c) of the container cap (31).
• This circular cylindrical opening area (31c) adjoins the insertion funnel (3 1 a) at the top on the container cap (3 1).
• both seals by radial compression between Container (3) or container cap (31) and hollow piston (9) or holder (6) formed.
• the radial effect of the seal (30) has the advantage that no additional axial forces when inserting the container (3) must be applied to the device.
• the component forming the second seal (30) is here shaped in such a way that it has a support region which abuts in the axial direction on another component of the device, in particular on the holder (6).
• the cap-like or cup-like shape of the sealing member is fitted to the lower edge of the inner guide (6d) of the holder (6), and the inner cup bottom, which constitutes the supporting portion of the sealing member, abuts the inner guide (6d) at the bottom.
• the support region of the component forming the seal (30) thus rests on the region of the holder (6) projecting into the container (3).
• the sealing member is held by this support in position and pushes when docking, ie when inserting the container (3) in the holder (6), not by the axially acting forces in the upper axial gap between the container cap (31) and holder (6).
• the non-sealing, supported lower portion of the sealing member can be widened.
• This lower region of the component forming the seal (30) preferably has no direct wall contact with the insertion funnel (31a) of the container cap (3 1), so that no additional axial forces act upon docking of the container (3).
• Figures 6 and 7 show two further embodiments of the seal (30) in the installed state.
• the seal acts radially between the inner guide (6d) of the holder (6) and the inner wall of the container cap (31), or specifically in the cylindrical opening area (31c) above the insertion funnel (31a). Due to the radial effect of the seal (30) no significant additional axial forces when inserting the container (3) must be applied to the device.
• the seal is on both sides of a hard-soft seal in which the surface soft material of the seal (30) balances the surface irregularities of the container cap and the inner guide (6d) of the holder (6) in the sealing area.
• the gasket (30) may be in the form of a flat annular gasket which is slipped over the inner guide (6d) of the support (6) ( Figure 6), or it may be in the form of a flat or O-ring embedded in the inner duct (6d) 7), which is held in position by a radial depression on the inner guide (6d).
• the inner guide itself may taper downwardly, and the seal (30) - adapted to the shape of the inner guide - may be a downwardly and inwardly widened ring which is supported inwardly on the inner guide (6d) (not in Figs illustrated variant).
• a preferred method of assembling the seal (30) according to the embodiments of FIGS. 4 to 7 is as follows:
• the hollow piston (9) is fixedly connected to the holder (6), preferably by the plastic material of the holder (6) is molded directly to the hollow piston (9) in an insert-injection molding process. Then the holder (6) with the hollow piston (9) in the container side (ie down here) open, but otherwise ready assembled atomizer (1) is mounted. Before or preferably after mounting the holder (6) in the atomizer (1), the radially symmetrical component forming the seal (30) is centered from below on the hollow piston (9) into its position on the holder (6) or on the inner guide (6d) pushed. This process is preferably carried out without contact to To produce no damage to the hollow piston such as grooves or other bumps, which can weaken the effectiveness of the first seal, in the illustrated example, the seal by the interference fit between the hollow piston (9) and container cap (31).
• a material with an elongation at break of at least 200%, preferably with an elongation at break between 300% and 500%, is selected for the seal (30).
• the radially symmetrical component can be widened in terms of its diameter by at least twice, preferably three to five times, without cracks forming.
• the material must also be chosen so that the component undergoes a purely elastic deformation under this load and then returns to its original shape.
• the assembly of the seal (30) forming the component is preferably carried out by means of a device in which protrude at least three gripping arms in the circular passage of the component and spread this from inside to outside. The spread component is pushed over the hollow piston (9) in its position on the holder (6).
• a plastic sleeve lying inside between the grippers can additionally serve to protect the hollow piston.
• an outer sleeve is advanced which pushes the component away from the latter during retraction of the gripping arms.
• a further fine adjustment of the position of the seal (30) forming member can also be done when docking the container (3) to the atomizer (1), if the container cap (31) , Seal (30) and support (6) possibly further together axially be pushed.
• this can optionally be sealed before delivery with a lower housing part (18) without container or preferably with a partially docked container (3) and lower housing part (18) to a preinstalled System to be completed.
• Figure 8 shows a further embodiment of the second seal (30), in which the sealing effect is achieved by the fit of the holder (6) and the container cap (31).
• the holder (6) or its inner guide (6d) is shaped such that it forms the seal (30) itself by a direct support on the container cap (31). This is particularly advantageous in terms of production costs and assembly process, since the seal (30) can be formed without the installation of an additional component.
• the holder (6) surrounds the hollow piston (9) along a central portion and is inseparably connected in particular by injection molding with this.
• the inner guide (6d) resting against the hollow piston is significantly narrower in all exemplary embodiments in comparison with the total diameter of the holder (6) and protrudes into the holder (6) after the container (3) has been connected thereto.
• the lower edge of the inner guide (6d) is then lower than the upper edge of the container (3).
• the inner guide dives piece by piece in the insertion funnel (31 a) of the container cap (31).
• this second seal (30) is a hard-hard seal, since due to the requirement for retention properties, in particular the holder (6) and the container cap (3 1) both components have to have a certain rigidity.
• the container cap (31) can in In this context, although a surface-softer material than for the holder (6) can be selected, but a certain rigidity of the container cap (31) must be ensured.
• the inner guide (6d) is designed so that it rests against the container cap (31) in the upper opening region. In this case, it can form the seal in the cylindrical opening region (31c) analogously to the example of FIGS. 6 and 7 or, as shown in FIG.
• the inner guide (6d) also directly in the upper part of the insertion funnel (3 1 a) rest. In this case, it preferably forms a circumferential, pointed edge, which presses for better sealing in the surface of the insertion funnel (31 a) ie in the tapered inward slope.
• This edge is preferably tapered not only in the radial direction, but also in the axial direction, ie the outer lower edge of the inner guide (6d) projects further in the direction of the container (3) than the material contact between the inner guide (6d) and hollow piston formed by encapsulation (9).
• the inner guide (6 d) so in this game, not shown on an undercut.
• These seals (30) formed by the inner guide (6d) preferably act axially, so that they form a suitable combination for radially acting, sealing interference fit between the hollow piston (9) and the container cap (31), as in the illustration of FIG.
• FIG. 9 shows a further embodiment of the second seal (30) in the installed state.
• the seal (30) as an independent component on the head side of the container in the holder (6) inserted or inserted.
• the seal (30) has the form of a radially symmetri cal gasket, preferably a flat ring seal, which is optionally provided with inner chamfers.
• the material of the seal (30) corresponds to that in the embodiment of Figure 4.
• the seal (30) acts by their compression predominantly axially (parallel to the tube or hollow piston (9)), thus forming a suitable combination for radially acting, sealing interference fit between the hollow piston (9) and container cap (31).
• the seal is formed in the compression between the holder (6) and the head side of the container cap (3 1) when docking the container (3) in the holder (6). Inside, the component forming the seal (30) rests against the inner guide (6d).
• the second seal may also be formed by a sealing layer - an area additionally injection-molded onto the holder (6), the material of which differs from that of the holder (6).
• This additional area of material may be made of an elastomeric material and fill similar areas on the support (6) as the self-contained elastomeric components in the embodiments of Figure 9 and Figures 4-7. The material is softer than that of the reservoir cap and support.
• This sealing layer can be formed from one of the abovementioned elastomer materials, but in particular from a thermoplastic elastomer (TPE), for example based on urethane or olefins.
• TPE thermoplastic elastomer
• the sealing layer can also be an area of one of the mentioned elastomeric materials additionally injection-molded onto the container (3) or onto the container cap (3 1).
• the sealing layer is located either at the inner edge of the insertion point or on the inner wall of the insertion funnel (31a) or in the upper region of the container cap (31).
• the sealing layer can be designed, for example, as one or more molded tabs which projects upwards into the holder (6) before inserting the container (3) and then, when inserting contours of the holder (6) inwardly into the space between the container cap (31 ) and inner guide (6d) is pressed.
• Such a sealing layer attached to the container cap (31) has particular importance for recyclable devices - e.g. in an atomizer (1), which is operated in succession with a plurality of containers (3) - the advantage that each seal (30) is used only once and thus can not undergo prior damage.
• Each container (3) brings a new, unused sealing system of first and second seal with the device.
• the holder (6) has an additional area of material that is harder than the material of the container cap (31).
• this additional material area is an insert in multicomponent injection molding.
• This insert preferably made of a hard metal, could at the lower end of the inner guide (6 d) axially better in the material of Press the container cap (31) in the insertion funnel (31 a) or - in the case of Einmai- pairing of device and container - cut as the respectively for the encapsulation of the hollow piston (9) for the holder (6) selected plastic, which has a certain elasticity in terms of Characteristics of the snap hook (6a) must have.
• the propellant-free atomizer shown here serves to dispense a liquid medicinal formulation as an inhalable aerosol and is suitable for the application of both aqueous and preferably alcoholic, in particular ethanolic, medical formulations.
• a liquid medical formulation to be administered is used which contains a substance with a high vapor pressure or an alcoholic compound.
• Preferred ingredients of the preferably liquid medicinal formulation are listed in particular in the publications WO09 / 047173A2 and WO09 / 1 15200A1, in which the stated substance lists and formulation formulations (WO09 / 115200 AI pages 25 to 40 and WO09 / 047173A2 pages 15 to 21) are hereby incorporated by reference in their entirety Reference will be introduced.
• the fluid described in these documents may be aqueous or nonaqueous solutions, mixtures, formulations with and without solvents, such as ethanol or the like.
• the proposal to equip the junction of a container with a liquid application device with a double seal against liquid and gas loss, is transferable to many devices in which liquids are conveyed or transported.
• the invention is applicable to all types of Dosing devices directed, ie on devices from which with each removal a predefined amount of liquid is drawn from a container.
• the proposed atomizer (1) works mechanically, while the sealing system presented here is not limited to the application in purely mechanical devices for applying a liquid. It may also be used, for example, in systems in which the liquid is applied by electric, hydraulic or other pumps or by propellant.
• terms such as "pressure generators” are to be understood as being general, and in this sense, the present invention can be used across domains, even applications beyond the medical field are possible.
• Container 25 support ring

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• 2012
  • 2012-03-23 WO PCT/EP2012/055209 patent/WO2012130757A1/de not_active Ceased
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  • 2012-03-30 US US13/434,950 patent/US9757750B2/en active Active
  • 2012-05-08 JP JP2014501553A patent/JP6164694B2/ja active Active

Patent Citations (21)