JP6317428B2 - ラミネート接着剤、ラミネートフィルムの製造方法、ラミネートフィルムおよびレトルトパウチ材料 - Google Patents
ラミネート接着剤、ラミネートフィルムの製造方法、ラミネートフィルムおよびレトルトパウチ材料 Download PDFInfo
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- JP6317428B2 JP6317428B2 JP2016506516A JP2016506516A JP6317428B2 JP 6317428 B2 JP6317428 B2 JP 6317428B2 JP 2016506516 A JP2016506516 A JP 2016506516A JP 2016506516 A JP2016506516 A JP 2016506516A JP 6317428 B2 JP6317428 B2 JP 6317428B2
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- Prior art keywords
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- xylylene diisocyanate
- polyol
- laminate
- film
- Prior art date
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- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical class OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 109
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- 239000003795 chemical substances by application Substances 0.000 claims description 94
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 claims description 62
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- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 8
- 238000010030 laminating Methods 0.000 description 8
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- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
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- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- XTTGYFREQJCEML-UHFFFAOYSA-N tributyl phosphite Chemical compound CCCCOP(OCCCC)OCCCC XTTGYFREQJCEML-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- BXJWDOYMROEHEN-UHFFFAOYSA-N tributylstibane Chemical compound CCCC[Sb](CCCC)CCCC BXJWDOYMROEHEN-UHFFFAOYSA-N 0.000 description 1
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 description 1
- 239000005052 trichlorosilane Substances 0.000 description 1
- YAHWUJOBZVKEGY-UHFFFAOYSA-N tridecane-1-sulfonamide Chemical compound CCCCCCCCCCCCCS(N)(=O)=O YAHWUJOBZVKEGY-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- IVIIAEVMQHEPAY-UHFFFAOYSA-N tridodecyl phosphite Chemical compound CCCCCCCCCCCCOP(OCCCCCCCCCCCC)OCCCCCCCCCCCC IVIIAEVMQHEPAY-UHFFFAOYSA-N 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- NQISDOIAJWWPGA-UHFFFAOYSA-N triethyl(3-hydroxypropyl)azanium Chemical compound CC[N+](CC)(CC)CCCO NQISDOIAJWWPGA-UHFFFAOYSA-N 0.000 description 1
- GZBUMTPCIKCWFW-UHFFFAOYSA-N triethylcholine Chemical compound CC[N+](CC)(CC)CCO GZBUMTPCIKCWFW-UHFFFAOYSA-N 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- CYTQBVOFDCPGCX-UHFFFAOYSA-N trimethyl phosphite Chemical compound COP(OC)OC CYTQBVOFDCPGCX-UHFFFAOYSA-N 0.000 description 1
- CNUJLMSKURPSHE-UHFFFAOYSA-N trioctadecyl phosphite Chemical compound CCCCCCCCCCCCCCCCCCOP(OCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCC CNUJLMSKURPSHE-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 description 1
- RXPQRKFMDQNODS-UHFFFAOYSA-N tripropyl phosphate Chemical compound CCCOP(=O)(OCCC)OCCC RXPQRKFMDQNODS-UHFFFAOYSA-N 0.000 description 1
- QOPBTFMUVTXWFF-UHFFFAOYSA-N tripropyl phosphite Chemical compound CCCOP(OCCC)OCCC QOPBTFMUVTXWFF-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- PEXOFOFLXOCMDX-UHFFFAOYSA-N tritridecyl phosphite Chemical compound CCCCCCCCCCCCCOP(OCCCCCCCCCCCCC)OCCCCCCCCCCCCC PEXOFOFLXOCMDX-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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Description
なお、イソシアヌレート誘導体に対するアルコール類の変性量(アルコール変性率)は、下記式により算出することができる。
そして、反応混合液におけるアルコール変性率は、反応混合液におけるキシリレンジイソシアネートおよびイソシアヌレート誘導体に対するアルコール類の変性量であって、キシリレンジイソシアネートの仕込み質量に対するアルコール類の仕込み質量の配合割合として算出することができる。
イソシアヌレート誘導体の蒸留収率は、反応混合液(蒸留前液)およびイソシアヌレート誘導体(蒸留後液)の質量をそれぞれ測定し、下記式により反応混合液の質量に対するイソシアヌレート誘導体の質量の割合を算出することにより求めた。
<イソシアヌレート誘導体に対するアルコール類による変性量(イソシアヌレート誘導体のアルコール変性率)>
反応混合液における、キシリレンジイソシアネートおよびイソシアヌレート誘導体に対するアルコール類の変性量(反応混合液におけるアルコール変性率)は、キシリレンジイソシアネートの仕込み質量に対するアルコール類の仕込み質量として算出した。
<転化率(反応率)(%)>
反応液(反応混合液またはイソシアヌレート誘導体)中のイソシアネート基濃度を、JIS K−1603−1(2010年)に準拠して測定し、その減少率を求めることにより、イソシアネート基の転化率(反応率)を求めた。
イソシアヌレート誘導体のサンプルをゲルパーミエーションクロマトグラフィ(GPC)測定し、得られたクロマトグラム(チャート)において、ポリスチレン換算分子量400〜1000の間をピークトップとするピークの面積の、全ピークの面積に対する面積率から、3分子体面積率を求めた。
(1)分析装置 : Alliance(Waters)
(2)ポンプ : Alliance 2695(Waters)
(3)検出器 : 2414型示差屈折検出器(Waters)
(4)溶離液 : Tetrahydrofuran
(5)分離カラム :Plgel GUARD + Plgel 5μmMixed−C×3本(50×7.5mm,300×7.5mm)
メーカー ; Polymer Laboratories
品番 ; PL1110−6500
(6)測定温度 : 40℃
(7)流速 : 1mL/min
(8)サンプル注入量 : 100μL
(9)解析装置 : EMPOWERデータ処理装置(Waters)
・システム補正
(1)標準物質名 : Polystyrene
(2)検量線作成方法 : 分子量の異なるTOSOH社製 TSKstandard Polystyreneを用い、リテンションタイムと分子量のグラフを作成。
(3)注入量、注入濃度 : 100μL、 1mg/mL
なお、製造例3のキシリレンジイソシアネートのイソシアヌレート誘導体のゲルパーミエーションクロマトグラムを図1に示し、製造例8のキシリレンジイソシアネートのイソシアヌレート誘導体のゲルパーミエーションクロマトグラムを図2に示す。
<キシリレンジイソシアネートのイソシアヌレート誘導体>
製造例1
温度計、撹拌装置、窒素導入管および冷却管が装着された反応器に、窒素雰囲気下、1,3−キシリレンジイソシアネート(三井化学社製、m−XDI)100質量部と、2,6−ジ(tert-ブチル)−4−メチルフェノール(別名:ジブチルヒドロキシトルエン、BHT、ヒンダードフェノール系酸化防止剤(安定剤))0.025phrと、テトラフェニル・ジプロピレングリコール・ジホスファイト(JPP−100(商品名、城北化学工業社製)有機亜リン酸エステル、助触媒)0.05phrとを仕込んだ後、この仕込み液に、イソシアヌレート化触媒として、テトラブチルアンモニウムのハイドロオキサイド(TBAOH)の溶液(37%メタノール溶液)0.032phr(固形分換算0.012phr)配合し、反応開始温度60℃で100分間反応させた。反応中の到達最高温度は、65℃であった。
表1に示す処方および製造条件に変更したこと以外は、製造例1と同様にして、キシリレンジイソシアネートのイソシアヌレート誘導体を得た。
温度計、撹拌装置、窒素導入管および冷却管が装着された反応器に、窒素雰囲気下、1,3−キシリレンジイソシアネート(三井化学社製、m−XDI)100質量部と、2,6−ジ(tert-ブチル)−4−メチルフェノール(別名:ジブチルヒドロキシトルエン、BHT、ヒンダードフェノール系酸化防止剤)0.025phrと、テトラフェニル・ジプロピレングリコール・ジホスファイト(JPP−100(商品名、城北化学工業社製)有機亜リン酸エステル、助触媒)0.05phrとを仕込んだ後、この仕込み液に、1,3−ブタンジオール1.96質量部を加え、仕込み液を75℃に昇温して、ウレタン化反応させた。1,3−ブタンジオールのヒドロキシ基に対する、1,3−キシリレンジイソシアネートのイソシアネート基の当量比(NCO/OH)は24であった。
表2に示す処方および製造条件に変更したこと以外は、製造例7と同様にして、キシリレンジイソシアネートのイソシアヌレート誘導体を得た。
TBAOH:テトラブチルアンモニウムのハイドロオキサイドの溶液、37%メタノール溶液
1,3−BG:1,3−ブタンジオール
IBA:イソブタノール(別名:イソブチルアルコール)
調製例1〜35および比較調製例1〜10
各製造例で得られたキシリレンジイソシアネートのイソシアヌレート誘導体、および、市販のポリイソシアネートを、表3〜7に示す組み合わせおよび処方で配合し、硬化剤を得た。なお、表中には、混合質量比を固形分基準(固形分比)で示す。
・ポリオールA1の製造
イソフタル酸488.3質量部、アジピン酸137.7質量部、エチレングリコール203.9質量部、ネオペンチルグリコール219.0質量部、1,6−ヘキサンジオール290.5質量部および酢酸亜鉛0.4質量部を窒素気流下180〜220℃でエステル化反応させ、所定量の水およびグリコールを留出させ、数平均分子量約5000のポリエステルポリオールを得た。この全量を酢酸エチル800.0gに溶解させ、固形分(NV)60%の溶液とし、ポリオールA1とした。
上記で得られたポリオールA1を805.8質量部に、窒素雰囲気下で3−イソシアナトメチル−3,5,5−トリメチルシクロヘキシルイソシアネート16.54質量部、オクチル酸錫0.25質量部を加え、77〜80℃で4時間ウレタン化反応させ、イソシアネート基の消失を確認した後、酢酸エチル177.66質量部を加え、固形分50%の溶液とし、ポリオールA2を得た。
イソフタル酸488.3質量部、アジピン酸137.7質量部、エチレングリコール203.9質量部、ネオペンチルグリコール219.0質量部、1,6−ヘキサンジオール290.5質量部および酢酸亜鉛0.4質量部を窒素気流下180〜220℃でエステル化反応を行い、所定量の水およびグリコールを留出させ、数平均分子量約5000のポリエステルポリオールを得た。これを150℃まで冷却した後、無水トリメリト酸7.85質量部を加え、2時間反応させた。この全量を酢酸エチル805.2質量部に溶解させ、固形分60%の溶液とし、ポリオールA3とした。
ポリオールA2を600.0質量部、ポリオールA3を333.3質量部、リン酸(和光純薬工業製)を0.15質量部、アミノシラン(信越化学工業社製、商品名KBM603)を0.3質量部、エポキシシラン(信越化学工業社製、商品名KBM403)を4.5質量部、酢酸エチルを71.62質量部混合し、固形分50%の溶液として、主剤Aを調製した。
攪拌機、温度計、冷却器および窒素ガス導入管を備えた容量1リットルの四つ口フラスコに、窒素雰囲気下、1,3−キシリレンジイソシアネート(三井化学社製、m−XDI)700質量部と、イソブチルアルコール27.6質量部と、(2−エチルヘキシル)ホスファイト0.36質量部と、ペンタエリスリトールテトラキス〔3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート〕0.36質量部とを仕込み、75℃で3.5時間、ウレタン化反応させた。
・ポリオールB1の調製
イソフタル酸588.1g、1,3−ブタンジオール752.24g、および、ネオペンチルグリコール440.22gを窒素気流下180〜220℃でエステル化反応させ、所定量の水を留出させた後、アジピン酸258.66g、セバシン酸357.98g、および、チタンテトラブトキシド0.08gを加え、180〜220℃でエステル化反応させ、数平均分子量約500のポリエステルポリオールB1を得た。
ポリオールB1を750g、および、無水トリメリト酸を57.6g、窒素気流下120〜150℃で3時間反応させ、60℃まで冷却後、アクトコールT−700(ポリプロピレンポリオール,三井化学製)171.4g、リン酸1.0g、および、エポキシシラン20.0gを加えて混合し、固形分100%の樹脂として、主剤Bを得た。
各調製例および各比較調製例において得られた硬化剤と、以下の各試験に応じた主剤とを、表3〜7に示す通りの配合比(質量比)で混合し、ラミネート接着剤を得た。
1)加熱/非加熱養生レトルト試験
主剤として、調製例31で得られた主剤Aを用いた。主剤と、各調製例および各比較調製例において得られた硬化剤とを配合し、ラミネート接着剤を得た。
主剤として、タケラックA−505(主成分:ポリエステルポリウレタンポリオール、固形分濃度50質量%、溶剤:酢酸エチル、市販品、三井化学社製)を用いた。主剤と、各調製例および各比較調製例において得られた硬化剤とを配合し、ラミネート接着剤を得た。
主剤として、タケラックA−626(主成分:ポリエステルポリオール、固形分濃度60質量%、溶剤:酢酸エチル、市販品、三井化学社製)を用いた。主剤と、各調製例および各比較調製例において得られた硬化剤とを配合し、ラミネート接着剤を得た。
主剤として、調製例33で得られた主剤Bを用いた。主剤と、各調製例および各比較調製例において得られた硬化剤とを配合し、ラミネート接着剤を得た。
ポリエチレンテレフタレートフィルム:東洋紡社製 エステルフィルムE5102
両面コロナ処理ナイロンフィルム:ユニチカ社製 エンブレムONBC
アルミニウム箔:東洋アルミニウム社製 アルミハクC
未延伸ポリプロピレンフィルム:三井化学東セロ社製 CP RXC−22
片面コロナ処理ナイロンフィルム:ユニチカ社製 エンブレムON
未延伸ポリエチレンフィルム:三井化学東セロ社製 T.U.X FC−D
D−110N:タケネートD−110N、キシリレンジイソシアネートのトリメチロールプロパン変性体、固形分濃度:75質量%、三井化学社製
D−140N:タケネートD−140N、イソホロンジイソシアネートのトリメチロールプロパン変性体、固形分濃度:75質量%、三井化学社製
D−160N:タケネートD−160N、ヘキサメチレンジイソシアネートのトリメチロールプロパン変性体、固形分75質量%、三井化学社製
D−165N:タケネートD−165N、ヘキサメチレンジイソシアネートのビウレット変性体、固形分濃度:100質量%、三井化学社製
D−170N:タケネートD−170N、ヘキサメチレンジイソシアネートの三量体、固形分濃度:100質量%、三井化学社製
T1890:Vestanat T1890/100、イソホロンジイソシアネートの三量体、固形分濃度:100質量%、エボニック デグサ ジャパン社製
硬化剤A:キシリレンジイソシアネートのアロファネート誘導体、固形分濃度:100質量%、調製例32で得られた硬化剤A
NY:ナイロン
AL:アルミニウム箔
CPP:未延伸ポリプロピレンフィルム
PE:未延伸ポリエチレンフィルム
デラミネーション:外観評価。デラミネーションの有無を示す。なお、「無」は、デラミネーションが確認されなかったことを示し、「有」は、デラミネーションが確認されたことを示す。また、「有」に続く数字は、サンプルのヒートシール部分の長さに対して、デラミネーションが確認された領域(長さ)の割合を示す。
Claims (7)
- ポリイソシアネート成分を含む硬化剤と、ポリオール成分を含む主剤とを含有し、
前記ポリイソシアネート成分は、キシリレンジイソシアネートのイソシアヌレート誘導体を含有し、
前記キシリレンジイソシアネートのイソシアヌレート誘導体を、下記条件でゲルパーミエーションクロマトグラフ測定したときのクロマトグラムにおいて、ポリスチレン換算分子量400〜1000の間をピークトップとするピークの面積の、全ピークの面積に対する面積率が、30%以上90%以下である
ことを特徴とする、ラミネート接着剤。
(1)分析装置 : Alliance(Waters)
(2)ポンプ : Alliance 2695(Waters)
(3)検出器 : 2414型示差屈折検出器(Waters)
(4)溶離液 : Tetrahydrofuran
(5)分離カラム :Plgel GUARD + Plgel 5μmMixed−C×3本(50×7.5mm,300×7.5mm)
メーカー ; Polymer Laboratories
品番 ; PL1110−6500
(6)測定温度 : 40℃
(7)流速 : 1mL/min
(8)サンプル注入量 : 100μL
(9)解析装置 : EMPOWERデータ処理装置(Waters) - 前記キシリレンジイソシアネートのイソシアヌレート誘導体をゲルパーミエーションクロマトグラフ測定したときのクロマトグラムにおいて、ポリスチレン換算分子量400〜1000の間をピークトップとするピークの面積の、全ピークの面積に対する面積率が、35%以上80%以下である
ことを特徴とする、請求項1に記載のラミネート接着剤。 - 前記ポリイソシアネート成分において、前記キシリレンジイソシアネートのイソシアヌレート誘導体の含有割合が、20質量%以上である
ことを特徴とする、請求項1に記載のラミネート接着剤。 - 請求項1に記載のラミネート接着剤によって、複数のフィルムを接着させることを特徴とする、ラミネートフィルムの製造方法。
- 接着された前記フィルムを、非加熱下において養生させることを特徴とする、請求項4に記載のラミネートフィルムの製造方法。
- 複数のフィルムを備え、
前記複数のフィルムが、請求項1に記載のラミネート接着剤によって接着されていることを特徴とする、ラミネートフィルム。 - 請求項6に記載のラミネートフィルムを備えることを特徴とする、レトルトパウチ材料。
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